Training Booklet SINAMICS G120P Answers for infrastructure and cities.
Training Booklet
SinamicS G120P
Answers for infrastructure and cities.
2
System configuration required for commissioning STARTER software
• Processorwithmin.1GHz(dualcorerecommended)• 1024MBRAM(2048MBrecommended)• 3GBfreeHDDspace• Graphicscard(min.256MBmemoryrecommended)• Screenresolution:1024x768pixels• InternetExplorerV6.0orhigher• Operatingsystems: Microsoft®Windows™XP(ServicePack2orlater) Microsoft®Windows™7
3
ThetrainingbookletisacomfortableandeasytounderstandintroductiontotheSINAMICSG120Pvariablespeeddrive.
SinamicS G120PTraining Booklet
4
Materials and tools
Thecomponentslistedbelowarepresentedinthisbooklet.Totestyourknowledgeontheactualproduct,youhavethechoicebetweenorderingthefollowingalternatives:
Training case
Product
• SINAMICSG120Pcase*
Order No.
A5E03828108
Single components
Product
• SINAMICSG120PM230FSA0.55kW
• SINAMICSG120CU230P-2HVAC/BT
• Motor(0.12kW)
• SINAMICSPCConnectionKit-2
• BasicOperatorPanelBOP-2
• IntelligentOperatorPanelIOP-2
• ScreeningKit2
Order No.
6SL3210-1NE11-7UL0
6SL32436BB301HA2
1LA7060-4AB10
6SL3255-0AA00-2CA0
6SL3255-0AA00-4CA1
6SL3255-0AA00-4JA0
6SL3264-1EA00-0FA0
Optional components
Product
• IOP-2/BOP-2doormountingkit
Order No.
6SL3256-0AP00-0JA0
You will also need the following equipment:
• PC/PGwithUSBinterface• Switches–commerciallyavailable*• Potentiometer–commerciallyavailable*• VariousM4screwsandnuts(lengthdependsoninstallationlocation)withsuitablescrewdriver/
wrench–commerciallyavailable*
*Thetrainingcaseisacompletedemostationincludingamotor,thepowermoduleofthevariablespeeddrive,switches,lightsanda230Vpowersupplyconnection.
5
Safety instructions
Validity
Theseinstructionsapplytothefollowingvariablespeeddrive:
Product
SINAMICSG120P
Prerequisites
YouareproficientinworkingwiththeMicrosoft®Windows™operatingsystem.Youhaveagoodunderstandingoftheprinciplesofelectronicsandelectricalengineering.
Warning
Dangerouscurrentsandvoltages!Theequipmentcontainsdangerousvoltagesandcontrolspotentiallydangerousrotatingmechanicalparts.Non-compliancewiththewarningsorfailuretofollowtheinstructionscontainedinthedocu-mentationcanresultinlossoflife,severepersonalinjuryorseriousdamagetoproperty.
Takeparticularnoticeofthegeneralandregionalinstallationandsafetyregulationsregardingworkondangerousvoltageinstallations(e.g.EN50178)aswellastherelevantregulationsregardingthecorrectuseoftoolsandpersonalprotectiveequipment(PPE).
Qualified personnel
Thedevice/systemmayonlybesetupandusedinconjunctionwiththisdocumentation.Onlyquali-fiedpersonnelmaycommissionandoperatethisequipment.Withinthecontextofthesafetynotesinthisdocumentation,qualifiedpersonsaredefinedaspersonswhoareauthorizedtocommission,groundandlabeldevices,systemsandcircuitsinaccordancewithestablishedsafetypracticesandstandards.
Liability disclaimer
DependingonthefirmwareandsoftwareversionoftheControlUnit,operatorpanelandSTARTER,themasks,symbolsandmenusmaydiffer.Wehavereviewedthecontentsofthispublicationtoensureconsistencywiththehardwareandsoftwaredescribed.Sincedeviationscannotbeentirelyruledout,wecannotguaranteefullconsistency.However,theinformationinthispublicationisreviewedregularlyandanynecessarycorrectionsareincludedinsubsequenteditions.
6
Welcome to the SinamicS G120P Tutorial for First Time Users. This tutorial will help you to simply and quickly get to know the variable speed drive. We’ll take you step by step through installation, setting parameters and initial commissioning. We recommend that you work through all of the chapters.
