Six Month in Plant Training Programme 1

8/3/2019 Six Month in Plant Training Programme 1

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Six month In plant Training ProgramSix month In plant Training ProgramPresented by KaveendraWijesundara


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About CompanyAbout Company

Omega Lines is a leading company in Sri Lanka in

the garment industry.

It was started in 1999.

Recently the company won a prestigious award as

exporters of the year.

The two factories at Sandalankawa have employees

well over 2,000 workers.


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Organization Hierarchy...

Organization Hierarchy...

y The Organization structure is flat and hasonly 3 levels.

x First level comprises the Managing Director,Productionmanager, Director of Finance and the

General Manager Human Resources.

x The second level represents the section heads.

x The third level comprises the workers.


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IntroductionIntroduction

y During my training program I have learnedabout the main departments in the company.

y These departments are linked together like achain.

Stores

Inspection

Planning

WorkStudyCutting

Production

Audit


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IntroductionIntroduction contdcontd

y Among of these departments Production floor is

the most valuable department of the company.

y Because of we can measure the company strengthanalyzing the production floor.

y So Strength of the company measured by

xOverall efficiency of the production floor.

x Cost per minute.

x Capacity of the production floor.


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What isWork study?What isWork study?

y It is that body of knowledge concerned

with the analysis of the workmethods and

the equipment used in performing a job, the

design of an optimum work method and

the standardization of proposed work

methods.


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Basic work study procedureBasic work study procedure

Select the job or process or the operationto be studied.

Record all relevant facts about the job orprocess or operation.

Examine critically all the recorded facts. Develop the new method. Measure the work content and establish

the standard time. Define the new method. Install the new method. Maintain the new method.


