SMALL ENCLOSURE GAS FIRED SWITCH HEATERS … · 16551A.MAN Rev A Oct 1/98 SMALL ENCLOSURE GAS FIRED SWITCH HEATERS MARK 6 SERIES Spare Parts Manual ... 12572, NOTE 1, 2, ADD 12572-02,

16551A.MAN Rev A Oct 1/98

SMALL ENCLOSURE GAS FIRED SWITCH HEATERS MARK 6 SERIES

Spare Parts Manual

as supplied to

UNION PACIFIC RAILROAD

1500 W. Campus DriveLittleton, ColoradoUSA 80120

Ph: (303) 979-7339Fax: (303 979-7350Toll Free: 1-855-244-3128www.fastraxind.com

16551A.MAN Rev A Oct 1/98

The following spreadsheet identifies the various standard tieduct systems that UPRorders.

A duct system is composed of three basic sub assemblies;

1) a Tieduct Assembly

2) a Track duct assembly

3) and a Transition duct

plus any additional features, such as tie bar assemblies, track duct deflectors etc.

To find a spare part, first identify the Duct System, then the sub assembly from the ductsystem drawing, then the specific part number from the detailed sub assembly drawing.

The MPF Tieduct systems however have all the parts identified on the system drawing.

Safelok Tieduct SystemsDuctwork10"X10" Tieduct and 8"X4" track duct,c/w transition duct, dragging equipment deflectors and tie bar kit6" Base rail

Mark 6Mark 6SMark 5Heater TypeBungalowSmallMicroEnclosure

155"131"136"90"ClearanceNortrakNortrakNortrakNortrakTieConcreteWoodConcreteWoodConcreteWoodConcreteWood

16'(#10B)Track duct150621506124'(#12B)Coverage(switch size)

-------------28'(#14B & 16B)1506415063-------------36'(#20B)1506715066--------------------------40'(#20)15065------------------------------------80'(#30)

--------------------------------1527316222----------------Nortrak MPF#20

15272Conversion kit, from 14556 to 15273

--------------------------------15296-----------------------------Nortrak MPF#30

File: 14972REE.wb3

TIEDUCT ASSY 10 X 1 O" TO 8" X 4"

P/N 14838

KIT TRACKDUCT BRKT

TO MOUNT TO SMALL ENCLOSURE HEATER

FOR 136" CLEARANCE, SEE MANUAL 13150

\ TRANSITION DUCT P/N 13372

/TRACKDUCT SET 8" X 4" X 24' P/N 10424

P/N [email protected]" (X12) TRACKDUCT DEFLECTOR KIT P/N 12249-01

C OBSOLETE, MEP, ECN 1361, 1 OCT01

B PRODUCTION RELEASE REVISED ECN 527

TI E PLATE TO SU IT 6" BASE RA I L ON LY �i�

DOTHERWISE

DIMENSIONS CCI Thermal Technologies Inc.ARE IN

E

...!!:i2!:!..._ 1----.---..------,......----1

WOOD-TIE CONFIGURATION

SEE

DRAWING

DETAIL XX : � DWN CCB DA�N97

15061 XXX : .010

HOLES ! _.,. TITLE TIEoucr svs,uPf14 sw, 1o"X10• :; '"' c 1=SCA1.

,.,....E ,-;,--12 ANGLES ! ,. TIEDUCT TO 8X4"X24' TD Al SHT 1 OF 1


P/N 14838

BRKT P/N [email protected]"

