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ZXSDR BS8800 GU360 Indoor GSM&UMTS Dual Mode Macro Node B Hardware Installation Guide Version 4.00.10 ZTE CORPORATION ZTE Plaza, Keji Road South, Hi-Tech Industrial Park, Nanshan District, Shenzhen, P. R. China 518057 Tel: (86) 755 26771900 Fax: (86) 755 26770801 URL: http://ensupport.zte.com.cn E-mail: [email protected]
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Page 1: sjzl20092825-ZXSDR BS8800 GU360 (V4.00.10) Hardware Installation Guide.pdf

ZXSDR BS8800 GU360Indoor GSM&UMTS Dual Mode Macro Node B

Hardware Installation Guide

Version 4.00.10

ZTE CORPORATIONZTE Plaza, Keji Road South,Hi-Tech Industrial Park,Nanshan District, Shenzhen,P. R. China518057Tel: (86) 755 26771900Fax: (86) 755 26770801URL: http://ensupport.zte.com.cnE-mail: [email protected]

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LEGAL INFORMATION

Copyright © 2006 ZTE CORPORATION.

The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution ofthis document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPO-RATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE CORPORATIONor of their respective owners.

This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions are dis-claimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose, title or non-in-fringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on theinformation contained herein.

ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the subjectmatter of this document. Except as expressly provided in any written license between ZTE CORPORATION and its licensee,the user of this document shall not acquire any license to the subject matter herein.

ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.

Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.

The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason

R1.0 20090805 First edition

Serial Number: sjzl20092825

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Contents

About This Manual.............................................. i

Safety Instruction .............................................1Safety Overview............................................................. 1

Safety Symbols .............................................................. 1

Safety Specifications....................................................... 3

Installation Overview........................................7Hardware Structure ........................................................ 7

Cabinet Appearance .................................................... 7

Cabinet Layout........................................................... 8

Cabinet Top ..............................................................10

Parameters ...................................................................11

Cabinet Indices .........................................................11

Power Supply............................................................12

Power Consumption ...................................................12

Grounding Resistance.................................................12

Installation Flow............................................................12

Installation Precautions ..................................................13

Installation Preparations ................................15Cabinet Installation Environment Check............................15

Equipment Room Conditions........................................15

Indoor Environment Conditions....................................16

Power Supply Conditions ............................................17

Grounding Conditions.................................................17

Corollary Facility Conditions ........................................18

Personnel Preparations ...................................................18

Tools and Meters Preparations .........................................18

Technical Documents Preparations ...................................20

Unpacking and Inspection...............................................21

Unpacking Preparations ..............................................21

Unpacking Cabinet.....................................................21

Unpacking Carton ......................................................22

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Inspection ................................................................23

Cabinet Installation.........................................25Overview......................................................................25

Base Installation Components .....................................25

Cabinet Arrangement Principles ...................................26

Cabinet Installation Flow ............................................26

Installing Primary Cabinet...............................................27

Installing Secondary Cabinet...........................................32

Boards Installation..........................................37Board Position Schematic Diagram...................................37

Installing SA .................................................................39

Cables Installation ..........................................41Overview......................................................................41

Cable Instructions .....................................................41

Cable Installation Flow ...............................................42

Cable Layout Principle ................................................43

Installing Power Cable....................................................44

Installing Grounding Cable..............................................45

Installing Internal Fiber ..................................................46

Installing E1/T1 Cable ....................................................47

Installing Receive Diversity Cable ....................................49

Installing Ethernet Cable ................................................49

Installing SA Panel Cable ................................................50

Installing Dry Contact Input/output Cable .........................51

Installing GPS Jumper ....................................................52

Installing RF Jumper ......................................................53

Main Antenna Feeder System Installation........55Overview......................................................................55

Main Antenna Feeder System Composition ....................55

Installation Items ......................................................57

Antenna Feeder System Installation Precautions ............57

Installing Antenna .........................................................58

Installing Directional Antenna......................................58

Installing Omnidirectional Antenna...............................62

Antenna Jumper Installation ...........................................62

Antenna Jumper Installation Precautions.......................62

Installing Antenna Jumper ..........................................63

Installing Feeder Window................................................64

Main Feeder Installation .................................................66

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Main Feeder Installation Precautions ............................66

Main Feeder Indoor Layout Principles............................66

Installing Main Feeder Cable .......................................67

Leading Main Feeder Cable Indoors ..............................69

Installing Lightning Protector ..........................................70

Installing Grounding Kit..................................................72

Installing RF Jumper ......................................................74

GPS Antenna Feeder System Installation ........77Overview......................................................................77

GPS Antenna Feeder System Composition .....................77

GPS Antenna Feeder System Installation Flow ...............79

Installing GPS Antenna...................................................80

GPS Antenna Installation Position ................................80

GPS Antenna Installation Procedure .............................82

Installing GPS Feeder.....................................................85

Selecting GPS Feeder Cable ........................................85

Installing GPS Feeder Cable ........................................85

Installing Grounding Kit..................................................86

Installation Check ...........................................89Equipment Installation Check ..........................................89

Checking Cabinet.......................................................89

Checking Cables ........................................................89

Checking Socket, Connector, and Male Tab ....................90

Checking Labels ........................................................91

Checking Environment ...............................................91

Antenna Feeder System Installation Check........................92

Testing SWR .............................................................92

Waterproof Outdoor Joints ..........................................93

Power-on/off Check .......................................................95

Power-on..................................................................95

Power-off .................................................................97

Power-off Emergent ...................................................97

Figures ............................................................99

Tables ...........................................................103

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About This Manual

Purpose This manual provides procedures and guidelines for installingZXSDR BS8800 GU360 Indoor GSM&UMTS Dual Mode Macro NodeB. Readers will learn how to install the BS8800 cabinet, modules,cables and antenna feeder system.

IntendedAudience

� Installation engineer

� Maintenance engineer

What Is in ThisManual

This manual contains the following chapters.

Section Summary

Chapter 1, Safety Instruction Explains safety symbols andsafety measures during BS8800GU360 hardware installation.

Chapter 2, Installation Overview Introduces installation methodsand installation flow of BS8800GU360.

Chapter 3, InstallationPreparations

Introduces preparations thatshould be made before BS8800GU360 installation.

Chapter 4, Cabinet Installation Explains the installation methodsand procedure for BS8800 GU360cabinet.

Chapter 5, Boards Installation Explains the installation methodsand procedure for BS8800 GU360boards.

Chapter 6, Cables Installation Explains the installation methodsand procedure for BS8800 GU360cables.

Chapter 7, Main Antenna FeederSystem Installation

Explains the installation methodsand procedure for BS8800 GU360main antenna feeder system.

Chapter 8, GPS Antenna FeederSystem Installation

Explains the installation methodsand procedure for BS8800 GU360GPS antenna feeder system.

Chapter 9, Installation Check Introduces items to be checkedafter BS8800 GU360 installationis completed, including cabinet,cables, and auxiliary devices,power-on/off check is also given.

Confidential and Proprietary Information of ZTE CORPORATION i

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ZXSDR BS8800 GU360 Hardware Installation Guide

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ii Confidential and Proprietary Information of ZTE CORPORATION

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C h a p t e r 1

Safety Instruction

Table of ContentsSafety Overview................................................................. 1Safety Symbols .................................................................. 1Safety Specifications........................................................... 3

Safety OverviewRead safety instructions before installation of BS8800GU360equipment. These instructions are supplementary to localsafety regulations in place. In case of any conflict, local safetyregulations shall prevail.

Installation personnel should have preliminary knowledge aboutsafety operations and must have received training on installingZTE equipment.

Observe related equipment precautions and special safety instruc-tions during maintenance, provided by ZTE.

Some important safety instructions are discussed in this chapter.ZTE shall not bear any liabilities incurred by violation of universalsafety operation requirements, or violation of safety standards fordesigning, manufacturing, and equipment usage.

Safety SymbolsTable 1 lists safety symbols.

TABLE 1 SAFETY SYMBOLS DESCRIPTION

Safety Symbol Meaning

Universal alerting symbol:General safety attentions.

Electrostatic: Device may besensitive to static electricity.

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ZXSDR BS8800 GU360 Hardware Installation Guide

Safety Symbol Meaning

Electric shock: There is a risk ofelectric shock.

High temperature: Surface is hotand may cause personal injury iftouched.

Laser: Beware of strong laserbeam.

Microwave: Beware of strongelectromagnetic field.

No smoking: Smoking isforbidden.

No Flammables: No flammablematerials can be stored.

No touching: Do not touch.

Amongst these safety symbols, the universal alarm symbols areclassified into four levels: danger, warning, caution, and note. Theformats and meanings of the four levels are described as below:

Danger:

Indicates an imminently hazardous situation, which, if not avoided,could result in death or serious injury. Limit its use to only extremesituations.

Warning:

Indicates a hazardous situation, which, if not avoided, could resultin serious injuries, equipment damages or interruption of majorservices.

Caution:

Indicates a potentially hazardous situation, which, if not avoided,could result in moderate injuries, equipment damages or partialservice interruption.

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Chapter 1 Safety Instruction

Note:

Indicates helpful information which if ignored, could result in minorinjuries, equipment damages or partial service interruption.

Every safety symbol has a text description of its safety level anda detailed description of its contents.

Safety SpecificationsElectrical Safety

Electric Shock:

Never install or uninstall power cables while they are live becausewhen touched with a conductor may produce sparks, resulting infire or damage to eyes.

Do shut off power supply before connecting or disconnecting apower cable.

Before connecting a cable, make sure that the cable and its labelmeet the actual installation requirements.

Warning:

It is not allowed to drill cabinet holes without permission. Unqual-ified drilling could damage wiring inside the cabinet. Additionally,the metal pieces inside the cabinet created by drilling could resultin a shorted circuit board.

Antistatic

Electrostatic:

Static electricity produced by human body can damage static-sen-sitive components on circuit board, such as large-scale integratedcircuits.

Friction caused by human body activities is the root cause of elec-trostatic charge accumulation. Static voltage carried by a humanbody in a dry environment can be up to 30 kV, and can remain inthere for a long time. An operator with static electricity may dis-charge electricity through a component when he/she touches theconductor and causing damage.

Wear an antistatic wrist strap (the other end of wrist strap must bewell grounded) before touching the equipment or holding a plug-inboard, circuit board, Integrated Circuit (IC) chip or other devices,to prevent human static electricity from damaging sensitive com-ponents.

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ZXSDR BS8800 GU360 Hardware Installation Guide

Laser

Laser:

Avoid looking straight at the laser beam from the outlet of theoptical transceiver or inside the optical fiber to avoid eye damage.

High Temperature

Danger:

Avoid touching the surface area of some devices due to high tem-perature to avoid a scald injury.

Fans

Warning:

Do not put fingers or any tools in the running fan to avoid an injury.Keep tools away from the running fan.

Sticking finger inside a running fan may cause hurt.

