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Heat Shrinkable Tubing & Term
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12000 Series 13000 Series
Single Wall Heat Shrinkable Tubing
Thermafix®
• Cost effective, single wall polyolefin • Mil-I-23053/5, class 1 and 3• Excellent flexibility and high flame-retardance • Wide range of sizes and colors• Low shrink temperature—shrinks 2:1 at 90°C (194°F) • RoHS Compliant• UL recognized and CSA certified at 125°C (257°F), 600V
Small and Medium Spools(for larger spools, see ‘Bulk Program’ on page 3)
Original Diameter Length Part Numbersin. ft. Black White Red Orange Yellow Green Blue Violet Grey Clear*
*Clear is not CSA/UL rated as flame retardant **1-1/2” and 2” are packaged in a poly bag
Cover, protect, and identify tools
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Single Wall Heat Shrinkable TubingThermafix®
Use around the home,garage, and cottage
Customize and repair sporting equipment
Make professional looking repairs easier!
11000 Series
Choose the right size of Thermafix® to:
Small and Large Blister CardsPart # Description Color Pcs./Pack
Large Blister Cards11001 2” diam. x 12” long black 111002 2” diam. x 12” long white 111003 1.5” diam. x 24” long blue 111004 1.5” diam. x 24” long red 111005 1.5” diam. x 24” long green 111006 1.5” diam. x 24” long yellow 111007 1” diam. x 12” long assorted 411016 1/8” to 1” diam. x 12” long assorted 7
Small Blister Cards11008 1 pc 3/4”; 2 pcs 1/2”; 2 pcs 3/8”x 6” long black white 511010 1/2” diam. x 6” long assorted 511011 3/8” diam. x 6” long assorted 511012 2 pcs 1/4”; 2 pcs 3/16”; 2 pcs 1/8”x 6” long black white 611014 1/4” diam. x 6” long assorted 611015 3/16” diam. x 6” long assorted 611009 1/8” diam. x 6” long assorted 611013 2 pcs 1/16”; 2 pcs 3/64”; 2 pcs 3/32”x 6” long black 6
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Single Wall Heat Shrinkable TubingThermafix®Bulk Program
Note: Some sizes and colors are available by special order only.Contact customer service with your requirements.
Cutting ServiceCustom cutting is available. Select the part number from the‘Large Spools’ table (minimum order must be the equivalentof one spool). Contact customer service for details. 19000 Series
Large SpoolsNote: Some sizes and colors available by special order only. Standard spool size canvary in some cases. Contact customer service with your requirements.
Dual Wall Heat Shrinkable TubingThermafix Plus™ (Semi-Rigid)Thermafix Plus™ is a semi-rigid, ‘dual wall’ tubing, designed to meet automotive industry requirements for environmental sealing. As the tubing is heated, an inner wall of adhesive melts and flows to form an effective barrier against automotive fluids and moisture. This helps to protect the harness from the effects of corrosion and water wicking.
• Semi-rigid, flame-retardant polyolefin jacket• Inner layer of specially formulated adhesive• High shrink ratio of 4:1• Extended temperature range of -40°C to 130°C (-40°F to 266°F)
• Markings for size• UL 224 600V, 125°C• RoHS Compliant
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Part Numbers by Blister Card Poly Bag Poly BagColor & Pack Size 6 in. Lengths 6 in. Lengths 4 ft. Lengths
Size Original Diam. (in.) # Pcs. Black # Pcs. Black Clear # Pcs. Black ClearAssorted 3* 14000 7 15000 15010 n/a n/a n/a
(Flexible)Thermafix DWP™ is a flexible, ‘dual wall’ tubing, used for sealing and protecting mechanical and electrical systems (including splices, breakouts, and connector-to-cable transitions).
