Sls 00 Ppl Pr 009 Hdd Procedure Rev.0

8/18/2019 Sls 00 Ppl Pr 009 Hdd Procedure Rev.0

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PIPELINECONTRACT NO.

SP-239/PG0330/2013-S0

DOCUMENT NO.

SLS-00-PPL-PR-00609

21 Pages

JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI PEMANGUNAN

PIPA TRANSMISI GAS DARI SOUT! L!OKSUKON A - ELA"AN

!ORI#ONTAL DIRECTIONAL DRILLING PROCEDURE

0 19/08/2013 Approved for Construction PRM TGB MKL

C 02/08/2013 Approved for esi!n PRM TGB MKL

B 30/0"/2013 #ssued for Approv$% PRM TGB MKL

A 22/0"/2013 #ssued for Revie& PRM TGB MKL

RE$ DATE DESCRIPTION% C!ECK APPD APPD APPD

KONSORSIUM CPM - SCT PA PERTAGAS


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JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI

PEMANGUNAN PIPA TRANSMISI GAS DARI

SOUT! L!OKSUKON A & ELA"AN

SLS-00-PPL-PR-009 Rev' 0 !'()*'+,a D)(e,)'+a D())+g P('e(e

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RE$ISION TALE

PAGE

RE$ISION PAGE RE$ISION ATTAC!MENT RE$ISION

A C 0 1 2 3 A C 0 1 2 3 A C 0 1 2 3

1 1

2 2

3 3

6

4

5

9 10

11

12

13

1

1

16


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SLS-00-PPL-PR-009 Rev' 0 !'()*'+,a D)(e,)'+a D())+g P('e(e $te(

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RECORD O RE$ISION

Re7 N'Se,)'

+Page C'88e+,

I8e8e+,e

:%/N;E


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TALE O CONTENT

1 INTRODUCTION.....................................................................................................

1'1 PR456CT 476R7#6...........................................................................................................................1'2 C4P6..................................................................................................................................................

2 DEINITION............................................................................................................

3 REERENCE..........................................................................................................

3'1 C46 A: TA:AR.......................................................................................................................3'2 C4:TRACT4R; PR456CT PR4C6


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ATTACH$ENT 3: LIST E)UIPE$NT AND $ANPOWER ...................................................................................1'

ATTACH$ENT 4: HDD $ACHINE SPECIFICATION AND DIGITRAC! ..............................................................21

1 INTRODUCTION

1.1 P('>e, O7e(7)e?

PT' Pert$in$ G$s >Pert$!$s? p%$ns to deve%op !$s pipe%ine fro Arun+ L,o@seu$&e to

Be%$&$n+ Med$n' G$s &i%% e distriuted fro L:G re!$sific$tion p%$nt $t PT' Arun $nd &i%%

e used to provide reuired industri$% !$s $%on! pipe%ine route $nd $%so for PT' PL: $t

Be%$&$n'

1.2 S'e

T,is docuent descries t,e et,odo%o! for ,oriont$% direction$% dri%%in! >? &or@

procedure t,$t &i%% e eecution ucontr$ctor'

2 DEINITION

PR456CT − 5$s$ Per$nc$n!$n Pen!$d$$n d$n Konstru@si Pe$n!un$n

Pip$ Tr$nsisi G$s $ri L A ) Be%$&$n

CL#6:T − PT' Pert$in$ G$s >Pert$!$s? $s $n o&ner of t,e PR456CT

C4:referred $s KC?'

s? t,$t c$rr out $%% or p$rt of t,e desi!n+ procureent+

inst$%%$tion $nd testin! of t,e sstes $s specified

Contr$ctor'


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76:4R/ed'2010? ( G$s Tr$nsission $nd istriution Pipin! ste*' AM6 F ection 7 edition 2010 ( :on)estructive 6$in$tion Procedure

3.2 C'+,(a,'(@s P('>e., P('.e/0(e

1' L)00)PPL)P)001 ( pecific$tion for 4ns,ore

Pipe%ine2' L)00)6)PR)001 ( Perit to or@ Procedure

3' L)00)6)PR)002 ( 5o $fet An$%sis >5A?Procedure

*' L)00)6)PR)003 ( 6er!enc $nd Response P%$n.' L)00)G6:)PR)011 ( M$teri$% $nd%in! tor$!e

ProcedureE' L)00)AC)PR)00* ( $nd)4ver Procedure for

6p%oerHs =ree ) #ssue M$teri$%s"' L)00)PPL)PR)002 ( $u%in! $nd trin!in!

