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D-1

HOSE AND WIRE ROUTING D.1

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Figure D-1. Front and Rear Brake Systems, Right Side View

D-2

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Figure D-2. Rear Brake Systems, Top View

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D-3

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Figure D-3. Rear Brake Systems, Left Side View

D-4

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Carbon canister

Figure D-4. Evaporative Emissions Control, California Models, Top View

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D-5

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2 3

1

4

1. To induction module2. From induction module (California)

3. From fuel tank (California)4. From fuel tank to atmosphere (49 state)

Figure D-5. Evaporative Emissions Control, California and 49 State Models, Left Side View

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1

42

3

1. To active intake solenoid (Japan only)2. Intake air temperature sensor (IAT)

3. Fuel pump4. Active intake to ECM (Japan only)

Figure D-6. Wiring Harness, Left Side View

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D-7

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1

23

4

1. Fuel injector (2)2. Throttle position sensor (TPS)

3. Intake air temperature (IAT) sensor4. Oxygen (O2) sensor

Figure D-7. Wiring Harness, Top View

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52

1

6

7

1. Speedometer sensor2. Cable, starter to battery positive3. Solenoid4. Transmission vent line5. Voltage regulator6. Switch, oil pressure7. Cam position sensor

Figure D-8. Wiring Harness, Right Side View

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D-9

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1. Vent line2. Feed oil line3. Return oil line

1 53 4

24. Feed oil line from the oil pump to the oil cooler5. Return oil line from the oil cooler to the oil filter housing

Figure D-9. Oil Lines, Right Side View

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31

2

1. Vent line 2. Feed oil line 3. Return oil line

Figure D-10. Oil Lines, Bottom View

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D-11

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Exhaust valve actuator

Muffler valve

Figure D-11. Clutch Cable and Exhaust Valve Actuator (1200 only), Right Side View

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Exhaust valve actuator

Cable, seat lock

Muffler valve

Figure D-12. Clutch, Throttle, Seat Release Cables and Exhaust Valve Actuator (1200 only), Left Side View

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D-13

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Cable, seat lockClips into functional airbox cover.

TPS adjuster

EVA mounted on top of functional airbox cover.

Figure D-13. Clutch, Throttle, Seat Release Cables and Exhaust Valve Actuator, Top View

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NOTES

D-14 2006 Buell Lightning: Appendix D