• Flexible, flame-retardant polyolefin jacket• Available from 1/8” to 1” original diameter• High shrink ratio of 3:1• Adhesive lining • Meets UL 224 600V, 125°C, CSA, and MIL-I-23053/4
• RoHS Compliant
Original Poly Bag (12” Lengths) Poly Bag (4 ft. Lengths)Diam.(in.) # Pcs. Black Red Blue Yellow White Green # Pcs. Black Red Blue Yellow White Green1/8 8 31100 31120 31160 31140 31190 31150 50 31400 31420 31460 31440 31490 314503/16 8 31101 31121 31161 31141 31191 31151 50 31401 31421 31461 31441 31491 314511/4 8 31102 31122 31162 31142 31192 31152 25 31402 31422 31462 31442 31492 314523/8 8 31103 31123 31163 31143 31193 31153 25 31403 31423 31463 31443 31493 314531/2 8 31104 31124 31164 31144 31194 31154 25 31404 31424 31464 31444 31494 314543/4 4 31105 31125 31165 31145 31195 31155 25 31405 31425 31465 31445 31495 314551 4 31106 31126 31166 31146 31196 31156 15 31406 31426 31466 31446 31496 31456
1-1/2 4 31107 31127 - - - - 5 31407 31427 - - - -
*Includes #1, #2 and #3
Heat Shrinkable Tubing & Term
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Heavy Duty & Self-SealingHeat Shrinkable Tubing
Thermafix STTM
• Provides excellent strain relief and abrasion protection• Shrink ratio as high as 3:1• Meltable lining provides protection underwater and underground (for without meltable lining, see Thermafix ST™ Non-Adhesive below)
• Rated for up to 600 volts, 90°C (194°F) continuous • RoHS Compliant
Available in various lengths as follows:
General purpose sealant lining provides an environmentalseal and will adhere to non-oily substances. The tubing canbe removed where re-entry is necessary.
Diameter For Cable Range 8 in. Pcs.* 12 in. Pcs.* 4 ft. Pcs.*Original Final AWG/MCM Pcs. Part Number Pcs. Part Number Pcs. Part Number
*Important: Diameter 0.40” is available in lengths of 6”, 10” or 30” (i.e. not 8”, 12” or 4’)
Thermafix ST™ in popular sizes for automotive applications
Diameter in. Length in. # of Pcs. Color Part #1.10 1.5 6 Black 150051.10 1.5 6 Red 150251.10 1.5 6 Black Red 150851.10 6.0 2 Black 156051.10 6.0 2 Red 156250.75 6.0 4 Black 806070.75 6.0 4 Red 70607
Thermafix ST™ Non-Adhesive
Diameter in. Length in. # of Pcs. Color Part #0.75 48 10 Black 84807NA1.10 48 5 Black 84811NA1.50 48 2 Black 84815NA
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A B C DFlat Height Original Diameter Full Recovery 2:1 Full Recovery 3:1
Example for 3/4” Tubing B C D(Original Diameter) (Full Recovery 2:1) (Full Recovery 3:1)
3/4” 3/8” 1/4”
DesignDetermine elements required such as:• Text/description• Logos (email or supply disk with graphics in a .tif or .jpeg format)• Any sequential numbering required (e.g. serial numbers)• Submit a sample drawing using ‘flat height’ sizing• Please allow an adequate margin on all sides of image
Other Considerations• Available cut or not cut (i.e., rolled)• Available in single or dual wall (black only)• Heat Shrinkable Adhesive ‘tape’ available for extra durability and grip (see page 8)
Colors Available
Colors of tubing available:2:1 Shrink RatioWhite Black Red Yellow Blue Green
3:1 Shrink RatioWhite Black Red
Colors of print available:Black Silver White Blue Red Green Gold
Sizing• Tubing is available in 2:1 or 3:1 shrink ratios
• Pieces are available in any length (priced per inch). Most common lengthsare 1” to 2” (25 mm to 50 mm)
• Printing can be on one or both sides of the flattened tube. Flat tube ‘height’ in relation to round diameter is shown as per the following example and in the table below:
Grey Violet Orange
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TFXMSTM Heat Shrink Marker SleevesMerithian Products Corp. has a wide range of products and options for identification requirements using Thermafix® heat shrinkable tubing.
We have long offered our Thermafix® custom cut & printed option, perfect for large production runs wherecost-per-piece can be kept low through our production equipment designed for large quantities
We now offer a an alternative method with TFXMSTM: We supply you with the tools to print your sleeves in-house, allowing you to print on-the-go when time is limited. This process includes:• Blank sleeves 2” long in a “ladder” format for ease of processing, handling, and kitting.
• Blank sleeves are available from 3/32” to 2” diameter• Color options: white, black, or yellow• All TFXMSTM has a 3:1 shrink ratio• Also available from Merithian, a bench top production system printer
Some customers and end users may also wish to consider a mix of two systems: i.e., have Merithian printyour higher volume sleeves, and alternatively use a bench top printer and blank sleeves for in house printingof smaller quantities when required.
