Small Scale Solar Modules Manufacturing Unit - Modules Assembly Line_ 5 MW Production Line

Vanguard

“Facts not frenzy! Breaking boundaries”

PROPOSAL FOR A PHOTOVOLTAIC PANEL PRODUCTION LINE

5 MW For Mr.Surender Reddy

Reg. Office:

8-18/1 Suite No F1 Canara Nagar Above HDFC

Bank ATM, Boduppal Hyderabad - 500039

(Andhra Pradesh) India.

E-mail:- [email protected]

Web: - www.vgpa.in

| www.sahajsolar.com | Tel.:- +91261 -2554150/5

http://www.vgpa.in/

PROPOSAL FOR A PHOTOVOLTAIC PANEL PRODUCTION LINE 5 MW

VANGUARD is a company with a vision to use and implement renewable energy

technology for generating Solar Power for commercial purpose. Our main focus areas are selling

of PV (photo voltaic) panel manufacturing plant. The mission of the company is to make more

affordable solar system for a better future of our planet.

We were doing Research from last couple of years and now we have brought it from

laboratory to market ready products and advanced it in to series production. We offer complete

turnkey solutions for our products. We are having team of experts who have been educated from

well known education institute and having very good hands on experience of solar industry. We

have strong relationship with many research institutes across the globe for developing efficient

solar panel for generating maximum solar power.

Our groups are in the business of solar module manufacturing, waste recycling and solar

module manufacturing equipment. Renewable energy is the emerging sector. Because of global

warming effect, high price of crude and economic recession, world is in a search of clean

alternate source of energy. We strongly believe that renewable energy is the next revolution after

semiconductor and computer business. Solar is the most aggressive energy in all the renewable

sources of energy.

Approximately 0.1% of the world's area utilized by solar photovoltaic plants would be

sufficient to generate the world's entire electricity demand. Global PV market has continued to

grow at outstanding rates. Production of PV is growing at over 30% annually.

Today most of the developed and developing countries have introduced solar incentive policy.

Indian government is promoting production of Solar Power. Indian government introduced

‘NATIONAL SOLAR MISSION’, in which government targeted 20000 Mw of installed solar

generation capacity by 2020 and 100,000Mw by 2030.

All state government in India is also introducing their own solar policy too. We strongly

believe that solar technology is the most emerging technology among all renewable energy

technologies. Sun is an infinite source of energy for our earth.

[email protected] | www.sahajsolar.com | Tel.:- +91261-2554150/51/52

PV MODULES:-

Flat-plate photovoltaic collectors

contain an array of individual photovoltaic

cells, connected in a series/parallel circuit,

and encapsulated within a sandwich

structure with the front surface being glass

or plastic. Solar energy falls directly upon

the photovoltaic cell front surface and

produces a small direct current voltage,

providing electrical energy to a load.

Like flat-plate photovoltaic collectors (panels) absorb both energy coming directly from the

sun's disc, and diffuse and reflected energy coming from other directions. In general, flat-plate

photovoltaic panels are mounted in a fixed position and tilted toward the south to optimize

noontime and daily energy production. However, it is common to see flat-plate photovoltaic

panels mounted on mechanisms that track the sun about one tilted axis, thereby increasing the

daily output of the panels. PROJECT DETAIL:

We are pleased to offer you our solution for producing photovoltaic panels with an output of 5

MW/YEAR from 1 shift, 325 Days. We are also listing the material and service required in order

to start up production on the plant on a turnkey basis.

The line 5 MW includes the following items: 1. Production equipments. 2. Technology of the PV process 3. Special lay out for your factory 4. Set up and installation in the customer facility 5. Transfer of know-how with the training in your site. 6. Demonstration runs of the module production cycle 7. One year equipment warranty.

8. MNRE/NREDCAP/NABARD Empanelment Registration 9. Assistance for IEC 61215, safety standard 61730.

THE PV MODULE PRODUCTION PROCESS:

The PV Production Process uses solar cells and module materials as input and produces

functional PV modules, ready for use. The Process consists of the following phases:

Cutting EVA and placing it on the glass substrate, using the Film Cutting Machine

Assembling and soldering strings of cells interconnected with metal ribbons using

the Tabber & Stringer. Strings can be unloaded on the Lighting Table for the

visual inspection or placed directly on EVA on glass.

Aligning and placing strings on EVA on glass thanks to the Lay out Machine

(option of the Tabber & Stringer)

Completing the module laminate circuit by soldering bus ribbons to connect the

strings together and provide output leads at the busing station.

Visually inspecting and electrically testing the module laminate circuit by

measuring its dark I-V characteristics at the inspection station.

Cutting EVA and back sheets to length and assembling them with the glass and

cells circuit, in preparation for the encapsulation.

Laminating the sandwich and curing the EVA with the Laminator.

Completing final assembly, which includes edge trimming at the Trimming

station, installing and edge gasket and frame with the Frame Assembly and

attaching a junction box at the JB station.

Performing a high voltage isolation test to measure the voltage isolation between

the cells circuit and the module frame, and testing the frame ground continuity.]

Electrically testing the module under simulated sunlight with the Solar Simulator

to measure its performance.

Visually inspecting the completed module for quality of materials and

workmanship.


SOLAR PANEL LAYER AND STRUCTURE:

THE COMPONENTS: 1- GLASS 2- EVA Tempered, with high transitivity. (Ethylene Vinyl Acetate) Encapsulating material. 3- CELLS 4- TEDLAR/BACK SHEET Polycrystalline cells connected in series,

Texturized for better exploitation of the radiation.

