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olL Monnet lspat & EnergY Limited u"'"ni *Ui,u'l iSiil5Lli i!?lFi3333li#lt1if : !!)iil^!"'lH3'i3il *''' Phone : +91 771'2471334 to 339, Fax +917712471250 E-mail : monnetraipur@aionjswin' Website : wwwaionjswin SPEED POST MIEUMH/ENV/19-20/144 Dated: 14.01.2020 'o Additional Director Ministry of Environmeni and Forest, Climate Change, Regional Office (WCZ), Ground Floor Easi Wing, New Secretariat Building, Civil Line, Nagpur-440001 Sub:- Submission Compliance Report and Six Monthly Monitoring Report for the Month of July' 2019 to December' 2019 of the conditions stipulated in Environment Clearance. Ref: - Environment Clearance No. J-i1011/68/2005-lA ll 0), Govemment of India, Ministry of Environment and Forests, dated 30/05/2005. Dear Sir. ln refefence io above subject, Please find enclosed herewith Six Monthly Monitoring Report and Six Monthly Compliance Report of Environmental Clearance for the period from July' 2019 to December' 2019 against the conditions stipulated in Environment Clearance. This is for your information and record please. Thanking you, Your Faithfully For MONiIET ISPAT & ENERGY Ltd. Managq nvironment Encl: As above The Zonal Officer, Central Pollution Conirol Board, Third Floor, Sahkar Bhawan, North T.T. Nagar, Bhopal (M.P.) 462003 The Member Secretary, Chhattisgarh Environmeni Conservation Board, Sector-19 Paryawas Bhawan. Atal Nagar Raipur (C.G.) 492002 The Regional Officer, Chhattisgarh Environment Conservation Board Commercial Complex, Housing Board, Kabir Nagar, MIPUR (C.G.) '{yr* *t ii"ie;: , t--. , .Jt' co.Doratg office: AnGuild House, A-wng 2nd Floor, unit No.-13, Phoenix Mallcompound, LBS [4arg, Kur]a West, l4umbai- 400 070 ' Phone : +91 22 4043 5999' E-mail : isc-miel@aionjswin
12

Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

Oct 01, 2021

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Page 1: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

olLMonnet lspat & EnergY Limited

u"'"ni *Ui,u'l iSiil5Lli i!?lFi3333li#lt1if : !!)iil^!"'lH3'i3il

*'''Phone : +91 771'2471334 to 339, Fax +917712471250

E-mail : monnetraipur@aionjswin' Website : wwwaionjswin

SPEED POST

MIEUMH/ENV/19-20/144 Dated: 14.01.2020

'oAdditional DirectorMinistry of Environmeni and Forest, Climate Change,

Regional Office (WCZ), Ground Floor Easi Wing,New Secretariat Building, Civil Line, Nagpur-440001

Sub:- Submission Compliance Report and Six Monthly Monitoring Report forthe Month of July' 2019 to December' 2019 of the conditions stipulated inEnvironment Clearance.

Ref: - Environment Clearance No. J-i1011/68/2005-lA ll 0), Govemment of India,Ministry of Environment and Forests, dated 30/05/2005.

Dear Sir.

ln refefence io above subject, Please find enclosed herewith Six MonthlyMonitoring Report and Six Monthly Compliance Report of EnvironmentalClearance for the period from July' 2019 to December' 2019 against the conditionsstipulated in Environment Clearance.

This is for your information and record please.

Thanking you,

Your Faithfully

For MONiIET ISPAT & ENERGY Ltd.

Managq nvironment

Encl: As above

The Zonal Officer, Central Pollution Conirol Board,Third Floor, Sahkar Bhawan, North T.T. Nagar, Bhopal (M.P.) 462003

The Member Secretary,Chhattisgarh Environmeni Conservation Board,Sector-19 Paryawas Bhawan. Atal Nagar Raipur (C.G.) 492002

The Regional Officer,Chhattisgarh Environment Conservation BoardCommercial Complex, Housing Board, Kabir Nagar,MIPUR (C.G.)