Procedure8' L)00)PPL)PR)00* ( Trenc, 6c$v$tion Procedure


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9' L)00)PPL)PR)00. ( Pipe%ine =it)


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6 M$n$!eent M$nu$%'

=o%%o&in! $re t,e responsii%ities of personne% invo%ved in t,e scope of t,is procedure(

.1 C'+,(a,'(@s S,aB

ProDect M$n$!er ( ,$%% e responsi%e for $%% $ctivities'Construction M$n$!er ( ,$%% e responsi%e for over$%% contro% $nd $n$!eent

for t,e $ctivities descried in t,is procedure' ,$%% e

responsi%e for coordin$tion &it, t,e 6n!ineer $nd

ucontr$ctor in over$%% $ctivities'

e s,$%% coordin$te &it, 6 M$n$!er+ ProDect

P%$nnin!+ A/C $nd ite uperintendent for t,e proper%

ip%eent$tion of t,e procedure' e $%so $cts $s on)

scene Co$nder in c$se of eer!enc'6 M$n$!er ( ,$%% report to t,e ProDect M$n$!er'

,$%% e responsi%e for 6 perfor$nce $nd &,ere

necess$r initi$tin! corrective $ction t,rou!, %ine

$n$!eent'A/C M$n$!er ( ,$%% report to t,e ProDect M$n$!er ,$%% e responsi%e

for u$%it $tters for t,e $ctivities descried in t,is

procedure'A/C #nspector ( ,$%% report to A/C M$n$!er'

,$%% e responsi%e for over$%% contro% $nd inspection of

C $ctivities in %ine &it, t,is &ritten procedure'$fet #nspector ( ,$%% e responsi%e for over$%% contro% $nd inspection of

s$fet $tters $nd report to 6 M$n$!er'

P%$n $nd $int$in t,e ,ouse@eepin! $t &or@ p%$ces'Construction

uperintendent

( ,$%% report to Construction M$n$!er $nd s,$%% coordin$te

&it, t,e upervisor for ip%eent$tion of t,is procedure'upervisor ( ,$%% supervise ucontr$ctorHs &or@ $t t,e site' ,$%%

report to t,e site uperintendents'


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4.2 HDD Subcontractor Staf:

• ite M$n$!er

ite M$n$!er &i%% e responsi%e for t,e &,o%e >over$%%? on!oin! construction $ctivit$nd ,e s,$%% e represent ucontr$ctor $n$!eent in t,e fie%d+ counic$tion

&it, Contr$ctor/C%ient/Consu%t$nt represent$tive on site $nd report to ucontr$ctor

ProDect M$n$!eent' e s,$%% $%so ensure t,$t C%ient/Contr$ctor specific$tions $nd

6 reuireents $re ip%eented $t $%% tie' e s,$%% ensure t,$t t,e reuired too%

o eetin! is perfored'

• Ri! 6n!ineer

Ri! 6n!ineer &i%% e responsi%e t,e construction $ctivit on site is c$rried out $s per $pproved en!ineerin! docuent >procedure+ dr$&in! $nd c$%cu%$tion note?' e s,$%%

$%so ensure t,$t Contr$ctor/C%ient specific$tions $nd 6 reuireents $re

ip%eented $t $%% tie'

• upervisor/=ore$n

upervisor or =ore$n s,$%% e responsi%e t,e construction $ctivities on site' e

s,$%% e responsi%e for ot$inin! t,e necess$r &or@ perits prior to st$rt of &or@

$nd $ssure t,$t construction &or@s is done &it,in t,e $pproved constructionprocedure'

• e$%t,+ $fet $nd 6nvironent Coordin$tor

6 coordin$tor is responsi%e for securin! &or@ perits reuired to c$rr out t,e

Do' e fu%% s,$%% support Contr$ctor 6 ep$rtent to $pp% t,e &or@ perit in

$dv$nce $s per C%ient &or@ perit procedure in $ccordin! &it, &or@ on%' e

s,$%% ensure t,$t t,e &or@ perit issued t,e C%ient is $de $v$i%$%e $t &or@ site


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&it, $ssist$nce fro uperintendent/upervisor responsi%e for t,e &or@ $nd report

to ucontr$ctor 6 M$n$!er'

• urveor

urveor is responsi%e to $ssist $nd $ssure t,$t e$ct position $nd e%ev$tion is

ot$ined $ccordin! to t,e en!ineerin! desi!n $nd det$i% en!ineerin! desi!n $nd

ot$ined $s ui%t $r@up dr$&in!s'