5- JUNCTION BOX It provides a simple means for making the electrical connection between the module and the rest

of the plant.

[email protected] | www.sahajsolar.com | Tel.:- +91261 -2554150/51/52

FLOW CHART OF PRODUCTION LINE:-

Solar

Cells

Tempered Low-Iron

Glass

EVA and Back

sheet

rolls

H.

Voltage & Ground Test

Cell Testing

Washing Glass Station

Film

Cutting Station

Frames

Framing Station

Ribbon

And Flux

Infrared Soldering

Lay Out Station

EVA only

Bus Ribbons Station

Laminatio

n

Trimming & JB

Station

Interconnecting

Cells

Strings Inspection

Junction Box

Module

Inspection


TECHNICAL DATA REQUIRE: Power requirement 150 KW

Water used 0 liter/working day

Min. Ambient Temp. 20 C

Max. Ambient Temp. 35 C

Humidity: 80%

Employment 24 People

STANDARD DATA FOR WORK ZONE: Building area : 6,000 square feet (60*100) Building height: 5 meters

EXCLUSION:

Clean room and Air conditioning systems

Location water

Civil and building works

Generator for power emergency

Power/Transformer Setup

Cranes and lifting equipments

Electrical Wiring

Storage, handling and transportation of the equipment at site

Accommodation and food for engineers during installation period.

NEW INCLUSION IN 2MW PROJECTS

Drill machine, Cutter Machine, Grinder Machine, Hydraulic Pallet. Chain Pulley, Tool Kits. Fan for laminators exhaust, Oil Pumps and water pump.

[email protected] | www.sahajsolar.com | Tel.:- +91261-2554150/51/ 52

General Sales And Conditions

INSURANCE: Complete insurance by Consulting Company

PACKAGING: Include

TESTING: The system will be tested at customer premises with our materials.

INSTALLATION: The installation of the machine will be done on your Premises by our

technicians. Installation charges are Not Included in plant cost. Accommodation and food are

provided by customer.

The installation of the machine must be strictly within 20 days from delivery.

SERVICE SUPPORT: We provide one year free service support to the customer. After one year

we offer free labor for one more year and thereafter we work on AMC base.

WARRANTY: 12 months on all component of plant from the date of the Installation.

DOCUMENTS:

Certificate installation and final test signed by your technicians.

Maintenance and spare parts manual.

Wiring diagram manual.

5 MW Solar PV Panel Production Line TOTAL PRICE: - 149, 00,000.00 Rs

[email protected] | www.sahajsolar.com | Tel.:- +91262554150/51/52

Product Line Includes The Following Machine And Equipments:-

Sr. No. Machinery Name 2 MW

1 Semi – Automatic Laminator 1

2 Solar Cell Tester Sorter AA 1

3 Solar Module Tester (Sun Simulator) AA 1

4 Framing machine 1

5 Aluminum framer cutting machine 1

6 Cell soldering table 1

7 Laser Cutting and Scribing Machine 1

8 EVA, TPT cutting table 1

9 Lay up Table 2

10 Module transfer Kart 2

11 Ready material carrier 2

12 Assembling table 2

13 Appearance inspection table 1

14 Electrical iron 4

15 Pneumatic glue gun 1

16 Trimming table 1

17 Cleaning table 1 Additional Optional Machinery Included:

Gel content tester M/c DZY-6020

Aluminum punching M/c with Punching tools per station LDQY-50X4 Additional Expenses:

Installation and erection and Trial Production: Rs. 1, 40,000

Transformer and power requirements 40 HP Power

Infrastructure setup.

Air Compressor and Moisture Separator.

Offer Details:

1. Offer validity:30 days

2. Prices: CIF CHENNAI

3. Currency: USD

4. Country of Origin :China

5. Country of Shipment :China

6. Mode of Shipment :By Sea

7. Estimated Delivery:8 weeks after receipt of Purchase Order

8. Payment Terms:40% advance by RTGS/NEFT Or any standardized

transfer methods, 50% before shipment Balance 10% after delivery.

9. Freight Forwarders: EXCEL MARITIME & LOGISTICS PVT. LTD.

Payment Details:

1. 40 % Of Project Cost as Advance towards Machinery to principal and other preliminary expenses that will occur during pre installation period.

2. 50 % Before Shipment and UAT (User Acceptance Test at China) 3. 10% at the time of delivery.

Other Expenses to be covered by Client:

1. Installation 1, 40,000 INR after successful installation and trial

production. 2. Electrical Fittings/Air Conditioning 3. UL/IEC Certification if required

4. Technician Training Expenses 5. Tickets to Manufacturer site.

6. Transformer/Generator setup.

7. Any Advertisement if Required.

Raw Material:

Initial 3 months or 30 Lakhs* we will provide raw Material on rotation basis.

Credit should not exceed 10 Lakhs in a single bill upto 3 Months. There after

you need to maintain at least 24 Lakhs on rotation basis.

Time Lines:

Machinery Arrival within 90 Days from the date of advance payment.

Installation 10 Days from the Date of arrival of machinery

Pre-Installation works such as electrical and other segments will be

completed Parallely.

Insurance and Forwarding valid for 30 days from delivery.

Production Process:

General Layout of the Factory:

TRANSFUSION IN CONTRACT:

This proposal, if accepted by the parties must be transfused into a detailed sales

contract to be signed between the legal representatives of the contractors. We

hope the above proves of interest and we remain available should you require

any further information.

Thanks you in advance.

Best regards,

VANGUARD POWER APPLIANCES.

Small Scale Solar Modules Manufacturing Unit - Modules Assembly Line_ 5 MW Production Line

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