sinamics - Siemens Information 04/04 SINAMICS G130 - Line Reactors 4 Operating Manual 1.2 Safety and Operating Instructions DANGER This equipment is used in industrial high-voltage

Operating Manual (Edition 04/2004)

sinamics

Line Reactors SINAMICS G130

SINAMICS G130 - Line Reactors Operating Manual 1

Contents

1. Safety Information 2

2. General 5

3. Mechanical Installation 6

4. Electrical Installation 8

5. Technical Specifications 10

Safety Information 04/04

SINAMICS G130 - Line Reactors 2 Operating Manual

1. Safety Information

1.1 Definitions and Warnings

Qualified Personnel For the purpose of this documentation and the product warning labels, a “qualified person” is someone who is familiar with the installation, mounting, start-up, operation and maintenance of the product. He or she must have the following qualifications:

• Trained or authorized to energize, de-energize, ground, and tag circuits and equipment in accordance with established safety procedures.

• Trained in the proper care and use of protective equipment in accordance with established safety procedures.

• First aid training.

DANGER

“Danger” indicates that death, severe personal injury, or substantial property damage will result if proper precautions are not taken.

WARNING

“Warning” indicates that death, severe personal injury, or substantial property damage can result if proper precautions are not taken.

CAUTION

“Caution” with a warning triangle indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

“Caution” without a warning triangle indicates that material damage can result if proper precautions are not taken.

04/04 Safety Information


IMPORTANT

“Important” indicates that an unwanted result or situation can result if the appropriate advice is not taken into account.

NOTE

“Note” indicates important information about the product or respective part of the documentation that is essential to highlight.

WARNING

Hazardous voltages are present in this electrical equipment during operation. Non-observance of the warnings can result in severe personal injury or property damage. Only qualified personnel should work on or around the equipment. This personnel must be thoroughly familiar with all warning and maintenance procedures described in this documentation. The successful and safe operation of this device is dependent on correct transport, proper storage and installation, as well as careful operation and maintenance. National safety guidelines must be observed.

Safety Information 04/04


1.2 Safety and Operating Instructions

DANGER

This equipment is used in industrial high-voltage installations. During operation, this equipment contains rotating and live, bare parts. For this reason, they could cause severe injury or significant material damage if the required covers are removed, if they are used or operated incorrectly, or have not been properly maintained. When the machines are used in non-industrial areas, the installation location must be protected against unauthorized access (protective fencing, appropriate signs).

Prerequisites Those responsible for protecting the plant must ensure the following:

• The basic planning work for the plant and the transport, assembly, installation, commissioning, maintenance, and repair work is carried out by qualified personnel and/or checked by experts responsible.

• The operating manual and machine documentation are always available.

• The technical data and specifications regarding the applicable installation, connection, environmental, and operating conditions are always observed.

• The plant-specific assembly and safety guidelines are observed and personal protection equipment is used.

• Unqualified personnel are forbidden from using these machines and working near them.

This operating manual is intended for qualified personnel and only contain information and notes relating to the intended purpose of the machines.

The operating manual and machine documentation are written in different languages as specified in the delivery contracts.

NOTE

The services and support provided by the SIEMENS service centers are recommended for planning, installation, commissioning, and servicing work.

04/04 General


2. General

Description Line reactors limit low-frequency line reactions to permissible values.

Note

The connection lines to the power module must be kept as short as possible.

Caution

The surface temperature of the line reactors may exceed 80 °C.