• $fet M$n

$fet $n s,$%% e responsi%e for onitorin! $nd cop%i$nce of over$%% 6 $t site

in order to prevent un)epected occurrence re%$ted to en s$fet'

.3 L)s, ' !DD L'a,)'+

T$%e 1 s,o& List of Borin! %oc$tions

Tae 1 !DD L'a,)'+

N'. Ds(),)'+ KP Le+g, :8;

1 T$i$n! River 133I300 12"

2 B$$%$n River 19.I..0 .1*

N'. Ds(),)'+ KP Le+g, :8;

3 B$t$n! $r$n!$n River 21"I0.0 38*

* $pu River 231I300 138'9

PIPE SPECIICATION

:oin$% i$eter ( 2* inc,

:oin$% T,ic@ness ( 12'"

Len!t, per Doint ( 12

M$teri$% ( AP# .L Gr$de J.2 PL 2 pir$% e%ded/6R


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6tern$% Co$tin! Tpe ( 3LP6 >T,ree L$er Po%et,%ene? 2 t,ic@

6 PREPARATOR% "ORKS

6.1 Topographic Surveys

Topo!r$p,ic$% surve &i%% e inc%uded of ,oriont$% contro% surve+ vertic$% contro% surve t,e

&,o%e site usin! cross section in ever 10 ' Topo!r$p,ic$% $p &i%% s,o& ,oriont$% det$i%

$nd e%ev$tion of t,e !round'

6.2 Access & Site Preparation

T,e $ccess route to t,e dri%% ri! site s,$%% e identif inc%ude t,e etr$ $re$s of %$nd reuired

for t,e dri%% site' A Doint site surve s,$%% e done &it, t,e ucontr$ctor+ Contr$ctor+

Consu%t$nt $nd C%ient'

A ,$rd st$nd $re$ &i%% e prep$red for t,e ri! euipent' T,e $ccess ro$d construction $nd

ot,er ites pert$inin! to $ccess to t,e dri%% site s,$%% e $rr$n!ed'

6. Pipe String! "e#$ing! Positioning an$ %ie#$ oint 'oating

Pipe s,$%% e strin!in!+ &e%din! $nd positionin! in eit point $re$' Aout 30 fro t,e eit

point p%$n+ ro%%ers fitted &it, stee% e$ su$re fr$es for st$i%it &i%% e inst$%%ed $%on! t,e

center%ine of pipe' T,e !round &,ere t,e ro%%er fr$es $re to e p%$ced s,$%% e precop$cted runnin! ,e$v euipent unti% t,e soi% ecoes st$%e enou!, to support t,e

ro%%ers'

Ro%%ers s,$%% e of suit$%e c$p$cit to &it,st$nd t,e pipe %o$d durin! pu%% $c@' T,e ro%%ers

&i%% e inst$%%ed $t 21 eters $s per interv$% up to %en!t, of pipe strin! >As per oc :o'

L)00)PPL)CL)00E Pipe%ine =ree p$n C$%cu%$tion M$iu sp$n for $ove !round pipe

c$se 1( 6pt or inst$%%$tion?' T,e %eve% of t,e ro%%ers &i%% e $rr$n!ed to $@e profi%e t,$t

e$se for pu%%in! $c@'


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#f ro%%er not $v$i%$%e on site+ Contr$ctor &i%% e use f%o$tin! et,od' Pipe strin! s,$%% e

%o&erin! in ditc, t,$t fi%%ed &it, &$ter efore'

6.4 Pre(Pu## bac) Hy$rostatic Test

After t,e pipe%ine strin! ,$s een &e%ded $nd fie%d co$tin! c,ec@s $re cop%eted+ $

,drost$tic pre)test $nd !$u!e s,$%% e conducted on t,e pipe efore it is inst$%%ed in t,e

crossin!' Before ,drotest+ $dd soi% support $on! ro%%er position to ensure free sp$n not

eceedin! 1" As per oc :o' L)00)PPL)CL)00E Pipe%ine =ree p$n C$%cu%$tion

M$iu sp$n for $ove !round pipe c$se 2 >,drotest?

T,e pipe%ine strin! s,$%% not e inst$%%ed unti% t,e resu%ts of t,e pre)test $re $ccepted $s

s$tisf$ctor+ refer to Att$c,ent )3 >C,ec@%ist for Re$d Pu%% B$c@?'