Step by step guide
Step 1 Step 2 Step 3 Step 4 Install Print with thermal Bend liner Insert wire Pull-up on wire, onto your transfer printer at side slit into marker the marker will wire!
pull awayfrom liner
Merithian TFXMSTM marker sleeves are supplied in a standard format as follows. Many other options are availableupon request.• Standard 2 inch (50mm) length• Standard shrink ratio is 3 to 1 (each sleeve will shrink to a third of its supplied inside diameter)
• Standard color options are white, black, or yellow (see below)• M23053/5, class 1
TFXMSTM Part Numbering Method:Part number TFXMS-1/2-X1 reel of 250 sleeves supplied ½” inside diameter. For colorcode X, White = 9 / Black = 0 / Yellow = 4
Temperature RatingOperating temperature range: -55°C to +130°C
Hot Melt Glue in Film FormIdeal for use with non-adhesive lined heat shrink tubings in low temperature applications. Simply place underneath tubing, prior to heating, and material will melt and flow similar to pre-installed adhesive linings. Use with single wall tubing to get dual wall results.
Thermafix KynarTMHigh TemperatureHeat Shrinkable Tubing• Semi-rigid, high performance, flame resistant, polyvinylidene fluoride• Ideal for high temperature applications to 175°C (347°F) • Superior chemical and solvent properties• Shrink ratio of 2:1• Meets CSA Std 198 OFT 600V, 125°C; UL224 VW-1; and MIL-I-23053/8• Standard color is clear (for custom colors please contact customer service)
• RoHS Compliant
Part # Width in. Length ft.10175 1 5 strip10170 1 50 roll
Thermafix DCTM
Flexible, Flame-Retardant, Dual Color Polyolefin TubingUsed to identify ‘ground’ on wires and in cables, and to jacket and insulate light duty harnesses.
• CSA/UL rated for 600V, 125ºC• Shrink ratio of 2:1 • Dual colors (yellow/green) for instant identification• Flame retardant• Flexible to conform to irregular shapes• Excellent physical, chemical and electrical properties that meet industry standards for highly reliable, general purpose tubing
• RoHS Compliant
Thermafix 3XTM
Low Shrink Temperature/High Shrink Ratio Heat Shrinkable Tubing• Very flexible, highly flame retardant, low-shrink temperature polyolefin
• Shrink ratio of 3:1 • UL VW-1and CSA OFT• Standard colors are black and white(for other colors please contact customer service)
• RoHS Compliant
Original Diam. Medium Spools Part Numbers Bulk Spools Part Numbersin. ft. Black White ft. Black White3/16 75 23001 23091 250 23901 239911/4 75 23002 23092 250 23902 239923/8 50 23003 23093 200 23903 239931/2 40 23004 23094 150 23904 239943/4 20 23005 23095 250 23905 239951 10 23006 23096 250 23906 23996
1-1/2* 8 23007 23097 98 23907 23997*1-1/2” x 8’ is poly bagged
Original Diam. Medium Spools Bulk Spoolsin. ft. Yellow/Green ft. Yellow/Green1/8 100 13451 450 194511/4 75 13452 225 194523/8 50 13453 150 194531/2 40 13454 150 194543/4 20 13455 150 194551 10 13456 75 19456
Other SpecialtyHeat Shrink Products and Tubing
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Thermafix SolderSpliceTM
Wire-to-Wire SplicesThermafix SolderSplice™ wire-to-wire splices feature a fluxed solder preform within a heat shrinkable thermoplastic sleeve. This provides a completely soldered, strain-relieved, encapsulated connection. The one-piece, one-step design simplifies installation.
• Controlled soldering combined with shrink tubing in one step• Strain relief• Max operating temperatures to 125°C (257°F)• Color-coded sealing rings• Transparent sleeves easy to inspect
Triple action:• Sleeve shrinks• Center ring of solder melts to connect• Outer rings of color-coded plastic seal
Thermafix CrimpTM
Heat Shrinkable and adhesive-lined, Thermafix Crimp™ products insulate and protect electrical connections from mechanical abuse, wire pull-out, and abrasion while resisting water, salt, and other contaminants.