TRACKDUCT BRKT

TO MOUNT TO SMALL ENCLOSURE HEATER FOR 136" CLEARANCE, SEE MANUAL 13150


TRACK DUCT

MDUNTING BRACKET

ONTO CONCRETE

RAIL TIES

/TRACKDUCT SET8" X 4" X 24' P/N 10424

P/N [email protected]" (X12) TRACKDUCT DEFLECTOR KITP/N 12249-02


B PRODUCTION RELEASE REVISED,ECN 527

TI E PLATE TO SU IT 6" BASE RA I L ON LY �i��HERWISE

DIMENSIONS CCI Thermal Technologies Inc.ARE IN � 1-------------1

CONCRETE TIE CONFIGURATION

SEE

DRAWING DETAIL

XX : � DWN CCB DA�N97

15062 XXX :�

HOLES ! .010

TITLE TIEDUCT svs,uPf14 sw, 1o"X10• :: ,ev c 1=SCALE,.,....,-/1--t

2 ANGLES ! 1· TIEDUCT TO BX4"X24' TD Al SHT 1 OF 1


P/N 14838

KIT TRACKDUCT BRKT

TO MOUNT TO SMALL ENCLOSURE HEATER

FOR 136" CLEARANCE, SEE MANUAL 13150


/TRACKDUCT SET 8" X 4" X 36' P/N 10423

P /N [email protected]" (X20) TRACKDUCT DEFLECTOR KIT P/N 12249-01



TI E PLATE TO SU IT 6" BASE RA I L ON LY �i�ED

OTHERWISE

DIMENSIONS CCI THERMAL TECHNOLOGIES INC. ARE IN ...!!:i2!:!..._ 1-------------1

WOOD-TIE CONFIGURATION

SEE

DRAWING

DETAIL XX :� DWN CCB DA�N97

15063 XXX :�

HOLES ! .010 TITLE TIEDUCT svs,uPf20 sw, 1 o"X1 o• : ,ev c

l=SCAL,.,....E ,-;,--12 ANGLES ! 1· TIEDUCT TO 8X4"X36' TD A1 SHT 1 OF 1

TIEDUCT ASSY 10 X 10" TO 8" X 4"

P/N 14838

P/N



TRACK DUCT

MOUNTING BRACKET

ONTO CONCRETE

RAIL TIES

/TRACKDUCT SET8" X 4" X 36' P/N 10423

(Xi TRACKDUCT BRKT TRACKDUCT DEFLECTOR KITP/N 12249-02

P/N [email protected]" (X20)

C OBSOLETE, MEP, ECN 1361, 1 OCT 01


TI E PLATE TO SU IT 6" BASE RA I L ON LY • CCI THERMAL TECHNOLOGIES INC. 15064

CONCRETE TIE CONFIGURATION

SEE

DRAWING

DETAIL XX �� DWN CCB DA�NSJ

CHECKED

,:: � :;: TITLE TIEDUCT svs,uPf20 sw, 1 o"X1 o· :: ,ev c '==-1-/ 1 --12

ANGLES : ,. TIEDUCT TO 8X4"X36' TD A1 SHT 1 OF 1

TIEDUCT ASSY

10 X 1 O" TO 23"X3.25"

P/N 14214

TRACKDUCT BRKT P /N 12081-02 (X9)

TRACKDUCT BRKT P/N 12081 (X12)

TIE PLATE TO SUIT 6" BASE RAIL ONLY SEE

DRAWING DETAIL



TRACKDUCT SET 23.0" X 3.25" X 80' P/N 10422

C OBSOLETE, MEP, ECN 1361, 1 OCT01 B PRODUCTION RELEASE REVISED,ECN 527

,!!ro'r"·'" """ � 15065 XX ! � DWN

CCI THERMAL TECHNOLOGIES INC.

DA�N97

CHECKED

XXX !�"""' ! ·"' TITLE TIEDUCT SYS,UP#30 sw, 1o"X10· �;� ,cv c

1=,CALE,,...1-/1---12 ANGLES ! ,. TIEDUCT TO 23X3.25"X80' TD A1 '"' 1 " 1

/B LK WASHER �/N 9002-1009

M.P.F. CEN NOZ SHIPPING co6�R P/N 15867- .&.

TRK

2 5 TRACKDUCT, RIGHT 4X . 02 P/N 128

�

SEE

DRAWING

DETAIL

-------TRANSITION P/N 13372

15273

ROI D

Af. SHT 1 OF 1

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4X4 ADPTR, MPF FLEXHOSE,Sl,3X24"L P /N 15808

,;,,sass �

TIEPLATE WELDED ASSY P/N 15258

�

SAFELOK SPRING CLIP� I P/N 9070-1002

I .

