SMART SOLUTIONS FOR METAL CHIP CONVEYING AND TREATING · e a b f. 10 11 let’s make it metal chips treatment complete installations ... autocleaning dredger 8 magnetic separation

METAL CHIPS

SMART SOLUTIONS FOR METAL CHIP CONVEYING

AND TREATING

www.cometel.net

LET’S MAKE

IT 3 COMETEL. SINCE 1987 04

METAL CHIP CONVEYORS 06

CHIP CRUSHERS 08

CHIP CENTRIFUGES 09

METAL CHIP TREATING COMPLETE SOLUTIONS 10

CHIP RECYCLING AND VALORIZATION PROCESS 12

PERSONALIZED SOLUTIONS 14

CHIP TREATMENT COMPACT SYSTEMS 16

OIL AND COOLANT FILTERING UNITS 20

MATERIAL SEPARATION 21

ACCESSORIES 22

TECHNICAL FEATURES 23

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— EACH PROJECT IS UNIQUE. WE LISTEN TO YOU AND MAKE IT HAPPEN.

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COMETEL METAL CHIPSLET’S MAKE IT

OUR VALUESTHE ESSENCE OF OUR CHARACTER

1 KNOW - HOWAs a result of our extensive experience, we have expertise, knowledge and the best professionals.

2 GUARANTEEWe are involved in the whole process, from design and manufacturing to commissioning and providing technical support, which means we can offer the optimum solution for each project.

3 STYLEClarity, proximity and attention to detail allow us to offer the best product in the best way possible.

4 VITALITYWe strive to push ourselves, innovate, go one step further and discover new opportunities.

HISTORY. AUTHENTICITY SINCE 1987.

We are a family owned company with over 30 years’ experience in designing, manufacturing and commissioning turnkey solutions for conveying and processing chips, metal scrap and waste.

INNOVATION. COMMITTED TO THE FUTURE.

At Cometel, our unwavering support for innovation covers all processes, from the initial Design and Engineering stages to the Production and Installation phase.

PERSONALISATION. MADE FOR YOU.

Our technological capabilities and flexibility enable us to design solutions which are specific to each need that arises.

INTERNATIONAL EXPANSION. GLOBAL SPIRIT.

Our production plants in Spain and Mexico allow us to provide turnkey solutions across five continents.

PRODUCTIVE PLANTSINSTALLED PROJECTS

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COMETEL METAL CHIPSLET’S MAKE ITCONVEYORS

CONVEYORS

The belt size depends on the size and volume of chips that should be conveyed.

CONVEYING BELT SIZE

1,5

” /

38,

1 m

m

1,5” 2,5”

2,5

” /

63,

5 m

m

4”

/ 1

01,6

mm

4”

6”

/ 1

52,4

mm

6”

SCRAPER CONVEYORS

Scraper conveyors are used for short chips conveying. They are built by two side chains, where we place the scraper or the plate that drags the chips along the conveyor housing or frame.

HARPOON-BAR CONVEYORS

The harpoon bar conveyors are used for the extraction of a big quantity of chips and coolant along the workshop. They are composed by a harpoon bar drived by a hydraulic cylinder moving alternatively and allowing the movement of the chips.

MAGNETIC CONVEYORS

Magnetic conveyors are used for the conveying of small and medium quantity of ferric chips or particles. They are composed by a leak proof frame built of stainless steel and with two side chains where permanent magnets are placed.

METAL HINGED CONVEYOR BELTMetal Hinged conveyors are suitable for the extraction of chips from machines, and for conveying chips along the workshop towards the treating area or to the chip collecting point.

ADAPTABILITY

Our Engineering Department designs and develops the most suitable system for the extraction and treating of chips depending on each particular need and taking into account the space assigned for the installation.

PERSONALIZATION

The conveying belt “in house“ manufactured, is completely adaptable to the needs of the material that should be conveyed. Chain shafts and rollers are thermal treated to increase the strength and high durability of the conveying belt.