6.* +obi#i,ation & -ig p

=o%%o&in! $rriv$% of t,e ri%%in! 6uipent $t t,e Do site+ t,e dri%%in! ri! &i%% e positioned $t

t,e predeterined entr point' T,e Ri! &i%% e $nc,ored/pi%in! &,ic, &i%% e s%urr

!routed into position' 4t,er euipent &i%% e position $s reuired'

6.6 "ater Supp#y

$ter reuire for ri%%in! &i%% ot$in fro t,e river in front of t,e dri%% site' #t &i%% e puped to

$ ,o%din! t$n@ ne$r t,e dri%% ri! re$d for iin! t,e dri%%in! f%uid $s reuired'

6./ Dri##ing %#ui$

T,e dri%%in! f%uid &i%% e $ iture of &$ter $nd entonite' T,e entonite $teri$% s,$%%

environent$%% s$fe $nd iode!r$d$%e' T,ere &i%% e no recc%in! of ri%%in! =%uid'

4 !DD INSTALLATION PROCEDURE


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T,e procedures to e fo%%o&ed t,e direction$% dri%%in! su)contr$ctor $ v$r s%i!,t% dependin!

on t,e %oc$% conditions for e$c, dri%%' #n !ener$% t,e procedures descried in t,is section &i%% e

$d,ered to'oriont$% irection$% ri%%in! oper$tions $re cop%eted in t,ree st$!es(

1' Pi%ot o%e ri%%in!3' Re$in!*' Pu%% B$c@

/.1 P0T H3

ri%%in! t,e pi%ot ,o%e c$n e t,e ost iport$nt p,$se of $ st$!e+ ec$use it deterines

t,e u%ti$te position of t,e inst$%%ed pipe' A s$%% di$eter Det it >2. to 12. >1 to . in'??

dri%%in! strin! penetr$tes t,e !round $t t,e prescried entr point $t $ predeterined $n!%e

routine% $s per e$c, Profi%e esi!n' T,e Det it &i%% e $dv$nced fro t,e entr point

$%on! $ predeterined dri%% profi%e to t,e eit point'

Before Pi%ot ore+ contr$ctor is reuired to suit det$i%ed desi!n for crossin! dr$&in! &,ic,

inc%uded dept,+ orin! de!ree+ det$i% st$rtin! $nd $rriv$% p$ds'

Picture 1' Pi%ot o%e ri%%in!


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urin! Pi%ot Bore+ surveor $nd di!itr$c@ cre& &i%% detect $nd tr$c@ dri%%in! !uid$nce to

$tc, t,e desi!n t,$t ,$s een p%$nned'

#nst$%% i!itr$c@ for Guid$nce ste

urveor $nd di!itr$c@ cre& detect $nd tr$c@ dri%%in! !uid$nce


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isp%$ creen i!itr$c@ durin! pi%ot Bore

/.2 -3A+3-

#n !ener$%+ t,e fin$% sie of t,e ore s,ou%d e $t %e$st 20N %$r!er t,$n t,e outside di$eter

of t,e product pipe' T,is overcut is necess$r to $%%o& for $n $nnu%$r void for t,e return of

dri%%in! f%uids $nd spoi%s $nd to $%%o& for t,e end r$dius of t,e pipe%ine' To cre$te $ ,o%e t,$t

$ccood$tes t,e reuired sie of pipe+ re$in! is necess$r'

Tpic$%%+ t,e re$er is $tt$c,ed to t,e dri%% strin! $t t,e pipe side $nd pu%%ed $c@ into t,e

pi%ot ,o%e' L$r!e u$ntities of s%urr $re puped into t,e ,o%e to $int$in t,e ore,o%e $nd to

f%us, out t,e soi% cuttin!s' T,e tpe of re$er v$ries $sed on t,e soi% tpe' A %$de re$er is

used for soft soi%s+ $ $rre% re$er for ied soi%s+ $nd $ roc@ re$er &it, tun!sten c$ride

inserts is used for roc@ for$tions'

Re$er &i%% e done in st$!es &it, v$rious !re$ter di$eters up to di$eter ,o%es p%$nned'

After cop%etin! t,e pi%ot ,o%e $n oversied re$er s,$%% e $tt$c,ed to t,e dri%% strin! $nd

&,i%e ein! rot$ted s,$%% e dr$&n $c@ to&$rds t,e dri%%in! ri!' A s&ive% $nd se&er pipe

strin! &i%% e $tt$c,ed to t,e end of t,e re$er'

Bentonite s%urr s,$%% e puped into t,e en%$r!ed ,o%e durin! t,e ,o%e openin! oper$tion to