• Rugged, heat shrinkable nylon• Hot melt adhesive lining• Transparent for easy installation• Extended temperature range of -55˚C to 125˚C• Color-coded for AWG 22 to 10• High strength crimp barrels
C
Wire Gauge 22-18Convenience PacksPcs./Pack Part Number18 26004100 26104Bulk PackPcs./Pack Part Number1000 26904
Wire Gauge 24-22Convenience PacksPcs./Pack Part Number18 26003100 26103Bulk PackPcs./Pack Part Number1000 26903
Terminals AssortedConvenience PacksPcs./Pack Part Number18 16002
Wire Gauge 22-18Convenience PacksPcs./Pack Part Number18 16004100 16104Bulk PackPcs./Pack Part Number1000 16904
Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 16005100 16105Bulk PackPcs./Pack Part Number1000 16905
Wire Gauge 12-10Convenience PacksPcs./Pack Part Number12 1600650 16106Bulk PackPcs./Pack Part Number500 16806
Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 26005100 26105Bulk PackPcs./Pack Part Number1000 26905
Wire Gauge 12-10Convenience PacksPcs./Pack Part Number12 2600650 26106Bulk PackPcs./Pack Part Number500 26806
Butt Splice AssortedConvenience PacksPcs./Pack Part Number18 16001
Butt Splices
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Thermafix CrimpTM
Part Numbers and Pack Sizes for Standard Shapes
#8 Wire Gauge 22-18Convenience PacksPcs./Pack Part Number18 16023100 16123Bulk PackPcs./Pack Part Number1000 16923
#10 Wire Gauge 22-18Convenience PacksPcs./Pack Part Number18 16007100 16107Bulk PackPcs./Pack Part Number1000 16907
1/4 Wire Gauge 22-18Convenience PacksPcs./Pack Part Number18 16025100 16125Bulk PackPcs./Pack Part Number1000 16925
5/16 Wire Gauge 22-18Convenience PacksPcs./Pack Part Number18 1603075 16130Bulk PackPcs./Pack Part Number1000 16930
1/4 Wire Gauge 12-10Convenience PacksPcs./Pack Part Number12 1601150 16111Bulk PackPcs./Pack Part Number500 16811
5/16 Wire Gauge 12-10Convenience PacksPcs./Pack Part Number12 1601850 16118Bulk PackPcs./Pack Part Number500 16818
#8 Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 16024100 16124Bulk PackPcs./Pack Part Number1000 16924
#10 Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 16009100 16109Bulk PackPcs./Pack Part Number1000 16909
1/4 Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 16026100 16126Bulk PackPcs./Pack Part Number1000 16926
5/16 Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 1601775 16117Bulk PackPcs./Pack Part Number1000 16917
3/8 Wire Gauge 22-18Convenience PacksPcs./Pack Part Number18 1602775 16127Bulk PackPcs./Pack Part Number1000 16927
3/8 Wire Gauge 12-10Convenience PacksPcs./Pack Part Number12 1602250 16122Bulk PackPcs./Pack Part Number500 16822
#8 Wire Gauge 12-10Convenience PacksPcs./Pack Part Number12 1602050 16120Bulk PackPcs./Pack Part Number500 16820
#10 Wire Gauge 12-10Convenience PacksPcs./Pack Part Number12 1601950 16119Bulk PackPcs./Pack Part Number500 16819
3/8 Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 1602175 16121Bulk PackPcs./Pack Part Number1000 16921
Ring Terminal
#8 Wire Gauge 22-18Convenience PacksPcs./Pack Part Number18 16008100 16108Bulk PackPcs./Pack Part Number1000 16908
#10 Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 16010100 16110Bulk PackPcs./Pack Part Number1000 16910
#10 Wire Gauge 12-10Convenience PacksPcs./Pack Part Number12 1601250 16112Bulk PackPcs./Pack Part Number500 16812
Spade Terminal
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Bullet Terminal
Male Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 1602875 16128Bulk PackPcs./Pack Part Number1000 16928
Female Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 1602975 16129Bulk PackPcs./Pack Part Number1000 16929
Female Wire Gauge 22-18Convenience PacksPcs./Pack Part Number18 1601375 16113Bulk PackPcs./Pack Part Number1000 16913
Female Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 1601475 16114Bulk PackPcs./Pack Part Number1000 16914
Female Wire Gauge 12-10Convenience PacksPcs./Pack Part Number12 1603150 16131Bulk PackPcs./Pack Part Number500 16831
Quick Disconnect
Male Wire Gauge 22-18Convenience PacksPcs./Pack Part Number18 16015100 16115Bulk PackPcs./Pack Part Number1000 16915
Male Wire Gauge 16-14Convenience PacksPcs./Pack Part Number18 16016100 16116Bulk PackPcs./Pack Part Number1000 16916
Installation TipUse of reflector tip attachment will improve the installation of heat shrink terminals.See page 15 for a selection of heating tools and accessories.