Assigning the Line Reactor and Power Module

Table 2-1 Assigning the line reactor and power module

Power module Rated power of power module

Suitable line reactor

Supply voltage: 380 – 480 V

6SL3310-1GE36-1AA0 315 kW 6SL3000-0CE36-3AA0

6SL3310-1GE37-5AA0 400 kW 6SL3000-0CE37-7AA0

6SL3310-1GE38-4AA0 450 kW 6SL3000-0CE38-7AA0

6SL3310-1GE41-0AA0 560 kW 6SL3000-0CE41-0AA0

Supply voltage: 660 – 690 V

6SL3310-1GH33-3AA0 315 kW 6SL3000-0CH33-4AA0 6SL3310-1GH34-1AA0 400 kW

6SL3310-1GH34-7AA0 450 kW 6SL3000-0CH34-8AA0

6SL3310-1GH35-8AA0 560 kW 6SL3000-0CH36-0AA0 6SL3310-1GH37-4AA0 710 kW

6SL3310-1GH38-1AA0 800 kW 6SL3000-0CH38-4AA0

Mechanical Installation 04/04


3. Mechanical Installation

Dimension Drawing

h2

l5l5

a5

a2a4

h3

n3

l4

a4

a3

n1

d3

n2

Installation holes

n2

n1

h ma

x

n4

h2h3

a3

h1a4

h ma

x

n5

Fig. 3-1 Dimension drawing of line reactor

04/04 Mechanical Installation


Table 3-1 Dimensions of line reactor 380 V – 480 V (all specifications in mm)

6SL3000- 0CE36-3AA0 0CE37-7AA0 0CE38-7AA0 0CE41-0AA0

a2 30 30 40 50

a3 6 6 8 8

a4 15 15 20 25

a5 14 14 14 14

I4 300 300 350 350

I5 100 100 120 120

hmax 269 269 321 321

h2 180 180 252 252

h3 60 60 120 120

n1 1) 118 118 138 138

n2 1) 224 224 264 264

n3 212.5 212.5 211.5 211.5

d3 M8 M8 M8 M8 1) Lengths n1 and n2 correspond to the drill hole spacing

Table 3-2 Dimensions of line reactor 660 V – 690 V (all specifications in mm)

6SL3000- 0CH33-4AA0 0CH34-8AA0 0CH36-0AA0 0CH38-4AA0

a2 25 30 30 40

a3 5 6 6 8

a4 12,5 15 15 20

a5 11 14 14 14

I4 270 350 350 410

I5 88 120 120 135

hmax 248 321 321 385

h2 150 198 198 252

h3 60 75 75 120

n1 1) 101 138 138 141

n2 1) 200 264 264 316

n3 200 232.5 232.5 224

d3 M8 M8 M8 M10 1) Lengths n1 and n2 correspond to the drill hole spacing

Electrical Installation 04/04


4. Electrical Installation

Important Safety Precautions

WARNING

The devices are operated with high voltages. All connection procedures must be carried out with the cabinet de-energized. All work on the units must be carried out by trained personnel only. Death, serious injury, or substantial material damage can result if these warnings are not taken into account.

Work on an open device must be carried out with extreme caution because external supply voltages may be present. The power and control terminals may be live even when the motor is not running. Dangerously high voltage levels are still present in the device up to five minutes after it has been disconnected due to the DC link capacitors on the power module. For this reason, the cabinet should not be opened until after a reasonable period of time has elapsed.

The operator is responsible for ensuring that the line reactors and other components are installed and connected in accordance with the recognized technical rules in the country of installation and applicable regional guidelines. Special attention should be paid to cable dimensioning, fuses, grounding, shutdown, disconnection, and overcurrent protection.

If an item of protective gear trips in a branch circuit, a leakage current may have been disconnected. To reduce the risk of fire or an electric shock, the current-carrying parts and other components in the cabinet unit should be inspected and damaged parts replaced. When an item of protective gear trips, the cause of the trip must be identified and rectified.

04/04 Electrical Installation


Connection When connecting the line filter and line reactor, you must take into account the following conditions to ensure that they function correctly:

• Use shielded control cables. The shield must be connected at both ends.

• With analog control cables, connecting the shield at both ends can result in coupled-in noise. To prevent this, the shield must only be connected at one end on the power module.

• Control cables must be routed separately from power cables. Power cables are motor cables or connection cables from the DC link of the power module (terminals C/ L+ and D/ L−) to other components (e.g. braking module). In particular, you must ensure that control cables and power cables are not routed in parallel in a joint cable raceway, even if all the cables are shielded.

• You must use a shielded motor cable. The shield for the motor cable must be attached to the shield plate and motor housing.

• The ground wire for the motor must be fed directly back to the power module.