TIDINESS AND CLEANING

They allow a correct chip extraction, canalizing chips through conveying belts and treating chips with high quality and well developed machines, both in design and performance, keeping the environment or workshop clean, tidy and avoiding the contact of the material by the plant operators.

RELIABILITY

A very reliable and robust system that brings working guarantee and a long lasting experience to the user.

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COMETEL METAL CHIPSLET’S MAKE IT

CHIP CRUSHERS CHIP CENTRIFUGES

HORIZONTAL AXIS CHIP CRUSHERS

VERTICAL AXIS CHIP CRUSHERS

These centrifuges are used for the separation of the oil or coolant from the chips coming from screw cutting, machining or crushing. After the centrifugation process chips get a humidity degree under 3%, getting different economic and environmental advantages:

• Increase of the economic value of the centrifuged chips (both for selling or for the foundry process).

• Recovery and reuse of coolants and oils used in the machining process.

• Conversion from dangerous waste to lifeless waste.

• Efficiency in the subsequent magnetic separation between ferric and non-ferric particles.

Chips crushers are designed for crushing long or skeined chips, to reduce their volume and to prepare the material for the centrifuging or briquetting process.

HORIZONTAL CHIP CRUSHERSCRUSHING CAPACITY (Kg/h) POWER (Kw) LENGTH (mm) WIDTH (mm)

C-300-1H-TRIT 200-300 2,2 - 4 725 855

C-500-1H-TRIT 300-400 2,2 - 4 925 855

C-400-2H-TRIT Up to 500 Up to 5,5 1050 820

VERTICAL CHIP CRUSHERSCRUSHING CAPACITY (Kg/h) POWER (Kw) HEIGHT (mm) WIDTH (mm)

C-500-TRIT 400-1200 7,5 2290 1725

C-600-TRIT 1500-1750 22 2675 1450

CHIP CENTRIFUGESA (mm) B (mm) C (mm) D (mm) E (mm) F (mm) PRODUCTION (Kg/h) POWER (Kw)

C-300-CCC 610 1150 720 1475 755 720 200-500 1,5

C-400-CCC 810 1360 1050 1500 800 700 400-900 2,2

C-500-CCC 980 1780 1260 1970 1035 935 600-1500 5,5

C-650-CCC 1200 2060 1630 1930 1170 760 800-4000 5,5

1 AXIS

They are used with high chip production and for crushing the chips collected from the whole plant.

They are used for small quantity of chips or placed in the output of single machines.

2 AXIS

CHIP CRUSHERS

D

CE

A

B

F

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LET’S MAKE IT

METAL CHIPS TREATMENT COMPLETE INSTALLATIONSThese installations are customized designed and their main objective is to eliminate chips and coolants handling time, and thanks to this process we get materials with higher value, free of dangerous wastes, and also the possibility of coolants or oil reuse. To offer the most suitable installation for each particular need, we have a permanent test area where the customer has the possibility to test each machine with his own material, and to check the efficiency of our machines.

1

2

3

4

5

6

7

9

8

10

METAL CHIPS TREATMENT COMPLET INSTALLATIONS

1

RECEPTION HOPPER

2

LOADING CONVEYOR

3

CRUSHER

4

LIQUID BACK WITH PUMP

7

VIBRATORY SCREEN

5

FILTERING UNIT

8

CHIPS CENTRIFUGE

6

MAGNETIC SEPARATION

9

MAGNETIC SEPARATION DRUM

10

SWIVEL TRAY

COMETEL METAL CHIPS

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LET’S MAKE IT

CHIP RECYCLING PROCESSIn COMETEL we are leaders in the designing, manufacturing and supplying specific solutions for the correct use and recycling of metal chips, offering customized and global solutions from the reception of the chips (regardless the initial status of the chips, long, curly chips…) to their feeding to the foundry furnace.