Put parts, screws, and tools away from the fan when replacingrelated parts, to avoid damage to the fan or related devices.

Keep fingers and board away from the fan when replacing devicesaround the fan, to avoid damage to the equipment or fingers.

Hoisting HeavyObjects

Warning:

Do not walk or stay under the hoisted objects during hoisting op-erations.

� Ensure a proper hoisting capability of the hoister when disas-sembling heavy equipment moving, and replacing equipment.

� The operator must receive the training and qualification forhoisting operations. Inspect and complete the hoisting toolsbefore getting into service.

� Make sure to fix the hoisting tools firmly on a sufficiently se-cured object or wall before the hoisting operation.

� Use brief oral instructions during the hoisting operations to pre-vent mistaken operation.

Plugging/Unplug-ging Modules

The modules mentioned in this document include front board, rearboard, and fan module.

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Chapter 1 Safety Instruction

Caution:

� Avoid inserting a module forcibly. Otherwise, the pin on thebackplane may bent.

� Align the module with the guide rail and push it gently to thebackplane. Plug the module properly into the slot to preventshort circuit due to contact between the module and the circuitsurface.

� Avoid touching the circuits, components, connectors, and cabletroughs when holding a module.

� RF module turns hot when running. Avoid being scalded whenplugging and unplugging an RF module.

Personnel

Caution:

Do not conduct internal maintenance or equipment debuggingwithout prior permission.

Replacing parts or changing equipment may incur extra danger,therefore, do not replace parts or change the equipment withoutprior permission. To ensure safety, please contact ZTE in case ofany problem.

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C h a p t e r 2

Installation Overview

Table of ContentsHardware Structure ............................................................ 7Parameters.......................................................................11Installation Flow................................................................12Installation Precautions ......................................................13

Hardware StructureCabinet Appearance

The BS8800 cabinet includes the primary cabinet and the sec-ondary cabinet. The primary cabinet supports 36 GSM carriers.When the number of carriers at a site exceeds 36, the capacity canbe expanded by adding secondary cabinet, and each secondarycabinet also supports 36 GSM carriers.

Figure 1 shows the appearance of BS8800 cabinet.

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ZXSDR BS8800 GU360 Hardware Installation Guide

FIGURE 1 BS8800 CABINET APPEARANCE

1. Secondary cabinet 2. Primary cabinet

Cabinet Layout

BS8800 cabinet is categorized into primary cabinet and secondarycabinet. When the number of GSM carriers exceeds 36, the sec-ondary cabinet is configured. The cabinet layout is shown in Figure2.

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Chapter 2 Installation Overview

FIGURE 2 BS8800 CABINET LAYOUT

1. Secondary cabinet2. RF layer3. Cable rack4. Power distribution subrack5. Fan subrack6. Ventilation space7. Primary cabinet8. RF layer

9. Cable rack10. Power distribution subrack11. Fan subrack12. Ventilation subrack13. Baseband layer14. Baseband layer15. Ventilation space

Table 2 describes the cabinet layout.

TABLE 2 BS8800 CABINET LAYOUT

Cabinet Name Height Amount Functions

RF layer 6 U 1 Used to configure the radio unit and process radiosignal transmission and receiving

Base-bandlayer

2 U 2 Used to configure the baseband unit and processbaseband data

Powerdistribu-tion sub-rack

1 U 1 Used for cabinet power distribution

Primarycabinet

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ZXSDR BS8800 GU360 Hardware Installation Guide

Cabinet Name Height Amount Functions

Fansubrack

1 U 1 Used for radio unit heat dissipation

Ventila-tion sub-rack

2 U 1 Used for radio unit heat dissipation

Ventila-tion sub-rack

1 U - Used for baseband units heat dissipation

Cablerack

- - Used for cabling inside the cabinet

RF layer 6 U 1 Used to configure the radio unit and process radiosignal transmission and receiving

Powerdistribu-tion sub-rack

1 U 1 Used for cabinet power distribution

Fansubrack

1 U 1 Used for the secondary cabinet heat dissipation

Venti-lationspace

1.75 U - Used for the secondary cabinet heat dissipation

Secon-dary cab-inet

Cablerack

- - Used for cabling inside the cabinet

Cabinet Top

Cabinet top is used to hoist cabinet, ground PE, and lead externalcables, as shown in Figure 3.

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Chapter 2 Installation Overview

FIGURE 3 CABINET TOP

1. Hoisting ring2. Wiring outlet

3. PE binding post

1. The hoisting ring is used to hoist the cabinet, when necessary.2. Cables can be led into the cabinet inside through the outlet on

cabinet top. After wiring is complete, the outlet can be blockedby a cover plate or sponge to prevent entrance of foreign ob-jects.

3. The PE binding post is used to connect the cabinet protectionground.

ParametersCabinet Indices

The BS8800 cabinet dimension is as follows:

� Primary cabinet

� Color: navy blue

� Size: 950 mm × 600 mm × 450 mm (H × W × D)

� Weight: less than 150 kg in full-configuration

� Secondary cabinet

� Color: navy blue

� Size: 700 mm × 600 mm × 450 mm (H × W × D)

� Weight: less than 130 kg in full-configuration

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ZXSDR BS8800 GU360 Hardware Installation Guide

Power Supply

BS8800 adopts –48 V DC power supply (-57 V DC ~ -40 V DC).

Power Consumption

The power consumption of a fully configured BS8800 is less than2500 W.

Grounding Resistance

The grounding resistance is not larger than 5 Ω.

Installation FlowFigure 4 shows the installation flow of BS8800 GU360.

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Chapter 2 Installation Overview

FIGURE 4 BS8800 GU360 INSTALLATION FLOW

Installation Precautions

Warning:

Nonprofessionals should not perform the equipment installationand debugging independently, and such operations must be im-plemented under the guidance of professionals.

� Read this manual and related manuals carefully before instal-lation. Strictly follow the installation flow and specifications inthis manual to install the equipment.

� Installation personnel should have received training intelecommunication equipment installation and must be profi-cient in installing ZTE equipments.

� During the equipment installation, ensure individual safety andavoid accidents due to electric shock or objects that fall down.

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ZXSDR BS8800 GU360 Hardware Installation Guide

� Wear insulating shoes in the equipment room during the equip-ment installation.

� Wear antistatic wrist strap when performing operations suchas plugging or unplugging a board.

� When performing fiber installation or maintenance, do notstare the optical fiber’s cross section or jack of the LightwareTerminal Equipment (LTE), to avoid injury to human eyes.

� Do not plug in a board with too much force as it might bendthe pins on the board. Insert the board along the slot. Preventcontact between parallel boards to avoid short circuit.

� When holding a board, only touch the board’s edge and do nottouch the board circuit or connector. Hold and lay the boardgently to avoid scratching the hand.

� Replacing a component or modifying the equipment mightcause unexpected danger. Do not replace a component ormodify the equipment without being authorized.

� BS8800 GU360 is expensive electronic equipment, perform op-erations very carefully during the installation.

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C h a p t e r 3

Installation Preparations

Table of ContentsCabinet Installation Environment Check................................15Personnel Preparations .......................................................18Tools and Meters Preparations .............................................18Technical Documents Preparations .......................................20Unpacking and Inspection...................................................21

Cabinet InstallationEnvironment CheckEquipment Room Conditions

EquipmentRoom LayoutRequirements

The layout of equipment room includes cable tray layout and cab-inet layout. According to the engineering design drawing, instal-lation personnel should mark lines and determine the positions onthe basis of equipment room diagram and cabinet structure .

The direction from feeder to cabinet should be considered enoughduring cabinet layout. The feeder should be short, and the bendingradius of feeder should not be too small. If two cabinets or moreare required, the main cabinet should be put in the middle of allcabinets.

Whether cabinet layout adopts a row or multi-rows (that is, put inthe same equipment room with BSC or MSC) is determined by thesize of equipment room and cabinet quantity.

For operation convenience, cabinet layout should meet the follow-ing requirements:

� The distance from cabinet to wall should be more than 10 cm.

� A row of cabinets keeps at least 1 m distance from anotherneighboring row of cabinets.

� When multiple cabinets are put side by side, these cabinetsshould be kept in line.

� The face of cabinet keeps 1 m distance at least from an ob-struction.

Equipment RoomConstruction

The equipment room engineering must meet the following require-ments:

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ZXSDR BS8800 GU360 Hardware Installation Guide

� The primary access door of equipment room is 2.2 m in heightand 1.8 m in width, which is convenient to move devices. In-door clear height is more than 3 m.

� The level floor difference per square meter is not more than 2mm.

� The floor, wall, ceiling, reserved installation holes and groovesof equipment room should accord with the design require-ments.

� Prevent water from entering the equipment room while instal-lation holes passes an outdoor wall. Take measures againstdampness for the grooves.

� All gaps between inward tubes, holes, and ground slot coverplates should be tight. The materials are not prone to be dis-torted and cracked.

� Prepare a temporary room to store installation materials anddevices.

Note:

High-voltage power wire, strong magnetic field, strong electricalspark as well as other factors that might damage the equipmentroom must be kept away from the equipment room.

Indoor Environment Conditions

Temperature andHumidity

The air-condition devices should meet the following conditions

� Environment Temperature: -5 ℃ ~ +45 ℃ (maintain the envi-ronment temperature between 15 ℃ and 30 ℃).

� Relative Humidity: 15%~ 90% (maintain the relative humiditybetween 40% and 65%).

Noise Considering maintenance personnel’s physical and mental health,noise in the equipment room should be lower than 70 dB.

Fire Protection The fire protection conditions of equipment room are as follows:

� The indoor wall should maintain dryness, and the wall surfaceand ceiling are coated with white noncombustible lusterlesspaint or other flame-retardant materials.

� Prohibit storing flammable and explosive substances and equipnecessary fire protection devices.

Dustproof The dustproof requirements of equipment room should meet thefollowing requirements:

� All doors and windows should be closed.

� Ventilation pipelines in the equipment room should be cleaned,and air condition devices should be installed with dust screens.

� Holes communicating between equipment rooms and passagefor cable layout should be closed to decrease dust flow betweenrooms.

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Chapter 3 Installation Preparations

Lighting The lighting conditions of equipment room should reach the re-quirements of equipment maintenance. Daily lighting, standbylighting and emergency lighting systems should be prepared.

Water Supply andDraining

Pipelines of water supply, draining and fire protection should notbe equipped inside the equipment room.

Power Supply Conditions

The power supply of equipment room must meet the following re-quirements:

� For AC power supply facilities, in addition to mains, equip adiesel engine to provide standby power. The AC power is re-sponsible for power supply alone. The voltage range is 380V±10% 220 V±10%.

� The supply power voltage of DC distribution device should bestable and the nominal value is -48 V (-57 V~-40 V).

� The battery capacity should be adequate.

� Different power sockets in the equipment room should haveclear marks. The power electricity should be distinguishedfrom the lighting electricity clearly.