Connection Overview

Line Load

Power moduleLine reactorLine filter

Mounting plate

1U1

1V1

1W1

1U2

1V2

1W2

U2

V2

W2

PE2

U1

V1

W1

PE1

L1

L2

L3

PE

L1'

L2'

L3'

PE'

Net

z Last

Fig. 4-1 Connecting the line filter, line reactor, and power module

Technical Specifications 04/04


5. Technical Specifications

General Technical Specifications

Table 5-1 General technical specifications

Line frequency 47 Hz to 63 Hz

Degree of protection IP 00

Ambient conditions

Operation Storage Transport

Ambient temperature 0 °C to +50 °C -25 °C to +70 °C -25 °C to +70 °C

Humidity range (non-condensing) Corresponds to class

5 % to 95 % 3K3 to IEC 60 721-3-3

5 % to 95 % 1K4 to IEC 60 721-3-1

5 % to 95 % at 40 °C 2K3 to IEC 60 721-3-2

Mechanical stability

Vibratory load: Deflection Acceleration Corresponds to class

0.075 mm at 10 Hz to 58 Hz 10 m/s² at >58 Hz to 200 Hz -

1.5 mm at 5 Hz to 9 Hz 5 m/s² at > 9 Hz to 200 Hz 1M2 to IEC 60 721-3-1

3.5 mm at 5 Hz to 9 Hz 10 m/s² at > 9 Hz to 200 Hz 2M2 to IEC 60 721-3-2

Shock load: Acceleration Corresponds to class

100 m/s² at 11 ms 3M4 to IEC 60 721-3-3

40 m/s² at 22 ms 1M2 to IEC 60 721-3-1

100 m/s² at 11 ms 2M2 to IEC 60 721-3-2

04/04 Technical Specifications


Specific Technical Specifications

Table 5-2 Technical specifications for line reactors (380 V – 480 V)

Order number Unit 6SL3000-0CE36-3AA0

6SL3000-0CE37-7AA0

6SL3000-0CE38-7AA0

6SL3000-0CE41-0AA0

Suitable for power module 6SL3310-1GE36-1AA0

6SL3310-1GE37-5AA0

6SL3310-1GE38-4AA0

6SL3310-1GE41-0AA0

Rated voltage V 3 AC 380 V to 480 V ±10 % (-15 % < 1 min)

Ithmax A 628 773 871 1022

Rated inductance µH 27 22 19 16

Power loss at 50/60 Hz kW 0.287/0.324 0.273/0.311 0.356/0.400 0.386/0.434

Line/load connection Connection lugs M12

Connection lugs M12

Connection lugs M12

Connection lugs M12

Weight kg 41.4 51.3 63.2 69.6

Dimensions Length (total) Width (total) Height

mm 300

212.5 269

300

212.5 269

350

211.5 321

350

211.5 321

Table 5-3 Technical specifications for line reactors (660 V – 690 V, part 1)

Order number Unit 6SL3000-0CH33-4AA0

6SL3000-0CH34-8AA0 6SL3000-0CH36-0AA0

Suitable for power module 6SL3310-1GH33-3AA0

6SL3310-1GH34-1AA0

6SL3310-1GH34-7AA0

6SL3310-1GH35-8AA0


Ithmax A 342 482 482 597

Rated inductance µH 81 65 65 46

Power loss at 50/60 Hz kW 0.210/0.238 0.279/0.313 0.371/0.418 0.376/0.423


Connection lugs M12

Connection lugs M12

Connection lugs M12

Weight kg 38.9 55.6 55.6 63.8


mm 270 200 248

350

232.5 321

350

232.5 321

410 224 385

Technical Specifications 04/04


Table 5-4 Technical specifications for line reactors (660 V – 690 V, part 2)

Order number Unit 6SL3000-0CH38-4AA0

Suitable for power module 6SL3310-1GH37-4AA0

6SL3310-1GH38-1AA0


Ithmax A 840 840

Rated inductance µH 40 40

Power loss at 50/60 Hz kW 0.390/0.416 0.480/0.541


Connection lugs M12

Weight kg 98 98


mm 410 224 385

410 224 385

Siemens AG Automation and Drives Large Drives P.O. Box 4743, D – 90025 Nuremberg Germany www.ad.siemens.de

© Siemens AG 2004Subject to change without prior notice

Doc. no.: A5E00331462A

Printed in Germany

sinamics - Siemens Information 04/04 SINAMICS G130 - Line Reactors 4 Operating Manual 1.2 Safety and Operating Instructions DANGER This equipment is used in industrial high-voltage

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