Economical, solid shank type with two cutting edges. A back cutting edge enables continuous turning- from internal turning to facing. Minimum bore diameter 2.2mm. Indexable type boring bars. Adjustable tool overhang. Minimum bore diameter 5.0mm. Solid shank. Multi-functional bar for threading, grooving and boring. Minimum bore diameter 3.2mm. Addition of round type holders that are compatible with any type of automatic lathes. For easy installation to the centre axis of lathes. Good chip disposal and coolant supply. MICRO-MINI TWIN MICRO-DEX MICRO-MINI Round Type Holder / SquareType Holder 2007.11.Update Round holder addition ! SMALL BORING BAR SERIES Ideal for small-diameter boring of general and stainless steels. B042G
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Economical, solid shank type with two cutting edges.A back cutting edge enables continuous turning-from internal turning to facing.Minimum bore diameter 2.2mm.
Solid shank. Multi-functional bar for threading, grooving and boring. Minimum bore diameter 3.2mm.
Addition of round type holders that are compatible with any type of automatic lathes. For easy installation to the centre axis of lathes. Good chip disposal and coolant supply.
MICRO-MINI TWIN
MICRO-DEX
MICRO-MINI
Round Type Holder / SquareType Holder
2007.11.Update
Round
holder
addition!
SMALL BORINGBAR SERIES
Ideal for small-diameter boring of general and stainless steels.
B042G
1
P6
&2 &3 &4 &5 &6 &7 &8
P2~
CB02 CB03 CB04 CB05
CG03 CG04 CG05
C03 C04 C05
CG06
CT03 CT04 CT05 CT06
CG07
CR03 CR04 CR05
P7~
C07 SCLC
C07 STUC
C07 SWUB
C06 SCLC
C06 SWUB
C05 SCLC
C05 SWUB
C04 SCLC
y
y
*By grinding the cutting edge, the same bar can be used for boring and threading.*By grinding the cutting edge, the same bar can be used for boring and threading.
FeaturesaTools
MICRO-MINI TWIN (P2-) • Solid carbide shank • Minimum cutting diameter 2.2mm • Economical because of two cutting edges • Boring, Grooving, Threading, Copying
* Other small tools for automatic lathes can be found in the catalogue C003J.
*By grinding the cutting edge, the same bar can be used for boring and threading.
BoringMICRO-DEX(Indexable insert type)
MIRACLE coated VP15TF displays excellent welding resistance for machining a wide range of workpiece materials from mild and carbon steels through to stainless steels and cast iron.
*By grinding the cutting edge, the same bar can be used for boring and threading.
Note 1) Wet machining recommended.Note 2) Please remember when machining small diameters at high speeds there is the possibility that the machine cannot maintain the set feed rate. (CT type)Note 3) Refer to P11 for recommended tool overhangs of CG, CT and CR types.
Feed(mm/rev)
Depth of Cut(mm)
Tool Overhang(l/d)
Cutting Speed(m/min)
Feed (mm/rev) Feed (mm/rev)Cutting Speed(m/min)
Cutting Speed(m/min)
Cutting Speed(m/min)
Order NumberMetric Thread
P (pitch)Unified ThreadP (thread/inch)
Note) For internal threads that are larger than the minimum diameter of the Micro Mini Twin (CT type) it is possible to machine the thread pitches above. For the minimum diameter please refer to the tool standards.
Thread Pitch for the CT Type
aMetric thread aUnified threadDepth of Cut for the CT Type
P (Pitch)
Depth of Cut (mm)
Re*(Nose Radius)
P (Thread/inch)
Depth of Cut (mm)
Re*(Nose Radius)
Small Boring Bar Series
* Even though the pitch maybe the same, the depth of cut varies according to the nose radius. For the Micro Mini Twin CT type CT03RS-M4, and CT03RS-M4B the nose radius is 0.03mm, for other types it is 0.05mm. For further details please refer to the standards section.
Grinding the cutting edge of the MICRO-MINI boring bar
Boring Grooving Threading
aMICRO-MINI boring bar can be applied to boring and grooving without any modifications. It can also be reground as shown below.aFor shaping and regrinding, use diamond whetstone approximately #250 - #400. Please grind according to the application using the
figure below as a reference.
GrindingGrindingGrinding
(Grin
ding
)
Corner Radius
Thread AngleGroove Width
Grinding
6° Double Sided Relief
* Refer to P14 for holders.
Micro-Mini
Right hand tool only.
Geometry Order NumberDimensions (mm)
Sto
ck
MinimumCutting
Diameter
Max GrooveDepth
: Inventory maintained.a
MICRO-MINIA
pplic
atio
nG
rindi
ng E
xam
ples
Shankdiameter
Flat
Flat
7
NX2525 VP15TF
Re
y
Re=0.03Re=0.1Re=0.2Re=0.4
Small Boring Bar Series
Featuresa Indexable type boring bars for a minimum bore diameter of 5.0mm
MICRO-DEXaWe recommended using cutting fluid to improve tool life and accuracy of the machined surface.a Indexable inserts and clamp screws are small and can easily be lost.a If the insert screw is overtightened, the screw or wrench may be damaged. Follow the guidelines shown below when tightening the clamp screw. The appropriate insert tightening torque is 0.5 (N/m).
Tightening of insert screw Screw tightening without an insert
zHold the wrench flag as shown in the diagram and turn it until finger tight.