� When the phenomena of power undercurrent, under-voltageand over-voltage occur, there should be audible and visualalarms.

� While using 220 V or 380 V AC voltage, pay special attentionto avoid electric shock.

� While installing DC power, make sure that the power polaritiesare consistent.

Electric Shock:

While checking powers, examine the current status of all switchesand watch out electric shock.

Grounding Conditions

The grounding in the equipment room should meet the followingrequirements:

� The grounding resistance is not more than 5 Ω.

� The indoor grounding system is connected directly to agrounding bar. All devices must be connected to this groundingbar. And then the grounding bar is connected to the primarygrounding bar of the building.

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ZXSDR BS8800 GU360 Hardware Installation Guide

Corollary Facility Conditions

Corollary facility refers to the facility that should or do exist beforeequipment installation, such as power supply, grounding bar, ca-ble tray, and distribution frame. Before installing BS8800 GU360,check if associated corollary facilities are in place and applicableso that the debugging can be performed as schedule. Generally,check the following items:

1. Power supply: The power supply is available and has amplecapacity for this project.

2. Transmission equipment: The transmission equipment isready.

3. Distribution frame: Optical distribution frame (ODF) or digitaldistribution frame (ODF) are completely installed or the inter-faces are reserved.

4. Other facilities: Terminal devices are equipped with corre-sponding terminal platforms. The terminal platforms shouldbe located in the proper place as specified in the ground plan.

5. Cable tray: The cable tray accords with the design drawing.

Personnel PreparationsArrange BS8800 GU360 installation personnel and determinethe construction time. Installation personnel should participatein ZTE’s training and examination, and possess the knowledgeof installation and debugging. After obtaining job certificate,installation personnel are qualified for installation and debugging.

Tools and MetersPreparationsTable 3 shows tools and meters list required during installation.

TABLE 3 TOOL AND METER LIST

Category Name

One feeder connector knife

One 75Ω coaxial cable stripper

One 75Ω coaxial cable crimping pliers

One multi-functional crimping pliers

Special-purposetools

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Chapter 3 Installation Preparations

Category Name

One multimeter

One VSWR tester

One earth resistance tester

One electric percussion drill

Auxiliary drill bits

One vacuum cleanerConcrete drillingtools

Power socket (at least three two-phase socketsand three three-phase sockets, with current ca-pacity greater than 15 A)

Cross screwdrivers (4”, 6”, and 8” each)

Flathead screwdrivers (4”, 6” and 8” each)

Phillips screwdriver

Adjustable wrenches (6’, 8’, 10’ and 12’)

Dual-purpose spanners (17” and 19” each)

One set of socket wrench

One set of socket head wrench

Torque wrench

5 kg nail hammer

One 300 W iron

One 40 W iron

General-purposetools

Solder wires

One 50 m tape measure

One 5 m steel tape

One 400 mm level bar

One angle meter

One compass

Level ruler

Measurement tools

Plumb

Antistatic wrist strapProtection tools

Safety helmet, and pair of gloves

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Category Name

One hacksaw (with several saw blades)

One pair of shape-nose pliers (8”)

One pair of diagonal pliers (8”)

One pair of slip joint pliers (8”)

One pair of vices (8”)

Assorted files (medium size)

Nippers

One oil paint brush

One pair of scissors

One hot blower

One solder removal tool

One hydraulic crimper

Clamp tools

Crowbar

Chain wheel

RopeAuxiliary tools

Ladder

Spectrum analyzer (for special purpose)

Base station tester

Test MS

Compass

Multimeter

Meters

Field strength tester (for special purpose)

Technical DocumentsPreparationsBefore installing BS8800 GU360, make sure that the followingtechnical documents are at hand:

� ZXSDR BS8800 GU360 Indoor GSMUMTS Dual Mode MacroNode B Hardware Installation

� ZXSDR BS8800 GU360 Indoor GSMUMTS Dual Mode MacroNode B Project Survey Report

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Chapter 3 Installation Preparations

� ZXSDR BS8800 GU360 Indoor GSMUMTS Dual Mode MacroNode B Environment Acceptance Report

Unpacking and InspectionUnpacking Preparations

Before unpacking and inspection, do the following preparations:

� Determine the personnel of two parties. Representatives fromcustomer and supplier should be present during goods inspec-tion.

� Determine the place and methods for storing the goods.

� Make unpacking tools available, such as hammer, paper knife,and crowbar.

Unpacking Cabinet

Steps 1. Use a claw hammer, a pair of pliers, a flathead screwdriver,and a crowbar to remove the packing iron sheet. Open the topcover in the direction indicated by the arrow of transportationmark.

2. Erect the crate with the supporting legs downward.

3. Pull out the cabinet from the crate.

4. Remove the packaging bag.

Caution:

Do not remove the packaging bag before pulling out the cabi-net. Hold the base or solid parts with both hands when movingor placing the cabinet. Do not use force on unfirm parts suchas cable support and fixing beam to prevent cabinet damagesor accidents.

END OF STEPS

Example Figure 5 shows the schematic diagram of crate unpacking.

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FIGURE 5 CRATE UNPACKING

1. Pad 12. Top cover3. Pad 2

4. Crate main body5. Cabinet6. Side panel

Unpacking Carton

Steps 1. Check if the board type and quantity on carton label correspondto the inspection list. Sign in the check list on site.

2. Use diagonal pliers to cut packing straps.

3. Use a paper knife to cut adhesive tape along the slits on cartoncover, avoid damaging goods inside.

4. Open the carton, and remove the foam board.

5. Check if the number of boards corresponds to the numbermarked on the carbon label. Remove the boards with the an-tistatic bag.

6. Open the antistatic bag, and take out the boards.

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Chapter 3 Installation Preparations

Caution:

When removing the boards, pay attention not to damage theantistatic bag (it can protect boards from static electricity).

END OF STEPS

Inspection

Counting Goods After unpacking the crate, check if the goods are complete againstthe package list. Representatives from ZTE and customer shouldjointly sign in Unpacking for Inspection Report and return it to ZTEbefore specified time limit.

Inspecting Goods Goods inspection include cabinet inspection and board inspection.

Check the cabinet and make sure:

� There is no concave, protrusion, bending, peeling, or filthymark on the surface.

� Fastening bolts are not loosened, omitted, or dislocated.

� Installation slots for cabinet shelves are in perfect rectangularform and guide rails are not missed or damaged.

� The fittings and accessories required for installation arematched and complete.

� Slot marks are intact and clear.

� Installation parts on grounding copper bar are not deformed.Connection lines are not broken or missing.

Check the boards and make sure:

� Board surface is not scratched or damaged. Elements on theboards are not damaged or missed. Board number and versionnumber are accordant with the packing list.

� For the devices and instruments whose electric characteristicsare prone to be affected, vendor should play a dominating rolein the inspection. Place the inspected goods by category.

Goods Handover After equipment inspection both the parties should sign the Un-packing and Inspection Report with each party having the copyof the report, hand over the equipment to the user. Engineeringsupervisor should feedback the inspection conclusion in the Un-packing and Inspection Report within seven days to vendor fordocumentation.

Caution:

Check the goods in the box against packing list and unpackinginspection report. If any goods found wrong, missing, or damaged,record the details in time.

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C h a p t e r 4

Cabinet Installation

Table of ContentsOverview..........................................................................25Installing Primary Cabinet...................................................27Installing Secondary Cabinet...............................................32

OverviewBase Installation Components

The base installation component is used to fix the cabinet on thecement floor. Figure 6 and Figure 7 show appearance of base in-stallation components of the primary cabinet and the secondarycabinet.

FIGURE 6 BASE INSTALLATION COMPONENT OF PRIMARY CABINET

FIGURE 7 BASE INSTALLATION COMPONENT OF SECONDARY CABINET

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ZXSDR BS8800 GU360 Hardware Installation Guide

Cabinet Arrangement Principles

The following principles should be obeyed in cabinet arrangement:

� The distance between the first-row cabinets’ front and the wallis not less than 1.2 m.

� The distance between cabinets of two rows is not less than 1m.

� The distance between the cabinet side and the wall is not lessthan 0.8 m.

� The distance between the last-row cabinets’ back and the wallis not less than 1 m.

� All rows of cabinets should be arranged tidily.

� When cabinets of different types are arranged in the same row,the cabinet front is taken as the reference for arrangement.

Cabinet Installation Flow

Figure 8 shows the cabinet installation flow.

FIGURE 8 CABINET INSTALLATION FLOW

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Chapter 4 Cabinet Installation

Installing Primary CabinetSteps 1. Select the position to install the cabinet according to the ref-

erence size and cabinet size specified in engineering designdrawing. Measure marking points with measuring tape, andmark two lines parallel to the base line. Decide installationhole positions for the cabinet on the two lines. Figure 9 showsthe installation position of a single cabinet.

FIGURE 9 INSTALLATION HOLES FOR SINGLE CABINET (UNIT: MM)

2. Drill a φ10 hole (90 mm deep) according to the markings onthe ground, as shown in Figure 10.

FIGURE 10 GROUND DRILLING

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Note:

� Keep the drill bit vertical to the ground when using a drillingmachine to mark holes, and firmly press it downwards. Donot shake while drilling to avoid aperture enlargement anddamage to the ground.

� Use a cleaner during the drilling process to remove dust.

� If the ground surface is too smooth for using the drill bit,use a punching bit to cut a concave on the hole positionfirst.

3. Install expansion nuts.

i. Before installing expansion nuts, use a cleaner to clean dustfrom the holes.

ii. Place insulating tube in the installation hole first to guar-antee that the expansion nut is insulated from the ground,as shown in Figure 11.

FIGURE 11 INSTALLING INSULATING TUBE

iii. Insert the expansion nut vertically into the insulating tube,strike it with a rubber hammer until the expansion nut iscompletely inserted into the ground, as shown in Figure 12.

FIGURE 12 INSTALLING EXPANSION NUT

4. Above the two installation holes at the cabinet back, align thebase installation component’s installation hole with the expan-sion nut’s hole. Insert the M10 bolt into the big gasket, insu-

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Chapter 4 Cabinet Installation

lating washer, installation hole, and insulating pad one by one.Fasten the bolts to fix the base installation component on thecement floor, as shown in Figure 13 and Figure 14.

FIGURE 13 INSTALLING BASE INSTALLATION COMPONENT

1. Bolt2. Big gasket3. Insulating washer4. Angle 15. Bottom installation plate

6. Insulating pad7. Adjustment pad8. Angle 29. Alignment pin

FIGURE 14 INSTALLED BASE INSTALLATION COMPONENT

5. Perform the insulation test.

i. Adjust the multimeter to measure resistance.

ii. Make the multimeter’s two connectors contact the base in-stallation component’s metal part and the expansion nutrespectively to measure the resistance. If the circuit is bro-ken, the insulation test is completed; otherwise, go to thenext step.

iii. Check whether the insulating tube is installed or damaged.If it is not installed or damaged, go to the previous step toinstall the base installation component. After doing that,perform the insulation test again.