ThermafixCrimp®
18 MaleQDC
Terminalrefill#16016
ThermafixCrimp®
18 Ring #10 Terminalrefill#16009
ThermafixCrimp®
12 Ring#1/4 Terminalrefill#16011
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ThermafixCrimp®
18 ButtSplice
14-16 AWGrefill#16005
ThermafixCrimp®
12 ButtSplice
10-12 AWGrefill#16006
ThermafixCrimp®
18 FemaleQDC
Terminalrefill#16014
Heat Shrink Assortments
Thermafix®
1/8” black(30 pcs)refill with12500
Thermafix®
1/8” red(30 pcs)refill with 12520
Thermafix®
3/16” black(25 pcs)refill with12501
Thermafix®
3/16” red(25 pcs)refill with 12521
Thermafix®
1/4” black(20 pcs)refill with 12402
Thermafix®
1/4” red(20 pcs)refill with 12422
Thermafix®
3/8” black (8 pcs)refill with part
12503
Thermafix®
1/2” black (5 pcs) refill with part
12504
Thermafix STTM Heavy Wall Tubing(Adhesive lined)
1.1” diam x 1-1/2” long (4 pcs)refill item 15085 (red & black-3 pcs each)
(also available 6” long pcs-15005 black and 15025 red)
Thermafix PlusTM Adhesive-lined TubingNo. 1-1/4” 4 pc (refill #15001)No. 2-3/8” 3 pc (refill #15002)No. 3-1/2” 2 pc (refill #15003)No. 4-3/4” 1 pc (refill #15004)
Thermafix®
3/4" black (4 pcs)refill with part
12505
8” Nylon Cable Ties-40 pcsrefill with part #17005 (Natural White)
refill with part #17006 (UV Resistant Black)(100 pcs/bag)
ThermafixCrimp®
18 AssortedTerminals
refill #16002
ThermafixCrimp®
18 AssortedSplices
refill #16001
Assortment#10002
Thermafix®
1/8” red(30 pcs)refill with#12520
Thermafix®
1/8” black(30 pcs)refill with #12500
Thermafix®
3/16” red(25 pcs)refill with#12521
Thermafix®
3/16” black(25 pcs)refill with #12501
Thermafix®
1/4” black(20 pcs)refill with #12502
Thermafix®
1/4” red(20 pcs)
refill with part # 12522
Thermafix®
3/8" black (8 pcs)
refill with part #12503
Thermafix PlusTM
Adhesive-lined TubingNo. 1 - 1/4" diam14 pc (refill #15001)
Thermafix PlusTM
Adhesive-lined TubingNo. 2 - 3/8" diam12 pc (refill #15002)
Thermafix®
3/8” red (8 pcs)
refill with part #12523
Assortment#10003
Thermafix PlusTM
12 pcNo.1
(1/4” originaldiam.)
Refill #15001(14pcs)
Thermafix PlusTM
8 pcNo.2
(3/8” originaldiam.)
Refill #15002 (12pcs)
Thermafix PlusTM
5 pcNo. 3
(1/2” originaldiam.)
Refill #15003(10pcs)
Assortment#10004
Thermafix Crimp®
Ring #1016-14 AWG(Blue) 25 pcsRefill #16009(18 pcs)
Thermafix Crimp®
Ring #1/416-14 AWG(Blue) 25 pcsRefill #16026(18 pcs)
Thermafix Crimp®
Ring #5/1616-14 AWG(Blue) 25 pcsRefill #16017(18 pcs)
Thermafix Crimp®
Ring #3/816-14 AWG(Blue) 25 pcsRefill #16021(18 pcs)
• Refillable butane fuel tank• Optional flameless soldering head• Optional hot blower and reflector(ideal for use with Thermafix® products)
Specifications:• Dimensions: 155 mm x 90 mm x 35 mm
(height x width x grip diameter)• Max. temp.: 1300˚C (2370˚F)• Working time: Approximately 90 minutes
TFX-2050SE‘Special Edition’
Features the TFX-2050 and 3 accessorytips in a handy carrying case. Butanesold separately.
Butane Torch (optional)Accessory Tips
SH-51Hot Blower Head
SH-41Flameless, HotBlower Head
SH-11Soldering Head
Available separately or in the 3-piece SH3 Kit(SH-11, SA-51 and SH-51)
Heating ToolsTFX-3000Two Stage General Purpose Hot Air Gun• Rugged molded construction• 400˚C/590˚C (750˚F/1100˚F), 1200 watts• Shaped to free-stand on end
Includes Free Reflector Tip for TFX-3000Part #REF-35
SA-51 Reflector
General Installation Instructions for ThermafixTM Heat Shrink Products
Always select the largest size of tubing that will still fit snugly after shrinking, according to the shrink ratio of theproduct being used. For example, for a 2:1 product, selectapproximately twice the diameter. Cut the tubing to theexact length required (ie, no shrinkage in length) with aclean, square cut to avoid splitting.
Position tubing over objectand heat evenly until tubingshrinks into place or willshrink no further. Productscontaining pre-installedadhesive may need extraheat to melt and flow the adhesive for properapplication.Keep the heatsource or product moving,
so the heat is not concentrated in one spot.
Keep the heat source at least one inch away from tubing,using a low- intensity heat source such as a hot air gun,oven, infrared heat source or soft (yellow) flame.