The main screw part may be damaged if tightened.
xHold the wrench flag and turn it approximately 60° to 90° (reference tightening angle).
Correct Incorrect
aNote that the procedures are performed starting with the insert screw on the back side when using a reverse holder.
Normal use Reverse holder use
Start with the insert clamp on the front side. Start with the insert clamp on the back side.
Insert easily falls out
a If the holders break, Mitsubishi Materials can repair them.
MICRO-MINI TWIN
Repair
aUse within recommended specification ranges. Maximum L/d=5 (L : total length; d : shank diameter) If the L/d ratio exceeds the recommended value, lower the cutting conditions.
Fig. 1Internal face of the holder
Insert direction
Insert
Cutting edge
3rd clamping screw
2nd cutting edgeInsert point
The reference plane of a square type holder
Tighten the clamp screws making the micro-mini twin boring bars contact with the reference plane of the square type holder.
Fig. 2
Fig. 3
aTo avoid chipping of the 2nd cutting edge take care when inserting the boring bar into the holder. Refer to fig.1. If the 2nd edge contacts the internal face of the holder there is a possibility that it may chip.
aWhen installing the boring bar into the holder, tighten the clamp screws after ensuring the flats on the tool holder are parallel to the reference flats on the micro-mini bar. Refer to fig.3.
sMake sure that the clamping screws are tightened to the recommended values.
dDo not tighten the clamp screw without a bar in place, otherwise the bridge will be deformed.
sWhen using this type of holder, there is a possibility that damage to the shank and the 2nd cutting edge can occur. Make sure that the clamping screws are tightened to the set torque value. Additionally make sure that there is no clamping screw near the 2nd cutting edge as this can break the boring bar.
eWhen using Mitsubishi holdersWhen using holders with a tool overhang of recommended quantity, ensure that the 3rd clamping screw is removed prior to machining. The set torque value for clamping screw is 2.0 N•m.
aWhen using a holder for general purpose / small automatic lathe.
aWhen using a square type holder:
Precautions when using the MICRO-DEX and MICRO-MINI TWIN
11
L10+2(mm) L10+2(mm) L10+2(mm)
y
y
Small Boring Bar Series
FeaturesaCompatible with any type of automatic and NC lathe
Round Type Holder(Tapered holder)
Square Type Holder
aThe shape of the cutting point contributes to good chip control and coolant supply.
aSquare holder for easy installationFlat clamp faces fix the position of the top cutting edge.
* The MICRO-DEX and MICRO-MINI cannot be fitted to square holders.
Small holder for easy coolant supply as well as excellent chip evacuation.
Smooth chip evacuation
Smooth chip evacuation
Efficient coolant supply
Coolant flows to the cutting edge without interference from the holder.
Micro-Mini Twin does not twist.
Flat face
Flat faceRecommended tool overhang
Note) For L10, please refer to the tool standards (page 3 for CT type and page 4 for CG and CR types).
Mitsubishi Carbide Home page : (Tools specifications subject to change without notice.)
Registration No. 00GRC-EA010 (Gifu Plant)
ISO 9001:2000(JSAQ080)
, ISO 14001:1996(JSAE036)
The Scope of the Registration:Design, Development and Production of Cemented Carbide Tools and Carbide Blanks
ISO 9001:2000(JSAQ094)
The Scope of the Registration:Design, Development and Production of Cutting Tools, Wear-resistant Tools, RockDrilling Tools, Cemented Carbide Blanks and Coated Products
28
ø10.
0
ø8.0
ø6.1
32
CB05RS-B CT05RS-M8BCG05RS-20B
600.020.1
VP15TF15
40―
400.03
VP15TF23
VP15TF23
C05HSCLCR03 C05HSWUBR02C07KSTUCR06
570.050.1
35CCGT03S101L-F(VP15TF)
1100.030.03
630.040.08
15WBGT0201V3L-F(VP15TF)
35TCGT060102L-F(VP15TF)
18
ø6.7
ø15
ø6.0
4
ø6.2 ø16
10
ø5 ø8 ø40
14
øM8×
1.25
Small Boring Bar Series
Application Examples
Cutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm)
Workpiece
Results
Coolant
ToolGrade
Overhang (mm)Machine Small NC lathe Small NC latheSmall NC lathe
Problems related with poor chip control were eliminated.
Conventional tools with a flat land on the rake face caused high cutting resistance and tended to break. The sharp edge of the Micro Mini Twin improves cutting edge reliability.
Conventional tools left burrs on the thread, whereas the Micro Mini Twin with a chip breaker left no burrs.
Cutting oil14 passes, M8 x 1.25 (0.07–0.03)
W.S.O.Groove depth: 1.5
W.S.O.
Flange: JIS SUS316
Application Examples
Cutting Speed (m/min) Feed (mm/rev) Depth of Cut (mm)
Improved resistance to insert wear and tool life increased by 300%.
Improved resistance to insert wear and tool life increased by 30%.
Compared to non coated inserts, tool life is extended by 50%.
W.S.O. Cutting oilCutting oil
JIS SUS303
Cuttin
g Co
nditio
nsMICRO-MINI TWIN
MICRO-DEX
Cuttin
g Co
nditio
ns
For Your SafetyaDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen attaching inserts or spare parts, please use only the correct wrench or spanner. aGrinding or heating of cutting tools produces dust and mist. Inhaling large amount of dust or contacting with eyes and skins may harm your body.