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6. Fix the cabinet.

i. Move the cabinet to the front of the base installation com-ponent, and make the cabinet back face the installationcomponent.

Note:

The cabinet is heavy. Conditions permitting, the cabinetcan be hoisted, and lifting eyes are available on the cabinettop.

ii. Align positioning holes on the cabinet back with alignmentpins on the base installation component. Move the cabinetslightly to insert the positioning angle into the slot on thecabinet back, as shown in Figure 15.

FIGURE 15 POSITIONING CABINET (1)

1. Positioning hole2. Installation component

(the angle is hidden fromview)

3. Guiding pin

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Chapter 4 Cabinet Installation

Caution:

Drilling in the cabinet without prior permission is prohib-ited. Unnecessary drilling can damage cables inside thecabinet. The metal pieces blown during drilling can causeshort circuits in the circuit board.

iii. Use a horizontal ruler to measure whether the cabinet isarranged horizontally. If it is not, add washer under thecabinet to adjust the cabinet to be horizontal.

iv. Open the cabinet’s front door to find the two round holeson the cabinet bottom, as shown in Figure 16. Insert theM10 bolt into the pad, insulating washer, and round hole,and fasten the bolt.

FIGURE 16 POSITIONING CABINET (2)

1. Round hole

Note:

The insulating washer has been riveted on the cabinet bot-tom.

7. Perform the insulation test for the metal part on the cabinetfront according to step 5.

8. Close the cabinet’s front door to complete the process of fixingcabinet, as shown in Figure 17.

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ZXSDR BS8800 GU360 Hardware Installation Guide

FIGURE 17 AN INSTALLED CABINET

END OF STEPS

Installing Secondary CabinetContext For any GSM site of which the capacity is larger than that of

S12/12/12–type site, the secondary cabinet should be installed.

Steps 1. Install the secondary-cabinet installation component on theprimary cabinet top, and hoist the secondary cabinet abovethe primary cabinet, as shown in Figure 18.

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Chapter 4 Cabinet Installation

FIGURE 18 INSTALLING SECONDARY-CABINET INSTALLATIONCOMPONENT

1. Secondary cabinet2. Installation component (posi-

tioning pin)

3. Primary cabinet

2. Use screws to fix the secondary cabinet back on the secondary-cabinet installation component, as shown in Figure 19.

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FIGURE 19 INSTALLING SECONDARY CABINET

3. Open the secondary cabinet’s front door, and use screws tofix the secondary cabinet on the primary cabinet, as shown inFigure 20.

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Chapter 4 Cabinet Installation

FIGURE 20 FIXING SECONDARY CABINET

1. Fixing screws

4. Figure 21 shows an installed secondary cabinet.

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ZXSDR BS8800 GU360 Hardware Installation Guide

FIGURE 21 INSTALLED SECONDARY CABINET

END OF STEPS

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C h a p t e r 5

Boards Installation

Table of ContentsBoard Position Schematic Diagram.......................................37Installing SA .....................................................................39

Board Position SchematicDiagramBoards of BS8800 GU360 are installed in the RF layer and thebaseband layer. Figure 22 shows positions of the RF layer and thebaseband layer.

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FIGURE 22 CABINET LAYOUT

1. RF layer2. Cable rack3. Power distribution subrack4. Fan subrack

5. Ventilation subrack (2 U)6. Lightning protection subrack7. Ventilation subrack (1 U)8. Baseband layer

Two BBUs can be installed in the baseband layer. Figure 23 showsinstallation positions for these boards.

FIGURE 23 BOARD POSITIONS IN BASEBAND LAYER

Figure 24 shows installation positions for boards in the RF layer.

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Chapter 5 Boards Installation

FIGURE 24 BOARD POSITIONS IN RF LAYER

Note:

Figure 24 illustrates the case that RF layer is fully configured.

Installing SASteps 1. Set E1/T1 transmission mode through the X5 jumper on SA

panel.

Note:

The default SA transmission mode is E1 75 Ω. If the site adoptsthis transmission mode, there is no need to set the transmis-sion mode.

2. Set Abis/Iub interface circuit transmission mode through theX6 jumper on SA panel.

3. Insert the SA board into corresponding slot in the basebandlayer.

END OF STEPS

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C h a p t e r 6

Cables Installation

Table of ContentsOverview..........................................................................41Installing Power Cable........................................................44Installing Grounding Cable..................................................45Installing Internal Fiber ......................................................46Installing E1/T1 Cable ........................................................47Installing Receive Diversity Cable ........................................49Installing Ethernet Cable ....................................................49Installing SA Panel Cable ....................................................50Installing Dry Contact Input/output Cable .............................51Installing GPS Jumper ........................................................52Installing RF Jumper ..........................................................53

OverviewCable Instructions

Internal cables installed on site are listed as follows:

� Internal optical fiber

� Receive diversity cable

� Cascading Ethernet cable

� SA panel cable

External cables installed on site are listed as follows:

� External power cable

� Protective ground cable

� E1/T1 external cable

� Abis/Iub interface optical fiber

� Abis/Iub interface Ethernet cable

� Dry contact cable

� RS232/RS485 cable

� Antenna feeder jumper

� GPS jumper

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Cable Installation Flow

Figure 25 shows the cable installation flow.

FIGURE 25 CABLE INSTALLATION FLOW

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Chapter 6 Cables Installation

Note:

� The trunk should be selected according to the on-site situation.

� The installation of GPS jumper is determined by whether GPSantenna is installed on site.

� The alarm cable is determined by alarm input modes, usuallyinstalling the dry contact cable and RS232/RS485 cable.

Cable Layout Principle

When laying out cables, observe the following principles:

� For an equipment room installed with supports and antistaticfloor, downward cabling can be used. That is, cables can bewired through the floor interlayer or cable tray. If upward ca-bling is used, lay the cabling rack above the cabinet top to runcables.

� Determine the cabling positions in advance. Cables should bearranged orderly without damages to external skin.

� For external cables such as power cable, tail table, trunk cable,and other signal cable, use wire fasteners to bind those of thesame type into one bundle. The spacing between bundles is20 cm.

� Ensure smooth and even cable bends. The minimum bendingradius should be at least 60 mm.

� Cables must be bound neatly and orderly with even spacingbetween cable ties.

� Cables within troughs may not be bound. However, they shouldbe straight without overlapping and remain inside the troughs.Bundle the cables at places where they come into or go out ofa trough and where direction is changed.

� For trunk cables, do not pull them tensely when laying themfrom cabinet to transit rack. Avoid stretching the cables anddo not cut off the excessive part completely. Bundle the cablesin troughs or on the raised floor based on cabinet. Ensure thatthe cables are straight without overlapping. After the layout,the cables should be arranged in order without damages toexternal skin. In addition, reserve margins if necessary.

� During cable layout, attach one label special for each cable,such as engineering cable, trunk cable, optical fiber, or powercable, at the position 2 cm from the terminal. The label con-tent should indicate the directions of both ends. The format iscabinet number+board number+socket number.

� The cable layout should provide convenience for maintenanceand future expansion.

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Installing Power CableSteps 1. Estimate the cable length and route along the cable tray be-

tween the power cabinet and the BS8800 GU360. The powercable and the protective ground cable should be separately ar-ranged and banded from other cables. The banding distanceper segment is 200 mm. The length of about 0.2 m~0.5 m atboth cable ends is reserved.

Note:

The power cable and the protective ground cable should beintact and without joints in the middle of cables.

2. Make sure the power supply output is cut off.

Danger:

Make sure to check the status of circuit breaker inside thepower cabinet. Installing power cables in a live status is abso-lutely prohibited.

3. Make 25 mm2 blue and black cables. Connect one ends of blueand black cables to the power supply cabinet; the other endsare reserved for subsequent use.

4. Lead the -48V DC (blue) and -48V RTN (black) cables throughthe cable inlet on the set top, as shown in Figure 26.

FIGURE 26 LEADING POWER CABLE THROUGH CABLE INLET

5. Lead the power cable to the power distribution subrack alongthe vertical cabling path on cabinet left.

6. Screw off the screws on the protective cover at the right sideof power distribution subrack with a screwdriver, and take offthe protective cover.

7. Connect the –48V DC (blue) and 48V RTN (black) cables re-spectively to the correspondent terminals of the power distri-bution subrack.

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Chapter 6 Cables Installation

Caution:

Pay attention to the positive and negative poles of the powercable. Make sure that the cable is not reversely connected.

8. Refix the protective cover to the power distribution subrack.

END OF STEPS

Installing Grounding CableSteps 1. According to the distance between the cabinet and the protec-

tive ground, cut a proper length of grounding cable.

Note:

Make sure to reserve some extra cable length for possible fu-ture use.

2. Connect the grounding cable to the PE binding post on set top,as shown in Figure 27.

FIGURE 27 INSTALLING GROUNDING CABLE

END OF STEPS

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Installing Internal FiberSteps 1. Insert the LC/LC connector at one end of the internal fiber into

the TX/RX interface of RSU40U216.

2. Lead the fibers along the cable tray to both sides of the cabinet.Then lead the fiber down along the vertical posts to cabinetbottom.

3. Measure the distance between the fiber and the TX/RX inter-face of FS board on baseband layer. Check if the fiber is longenough.

If... Then...

Surplus length of the fiberexists

Wind the surplus fiber aroundthe fiber post.

No surplus length of the fiberexists

Lay out the fiber directly.

4. Insert the other LC/LC connector of the internal fiber into theTX/RX interface of FS board.

Figure 28 shows the layout of internal fibers.

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Chapter 6 Cables Installation

FIGURE 28 INTERNAL FIBER LAYOUT

END OF STEPS

Installing E1/T1 CablePrerequisites SA panel and panel cables are installed.

Steps 1. Lead E1/T1 cable through the cable tray on cabinet top intothe cabinet.

2. Lay out the E1/T1 cable along the vertical cable tray at cabinetleft to the SA board on baseband layer, as shown in Figure 29.

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FIGURE 29 E1/T1 CABLE LAYOUT

1. E1/T1 external cable

3. Insert the DB44 connector of the E1/T1 cable into the B1 in-terface (DB44) of the SA panel.

END OF STEPS

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Chapter 6 Cables Installation

Installing Receive DiversityCable

Context Install receive diversity cables when the carrier configuration of acell is cross RU60.

Steps 1. Connect the SMA terminals of one receive diversity cable tothe RXin interface of the first RU60 and the RXout interfaceof the second RU60.

2. Connect the SMA terminals of the other receive diversity cableto the RXout interface of the first RU60 and the RXin interfaceof the second RU60.

Figure 30 shows the installation of receive diversity cables.

FIGURE 30 INSTALLING RECEIVING DIVERSITY CABLE

1. Receive diversity cable

END OF STEPS

Installing Ethernet CableSteps 1. Make crimped RJ45 connectors on site.