SPRINGCLIP INSULATOR P/N 9070-1003

TIEPLATE INSULATO

\ P/N 15262-01

TIE DUCT ASSEMBLY

\ P/N 15802

TIEDUCT ADAPTOR COVER P/N 15270

CENTER NOZZLE BASE P/N 15806

TRK DUC BRKT, P/N 14953

7 /8 LK WASHER P/N 9002-1009

SHIPPING COVER M.P.F. CEN NOZ P/N 15867-01

TRK DUC

MATERIAL

SEE

DRAWING DETAIL

\

TRANSITION P/N 13372

�INT/PLAIN 8X4 TRACKDUCT P/N 11233-04

4X4 SUPPORT BRKT P/N 12588

\co'°m� cue�

APPLIC ATION UNLESS OTHERWISE S PECIFIED

DIMENSIONS AR EIN �

xx : .03

XXX :� HOLES :�

SCALE

1/15 ANGLES : 1·

P/N 13857 I

/n CONCRETE TIE CLIP

P/N 12567-01

CCI THERMAL TECHNOLOGIES INC. D AT E CHECKED

CCB 28SEP98

TITLE ISO, 1 OS TIEDUCT SYS, NORTRAK f30MPF SW, CONCRETE TIES

15296

ROI E A1 SHT 1 OF 1

17173 WAS 10090 & 13816, 17899-01 & -02, 16382 WAS 13553-02, MEP, ECN 1363, 3 OCT 01B

B

B

B

17003 WAS 14788, 14680-01 WAS 13803-01, MEP, ECN 1414, 3 DEC 01C

C

C

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�}� ' ..._ ----

TRACKDUCT ELBOW - - --P /N 13826

ELBOW ADAPTER PLATE P/N 13827-01

ELBOW ADAPTER PLATE INSULATOR

POLYURETHANE RAIL PAD� P/N 9070-1001

�

TIEPLATE WELDED ASSY � P/N 13564-1 ,,-,..Rr",:cn.

\ CONCRETE TIE

TIE PLATE TO SUIT 6" BASE RAIL

TIE DUCT ASSEMBLY P/N 13566

ONLY

TEMP. SENSOR DUCT P /N 13359-01 W/SQ TO RND ADAPTOR

--------------- FLEX BOOT C/W BRACKETS

/?1(2:2 ,;, "'"

--------------- BALLAST RETAINER P /N 13803-01

PICTORIALLY UPDATED SQ TO RND ADDED.PER ECN 441,10 ULY96, CB

SEE

DRAWING

DETAIL

�i�EDOTHERWISE

DIMENSIONS CCI THERMAL TECHNOLOGIES INC. ARE IN ...!!:i2!:!..._ ---�-------�-----! xx :!: .03

XXX :!:�

t,::,,.,...---t HOLES :!: .010

SCALE 1/12 ANGLES :!: 1"

DATE

CCB 06APL96

TITLE TIEDUCT ASSEMBLY.SM ENCL SH, SNGL DUCT TO 23 X 3.25•

14210

B

STD. POINT NOZZLE /N 10090 W KIT N 13822

ADAPTER INSULATOR

� P/N 13817

� � NOZZLE ADAPTER

� � P/N 13816

o

TRACKDUCT ELBOW � IP /N 13826

�, ,..._._/[-,,,, ELBOW ADAPTER PLATE

P/N 13827-01

------- -:_--- ... _

ELBOW ADAPTER PLATE INSULATOR -----=-=- -

CONCRETE TIE

TIE PLATE TO SUIT 6" BASE RAIL

TIE DUCT ASSEMBLY P/N 14788

ONLY

SEE

DRAWING

DETAIL

SQ TO RND ADAPTOR P/N 14676

FLEXDUCT C/W BRACKETS P/N 13815-01

PRODUCTION RELEASE

UNLESS OTHERWISE ofJ'f��oEQs CCI THERMAL TECHNOLOGIES INC.

ARE IN ...!!:i2!:!..._ 1---�--------------1

xx :!: .03

XXX :!:�

t=.,...---t HOLES :!: .010

SCALE 1/12 ANGLES :!: 1"

DATE

CCB 22SEPT98

TITLE 10X10 TIEDUCT ASSY,SM ENCL SH, SNGL DUCT TO 23 X 3.25•

TRANSITION P/N 13372

14214

A

10648 (X10)

12571

QUICK DISCONNECT JOINTS TYP 2 PLACES

12572-02 11

D I 12572-02

/

12572-02 (x8)

12572-02 D : 12572-02 D: 12572-02 I

DI 12572-02 D:

3/8 X1" HX HD BOLT 2 PER BRACKET 1YP.