'{yr**t ii"ie;:,

t--. , .Jt'

co.Doratg office: AnGuild House, A-wng 2nd Floor, unit No.-13, Phoenix Mallcompound, LBS [4arg, Kur]a West, l4umbai- 400 070' Phone : +91 22 4043 5999' E-mail : isc-miel@aionjswin

Page 2: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

NoTE oN STATUs oF PRoGREss & PoINT-WSE coMPLIANcE OF Conditions-stipulated in

f,lr-oii ci""i"n"" to. e*pansion oI Integrated stee.l complex, vide lefter No J"1l0'll/ 68/2005'' lAll{ll' dated 30'n MaY 2005

q

AS ON 31.12.2019

Sl.No. Specific Conditi9!! SiatusT66 emissions trom various processes are being

maintained well within the prescribed standard To

check the emission level time to time' reguial

moniiofing is condlcted by us and as well as by

the State Pollution Control Board and suitable

actions are taken to control the emission level in

case of emission level goes beyond the limit. All

ihe process uniis are interlocked with installed

pollution control equipment's, which im.nediately

I stop the process activities.

Stack monitoring reports is enclosed Annexurc - Il

I

1

2

3

The gaseous emlsslon irom varlous procel

shall conform to the load/mass based standards

notiied by ihis lMinistry on 19'" IVIay 1993 and

standards prescribed from time to time The state

board may specify more stringent standards iof the

relevant parameters keeping in view ihe natufe of the

industry and its size and locaiion At no time the

emission level shall go beyond the prescrlbed

standards. In the event of failure of any pollullon

conirol sysiem adopted by the unit, the rcspective unI

shall noi be restaried until the conifot measules are

rectified to achieve ihe desired efficiency

ttre Cornpany snatt insiall coniinuous ajr quality

monitodng system in major stacks io moniior lne

SPM,So2,Nox and CO

We have already installed online SO2, Nox & Co

monitodng system in ourall stacks.

ii shatl le no discharge of process effluent As

reflecied in ihe EIAJEMP repod, lhe plocess waste

water (1283 rn3/day) shall be collected in common

settling tanks and the lfeated effluent confoming to

the prescribed standads sha{l be used for dust

suppression and horticulture purposes within the plant

premises. The boilef blow down shall be used for

green belt development. The DM effllent shall be

used for dust suppuration in ash handling system.

The domestic waste water shall be treated !n the

septictank and soak pit.

llorder io check any discharge of pfocess

effluents, the waste water management system

encompasses installation of 5 pair setiling tanks at

different localions of plant pfemises wilh proper

utilization arrangement for horticulture purpose and

water sprinkling on roads, yards and ash silo-areas

within the plant premises. Septic tanks and soak

pits are provided for treatment of domestic waste

water. A full fledged sewerage treatment plant has

been installed at New Housing colony and actaon is

being taken lo connect sewerage line from ihe OId

Housing to New Housing Colony.

In plant control measures for checking fugitive

emission from spillage/|aw material handling shall be

provided. Fudher, specific measure like provision of

dust extfaction system at ihe loading and unloadrng

areas of the plant to conifol the fugitive emission shal

be provlded. All conveyor belts and transfer points

shall be covered to prevent fugitive emission. Datas

on fugitive emission shall be regulally maintajned and

rccords maintain.

All the conveyor belts and transfer points are

connected wilh bag flliers to control fugitive

emission. Water sprinklers have been prcvided at

yards. Pneumaiic dusi extfaction system has been

installed for conveying the collected dust from

polluiion control equipment's.

3 Water tankeF ply round the clock for sprinkling

water on the internal rcads and yafds in the factory

premises fof checking fugitive emission,

Fugitive emission monitoring report enclosed

5 The paniculate emission from the waste heat recovefy

boibr shall be contfolled by the nstallation by ESP of

All the WHRBS are connecled wilh EsP and

working effeclively. Bag filtefs havo been Ingtalled

Page 3: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

at_ _-coal

handling plant kiln cooler oullet coal

hopper, product hopper and all are worKlng

effeciively.