2. Lead the cable into the cabinet via the right inlet on set top.Guide the cable down the right cabling path.

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3. Connect the cable along the cabling path to the CC board ofbaseband layer, as shown in Figure 31.

FIGURE 31 INSTALL ETHERNET CABLE

4. Insert the RJ45 connector of the cable into the ETH0 interfaceon CC board.

END OF STEPS

Installing SA Panel CableSteps 1. Insert the SCSI50 connector of SA panel cable into the corre-

sponding socket on SA panel.

2. Ground the B4 end (OT terminal) of SA panel cable.

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Chapter 6 Cables Installation

Note:

For SA panel cable, B1 end is connected to E1/T1 line; B2end is connected to dry contact cable; B3 end is connectedto RS232/RS485 monitoring cable.

3. When strapping the cable, lead the cable up along the left ver-tical post to the ventilation subrack. Then strap the cable alongthe bottom edge of the ventilation subrack, as shown in Figure32.

FIGURE 32 INSTALLING SA PANEL CABLE

END OF STEPS

Installing Dry ContactInput/output Cable

Prerequisites The SA board and SA panel cable have been installed.

Steps 1. Lead the dry contact cable into the cabinet through the cableinlet on cabinet top.

2. Lead the dry contact cable along the vertical cabling path oncabinet right to the baseband layer. Connect the cable hori-zontally to the B3 interface (DB25) on SA board, as shown inFigure 33.

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FIGURE 33 DRY CONTACT INPUT CABLE LAYOUT

1. Dry contact cable

END OF STEPS

Installing GPS JumperPrerequisites � CC board has been configured with the GPS module.

� GPS arrester (or power divider) has been installed.

Steps 1. Connect the straight SMA connector of GPS jumper to the SMAinterface of GPS arrester on the lower right side of the cabinet.

2. Lay out the GPS jumper along the cabinet bottom to the CCboard of baseband layer, as shown in Figure 34

FIGURE 34 INSTALLING GPS JUMPER

1. GPS jumper

3. Inset the bending SMA connector of GPS jumper to the REFinterface on CC board.

END OF STEPS

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Chapter 6 Cables Installation

Installing RF JumperSteps 1. Lead the RF jumper through the long cable tray.

2. Connect the DIN connector at one end to the ANT interface ofRU60.

3. Connect the DIN connector at the other end to the DIN con-nector of the feeder.

Figure 35 shows the installation of RF jumper.

FIGURE 35 INSTALLING RF JUMPER

1. Feeder2. RF jumper

3. RU604. Long cable tray

END OF STEPS

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C h a p t e r 7

Main Antenna FeederSystem Installation

Table of ContentsOverview..........................................................................55Installing Antenna .............................................................58Antenna Jumper Installation ...............................................62Installing Feeder Window....................................................64Main Feeder Installation .....................................................66Installing Lightning Protector ..............................................70Installing Grounding Kit......................................................72Installing RF Jumper ..........................................................74

OverviewMain Antenna Feeder SystemComposition

The antenna feeder system consists of input/output ports from thecabinet to the antenna. It is used for transmitting the base sta-tion’s transmission signal and received signal. If the base stationsystem is configured with Tower Mounted Amplifier (TMA), the an-tenna feeder system should also contain power supply circuits ofTMA.

For a site that covers three sectors, usually one sector uses twosingle-polarized antennas, in other words, totally six antennas areused to implement space diversity reception. For the two direc-tional antennas in a sector, one is used for transmitting downlinksignal from the base station to MS and receiving uplink signal fromMS, and this antenna is connected with duplexer and combinerthrough feeder cable. The other antenna is only used for receivinguplink signal from MS, and it is directly connected with the receiv-ing preselective filter through feeder cable.

Observed from antenna to cabinet, the antenna feeder systemconsists of the following components:

� Antenna

� TMA (optional)

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� Antenna jumper

� Main feeder cable

� Grounding clip

� Lightning protector

� Cabinet-top jumper

The antenna feeder system composition is shown in Figure 36.

FIGURE 36 ANTENNA FEEDER SYSTEM COMPOSITION

1. Lightning rod2. Antenna jumper3. TMA4. Pole5. Antenna6. Feeder cable7. Feeder clip8. Iron tower9. Copper grounding bar10. Feeder window11. Cable rack12. Cabinet-top jumper13. Base station equipment

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Note:

TMA is an optional device. Read contract terms for the configura-tion details.

Installation Items

Antenna feeder system installation includes the following:

� Installing antenna

� Installing antenna jumper

� Installing feeder window

� Installing feeder cable

� Leading feeder cable indoors

� Installing lightning protector

� Installing grounding clip

� Installing cabinet-top jumper

Antenna Feeder System InstallationPrecautions

The following items should be noticed by installation personnelworking on the tower:

� Installation personnel should have received training by ZTECorporation and obtained relevant operation qualities.

� Installation personnel must be healthy and have purchasedpersonal safety insurance. Drinking is prohibited before theinstallation is performed.

� Installation personnel must wear life belt.

� Keep tools and meters well and prevent them from fallingdown.

� Do not wear loose clothes and slippery shoes.

The following items should be noticed by working personnel:

� Before the project starts, the project supervisor should contactthe customer to decide tools and meters that are necessary forthe installation.

� If the feeder cable must pass cable troughs between roomsand buildings, notify the customer to prepare keys to relevantrooms or platforms on buildings.

� All personnel at the installation site must wear safety helmet,and emergency medical materials must be prepared.

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� Installation personnel working on the tower must wear safetybelt, take necessary tool kits, and take simple medical bindingmaterials in case of injury.

� Working personnel under the tower is responsible for keepingirrelevant personnel out of the installation site, and managinginstallation components and tools and meters.

� If the installation site is in prosperous urban area with densepopulation, set up bulletins indicating danger, and if necessary,set personnel to warn people of the potential danger.

Installing AntennaInstalling Directional Antenna

Steps 1. Decide the installation direction of the antenna according tothe engineering design file.

2. Hoist the antenna to specified position through pulley and rope,and ensure that the antenna is within the lightning protector’sprotection range.

3. Install the antenna fixing support in such a way that it is ad-justable, as shown in Figure 37.

FIGURE 37 ANTENNA FIXING SUPPORT

4. Adjust the antenna to the correct height, use normal screwsand U-shaped screws to fix the antenna fixing support ontothe antenna pole, and ensure that the antenna’s input/outputports face downwards. Figure 38 shows the U-shaped screw.

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FIGURE 38 U-SHAPED SCREW

5. Use the Kathrein azimuth adjustment tool to adjust the an-tenna’s angle the same as that specified in network planning.Figure 39 shows the Kathrein azimuth adjustment tool.

FIGURE 39 KATHREIN AZIMUTH ADJUSTMENT TOOL

1. Telescope2. Dial

3. Fastener

Note:

This manual takes the Kathrein azimuth adjustment tool forexample to illustrate how to adjust the directional antenna’sazimuth. The azimuth adjustment tool might be different ac-cording to actual on-site conditions.

i. Use a map to find a distinct target, such as an high building,mountain, or tower, and measure the difference betweenthe actual azimuth and the designed azimuth.

ii. Set the angle of the azimuth adjustment tool to be thedifference value measured in the previous step.

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iii. Place the azimuth adjustment tool on the antenna and aimat the target through the telescope. Adjust the antenna toreach the designed angle, as shown in Figure 40.

FIGURE 40 USING KATHREIN ADJUSTMENT TOOL

1. Antenna2. Target direction3. Observation direction

4. Telescope5. Dial

6. Tighten the screws with a spanner, as shown in Figure 41.

FIGURE 41 TIGHTENING THE SCREWS

7. Measure the antenna downtilt with the downtilt gauge, asshown in Figure 42.

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FIGURE 42 DOWNTILT GAUGE

Note:

The antenna downtilt must be consistent with that of the an-tenna fixing support, with an error not larger than 1°.

i. Rotate the downtilt gauge’s dial to the set angle.

ii. Press the objects to be tilted against the dial chassis firmly,and move them until bubble in the air tube stays in themiddle of the two indication rings, as shown in Figure 43.

FIGURE 43 ADJUSTING DOWNTILT

8. Use a spanner to tighten relevant screws.

END OF STEPS

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Installing Omnidirectional Antenna

Steps 1. Adjust the antenna at the appropriate height. Use normal boltsand U-shaped bolts to fix the antenna onto the antenna pole,and ensure that the antenna’s input/output ports face down-wards, as shown in Figure 44.

FIGURE 44 INSTALLING OMNIDIRECTIONAL ANTENNA

2. Keep the antenna vertical by measuring with a vertical anglegauge.

3. Use a spanner to tighten the screws.

END OF STEPS

Antenna Jumper InstallationAntenna Jumper InstallationPrecautions

To guarantee the antenna system reliability, the following itemsshould be noticed during the process of installing 1/2” super flex-ible jumper.

� Single bend: the minimum bend radius is 125 mm.

� Multiple bends: the minimum bend radius is 200 mm.

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� The redundant antenna jumper can be made into semicircle ofwaterproof corner with a radius larger than 125 mm, or circlewith a radius larger than 200 mm.

� Fasten connectors. After the entire antenna feeder system haspassed test, seal connectors with waterproof tapes.

Installing Antenna Jumper

Context The antenna jumper is a super flexible jumper connecting the an-tenna and the main feeder cable. Usually, the 1/2” super flexiblejumper is used for the mobile base station system. The jumperconnector type depends on the antenna and the main feeder cable,normally, the jumper’s two connectors are both male DIN type.

Steps 1. Select an appropriate jumper route, which should be reliable,convenient, and as short as possible. Make sure that rain waterdrops from the jumper’s middle part, not from the connector.

2. Connect the jumper connector to the antenna connectorwith an appropriate torque. A typical connection torque forDIN-type connector is 1.7 N•m, and the maximum connectiontorque can not exceed 2.3 N•m. Make sure that the connectorsdo not bear any lateral force, as shown in Figure 45.

FIGURE 45 CONNECTING JUMPER

3. Connect the main feeder cable connector to the jumper con-nector with an appropriate torque (the same as that specifiedin the previous step). Make sure that the connectors do notbear any lateral force.

4. Fix jumper with feeder cable clips, as shown in Figure 46. Thedistance between feeder cable clips is not more than 0.76 m.When the wind speed exceeds 160 km/h, appropriately shortenthe distance between feeder cable clips.

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FIGURE 46 FIXING JUMPER WITH FEEDER CABLE CLIP

5. Implement performance measurement for antenna and feedercables and make sure that the system is running normally. Af-ter doing these, seal connectors with self-adhesive waterprooftape and PVC tape.

END OF STEPS

Installing Feeder WindowSteps 1. Drill holes at appropriate positions on the wall of the equipment

room as shown in Figure 47.