1

VIBRATORY SCREEN

2

VERTICAL AXIS CRUSHER

3

MULTISPINDLE HOPPER

4

GRAVITY FILTER

7

CONTINUOUS CHIP CENTRIFUGE

5

AUTOCLEANING DREDGER

8

MAGNETIC SEPARATION DRUM

6

VIBRATORY SCREEN

9

MULTISPINDLE HOPPER

10

METALLIC BELT CONVEYOR WITH SWIVEL TRAY

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DRYING FURNACE

12

BRIQUETTING PRESS

13

FOUNDRY FURNACE

CHIP RECYCLING PROCESS

1 2

3

12

4

5 7

86

9

10

13

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COMETEL METAL CHIPS

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COMETEL METAL CHIPSLET’S MAKE ITCUSTOMIZED SOLUTIONS

CUSTOMIZED SOLUTIONS

DEPENDING ON THE WORKSHOP LAY OUT

Depending on the customer needs, we design the most suitable installation for each layout, which allows the maximization of the space.

DEPENDING ON THE FEEDING SYSTEM

When in an installation the first conveyor receives a big quantity of chips, we design and manufacture custom made storage hoppers, which allow the using of the most appropriate unloading system. By this way, the customer saves time and avoids the continuous presence of the

DEPENDING ON THE MATERIAL

With a linear design, and besides the crushing and centrifuging processes we also include a magnetic separation process for the separation of ferric particles that can be glued to the chips. This separation process happens

operator close to the installation. Once the storage Hopper has been loaded, chips will move forward through some spindles towards the loading conveyor.

after the centrifuging of the chips, because as there is less humidity it allows a better attraction of the ferric particles by the permanent magnet.

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COMETEL METAL CHIPSLET’S MAKE IT

CHIP TREATMENT COMPACT SYSTEMS

CRUSHING AND CENTRIFUGING MONOBLOCK SYSTEM

This compact system we integrates the crushing and centrifuging process in just one machine, so it occupies a very small footprint on the workshop. Thanks to this machine we eliminate the oil or coolant from the chips, having the possibility of reuse this coolant in the production process. It allows to get chips with higher value and prepared for briquetting process.

METAL CHIP TREATMENT MODULAR SYSTEMThe compact metal chip treatment system offers the opportunity to develop the whole treatment process (crushing, pieces screening and centrifuging) by a compact installation, with a very small footprint, and easily moveable in the workshop depending on the production requirements of the customer.

It is a complete turnkey solution, not requering any installation on the workshop.

HIGH REVALORIZATION

SPACE OPTIMIZATION

EASY ASSEMBLY

CHIP TREATMENT COMPACT SYSTEMS

RECOVERY OF THE COOLANTS HUMIDITY UNDER 3%

SEPARATION OF STRANGE ELEMENTS VOLUME REDUCTION

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COMETEL METAL CHIPSLET’S MAKE IT

FILTERING UNITSGRAVITY FILTERS, MAGNETIC SEPARATION,

HYDROSTATIC FILTERS

SEPARATION MAGNETIC SEPARATION, OVERBELTS,

AND VIBRANT SCREENS

ACCESSORIES SWIVEL TRAYS AND FEEDING HOPPERS

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LET’S MAKE IT COMETEL METAL CHIPS

FILTERING UNITS SEPARATION

MAGNETIC DRUMS

OVERBELT

VIBRATING SCREEN

Magnetic drums are used for the separation of ferromagnetic materials from other wastes. Its frame has scraper plates that brings material towards the area free of magnetic power, where the magnetic waste falls by gravity.

Overbelts are composed by permanent ferrite and neodymium magnets, and they are used for the automatic separation of ferromagnetic materials from several materials: industrial, wastes, electric components.

The rubber belt has a scrapper plate that remove metallic wastes that are attracted by the magnet to a side container.

The main objective of this screen, is to avoid the presence of pieces and foreing elements mixed with the chips, before chips go into the centrifuge. So by this way metal chips will go into the centrifuge and all the foreing elements separated in the vibrating screen will be directed to a separate back.