,e%p st$i%ie t,e ,o%e $s &e%% $s to suspend so%ids'


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Picture 2' Re$in! Activit

/. P A'5 AD H0DA7 T3ST

,i%e pipe pu%%in! done+ co$tin! cre& of $in contr$ctor &i%% st$nd to perfor ,o%id$

testin!+ if $n co$tin! d$$!e s,$%% e iedi$te% rep$ired'


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Picture 3' Pu%%)B$c@ Activit

5 POST PULL ACK !DD

After t,e cop%etion of pu%%in! t,e pipe t,rou!, t,e + pipe s,$%% e c,ec@ed &it, $ !$u!in! pi!

$nd ,dro tested to ensure t,e inst$%%$tion is s$tisf$ctor > $in contr$ctor?'

9 !EALT!= SAET% AND EN$IRONMENT ASPECT

8.1 Hea#th an$ Sa9ety 0p#eentation

• A%% personne% s,$%% ,$ve $ s$fet induction fro $fet officer prior to oi%i$tion to site'

• A%% personne%+ inc%udin! T,ird P$rties $nd ucontr$ctors+ s,$%% receive $ s$fet

induction prior to entr onto site' A person in possession of $ v$%id s$fet induction

identit c$rd s,$%% $ccop$n visitors'


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• A%% personne% s,$%% e provided &it, $nd use t,e $ppropri$te person$% protective

euipent >PP6? >e'!' ,$rd ,$t+ s$fet !o!!%e+ f$ce s,ie%ds+ dust $s@s+ s$fet s,oes+

,$nd !%oves+ ,i!, visii%it vest+ etc'?'

• A%% too%s $nd euipent s,$%% e c,ec@ed u$%ified person d$i% prior to use'

• An d$$!ed euipent or too%s s,$%% e not used' T,e s,$%% e t$!!ed+ reoved

fro site $nd rep%$ced euipent or too%s in proper condition'

• A 5o $fet An$%sis >5A? s,$%% e prep$red t,e supervisor $nd e $tt$c,ed to t,e

perit to &or@ >PT? for Consu%t$nt site represent$tive $pprov$%' 5A s,$%% e

deve%oped in $ccord$nce &it, Ris@ Assessent'

• 5A s,$%% e c%e$r% ep%$ined to $%% &or@ers t,e supervisor durin! t,e too% o eetin!'

upervisor s,$%% $@e sure t,$t $%% personne% underst$nd $%% t,e points defined on t,e 5A'

• A%% reuired &$rnin! si!ns+ $rriers $nd protection s,$%% e inst$%%ed prior to t,e st$rt of

construction $ctivit'

• =irst $id @it $nd fire etin!uis,er s,$%% e $%&$s st$ndin! on site $nd re$d to use'

=ire etin!uis,ers s,$%% e fu%% c,$r!ed $nd e,iit $ current inspection t$!'

• e$v 6uipent s,$%% ,$ve #A Certific$te' 4per$tor of ,e$v euipent s,$%% ,$ve

#4 certific$te' T,e certific$te issued epn$@ertr$ns R# or ot,er Aut,orit

ep$rteent'


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8.2 3nvironent Aspect

To $int$in entonite on site &,en orin! process+ sucontr$ctor s,$%% ec$v$ted t,e enou!,

pit $t eit $nd entr $re$ prior st$rt pi%ot ore' T,e dispos$% et,od of entonite is direct

uried in entonite pit'

10 REINSTATEMENT

=$ci%ities $nd %$nd t,$t &ere p,sic$%% distured $nd $%tered fro its ori!in$% st$te due to ecess of

$ctivit &i%% e reinst$ted $nd restored $fter construction cop%eted $s c%ose to its ori!in$%

condition'

11 ATTAC!MENT

• Att$c,ent 1( Ris@ Assessent

• Att$c,ent 2( Report =or

• Att$c,ent 3( List 6uipent $nd M$npo&er

• Att$c,ent *( M$c,ine pecific$tion $nd i!itr$c@


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Attachent 1: -is) Assessent


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Attachent 2: -eport %or


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Attachent : ist 3;uipent an$ +anpo


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Brus,er 1 Psn Too%s Co$tin! 1 et

e%per 1 Psn

C #nspector 1 Psn

. Trenc,in! =ore$n 1 Psn 6c$v$tor 1


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Attachent 4: HDD +achine Speci=cation an$ Digitrac)

Sls 00 Ppl Pr 009 Hdd Procedure Rev.0

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