FIGURE 47 DRILLING HOLES ON THE WALL

2. Seal feeder cable holes according to the number of feeder ca-bles required, as shown in Figure 48.

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FIGURE 48 SEALING FEEDER CABLE HOLES

3. Install the feeder window as shown in Figure 49.

FIGURE 49 INSTALLED FEEDER WINDOW

END OF STEPS

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Main Feeder InstallationMain Feeder Installation Precautions

The following items should be noticed during the process of in-stalling feeder cable:

� When installing feeder cables on the iron tower, use the pulleyblock to hoist feeder cables.

� Paste the main feeder cable label 0.3 m away from the feedercable end.

� Hoist feeder cable to the platform on the tower, and fix thefeeder cable’s upper end to appropriate position to avoid itfalling down from the tower.

� Feeder cables should be arranged tidily without being crossed.Mark both ends of each feeder cable before performing feedercable layout.

� Draw the actual cabling route before performing feeder cablelayout to avoid feeder cable crossing.

� The minimum bending radius of feeder cable must be not lessthan 20 times that of the main feeder cable. For single bend,the minimum bend radius is 90 mm, while for multiple bends,the minimum bend radius is 200 mm.

� The maximum distance between feeder cable clips (HANGER)is 1.65 m. It is advised to install one feeder cable clip everyone meter.

� For feeder cable at the antenna, there should be a straightpart of 30 cm to 40 cm to guarantee that the feeder cableconnector does not bear any force, and certain feeder cablemargin should be left for possible adjustment. If the pole onthe building roof is single-polarized, it is advised to arrange thefeeder cable margin at the corner of the horizontal cable rackon the lower pole.

� Fix feeder cable with feeder cable clip if conditions permit. Donot use cable tie to bind feeder cables.

Main Feeder Indoor Layout Principles

The following lists principles for main feeder indoor layout:

� A 12–hole feeder cable hermetic window has four big holes.Each big hole contains three small holes, and each small holehas one feeder cable passing through.

� Feeder cables in the three small holes in one big hole are ar-ranged sequentially according to engineering label ID, and arelaid out either clockwise or anti-clockwise.

� The feeder cable layout in the hermetic window should be easilyexpanded. Capacity expansion should not change the original

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feeder cable layout, it is only allowed to add feeder cables in thehermetic window or change jumper connections in the cabinet.

� The feeder cable layout in hermetic window should facilitatelaying feeder cables on the cable rack and feeder connectionswith the cabinet. Feeder cables should be parallel and have nocross.

Installing Main Feeder Cable

Context The main feeder cable is connected with two jumpers:

� The jumper connected with antenna

� The jumper connected with cabinet

The main feeder cable adopts the 7/8” foaming feeder cable. Usu-ally, the two connectors are both female DIN connectors.

The following mechanical performance should be guaranteed whentransporting and installing main feeder cables:

1. Single bend: the minimum bend radius is 400 mm.2. Multiple bends: the minimum bend radius is 450 mm.3. The maximum hoisting feeder cable length of a hoisting trawl

is 60 m.

Steps 1. Measure and cut the feeder cables into various lengths accord-ing to actual requirements. Leave necessary feeder cable mar-gin.

2. Prepare the main feeder DIN connector at the antenna side.

3. Use the hoisting trawl or pulley to lift the feeder cable up to theiron tower, as shown in Figure 50. Fix the main feeder cablewith feeder cable clips and cut excess length of the main feedercable.

FIGURE 50 HOISTING TRAWL

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4. Complete the main feeder cable installation and make the mainfeeder cable DIN connector at the other side.

5. Use support for the main feeder cable every 1.2 m, and adda few supporting points at the bends. Keep the feeder cableclose to the pole, and add cable support along the pole everycertain distance, as shown in Figure 51.

FIGURE 51 FIXING FEEDER CABLE

6. If the iron tower is floor-mounted, then ground the feeder ca-ble at 0.5 m ~ 1 m above the bend where it connects theantenna or leaves the tower body, and outside the entrance tothe equipment room. If the feeder cable length is more than60 m, ground it in the middle part. Connect the feeder cable’smetal outer layer with the grounding busbar through ground-ing clips. Lead a tin-plated copper wire or zinc-plated flat steelout from the grounding busbar, with a cross-sectional area notless than 95 mm2, and connect it to the grounding point of theiron tower.

END OF STEPS

Postrequisite Ensure the following items during the connector installationprocess:

1. Keep the feeder cable straight for at least 150 mm.2. Use special purpose tools to cut feeder cables.3. Use ruler to accurately measure the feeder cable length.4. Do not tear the outer conductor when using knife to strip the

feeder cable’s outer layer.5. Keep connector unmoved when using spanner to fasten con-

nector. Rotate the connector fastening component to screw theconnector tightly.

6. Label both ends of the main feeder cable before the cableis laid on the iron tower, to distinguish the sector it belongsto and transmitting/receiving features during cable connectionprocess.

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Leading Main Feeder Cable Indoors

Context Figure 52 and Figure 53 show the two methods of leading mainfeeder cable indoors. It should be guaranteed that the main feedercable does not cause rain water coming into the equipment room.

FIGURE 52 LEADING MAIN FEEDER CABLE INDOORS (METHOD 1)

1. Feeder window2. Cable rack

3. Feeder clip

FIGURE 53 LEADING MAIN FEEDER CABLE INDOORS (METHOD 2)

1. Feeder window2. Cable rack

3. Feeder clip

Steps 1. Unscrew the fastening hoop iron of feeder window to a properposition. Pull out hermetic covers of small holes through whichthe feeder cable passes through.

2. Lead the main feeder into the equipment room. When lead-ing the main feeder into indoor cable rack from outdoor cablerack, it is required that two installation workers, one indoorand the other outdoor, cooperate together to fulfil the task. Ithelps avoid damaging the main feeder as well as other indoorequipments due to improper force during the main feeder cableinstallation process. After the main feeder is pulled to specifiedposition, screw the fastening hoop iron tightly.

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3. Cut the main feeder cable. Before cutting the main feeder cableand after the main feeder cable is cut, make sure that labelson the main feeder are intact.

Note:

When cutting the main feeder cable, the following factors areconsidered for selecting the cutting position:

� Cabinet installation position

� The length of jumper on the cabinet top

� Lightning protector configuration

� Installation position of the lightning protector rack

� The bend radius of main feeder cable

� Cable layout in the equipment room should be clean andtidy

4. Make indoor connector of the main feeder cable.

5. Connect the main feeder cable with the lightning protector.

Note:

� For lightning protector without grounding cable, directlyconnect the lightning protector to the main feeder duringthe installation process. Make sure that the lightning pro-tector is insulated from the cable rack.

� For lightning protector with lightning protector rack, ad-just each main feeder cable carefully during the installationprocess. Make sure that the main feeder cable connectoris well connected with the lightning protector.

END OF STEPS

Installing Lightning ProtectorContext All cables that are led into the equipment room from antenna must

be connected to the lightning protector, and the lightning protectoris connected to the grounding cable, as shown in Figure 54.

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FIGURE 54 LIGHTNING PROTECTOR CONNECTION

1. Antenna2. Lightning protector

3. Communication devices4. Ground

Steps 1. Install the DIN connector at one end of the feeder cable onthe DIN connector of the lightning protector, and install theDIN connector at one end of the antenna jumper on the DINconnector of the lightning protector, as shown in Figure 55.

FIGURE 55 INSTALLING LIGHTNING PROTECTOR

2. Connect the grounding post of the lightning protector to themain grounding pole or system-ground ring.

3. Test the feeder cable performance to ensure it is normal. Af-ter doing that, seal the connectors with self-adhesive tape asshown in Figure 56.

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FIGURE 56 SEALING LIGHTNING PROTECTOR

Note:

� During installation, all surfaces contacting the ground mustbe clean, dry, and not oxidized.

� The working frequency marked on the lightning protectormust be consistent with that of the base station system.

END OF STEPS

Installing Grounding KitContext The grounding kit is used to connect the feeder cable’s outer con-

ductor with the tower or grounding cable. It leads current to theground in case of the system being attacked by thunder. Usually,the grounding kit is installed near the top of the antenna’s feedercable or the feeder cable end at the bottom of the tower, or theentry through which the feeder cable comes into the equipmentroom. For feeder cables higher than 60 m, the grounding kit isinstalled in the middle part of the feeder cable.

Steps 1. Fix the grounding end of the grounding kit. Mark the ground-ing kit installation position on 7/8” feeder cable, and strip thefeeder cable sheath at the position for installing the groundingkit.

2. Place the grounding kit ring around the feeder cable’s outerconductor and buckle the ring, as shown in Figure 57.

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FIGURE 57 BUCKLING GROUNDING KIT RING

3. Use waterproof self-adhesive tape to wrap the connectionpoint. Each layer of the tape should overlap half of theprevious layer, as shown in Figure 58. The wrapping directionshould be same as the buckling direction of grounding kit ring.

FIGURE 58 WRAPPING WATERPROOF TAPE

4. Use electrical insulating tape to wrap up the connection point.Wrap the tape in semi-overlapping mode, that is, each layer is25 mm higher than the previous layer as shown in Figure 59.Press the tape to ensure that layers are in good contact.

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FIGURE 59 WRAPPING ELECTRICAL INSULATING TAPE

5. Connect the grounding end of the grounding kit to the towerbody or special-purpose binding post. Remove the paint andoxide within a radius of 13 mm of the connection point. Applyantioxidant to the cleaned area to ensure good electrical con-tact.

Note:

Do not install the grounding kit during thunder or lightningweather to avoid personal injury.

Note:

� Ensure that the feeder cable’s outer conductor is wellgrounded where the grounding kit is installed.

� After the grounding kit is installed, ensure that the feedercable’s outer corrugated conductor is completely sealed.

END OF STEPS

Installing RF JumperSteps 1. Lead the RF jumper through the long cable tray.

2. Connect the DIN connector at one end to the ANT interface ofRU60.

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3. Connect the DIN connector at the other end to the DIN con-nector of the feeder.

Figure 35 shows the installation of RF jumper.

FIGURE 60 INSTALLING RF JUMPER

1. Feeder2. RF jumper

3. RU604. Long cable tray

END OF STEPS

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C h a p t e r 8

GPS Antenna FeederSystem Installation

Table of ContentsOverview..........................................................................77Installing GPS Antenna.......................................................80Installing GPS Feeder.........................................................85Installing Grounding Kit......................................................86

OverviewGPS Antenna Feeder SystemComposition

The GPS antenna feeder system includes GPS antenna, GPS feedercable, GPS feeder cable connector, and GPS grounding kit. Figure61 shows the GPS antenna feeder system structure.

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FIGURE 61 GPS ANTENNA FEEDER SYSTEM COMPOSITION

1. Antenna pole2. GPS grounding cable3. Outdoor grounding busbar4. GPS antenna5. GPS antenna feeder support

6. Feeder cable7. GPS grounding kit8. Feeder cable9. GPS antenna feeder interface

In some cases, such as in areas where thunderstorm is frequent,the lightning protector should be added to the GPS antenna feedersystem. The structure of GPS antenna feeder system with light-ning protector is shown in Figure 62.