FILTERING UNITS

HYDROSTATIC FILTERS

A FLOW l/min

C-720-FHBM 825 250-400

C-1020-FHBM 1125 400-600

C-1520-FHBM 1625 600-800

C-2020-FHBM 2125 800-1200

MAGNETIC SEPARATION

A B CAUDAL l/min

C-60-SM 285 515 60

C-100-SM 375 605 100

C-150-SM 550 785 150

C-200-SM 735 965 200

C-250-SM 885 1115 250

C-300-SM 975 1205 300

C-400-SM 1125 1355 400

C-500-SM 1305 1535 500

Magnetic separators are used for the retention and separation of ferric particles from the coolant. The previous process for the magnetic separation is the filtration process, and sometimes it can be done at the same time placing the magnetic separator over the filtering unit.

GRAVITY FILTERS

A B FLOW l/min

C-60-FP 1510 610 60

C-100-FP 1510 810 100

C-150-FP 1800 1110 150

C-200-FP 2200 1110 200

C-250-FP 2700 1110 250

C-300-FP 2900 1110 300

C-400-FP 3200 1570 400

C-500-FP 3500 1570 500

COMETEL filtering units are developed for the filtering and recovery of coolants. The liquid is directed towards a diffuser, from where it is spread over a filtering paper which holds back the

FILTERSparticles contained in the fluid. If the cutting fluid is pre-filtered by a magnetic separator, it enables up to 90% of the filtering paper to be saved.

A

B

A

BA

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LET’S MAKE IT COMETEL METAL CHIPS

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TECHNICAL FEATURES

ACCESSORIES

A C D E Fmin Gmin L3min

C--CH P=1,5” 160 126 80 220 60 200 300C-CH P=2,5” 225 155 115 250 80 240 380C-CH P=4” 350 180 220 350 100 260 600C-CH P=6” 640 334 540 640 250 525 600

ACCESSORIES

SWIVEL TRAYS

FEEDING HOPPERSThese feeding hoppers are designed to store chips and to improve their dosing onto the loading conveyor.

Swivel trays are used for the proper distribution of the material in the storage containers. We include positioning detectors to regulate the tray tour and for an uniform distribution of the chips onto the container.

BLADE HOPPERS

Placed over the feeding conveyor to the crusher or centrifuge the blades crush the vaults generated by a huge quantity of chips, and it allows the falling of the chips by gravity onto the conveying belt.

SPINDLE HOPPERS

They eliminate the accumulation of material and enables the ongoing of the material towards the feeding conveyor.

R W 75 U P71 B5

Tecnotrans

H

L2

A

L1

K

D

AA

C

B

M

G (min)L3(min)

EF(

min

)

60º

30º

0º

15º

45º

á

A"

A

SECTION A - A"

C-CH P=1,5” P=2,5” P=4” P=6”

K M K M K M K MC-150-CH 240 150 265 150 - - - -C-300-CH 390 300 415 300 450 300 - -C-450-CH 540 450 565 450 600 450 - -C-600-CH 690 600 715 600 750 600 800 540C-750-CH - - 865 750 900 750 950 690C-900-CH - - 1015 900 1050 900 1100 840C-1050-CH - - 1165 1050 1200 1050 1250 990C-1200-CH - - 1315 1200 1350 1200 1400 1140

ELGOIBARBILBAO

SAN SEBASTIÁN

BIARRITZ

PAMPLONA

www.cometel.net

MÉXICO

Pol. Emp. Santa Rosa JaureguiAvenida Hércules 300, #1-12 76220 Querétaro (QRO) - México

T +52 442 312 [email protected]

MONTERREY

CELAYA

MEXICO DF

QUERÉTARO

SPAIN

Pol. Ind. Albitxuri, 820870 Elgoibar (Gipuzkoa) - Spain

T +34 943 741 [email protected]

Smart solutions for chips, metal scrap and waste conveying and treating.