Stack monito ng reports is enclosed Annsxure - ll

flmciencv s99"/" and padiculate emission shall not

exceed 100mg/Nm3. Fuather the company shall install

bag house to control the emission ffom coal handling

plant, kiln, caoler outlet, coal hopper injection, cnar

ine lump, kiln feed building, common ground hopper

iocontrolihe emission.

se-condan/ ernissron control system with attached

hoods has been installed at induction furnacessec-ondary emisson from the induction furnace dufing

chaging and tapping of molten metals shall be

conirolled by installation of automatic hood and

secondary emission contrcl system-he 1-5 tu N power pla.1 is partly char based Fly

ash is being used for manufacturing of bricks in the

Company's own b cks plani and partly supplied to

outside bdck plants and also used for abandoned

qua.ries. The slag is used for illing of low lying

area and for road making PuIpose.

The companv- shall use chaf gene€ied from the

sponge ircn plant for captive power generation. Solid

waste would be gene€ted in the form of char (240

MT/Day), Fly ash (220-250 [,'lT/Day) and slag (120-

220 M-tt)ay). The char shall be partly sold and padly

used as a fuel in the 15 lt4w powef plant Fly ash

shall be used ior manufacturing of bricks in the

companies own bricks plant and lt shall be partly sold

to cement manufactures and will be used for

abounded mines. The slag shall be used forflling of

low laying area and for road making purpose

Already submittedTne conroanv shalisuumit a lime bound action plan lo

the ministfy for implementation of specific

environmental proteclion measures envisaged in the

environmental management Plan.

Rain water harvesting measure has been

implemenied to preseNe ihe rain water inside the

plant premises.

measures to haruest the rain waier for uiilizaiion in ihe

lean season as well as to recharge groLlnd water

table.

ihe com-omoanv sha undertake rain waler haruesiing

Regular Occupational health check up of

employees is in vogue. Records are maintained as

rcquired. A 13 Bedded Hospital, named "MAINA

DEVI HEALTH CENTRE has become operataonal

since January 2007. li is manned round the clock

by medical and paramedical stafl and caters to

accidents/trauma cases. General medical

problems of the employees and their families are

also keated atlhe health centef.

A records of Health checkup of employees is

maintained in the prescribed format as per the

provisions of Factory act, 1948.

Occupational health suNeillance of the workers shal{

be done on a rcgular basis and records maintain as

per the factories act.

The company shall maintain good house keeping

within the plant premises by systematic storage

The Company is maintaining good house

keeping within the plant premises as well as

0,,

Page 4: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

the-reu-mat,erial siorage and mostly the

internal roads are tarfelted and are being

cleaned and watered regularly. All intemal

roads have been made pucca and concrele

(RCc).

materlal, sttclr'ns arld moveme( waste disposal

and all the intemal foads shall be asphalted

Thei6mpany has developed green belt, lawn

& other plantation in an area of approx. 33

hec. Selection of the planl species is as per

the Central & State Pollution Conirol Eoard

guidelines.

ns re,ttecteO in the EIA/EMP report' the company

shall develop green belt in an area of 23 8 hec

Selection of the plant species should be as per

the central pollution control board guidelines

Already been imPiemented.RecommendAlons rnade in the CREP shali be

For eco-development the ComPany ha8 lak6n

up rain water harvesting, waste watef

management, developmenl of green belt,

plantation and utilization of waste as per the

guidelines. Besides this the Company 18

undertaking community development

programme for the welfere of tho PorSons

living in neighbouring villages in lhe fgtm oJ

regular Health check-ups, providing modical

assistance, financial aid for surgical and other

critical treatments, financial asglstance

towards infrastructure development (Painting

of Anganwadi building, providing ceiling fans

and chairs, installation of 3 Bore wells in Nakta

and Mandir Hasaud villages, providing

utensils in primary schools of NaKa and Kurud

villages, 3 sewing machines for handicapped

children), education, religious and cultural

functions. Organising regular vocational

training to ladies and adolescent girls of

adopted villages in different trades like

stitching, knitting, making of washing power,

liquid soap, phenyl, jam, jelly and pickles etc.