7
Variable speed drive SINAMICS G120P 08 – 29
1.1Components PowerModule 12
ControlUnit 13
OperatorPanel2(BOP-2/IOP-2) 14
1.2Mountingandwiring PowerModule 15
ControlUnit 18
WiringthecontrolterminalsintheCU230P-2 20
Wiringexamples 21
OperatorPanels(BOP-2/IOP-2) 28
Operator Panels BOP-2 and IOP-2 30 – 63
2.1Basicfunctions TheBOP-2display 32
Menustructure 33
2.2WorkingwiththeBOP-2 Parameterlist/Operatingmode 34
Functionbuttons 37
2.3Quickcommissioning Resettingthevariablespeeddrive 38
Settingthecontrolmode/Selectinglinefrequency 39
Enteringmotordata 40
Specifyingapplicationparameters 41
Savingandrestoringdata 44
2.4IntelligentOperatorPanel Thedevice 45
WorkingwiththeIOP-2 47
Basiccommissioning 49
Outputsettings 56
TrendView 58
Accessingthediagnostics 62
STARTER software and PC 64 – 91
3.1Mountingandpreparation CreatingaSTARTERproject 68
STARTERuserinterface 71
Loadingvariablespeeddrivedata 72
3.2Parameterization Configurationwizard 76
3.3Applicationcases Activatingemergencyoperation 81
ParameterizingthePIDcharacteristic 82
Savingdata 85
Restoringfactorysettings 88
Appendix Download overview 93
8
This chapter introduces the low-voltage SinamicS G120P variable speed drive. You will learn about the main components, its structure and obtain some practical tips about assembling and wiring of the frequency variable speed drive.
1
9
Variable speed drive family
SinamicS G120P3 AC 400 V 0,37 kW – 90 kW (IP55)3 AC 400 V 0,37 kW – 75 kW (IP20)
10
1.1 components TheSINAMICSG120Pvariablespeeddrivehasamodulardesign.Itcomprisesthreebasiccomponents:
1 2ThePowerModulesuppliespowertothemotor TheControlUnitcontrolsandmonitorsthePowerModule
VariablespeeddrivefamilySINAMICSG120P: Components
11
3 +TheBasicOperatorPanel(BOP-2)ortheIntelligentOperatorPanel(IOP-2)areusedtooperateandmonitorthevariablespeeddrive
Withacomputer,aUSBcableandtheSTARTERcommissioningsoftwareyoucanalsosetparameters,operateandmonitorthevariablespeeddrive
EachControlUnitcanbefreelycombinedwitheachPowerModule.
NOTE
12
1
2
3
4
5
Power ModuleThedeviceisavailableinseveralsizesanddegreesofprotection.Ithasapowerrangeextendingfrom0.37kWupto90kW(75kWforIP20).ThepowermodulesareavailableinbothIP20andIP55.
IP20
IP55
Pleasechecktheratingplatetomakesurethatthepowermodulealsomeetsyourrequire-mentspecifications.
NOTE
Ratingplate
Powerconnectors
Motorconnectors
PEterminals
Equipotentialbonding
2
2
4
4 3
3
VariablespeeddrivefamilySINAMICSG120P: Components
32
1
1
5
13
1
2
33
16
66
4
2
59
9
8
9
7
4
5
6
7
8
9
10
Control UnitTherearevariousdesignsfortheControlUnit.Theydifferprimarilyintermsofdifferentfieldbusinter-faces.ThistutorialwillusetheexampleoftheCU230P-2HVAC/BTControlUnit.ItoffersModbusRTU,BACnetMS/TPandUSSasfieldbusinterfaces.
AlwaysusetheCUscreeningkitinordertoensureoptimalpotentialequalization,fixingandscreeningofallbusandsignalcables.
NOTE
Ratingplate
DIPswitchforanaloginputs
DIPswitchforfieldbusaddress
InterfacefortheOperatorPanel(BOP-2orIOP-2)
StatusLEDs
Terminalsfordigitalandanaloginputsandoutputs
USBinterfaceforSTARTER
InterfacetothePowerModule
Fasteningclips
RS485connectorforfieldbus
10
14
Basic Operator Panel 2 (BOP-2)ThebasicinputanddisplaydeviceisusedtooperateandsetparametersforthevariablespeeddriveafterbeingconnectedtotheControlUnit.Itisoperatedbypressingthebuttonsandcanbeusedtosimplycommissionavariablespeeddrivethankstothemenupromptingandthe2-linedisplay.TheBOP-2canstoreonesetofparametersandcanbeusedtoclone.
