Smart Factory @ Opel - aiim.esaiim.es/wp-content/uploads/2017/06/Hans-Jüergen-Grundig_GM.pdf · Powertrain Stamping Body Paint Assembly Connected Data Business ... Worker Assistance

www.opel.com

SMART FACTORY

@ OPEL

Hans-Jürgen Grundig

IT Manager

Adam Opel GmbH

18.05.2017CIBITEC2017 Madrid

To be a trusted partner that enables business strategy• Be one voice of Manufacturing• Be an integral part of GM innovation and

business value delivery• Deliver flexible, scalable technology solutions

with built in quality, security, and reliability

Our Mission

ManufacturingServing Our Customers, Our

People, and Our Communities

Opel Smart FactoryManufacturing Strategy

SMART FACTORY BENEFITS

3

Up to 40% Reduction of Maintenance Costs

Up to 50% Reduction of Machine Downtime

Up to 25% Reduced Energy Consumption

50% Increased Productivity w/Augmented Reality

25% Reduction of Safety Incidents

Sources: Smart Manufacturing Leadership Coalition / Gartner

Smart Factory Benefits

THE SMART ECOSYSTEM

4

Smart

Home

Smart

Supply Chain

Smart

Vehicle

Smart

Phone

Smart

Factory

Smart

Wearable

ExtremeIntegration

PeopleMachines

Devices

SMART FACTORY WORKSHOPS

Big Data, BI& Predictive Analytics

Equipment Maintenance

Materials & InventoryManagement

Mobility, Visibility, Alerts & Notifications

Built In Quality & Expanded Traceability

Facilities & Energy Management

Safety & PeopleManagement

Cost, Productivity & Quality Optimization

2016

2017

Big Data & BI Pilot Workshop (GME)

Smart FactoryGlobal Workshop (GMIO)

Smart FactoryPilot Workshop (GME)

Smart FactoryGlobal Workshop(GMNA)

Smart FactoryGlobal Workshop (GMSA)

Strategy Interview Business Optimization Solution & Technology Focus Areas

HELPING THE BUSINESS OPTIMIZE PRODUCTIVITY, COST & QUALITY

Powertrain Stamping Body Paint Assembly

ConnectedData

Business Intelligence

Visibility & Transparency

PredictiveAnalytics

Alarms, Alerts& Notifications

Technology

Process

QualityManagement

Materials & Inventory

Safety & Communications

EquipmentMaintenance

Facilities & Energy

Solutions

ProductTraceability

Manufacturing

Mobility

In the Smart Factory everything begins by connecting data, devices, and people …

JOURNEY OF SMART FACTORY

Evolution to Smart Factory

Q F

P

Q F

P

Q F

P

Smart technologies will help to grow

productivity and quality

Q F

P

Main actors:

Mfg. Engineering, Manufacturing,

IT, Supply Chain

Main actors:

Product and

Process

engineering

Revolution towards

flexible Smart Factory

Move from traditional line

assembly to significant more

flexible production systems/

processes

Smart technologies will

support growing complexity

Smart Level

Self

organization?

Q=Quality

P= Productivity

F=Flexibility

Significant changes on the product and processes

Data Analytics

Quality

ProductivityEquipment

USES CASE DATA ANALYTICS

8

Bottleneck viewerZero Downtime

Micro stop

analysis

Vibration Diagnostics

Press Monitoring

Error Proofing analysis

Paint Shop Quality

Improvement

AC Filling

Process analysis

Drives Monitoring

Torque Tool Analysis

Cycle time

analysis

ANALYTICS CAPABILITIES

• Data Analytics is the set of

techniques and methodologies

used to examine data and draw

conclusions about that

information, allowing

companies to make better

business decisions

Focus

Today

Focus

Tomorrow

Disruptive

Improvement

Things to action

Things to Dashboard

Connect and Store

Generate (sensors, execution systems,…)

Data

Analytics

BC

10%

20%

40%

30%65%

25%

2%

8%

USES CASES WORKER ASSISTANCE

10

MaintenanceLogisticsProduction &

Assembly

Worker Assistance Part Picking

Hand & Tool

Tracking for error proofing

RFID Band to

Support Part pick

Data Analysis & BI

Operations

Wearables

Operator

Training

Visual AID

Mobile Maintenance

SUMMARY

Business engagement from the very beginning is key. Define clear goals and KPI’s to get there. Make Smart Factory to a company strategy.

Align your strategy and

Communicate well.

Ask yourself always one question:

“What is the business

problem I like to fix”11

THANK YOU FOR YOUR ATTENTION