Awareness programme for villagers on

subjects like health, food & nutdtion, HIV/AIDS

are conducted regularly besides awarcness

programme for adolescent girls. Water supply

is also made to the ponds of Kurud village.

The Company is also undertaking RCC

The company sllall-unGrtake eco-development

measure including community welfare measure

in the project area for the overall improvement of

envtronmenL

Page 5: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

conareG road at a cost of Rs.4 Crores from

Village Kurud to Junction point of 4 lane lar

felted road at NH-6.

We adhere to the sti

cEcB/State Governmentii;-.i""t

^rtt o,ities musi strictly adhere to the

stipulated made by the Chhattisgarh Environment

Conservation Board and State Government

flo turtner e"p'ansion of modification in lhe plant

should be carried out with out prior approval of

the Ministry of Environment & Forest.

We haG estabfisfled four no of Ambient air

quality monitoring stations at all the four

difections and stack emission from major stack

being monitored and report are being

submitted to state pollution control board

regurany.

Ambient air quality monitoring reports

enclosed Annexure - |

At le-ast ror amrient air quality monitoring stalions

should be established in the down ward dircction

as well as where maximum ground level

concentration of sPM, So2 and Nox are

anticipated in consultation wiih the state pollution

contfol board. Data's on ambient air quality and

stack emission should be regularly submitted to

this minisiry including its regional office at Bhopal

and state pollution control boad

tt is being treated waste water treated as per

the prescribed norms.

Analysis report of waste water is enclosed as

Annexure - lV

ln-uskial waste water should be propelly

collected, treated so as to conlirm to the

standards prescribed under GSR 422 (E) dated

lgrh May 1993 and 31"rDecember, 1993 or a s

amended from time to time. The treated waste

water should be utilized for plantation purpose

Noise level in and around the plant area are

well within the standards (85d8 A). We have

provided noise control measures including

acoustic hood, silencers, enclosures etc at all

noise generation point. Concerned employees

have been provided protective equipment like

ear prugs erc.

Noise level monitoring reports enclosed as

Annexure - lll

The over all noise level in an around the planl

area should be kept well within the standards

(85d8 A) by providing noise control measures

including acousiic hood, silencers, enclosures

etc. on all souaces of noise generation. The

ambient noise level should confirm to the

standards prescribed undef EPA rules, 1989

VlZTsdB A (day time), 70 Db (night time).

The project proponent shall also comply with all

ihe environmental control measures and

safeguards recommended in the EltuEl\,4P report.

Further, the company must undeftake socio-

economic development activities in the

surrounding villages like community development

programmes, educational programmes, d nking

A 13 Bedded Hospital in the name of Maina

Devi Health Cenke has become operationa'

since January,2007. lt is manned round the

clock by medical and paramedical staff and

caters to accidents/trauma cases. General

medical problems of the employees and their

families are also treated at the Health Centre.

Page 6: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

a

the Cornpany provides medical assistance to I

the neighboring villages by mobile van I

dispensary with a Doctor and naramedical I

staff. Different health €mps are a|so I

organized. The Company has also established I

Bore wells in villages for provlsion 0f safe I

potable water. Monnet D.A.V Public School

has been established to provide education and

providing leaming opportunities to the wards of

the employees as well as the wards of those

living in nearby villages. The school was set

up in 2OO1 and is presently running up to the

I academic session to Class-Xll. The school has

] tzso stuaents and 62 faculty members T5%

I of the students presently studying are from the

I neighboring villages of Mandir Hasaud, Kurud'

I t.tavasaov, Reco, Pallud, Chhatona, Jora,

I Sherikhedi, Chicha etc. Vocational training to

] tadies ana adolescent girls as well as skill

development programmes for Anganwadies

I karyakartas besides informal education

programmes in Anganwadies are organized.

lwater supply is also made to the ponds of

I Kurud village during summer. RCc concrete

I road at a cost of Rs.4 Crores is under

progress from Village Kurud to Junction point

of4 lane tarfelted road at NH-6.

water supply and health etc

21 The project authorities will provide sepaEte

funds to implement the conditions stipulated by

the ministry of environment and forest as well as

the state government along with the

implementation schedule fof all the conditions

stipulated herein. The funds so provided should

not be diverted for any other purposes.