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ExampleExample

First balancing,Production per hour : 22pcs

Efficiency : 69%

Style No : CLD944

Module :17-B

Date : 2011/12/08

GSD SMV : 20.830

Module SMV : 35.741

Time Achievement : 58.28%

Time Achievement :: GSD TIMEGSD TIME * 100* 100SMVSMV

EMP

NODESCRIPTION SMV

GSD

TIME

TIME ACHEIVEMENT

AS %

01

S\R on front piping 1.378 0.664 48.19

Gathering bottom part 0.948 0.944 99.58

Join bottom part 2.212 0.862 38.97

02 Join bottom part 2.386 0.862 36.13O\L bottom part 1.370 0.814 59.42

03

O\L bottom part 1.165 0.814 69.87

S\R on bottom ruches 1.590 1.020 64.15

Attach sleeve edge elastic 0.622 0.439 70.58

04Sleeve attach 1.918 0.937 48.85

O\L sleeve 1.290 0.623 48.29

05O\L sleeve 1.230 0.623 50.65

O\L side seam 2.177 1.097 50.39

06

O\L Hem & Sleeve edge 1.465 0.905 61.77

Attach thread elastic 0.596 0.301 50.50

Attach collar 1.250 0.513 41.04

07

Attach collar 1.067 0.513 48.08

O\L collar seam 0.219 0.299 136.53

Close collar 2.367 1.849 78.12

08

Close collar 2.227 1.849 83.03

Mark & Tack label 0.371 0.205 55.26

Mark *03 point 0.250 0.143 57.20

Button attach *04 1.153 0.536 46.49

09

Trimming 1.185 1.095 92.41

Ironing 1.225 1.200 97.96

Packing 1.231 0.388 31.52

10 Trimming 1.185 0.000 0.00

11Packing 0.826 0.388 46.97

Checking 2.023 1.040 51.41


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ExampleExample contdcontd

Re balancing,Production per hour : 25pcs

Efficiency : 79%

Style No : CLD944

Module :17-BDate : 2011/12/16

GSD SMV : 20.830

Module SMV : 34.717

Time Achievement : 60%

Time Achievement :: GSD TIMEGSD TIME *100*100SMVSMV

EMP

NODESCRIPTION

GSD

TIMESMV

TIME

ACHEIVEMENT

AS %

VARIATION

01

S\R on front piping 0.664 1.125 59.02 10.84

Gathering bottom part 0.944 0.825 114.42 14.85

Join bottom part 0.862 1.910 45.13 6.16

02Join bottom part 0.862 2.063 41.78 5.66

O\L bottom part 0.814 1.150 70.78 11.37

03

O\L bottom part 0.814 1.015 80.20 10.33

S\R on bottom ruches 1.020 1.478 69.01 4.86

Attach sleeve edge ela. 0.439 0.532 82.52 11.94

04

Attach sleeve edge ela. 0.439 0.496 88.51 0.00

Sleeve attach 0.937 1.778 52.70 3.85

O\L sleeve 0.623 1.211 51.45 3.15

05 O\L sleeve 0.623 1.152 54.08 3.43O\L side seam 1.097 2.088 52.54 2.15

06

O\L side seam 1.097 2.231 49.17 0.00

O\L Hem & Sleeve edge 0.905 1.312 68.98 7.20

Attach thread elastic 0.301 0.532 56.58 6.08

Attach collar 0.513 0.000 0.00 0.00

07

Attach thread elastic 0.301 0.453 66.45 0.00

Attach collar 0.513 0.971 52.83 4.75

O\L collar seam 0.299 0.194 154.12 17.59

Close collar 1.849 2.264 81.67 3.55

08

Close collar 1.849 2.197 84.16 1.13

Mark & Tack lable 0.205 0.343 59.77 4.51

Mark *03 point 0.143 0.214 66.82 9.62

Button attach *04 0.536 1.108 48.38 1.89

09

Button attach *04 0.536 0.713 75.18 0.00

Ironing 1.200 1.162 103.27 5.31

Packing 0.388 0.791 49.05 17.53

10 Trimming 1.185 1.585 74.76 0.00

11Packing 0.388 0.00 0.00

Checking 1.040 1.824 57.02 5.61


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ExampleExample contdcontdOPERATOR 01

First Balance Re BalanceEMP

NODESCRIPTION SMV

GSD

TIME

TIME ACHEIVEMENT

AS %

01




EMP

NODESCRIPTION

GSD

TIMESMV

TIME ACHEIVEMENT

AS %

01




48.19

99.58

38.97

59.02

114.42

45.13

0

20

40

60

80

100

120

S\R on frontpiping

Gatheringbottompart

Join bottompart

First Balance

Re Balace

IMPROVEMENT

%

10.84

14.85

6.16

Reduce no of burst .Attach gauges.

Motivate the operator.


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OPERATOR 02

First Balance Re Balance

Example contd

EMP

NODESCRIPTION SMV

GSD

TIME

TIME ACHEIVEMENT AS

%

02Join bottom part 2.386 0.862 36.13

O\L bottom part 1.370 0.814 59.42

EMP

NODESCRIPTION

GSD

TIMESMV

TIME ACHEIVEMENT

AS %

02Join bottom part 0.862 2.063 41.78

O\L bottom part 0.814 1.150 70.78

36.13

59.42

41.78

70.78

0

20

40

60

80

100

Join bottompart O\L bottompart

First Balance

Re Balace

IMPROVEMENT

%

5.66

11.37


Motivate the operator.Attach air pressure.


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Example contdOPERATOR 03


NODESCRIPTION SMV

GSD

TIME

TIME

ACHEIVEMENT

AS %

03

O\L bottom part 1.165 0.814 69.87



EMP

NODESCRIPTION

GSD

TIMESMV

TIME

ACHEIVEMENT

AS %

03

O\L bottom part 0.814 1.015 80.20



69.8764.15

70.58

80.2

69.01

82.52

0

20

40

60

80

100

O\L bottompart

S\R on bottomruches

Attach sleeveedge elastic

First Balance

Re Balace

IMPROVEMENT

%

10.33

4.86

11.94


Motivate the operator.Attach air pressure.


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First Balance Re BalanceEMPNO

DESCRIPTION SMVGSD

TIME

TIME ACHEIVEMENT

AS %

04

Attach sleeve edge ela. 0.439 0.000 0.00

Sleeve attach 1.918 0.937 48.85

O\L sleeve 1.290 0.623 48.29

EMP

NODESCRIPTION

GSD

TIMESMV

TIME ACHEIVEMENT

AS %

04

Attach sleeve edge ela. 0.439 0.496 88.51

Sleeve attach 0.937 1.778 52.70

O\L sleeve 0.623 1.211 51.45

48.85 48.29

88.51

52.7 51.45

0

20

40

60

80

100

Attach sleeveedge ela.

Sleeve attach O\L sleeve

First Balance

Re Balace

Reduce no of burst .Motivate the operator.

Attach side bars.