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Chapter 8 GPS Antenna Feeder System Installation

FIGURE 62 GPS ANTENNA FEEDER SYSTEM COMPOSITION (WITH LIGHTNINGPROTECTOR)

1. Antenna pole2. GPS grounding cable3. Outdoor grounding busbar4. GPS antenna5. GPS antenna feeder support

6. Feeder cable7. GPS grounding kit8. Feeder cable9. Lightning protector

GPS Antenna Feeder SystemInstallation Flow

The flow of installing GPS antenna feeder system is shown in Figure63.

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FIGURE 63 GPS ANTENNA FEEDER SYSTEM INSTALLATION FLOW

Installing GPS AntennaGPS Antenna Installation Position

The GPS antenna can be installed on the tower or the top of abuilding.

Figure 64 shows the installation position of GPS antenna on thetower. The distance between GPS antenna pole and iron tower is30 cm.

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FIGURE 64 INSTALLATION POSITION OF GPS ANTENNA ON TOWER

1. GPS antenna

Figure 65 shows the installation position of GPS antenna on thetop of a building.

FIGURE 65 INSTALLATION POSITION OF GPS ANTENNA ON THE TOP OFA BUILDING

1. Lightning rod2. GPS antenna3. Top of a building

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GPS Antenna Installation Procedure

Steps 1. Open package and take out the GPS antenna and GPS antennafeeder support.

2. Use clamp to install the GPS antenna feeder support on thepole. Install spring washer and flat washer on the clamp oneby one and fix them with M6 nuts, as shown in Figure 66.

FIGURE 66 INSTALLING GPS ANTENNA FEEDER SUPPORT ON POLE

1. Pole2. GPS installation plate3. Spring washer, flat washer,

and M6 nut

4. Feeder cable tie5. Clamp

3. Fix GPS antenna on the GPS installation plate and tighten itclockwise, as shown in Figure 67.

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FIGURE 67 FIXING GPS ANTENNA ON GPS INSTALLATION PLATE

1. GPS antenna2. Pole3. Clamp

4. GPS installation plate5. Feeder cable tie

4. Make the feeder connector at one end of the 1/2” feeder cablepass through the feeder cable tie, connect it with GPS antenna,and tighten it clockwise, as shown in Figure 68.

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FIGURE 68 CONNECTING FEEDER CABLE WITH GPS ANTENNA

1. GPS antenna2. Pole3. Clamp

4. GPS installation plate5. 1/2” feeder cable6. Feeder cable tie

Note:

Tighten the feeder cable clockwise to fix it. Feeder cable layoutmust be performed after the feeder cable is fixed.

5. Perform waterproof handling at the back of GPS installationplate and the connection point between 1/2” feeder cable andGPS antenna. Wrap the connection point with waterproof tapefor three layers, then wrap with PVC tape outside for two lay-ers. Make sure that no rain water could enter the 1/2” feedercable.

6. Fix the 1/2” feeder cable with feeder cable tie and cut redun-dant feeder cable, leaving no sharp edge.

END OF STEPS

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Chapter 8 GPS Antenna Feeder System Installation

Installing GPS FeederSelecting GPS Feeder Cable

Select GPS feeder cable according to the following principles:

� If the feeder cable length is less than 62 m, select the 1/2”feeder cable.

� If the feeder cable length is larger than 62 m, contact ZTECorporation for technical support.

Installing GPS Feeder Cable

Steps 1. Paste labels 0.3 m away from the two ends of the feeder cable.

2. Wrap the feeder cable connector by linen or antistatic packingbag with foam tightly for protection.

3. Move GPS feeder cables where the GPS antenna is.

4. Make the feeder connector at one end of the GPS feeder cablepass through the feeder cable tie, connect it with GPS antenna,and tighten it clockwise, as shown in Figure 69.

FIGURE 69 CONNECTING FEEDER CABLE WITH GPS ANTENNA

1. GPS antenna2. Pole3. Clamp4. GPS installation plate5. GPS feeder cable

6. Feeder cable tie

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Note:

Tighten the feeder cable clockwise to fix it. Feeder cable layoutmust be performed after the feeder cable is fixed.

5. Test performance of the GPS antenna and GPS feeder cableto ensure that the system is running normally. Perform wa-terproof handling at the back of GPS installation plate and theconnection point between GPS feeder cable and GPS antenna.

6. Fix the GPS feeder cable with feeder cable tie and cut redun-dant feeder cable, leaving no sharp edge.

END OF STEPS

Installing Grounding KitContext The grounding kit is used to connect the feeder cable’s outer con-

ductor with the tower or grounding cable. It leads current to theground in case of the system being attacked by thunder. Usually,the grounding kit is installed near the top of the antenna’s feedercable or the feeder cable end at the bottom of the tower, or theentry through which the feeder cable comes into the equipmentroom. For feeder cables higher than 60 m, the grounding kit isinstalled in the middle part of the feeder cable.

Steps 1. Fix the grounding end of the grounding kit. Mark the ground-ing kit installation position on 7/8” feeder cable, and strip thefeeder cable sheath at the position for installing the groundingkit.

2. Place the grounding kit ring around the feeder cable’s outerconductor and buckle the ring, as shown in Figure 57.

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Chapter 8 GPS Antenna Feeder System Installation

FIGURE 70 BUCKLING GROUNDING KIT RING

3. Use waterproof self-adhesive tape to wrap the connectionpoint. Each layer of the tape should overlap half of theprevious layer, as shown in Figure 58. The wrapping directionshould be same as the buckling direction of grounding kit ring.

FIGURE 71 WRAPPING WATERPROOF TAPE

4. Use electrical insulating tape to wrap up the connection point.Wrap the tape in semi-overlapping mode, that is, each layer is25 mm higher than the previous layer as shown in Figure 59.Press the tape to ensure that layers are in good contact.

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FIGURE 72 WRAPPING ELECTRICAL INSULATING TAPE

5. Connect the grounding end of the grounding kit to the towerbody or special-purpose binding post. Remove the paint andoxide within a radius of 13 mm of the connection point. Applyantioxidant to the cleaned area to ensure good electrical con-tact.

Note:

Do not install the grounding kit during thunder or lightningweather to avoid personal injury.

Note:

� Ensure that the feeder cable’s outer conductor is wellgrounded where the grounding kit is installed.

� After the grounding kit is installed, ensure that the feedercable’s outer corrugated conductor is completely sealed.

END OF STEPS

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C h a p t e r 9

Installation Check

Table of ContentsEquipment Installation Check ..............................................89Antenna Feeder System Installation Check............................92Power-on/off Check ...........................................................95

Equipment InstallationCheckChecking Cabinet

Cabinet check items include:

� After completing cabinet installation, make sure the cabinetfixed and orderly. A row of cabinets should be in line. Thesides of a line of cabinets should keep in the same level, theerror less than 5 mm. The vertical height of cabinet is lessthan 3 mm.

� Check whether all fastening pieces are screwed down.

� Check whether all components on the cabinet are intact, andconnection are unbroken. Make sure marks orderly, intact andclear.

� Check whether the cabinet surfaces inside and outside areclean.

� Check whether the push-and-pull cover plates of cable outletsare in proper position. After completing all cable layout, thecover plate should be pushed forward to the proper position incase of animals intruding.

Checking Cables

Checking PowerCable and

Grounding Cable

Check power cable and ground cable as follows and make sure:

� All cables are connected well and their polarities are correct.Note that the power cables includes the one from primarypower to cabinet top.

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� The PE binding post of ground cable is proper and firm.

Checking InternalCables

Check the internal cables as follows and make sure:

� The internal cable of rack is not hung in the air.

� The RF cable of the front panel, clock cable, power and alarmcable, and test cable are connected well and properly.

� The cable layout route and binding space are reasonable andcorrect.

� Layout of the fiber bellows inside the rack is beautiful and rea-sonable.

� The protective ground cable of rack door is connected well,avoiding lack and looseness phenomena.

� The cable surface is clean without any engineering mark andthe sheath insulation layer is undamaged.

Checking ExternalCables

Check the external cables as follows and make sure:

� All the cables are be loose rather than tense at the bendingposition.

� The cable routing complies with the requirements, and thebinding spacings are the same.

� The cabling is smooth, without crossing inside the rack, and thecables outside the rack are bound into bundles in each cabinet.

� Cables in the cabling trough and the cabling ladder are neatlyarranged, and all cables are bound into bundles without dam-age to their external skins.

� Margins are reserved for the cables at various positions. Thecable ties are cut flat without exposure of any sharp end.

Checking Socket, Connector, andMale Tab

The socket, connector and male tab inspection items include:

� Check whether connector of the connector is proper, avoidingincorrect connection and leaking connection.

� Check whether connection between connector and socket isfastened. The fastness screw on the boards should be screweddown, and the locator card should be put in proper positionwithout any damage.

� Ensure that the connector made on site does not damage thecore cable.

� Check whether the cable connector and male tab are fastened.Make sure no bin-lacked or bin bent-phenomenon occurring inthe socket and plug.

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Chapter 9 Installation Check

Checking Labels

Label check items include:

� Check if the label adopts a special adhesive paper for ZTE.

� Check if the directions of affixed labels are consistent. To beconvenient for reading, a side of label that indicates cable ori-entation should be placed upwards or towards a maintenanceand operation side.

� Check if label content of rack row and rack line accords withthe requirements of engineering design. All ZTE devices in theequipment room should be distributed in order.

� Check if circuit breakers of power cable are affixed in a powercabinet and power distribution cabinet in order .

� Check if circuit breakers of power cable in a power cabinet andpower distribution cabinet indicate connection orientation witha label.

� Check if labels are affixed to both ends of all cables (groundcable, transmission cable and jumper, except protective groundcables of cabinet door and side door). Make sure handwritingclear on the labels and label positions consistent. Affix labels20 mm from the terminal head.

� If a label is required to cling to a board, make sure handwritingclear and affixed label positions orderly.

Checking Environment

On-site environment check items include:

� Check if redundant sundries left inside the cabinet, as well asthe front, back and side door are clean. After cabinet installa-tion completion, clean up the cabinet surfaces inside and out-side.

� Check if unnecessary cable ties, stubs, and desiccant bagsshould not be left inside the cabling trough, cabinet bottomor under raised floor around the cabinet.

� Check if unused material inside the equipment room is clearedaway and necessary material is orderly placed. Equipmentroom including raised floor should be kept clean.

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Antenna Feeder SystemInstallation CheckTesting SWR

Prerequisites An SWR tester (SiteMaster is recommended) is ready.

Steps 1. Connect one end of the extension line of the tester to thejumper connector inside the cabinet and the other end to in-terface Refl of the tester.

Note:

Use jumpers if the test feeder has active devices such as toweramplifier or trunk amplifier.