Separate fund has been earmarked for

environmental up gradation.

22 The project authorities should inform the

Regional Office as well the Ministry, the date of

financial closure and fina' approval of the project

by the concerned authorities and date of

commencing the land development work.

It is akeady complied with.

'{

Page 7: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

Annexure - |

MONNET ISPAT & ENERGY LTDMANDTR HASAUD, RAIPUR (C.G.)

AMBIENT AIR OUALITY MONITORING REPORT JULY'l9 TO DECEMBER'19

MonthParameter

gg/m3

CAAQMS -1

About 500 ntrCAAQMS -2

About 500 mtr

DAV School

About 300 mtr

SMS-I (South)

Aboui 300 mtr form

July'19

PM 2.5 10.74 9.14 38.9 40.29

PM 10 25.88 15.64 50.31 48.58

Soz 1.91 1.14

Nox 28.89 25.75

Aug'19

PM 2.5 10.65 8.64 39.12 37.28

PM 10 21.71 10.82 40.23 41.38

SO: 3.18 1.1 3.68

Nox 54.85 13.58

Sep"l9

PM 2.5 0 7.26 28.42 32.51

PM 10 \3.37 8.99 37.97 39.23

SO: 3.19 1.15 3.21

Nox 55.15 13.24 7.19

Ocf19

PM 2.5 34.29 22.07 30.27 31.32

PM 10 30.41 23.71 40.51 43.62

SO: 1.32 5.38

Nox 52.19 12.31 7.88

Nov'19

PM 2.5 29.11 28.85 33.11 35.77

PM 10 41.66 50.83 43.32 45.28

SO: 11 1.8 9.2 6.29

Nox 41.92 0 11.28 8.65

Dec'19

PM 2.5 30.54 31.24 35.28 32.51

PM 10 39.36 42.12 40.61 42.77

Soz 10.63 1.97 5.12 4.65

Nox 40.34 0 9.32 6.81

Ave€ge

PM 2.5 19.22 17.47 32.68 34.95

PM 10 2A-73 25-35 42.'t6 43.48

SO, s.85 1.41 5-20 4.64

Nox 45.56 10.8't 7.75 7.00

rvlffitM|\ eemel-| co.ll

Page 8: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

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Page 9: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

MONNET ISPAT & ENERGY LTD

MANDIR HASAUD, RAIPUR (C'G')

Fbientl'{oise level Report value indB(A)

Month Monitodng Location

Limit DayTime

Limit NightTime

Day Time Night Time

70 dB(A) 71.89 67.24

July'19

Time Office (East) 75 dB(A)

RMPI (West) 7s dB(A) 70 dB(A) 73.24 68.32

SN4SI (South) 75 dB(A) 70 dB(A) 72.45

DAV School (Norht) 75 dB(A) 70 dB(A) 71.18 67.25

74.12 69.87

Aug'19

Time Ofiice (East) 75 dB(A) 70 dB(A)

R[,4P-l (West) 75 dB(A) 70 dB(A) 72.11 69.12

SIVIS-l(South) 75 dB(A) 70 dB(A) 71.24 67.35

DAV School (Norht) 75 dB(A) 70 dB(A) 70.35

Time Offlce (East) 75 dB(A) 70 dBtA) | 71.24 67.21

Sep'19RIUP-l (West) 75 dB(A) 70 dB(A) 72.59 69.22

SIVIS-l(South) 75 dB(A) 70 dB(A) 70.3s

DAV School (Norht) 75 dB(A) 170 dB(A) 71.63 67.55

72.47 68.41

Oct'19

time Office (East) 75 dB(A) 70 dB(A)