IMPROVEMENT

%

0.00

3.85

3.15


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DESCRIPTION SMVGSD

TIME

TIME ACHEIVEMENT

AS %

05O\L sleeve 1.230 0.623 50.65

O\L side seam 2.177 1.097 50.39

EMP

NODESCRIPTION

GSD

TIMESMV

TIME ACHEIVEMENT AS

%

05O\L sleeve 0.623 1.152 54.08

O\L side seam 1.097 2.088 52.54


IMPROVEMENT

%

3.43

2.15

50.65 50.3954.08 52.54

0

20

40

60

80

100

O\L sleeve O\L side seam

First Balance

Re Balace


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NODESCRIPTION SMV

GSD

TIME

TIME

ACHEIVEMENT

AS %

06

O\L side seam 1.097 2.231 0.00



Attach collar 1.250 0.513 41.04

EMP

NODESCRIPTION

GSD

TIMESMV

TIME

ACHEIVEMENT

AS %

06

O\L side seam 1.097 2.231 49.17



Attach collar 0.513 0.000 0.00

61.77

50.5

41.0449.17

68.98

56.58

0

20

40

60

80

100

O\L sideseam

O\L Hem& Sleeve

edge

Attachthreadelastic

Attachcollar

First Balance

Re Balace


IMPROVEMENT

%

0.00

7.20

6.08

0.00


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DESCRIPTION SMVGSD

TIME

TIME ACHEIVEMENT

AS %


07

Attach collar 1.067 0.513 48.08

O\L collar seam 0.219 0.299 136.53

Close collar 2.367 1.849 78.12

EMP

NODESCRIPTION

GSD

TIMESMV

TIME ACHEIVEMENT

AS %

07


Attach collar 0.513 0.971 52.83

O\L collar seam 0.299 0.194 154.12

Close collar 1.849 2.264 81.67

48.08

136.53

78.1266.45

52.83

154.12

81.67

02040

6080

100120140160

Attachthreadelastic

Attachcollar

O\L collarseam

Closecollar

First Balance

Re Balace


IMPROVEMENT

%

0.00

4.75

17.59

3.55


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NODESCRIPTION SMV

GSD

TIME

TIME

ACHEIVEMENT

AS %

08

Close collar 2.227 1.849 83.03

Mark & Tack label 0.371 0.205 55.26

Mark *03 point 0.250 0.143 57.20

Button attach *04 1.153 0.536 46.49

EMP

NODESCRIPTION

GSD

TIMESMV

TIME

ACHEIVEMENT

AS %

08

Close collar 1.849 2.197 84.16

Mark & Tack lable 0.205 0.343 59.77

Mark *03 point 0.143 0.214 66.82

Button attach *04 0.536 1.108 48.38

83.03

55.26 57.2

46.49

84.16

59.7766.82

48.38

0

20

40

60

80

100120

Closecollar

Mark &Tack label

Mark *03point

Buttonattach *04

First Balance

Re Balace


IMPROVEMENT

%

1.13

4.51

9.62

1.89


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NODESCRIPTION SMV

GSD

TIME

TIME

ACHEIVEMENT

AS %

09

Trimming 1.185 1.095 92.41

Ironing 1.225 1.200 97.96

Packing 1.231 0.388 31.52

EMP

NODESCRIPTION

GSD

TIMESMV

TIME

ACHEIVEMENT

AS %

09

Button attach *04 0.536 0.713 75.18

Ironing 1.200 1.162 103.27

Packing 0.388 0.791 49.05

92.4197.96

31.52

103.27

49.05

75.18

0

20

40

60

80

100120

Trimming Ironing Packing Buttonattach *04

First Balance

Re Balace


IMPROVEMENT

%

0.00

5.31

17.53

0.00


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NODESCRIPTION SMV

GSD

TIME

TIME

ACHEIVEMENT

AS %

10 Trimming 0.000 1.585 0.00

EMP

NODESCRIPTION

GSD

TIMESMV

TIME

ACHEIVEMENT

AS %

10 Trimming 1.185 1.585 74.76

74.76

0

20

40

60

80

100

120

Trimming

First Balance

Re Balace


IMPROVEMENT

%

0.00


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NODESCRIPTION SMV

GSD

TIME

TIME

ACHEIVEMENT

AS %

11Packing 0.826 0.388 46.97

Checking 2.023 1.040 51.41

EMP

NODESCRIPTION

GSD

TIMESMV

TIME

ACHEIVEMENT

AS %

11Packing 0.388 0.00

Checking 1.040 1.824 57.02

46.9751.41

57.02

0

20

40

60

80

100

120

Packing Checking

First Balance

Re Balace


IMPROVEMENT

%

0.00

5.61


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Summary of TrainingSummary of Training

y List important points from each lesson.y Provide resources for more information

about the subject.

List resources on this slide. Provide handouts with additional resourcematerial.


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Assessment and EvaluationAssessment and Evaluation

y Prepare a quiz or challenge to assess howmuch information participants learned.

y Survey participants to see if they foundthe training beneficial.

Six Month in Plant Training Programme 1

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