-------12081

TRACK DUCT MOUNTING BRACKET DETAIL 21 BRACKETS TOTAL, SEE NOTE 2

& 12572-03

12572-02 D: 12572-02 D:

\_ &

BASKET POSITION # 2 QUICK DISCONNECT JOINTS TYP 2 PLACES

12567 (X2)

,r4

.50

I REF

&-======+===iii===.::::===:n:x:;::::====+==:::iac.::===============i.:====+====n;=====;;====.====.:::===:,;:::::===:;::::===n;::::::=======:::;,i

JL300

UNION PACIFIC, SPECIAL #30 T.O, 23" X 3.25", TRACK DUCT SET

&

2. TRACKDUCT MNTG BRACKET AND HARDWARE ARE PART OF HARDWARE KIT P/N 12246-6 AND PACKAGED WITH SHIPPING KIT P/N 12490-1, TO BE INSTALLED AT TIME OF FINAL INSTALLATION. POSITION OF BRACKETS TO BE DETERMINED BY INSTALLER AT THAT TIME.

I REFER TO SWITCH HEATER MANUAL AND ASSOCIATED DIAGRAMS FOR FIELD MODIFICATIONS RELATED TO ADDITION OF DISCHARGE SLOTS.PRIOR TO TRACK DUCT INSTALLATION USE CCI THERMAL GAPPING BLOCK P /N 11239 TO AID IN THIS PROCEDURE.

NOTES:

SEE

SEPARATE

SPECIAL #20 TURNOUT

UNLESS OTHERWISE

SPECIFIED

DIMENSIONS

ARE IN INCH

xx ! .o:3

XXX ! .010

l=..----1 HOLES ! .010

SCALE 1/40 ANGLES ! 1·

SWITCH POINT LENGTH = 80' -0" (960") TRACK DUCT LENGTH = 82' -2" (986")

TRACK DUCT SIZE = 23"X3.25"

B REMOVE 12573, 12574, 12575, 9046-0024, 9004-0010, 12572, NOTE 1, 2, ADD 12572-02, 12572-03, UPDATE 12571, NOTE 1 WAS 3, 2 WAS 4, ECN 256, MC, 3 JAN 95 PRODUCTION RELEASE, REVISED SEP93 CB


TITLE

""'

21APL93 GH DATE

25MAY93

KDUCT f30, T.O. U.P. SPECIAL, • x 3.25•, W QUICK RLSE, NO-

10422

B

Al '"' 1 "'1

GAUGE BLOCK NOTE REMOVED,ECN 529,30OCT97,CCBC

jylagan

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GAUGE BLOCK NOTE REMOVED,ECN 529,30OCT97,CCBC

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___ o_.88_1��---------------�-----r-----ir·88 &

NOTE:

8.00

7.12

4.00

0.88

R .50 TYP

RJ��

=====

0.25 REF J 2.25

I :

1. REMOVE ALL BURRS AND SHARP EDGES. /B\/E\/F\

P/N 11220

MATERIAL APPLICATION

1/4 IN HRS

SCALE 112

0.50 DIA TYP 6 HOLES

6.91

21.27

23.75

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCH

xx :': .03

XXX + .010

HOLES � .010

ANGLES � 1'

G VARIANT -02 ADDED,ECN 1437, 15 JAN 02, CCB

F GREY PAINT AND ANTI SUP TAPE REMOVED, ECN 1258, 7 MAY 01, CCB

E ANTI SUP ADDED, PAINT GREY WAS RED OXIDE, ECN 1184, 5 JAN 2001, C B GININ

D ADD DIM .88, REMOVE FIELD MODIFICATION INFO, 29JUL93 ECN 326, MC, 31 MAR95

LTR

OWN

DESCRIPTION

CCI THERMAL TECHNOLOGIES INC.DHG

DATE CHECKED APR 22 91

DATE

TITLE DEFLECTOR, SMALL, TRACKDUCT,

SW HTR

DATE

DRAWING NUMBER

11220

DWG REV SIZE

A2 SHT 1

APPVL

OF 2

VARIANT TABLE

REV NUMBER DESCRIPTION

12584-1 AS DEPICTED

F #30 T.0. FROG END

12584-2 SEE SHEET 2 F OBSOLETE #30 T.0. SW END I

E9

8.00 REF E9

L E9

�&11220

�

P/N 12584-1 SHOWN

NOTE:

1. REMOVE ALL BURRS AND SHARP EDGES.

&£

MATERIAL

1/4 IN HRS

23.75 REF

APPLICATION

SCALE 112



xx :': .03

XXX :': .010

HOLES ::: .010

ANGLES :'.: 1"

&fil - -- -- --- --

.2

E9

� 12582-1

� E9 � &

� TYP

1.00

2.63 L

F 1 O" VARIANT MADE OBSOLETE, 11220 ADDED AS DETAIL FOR 8" DEFLECTOR 8" DETAIL ON SHEET MADE REF ONLY, ECN 1521, 05 APR 02, CC8

E GREY PAINT AND ANTI SLIP TAPE REMOVED, ECN 1258, 7 MAY 01, CCB

D C

LTR

OWN

DESCRIPTION

CCI THERMAL TECHNOLOGIES INC.DATE CHECKED

CCB 30JUN 1993

DATE

TITLE DEFLECTOR/PLATE WELDED ASSY,

CONCRETE TIE

DATE APPVL

DRAWING NUMBER

12584

DWG REV F SIZE

A2 SHT 1 OF 4

GREY PAINT AND ANTI SLIP TAPE REMOVED, ECN 1258, 7 MAY 01, CCBC

jylagan

Text Box


C

D

E

F

F

F

F

F

jylagan

Text Box


NYLON SHOULDER WASHER� ORDER# 9002-2003

�

�

��

CROSSDUCT GASKET KIT (9X9) ORDER # 10121

TRANSITION/COMBUSTION CHAMBER GASKET KIT (25X22) ORDER# 13393

INSULATED EXTENSION DUCT ORDER # 13369-xx AVAILABLE IN 1 FOOT INCREMENTS, FROM 1 TO 10 FEET PLEASE SPECIFY LENGTH WHEN ORDERING

---------------------------------r-------------------------------------

45· ELBOW ORDER# 10142

SEE

DRAWING

DITAIL

A PRODUCTION RELEASE

,1:ffi�r'"'" CCI THERMAL TECHNOLOGIES INC.ARE IN INCH 1-------�-------

XX ! .o:3

XXX ! .010

h=�--1 HOLES ! .010

SCALE 1/1 ANGLES! 1·

""' 18 APR 97

TITLE PRODUCT DECISION TREE

SWITCH HEATER SYSTEM OPTIONS

15213

r--_____ j 1

3

1

40 REF

---------

, I

I

I

NOTE:

9045-01 04 REF

9045-0089 REF

14287 REF _/

9033-0039

9045-01 03 REF

1

. SEAL THREADED JOINTS USING PIPE SEALANT 9014-0017

9069-1010

I I

I I

I J I

,

[,,, ,/r I

I I V

I

I

9045-0047 REF

L

9045-0120

\ --------, 9081-0035 I

REF

I

v

12838

9045-0142 I I

,--------------------_J

SEE DRAWING

DETAIL

UNLESS OTI-IERWISE SPECIFIED

Dl�ENSIONS

AREIN INCH

xx � .03

9000 SERIES P /N'S WERE UPRIGHT,ECN650, 11 MAY98,CCB

CCI THERMAL TECHNOLOGIES INC. "'" 12838

14 MAY 96

XXX ".DIO -TIT-

LE-

GAS--

MAN

--IFO

�LD

--AS

-S_EM

_B-LY-------.-ee-, -B--1

1=,.,...---1 HOLE!a � 010

""-' 1/2.5 ""'", ,. SM ENCLOSURE SWITCH HEATERS A1 se, 1 cc 1

EF

131401c1.dwg 11/19/01 10:08:52 AM Scaled to fit

jylagan

Text Box


16551A.MAN

9040-0017

9038-0054

9016-0007

Flame safety relay

Air switch

Motor, 5 hp, 3450 rpm

9042-0040High temp reset switch

9089-0014Main solenoid and valve

9089-0015Pilot solenoid and valve

9066-1012Baseboard Heater

9069-0013Hourmeter

9064-0021Ignition transformer

Mark 6 series Small Enclosure 5 hp Switch Heater, Electrical, page 1 of 2

High Limit Thermostat,red & white leads13340-01

Cycling Thermostat, blue & black leads13340-02

Thermostats

16551A.MAN

Fuse9077-0022

Relay9040-0024 & -0025

Resistor9049-0037

Delay start timer9038-0039

Selector switch9038-0057

Motor starter9078-0008

Relay9040-0008

Mark 6 series Small Enclosure 5 hp Switch Heater, Electrical box, page 2 of 2

KEYBOARD DISPLAY MODULE (FOR FLAME SAFETY RELAY RM7895)

ORDER# 9040-0021

SEE

DRAWING

DITAIL

UNLESS OTHERWISE

SPECIFIED

DIMENSIONS

ARE IN INCH

xx ! .o:3

XXX ! .010

1= ..... ---1 HOLES ! .010

SCALE 1/1 ANGLES! 1·

PRODUCTION RELEASE

CCI THERMAL TECHNOLOGIES INC. ""'

18 APR 97

TITLE PRODUCT DECISION TREE

SWITCH HEATER SYSTEM OPTIONS

15213

B

NOTE:

1. REMOVE ALL BURRS AND SHARP EDGES.

2. CLEAN.PHOSPHATE AND PRIME COAT, RED OXIDE, 9013-1001. 3. FINISH: DEGREASE, PHOSPHATE AND APLLY

% GREY EPOXY PRIMER, PROTECH PRODUCT # ES-412-A46 �

>--------------ii(------------1

.09

-------,

i ,----=========>� I r I I I ( I I I

� I I I

l I I I I

[L_--::��=1 _______ J__

,,,,,) 15182

D PAINT NOTE ADDED, ECN 1733, 12 JUN 03, TMH C ADDED 15856, MEP, ECN 1290, 30 MAY 01

15180 UPDATED TO REFLECT CURRENT BUILD,ECN 715,25MA 99,CC

SEE DRAWING DETAIL



xx : .03

XXX :!:�

HOLES :!: .010 �SCAL=,�,;-,---1 ANGLES ::!: 1"

CCI THERMAL TECHNOLOGIES INC. DWN DATE

LN1f 28 FEB 97

TITLE ADAPTER AS�. ,10· TO B"SQRAILWAY EQUIPMENT SW HTR

15184

OWG D SIZE

A1 SHT 1 OF 1

15181 UPDATED TO REFLECT CURRENT BUILD,ECN 715,25MAY99,CCBB

TITLE CHANGED, MEP, ECN 775, 20 JULY 99C

ADDED 15856, MEP, ECN 1290, 31 MAY 01D

D

jylagan

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GROUND ROD KIT

ORDER #12825-03 (ONE ROD)

ORDER #12825 (FOUR RODS)

FLEXIBLE HOSE CONNECTION KIT

ORDER #13384

SEE DRAWING DITAIL

INLET SUPPLY REGULATOR KIT

ORDER #13386

A PRODUCTION RELEASE

UNLESS OTHERWISE

0ri{��ffJs � CCI THERMAL TECHNOLOGIES INC.

XX !� OWN LNW

DAJ� APR 97

XXX ! .010

1=,,,---1 "°'" c .010

TITLE PRODUCT OPTIONS

SOME 1/1 ANGLES ',. SWITCH HEATERS

15212

REV B

Al '"' 1 °' 1

SMALL ENCLOSURE GAS FIRED SWITCH HEATERS … · 16551A.MAN Rev A Oct 1/98 SMALL ENCLOSURE GAS FIRED SWITCH HEATERS MARK 6 SERIES Spare Parts Manual ... 12572, NOTE 1, 2, ADD 12572-02,

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