2. Press OPT soft key.

3. Press B1 soft key and select MODE.

4. Press Up/Down to select SWR. Then, press ENTER for con-firmation.

5. Press MAIN to return to the main menu.

6. Press RUN to start the measurement.

7. Press AUTOSCALE to adjust the ordinate size on screen.

8. View the SWR value of each frequency point in this band, asshown in Figure 73.

FIGURE 73 SWR TEST

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Chapter 9 Installation Check

9. Press Save Display to save the data.

END OF STEPS

Waterproof Outdoor Joints

Prerequisites The antenna feeder system SWR test is passed.

Context � It is advised to adopt the 3–3–3 mode in waterproof sealing forfeeder cables. In other words, three layers of insulating tapeare used inside, three layers of waterproof tape are used in themiddle, and three insulating tape are used outside.

� The insulating tape inside facilitates removing connectors, thewaterproof tape in the middle prevents water and moisture,and the outside insulating tape is used to keep the middle tapeinside and protects the connector.

� The 3–3 mode can be adopted if the connecting point needsnot be removed. In other words, three layers of waterprooftape are used inside and three layers of insulating tape areused outside.

Steps 1. Connect the antenna jumper and the main feeder cable con-nector, and screw them tightly.

2. Perform waterproof handling for the connector. Wrap the con-nector with three layers of electrical insulating tape first. Thenwrap it with three layers of waterproof insulating tape, tightenthe tape to make the tape width 3/4 ~ 1/2 of the original width.After doing that, wrap the connector with another three layersof electrical insulating tape.

i. When wrapping the waterproof tape, start wrapping fromthe lower part the connector, and use about 200–mm tapeto fill in the concave part, as shown in Figure 74.

FIGURE 74 WRAPPING WATERPROOF TAPE (1)

ii. Extend the tape length twice of the original length. Use60–cm waterproof tape for each connector and wrap theconnector for three layers. The wrapping direction must be

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same as that of screwing the feeder connector to preventthe connector from loosening.

iii. Wrap the tape layer by layer as shown in Figure 75, thenwrap the tape in the opposite direction, the outside layeroverlapping inside layer about 1/2 of the tape width. Fi-nally, wrap the tape in the opposite direction for three lay-ers. Do not cut the tape during wrapping, and the lengthof wrapping tape must exceed the connector for about 20mm.

FIGURE 75 WRAPPING WATERPROOF TAPE (2)

iv. After wrapping the waterproof tape, press the tape to en-sure the tape and feeder/feeder connector are agglutinatedtightly, as shown in Figure 76.

FIGURE 76 WRAPPING WATERPROOF TAPE (3)

v. Wrap the electrical insulating tape out of the waterprooftape for three layers. Make the outside layer overlap insidelayer 1/2 of the tape width.

vi. Press the electrical insulating tape and the waterproof tapeto ensure that the two are agglutinated tightly.

vii. Use the black anti-ultraviolet tie to bind the two ends oftape to avoid tape aging and falling off, and cut the redun-dant tie, as shown in Figure 77.

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Chapter 9 Installation Check

Note:

Considering the effect of expanding with heat and contract-ing with cold, reserve 3 mm ~ 5 mm extra tie to preventthe tie from falling off.

FIGURE 77 BINDING TAPE

END OF STEPS

Power-on/off CheckPower-on

Prerequisites The BS8800 GU360 has been checked completely.

Steps 1. Verify that all air switches on the power distribution subrackare in OFF status. Verify that all boards are not inserted intosubracks.

2. Power on the power distribution subrack. Use a multimeter tomeasure the —48 V power input to the cabinet.

If... Then...

The voltage is -57 V DC~-40V DC

The voltage is normal. Go tonext step.

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If... Then...

The voltage is >0 V DC The power cable is incorrectlyconnected. Connect thepower cable again andmeasure the voltage again.

Other cases occur The input voltage isabnormal. Rectify the faultson the power distributionsubrack and power cables.

3. Set the air switch marked PWR to ON. Observe the PWR INindicator on the power distribution subrack.

If... Then...

PWR IN is on Go to next step.

PWR IN is off The cabinet power supplyis abnormal. Contact theperson in charge and cutoff the power. Check thepower system and powerdistribution subrack and thenpower on again.

4. Set the air switch marked FAN on the power distribution sub-rack to ON. Observe the fan rotating.

If... Then...

The fan rotates Go to next step.

The fan does not rotate The fan is faulty. In thiscase, contact ZTE.

5. Tuck a 20 cm long scrip into the top of the power distributionsubrack and observe the scrip.

If... Then...

The scrip flaps upward Go to next step.

The scrip flaps downward ordoes not flap.

The wind direction isincorrect. Check if theinternal power cables andfan are correctly connected.

6. Insert a board to baseband layer. Set the air switches markedBBU1 and BBU2 on the power distribution subrack to ON.Observe the indicator on the board.

If... Then...

The indicator is on or flashesat 1 Hz

The board is normal. Go tonext step.

Other cases occur The board is faulty. Rectifythe fault and then power onBS8800 GU360 again.

7. Insert RU60 into the RF frame. Set the air switches markedfrom RU1 to RU6 to ON. Observe the indicators on RU60.

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If... Then...

The indicators are on or flashat 1 Hz

The board is normal. Go tonext step.

Other cases occur The board is faulty. Rectifythe fault and then power onRU60 again.

END OF STEPS

Power-off

Steps 1. Check if data needs to be backed up.

If... Then...

Data requiring to be backedup exist

Back up the data.

No data needs to be backedup

Go to next step.

2. Set the air switches marked BBU1 and BBU2 on the powerdistribution subrack to OFF.The BBUs are powered off normally.

3. Set the air switches marked RU1 to RU6 to OFF.The RU60s are powered off normally.

4. Set the air switch marked FAN to OFF.The fan stops rotating.

5. Set the air switch marked PWR on the power distribution sub-rack to OFF.

END OF STEPS

Power-off Emergent

Prerequisites Use this method to power off BS8800 GU360 only when emergen-cies occur on site.

Steps � Set the air switch marked PWR on the power distribution sub-rack to OFF.The BBUs and RU60s are powered off. The fan stops rotating.

END OF STEPS

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Figures

Figure 1 BS8800 Cabinet Appearance.................................... 8

Figure 2 BS8800 Cabinet Layout........................................... 9

Figure 3 Cabinet Top ..........................................................11

Figure 4 BS8800 GU360 Installation Flow .............................13

Figure 5 Crate Unpacking ...................................................22

Figure 6 Base Installation Component of Primary Cabinet........25

Figure 7 Base Installation Component of Secondary Cabinet ....25

Figure 8 Cabinet Installation Flow ........................................26

Figure 9 Installation Holes for Single Cabinet (Unit: mm) .......27

Figure 10 Ground Drilling....................................................27

Figure 11 Installing Insulating Tube......................................28

Figure 12 Installing Expansion Nut ......................................28

Figure 13 Installing Base Installation Component ...................29

Figure 14 Installed Base Installation Component....................29

Figure 15 Positioning Cabinet (1) .........................................30

Figure 16 Positioning Cabinet (2) .........................................31

Figure 17 An Installed Cabinet.............................................32

Figure 18 Installing Secondary-Cabinet Installation

Component.......................................................33

Figure 19 Installing Secondary Cabinet.................................34

Figure 20 Fixing Secondary Cabinet .....................................35

Figure 21 Installed Secondary Cabinet..................................36

Figure 22 Cabinet Layout....................................................38

Figure 23 Board Positions in Baseband Layer .........................38

Figure 24 Board Positions in RF Layer...................................39

Figure 25 Cable Installation Flow .........................................42

Figure 26 Leading Power Cable Through Cable Inlet ...............44

Figure 27 Installing Grounding Cable....................................45

Figure 28 Internal Fiber Layout............................................47

Figure 29 E1/T1 Cable Layout .............................................48

Figure 30 Installing Receiving Diversity Cable........................49

Figure 31 Install Ethernet Cable ..........................................50

Figure 32 Installing SA Panel Cable ......................................51

Figure 33 Dry Contact Input Cable Layout.............................52

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Figure 34 Installing GPS Jumper ..........................................52

Figure 35 Installing RF Jumper ............................................53

Figure 36 Antenna Feeder System Composition .....................56

Figure 37 Antenna Fixing Support ........................................58

Figure 38 U-Shaped Screw..................................................59

Figure 39 Kathrein Azimuth Adjustment Tool .........................59

Figure 40 Using Kathrein Adjustment Tool .............................60

Figure 41 Tightening the Screws..........................................60

Figure 42 Downtilt Gauge ...................................................61

Figure 43 Adjusting Downtilt ...............................................61

Figure 44 Installing Omnidirectional Antenna.........................62

Figure 45 Connecting Jumper ..............................................63

Figure 46 Fixing Jumper with Feeder Cable Clip .....................64

Figure 47 Drilling Holes on the Wall......................................64

Figure 48 Sealing Feeder Cable Holes ...................................65

Figure 49 Installed Feeder Window ......................................65

Figure 50 Hoisting Trawl .....................................................67

Figure 51 Fixing Feeder Cable .............................................68

Figure 52 Leading Main Feeder Cable Indoors (Method 1)........69

Figure 53 Leading Main Feeder Cable Indoors (Method 2)........69

Figure 54 Lightning Protector Connection..............................71

Figure 55 Installing Lightning Protector ................................71

Figure 56 Sealing Lightning Protector ...................................72

Figure 57 Buckling Grounding Kit Ring..................................73

Figure 58 Wrapping Waterproof Tape....................................73

Figure 59 Wrapping Electrical Insulating Tape ........................74

Figure 60 Installing RF Jumper ............................................75

Figure 61 GPS Antenna Feeder System Composition...............78

Figure 62 GPS Antenna Feeder System Composition (with

Lightning Protector) ...........................................79

Figure 63 GPS Antenna Feeder System Installation Flow .........80

Figure 64 Installation Position of GPS Antenna on Tower .........81

Figure 65 Installation Position of GPS Antenna on the Top of

a Building .........................................................81

Figure 66 Installing GPS Antenna Feeder Support on Pole .......82

Figure 67 Fixing GPS Antenna on GPS Installation Plate ..........83

Figure 68 Connecting Feeder Cable with GPS Antenna ............84

Figure 69 Connecting Feeder Cable with GPS Antenna ............85

Figure 70 Buckling Grounding Kit Ring..................................87

Figure 71 Wrapping Waterproof Tape....................................87

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Figures

Figure 72 Wrapping Electrical Insulating Tape ........................88

Figure 73 SWR Test ...........................................................92

Figure 74 Wrapping Waterproof Tape (1)...............................93

Figure 75 Wrapping Waterproof Tape (2)...............................94

Figure 76 Wrapping Waterproof Tape (3)...............................94

Figure 77 Binding Tape.......................................................95

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Tables

Table 1 Safety Symbols Description....................................... 1

Table 2 BS8800 Cabinet Layout ............................................ 9

Table 3 Tool and Meter List..................................................18

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