IMP-l (West) 75 dB(A) 70 dB(A) 73.44 66.78

SIVIS-l(South) 75 dB(A) 70 dB(A) 72.11 67.66

DAV School (Norht) 75 dB(A) 70 dB(A) 70.21 69.14

Nov'19

Time Office (East) 75 dB(A) 70 dB(A)64.88

R[,lP-l(West) 75 dB(A) 70 dB(A) 73.09 68.12

SMS-l(South) 75 dB(A) 70 dB(A) 73.11 65.98

DAV School (Nofht) 75 dB(A) 70 dB(A) 70.17 66.45

Dec'19

Time Oftice (East) 75 dB(A) 70 dB(A) 69.12 68.45

RIVIP-l (West) 75 dB(A) 70 dB(A) 72.30 67.65

SIVIS-l(South) 75 dB(A) 70 dB(A) 72.69 69.45

DAV School (Norho 75 dB(A) 70 dB{A) 69.75 69.99

Average

Time Office (East) 75 dB(A) 70 dB(A) 70.92 67.68

RMP"I (West) 75 dB(A) 70 dB{A) 72.86 68.20

SMSJ (South) 75 dB{A} 70 dB(A) 71.99 67.00

DAV School (Norht) 75 dB(A) 70 dB(A)

./L-'t

'Nenvironm?{Manaoement Cell

Page 10: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

MONNET ISPAT & ENERGY LTD

MANDIR HASAUD, RAIPUR (C.G.)

WASTE WATER ANATYSIS REPORT FORJULY'2019 TO DECEMBf,R'2019

Sample no.2 sample no.3Month

Parameter Permissiblelimits

sampleno.l7.12 7.51 6.54

JULY'19

PH 6.5 - 8,528 30

Temperature .c 33

100m9/l 18 21

BOD 30mg/l 10 12 11

coD 250m9/l 20 27 30

Oil & Grease 10mg/l <10 <10 <10

AUG'19

PH 6.5 - 8.5 6.BB 7.2r 1.44

Temperature .c 30 29 1'7

100m9/l 20 23

BOD 30mg/l 9 10

coD 250ms/l 18 24 27

Oil & Grease 10mg/l <10 <10 <10

sEP'19

PH 6.5 - 8.5 6.73 7.21

Temperature .c 32 30 29

1ooms/l I 14 17 20

BOD 30mg/l I 11 10

coD 250m9/l 17 22 23

Oil & Grease 10mg/l <10 <10 <10

ocT19

PH 7.88 7.19 6.54

Temperature ,C 34 29

TSS 100m9/l 1B 25 23

BOD 30mg/l 9 17

coD 250m9/l 25 27 21

Oil & Grease 10mg/l <10 <t0 <10

NOV'19

PH 7.49 7.51 6.11

Temperature .c 35 2A 30

TSS 100mq/l 31 29 26

BOD 30m9/l 11 B 72

coD 250ms/l 1B 2Ioil & Grease 10mg/l <10 <10 <10

DEC'19

PH 6.55 7.2r

Temperature .c 32 33 2B

100m9/l 20 21

BOD 30mg/l 10 11 14

coD 250m9/l 17 19

Oil & Grease 10mg/l <10 <10 <10

Note: - Sample - | denotes: Rl\,'lP - | Settling tank discharge water

Sample - ll denotes: Rl\,{P - ll Settling tank discharge water

Salnple - ltl denotes: Fero Settling tank discharge water

lloEnvif onment'Mfnagement Cell

\

Page 11: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

Annexure -VMONNET ISPAT &

MANDIR HASAUD,

ENERGY LTDRATPUR (C.G.)

RESULTS

s.No. LOCATIONPERMISSIBLE

uMlTsUNIT

ocr'19 DEC'19

2000 pe/m3 t6291 Kiln - lV Cooler Discharge Area

Fclm3 L367 L7202 Kiln - lll Devin Area 2000

3 Power CHP Area 2000 rc/m3 1193 1256

4 Kiln - | Cooler Discharge Area 2000 $g/m5 1358 t432

5 Ferro Debin Area 2000 $c/m3 1584

Page 12: Six Monthly EC Compliance Report Jul-Dec'19 - Raipur

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