Intelligent Operator Panel (IOP-2)TheIntelligentOperatorPanelmanagesthesamefunctionsastheBOP-2butaddsseveralmoreoptions.Theintegratedapplicationwizards,fullgraphicaldiagnosticoverviewsandplaintextsignificantlyincreasetheusability.TheIOP-2canstoreupto16parametersettingsandisthusveryconvenientforseriescommissioning.
1
3
4
1
2
3
26
6
5 5
4
1
1
66
55
4 4
3 3
2 2
BOP-2 IOP-2Sevenoperatingbuttons
Display
Releasecatch
Threadedinsertsfordoormounting
RS232connector
Productratinglabel
Graphicdisplay
Navigationwheel
Fiveoperatingbuttons
USBconnection(forfirmwareandlanguagepackupdates)
RS232connector
Productratinglabel
VariablespeeddrivefamilySINAMICSG120P: Components
15
Mounting the Power Module in the control cabinetPleaserefertothedrillingpatternprovidedwiththePowerModuleforthecorrectdrillingcentersandclearancedistancesaboveandbelowthePowerModule.ThePowerModulescanbemountedsidebyside.However,a1mmgapisrecommendedtosimplifyinstallation.
1.2 mounting and wiringBeforestarting,checktoensurethefollowingconditionshavebeenmet:• Allrequiredcomponents,toolsandsmallpartsareavailable• Allrequiredcablesandconductorshavebeenrouted/installedinaccordancewithspecifications• Allminimumclearancesarecompliedwith
Themotorandvariablespeeddrivemustbeselectedsothattheymatcheachother.Thisisalsothecaseinourexample.Further,thedatafromtheratingplateofthemotorareimportantwheninitiallycommis-sioningthevariablespeeddrive.
NOTE
The 5 safety regulations when working on a VSD must be strictly observed
• Disconnect• Lockoutagainstunintentionalrestart• Verifythatitreallyisinano-voltagecondition• Groundandshortcircuit• Coverorpartitionoffanyadjacentliveparts
Exampleofdrillingpattern
36.5mm(1.44")
62.3mm(2.45")
6m
m(
0.2
3")
18
6m
m(
7.3
2")
16
Connecting the Power Module to the motorDependingontherequiredEMCclass,differentcablelengthlimitsareapplicablefortheconnectionbetweenthePowerModuleandmotor.Alwaysuseshieldedcables.Iflongercablesareneeded,makesurethatasine-wavefilterisused.
Wiring the Power Module (motor cable)
• ConnecttheequipotentialbondingconductortothePowerModule(onlyforIP55.ForIP20ensurethatthecabinetisconnectedtotheequipotentialbondingconductorandthatthemetalheatsinkisproperlyconnectedtotherearofthecabinet)
• ConnectthephasesandthegroundconductortoterminalsU2,V2,W2andPE.Makesurethatthecableisproperlyshielded.ForIP55devicesuseanEMCgland,routethescreenthroughthecableglandandconnectitinsidethehousing
1
2
ThemotorandPowerModulearenowconnected.
Wiring the motor
• Unscrewthecoveroftheterminalboxonthemotor(theinsidecoverofSiemens’motors illustratesthewiringforstarandthedeltaconnections)• Removethejumperbarsfromtheconnectingblockandloosenthescrews• Placethejumperbarsontheterminalblockandscrewthemintoplace(dependingonthe typeofconnectionsrequired–starordelta–inthisexample,astarconnectionisshown)• InsertthecablesfromthePowerModulethroughtheopeningoftheterminalboxtothemotor• ConnectthePEconnectionfirst• Introducethephaseconductorsintotheconnectionsaccordingtothephaseassignment• Replacetheterminalboxcoverandensurethatitissecuredwiththefourscrews,tightenedtothe requiredtorque• UseanEMCcableglandonthemotoraswellandmakesurethatthecableisproperlyshielded
insidethecablegland
3
Theelectricalwiringisnowcomplete.
Wiring the power supply
• ConnectthephasesandtheearthconductortotheterminalclampsL1,L2,L3andPE4
VariablespeeddrivefamilySINAMICSG120P: Mounting and wiring
17
Motorcablesaresourcesofinter-ference.Thismeansthatyoumustuseshieldedcablesinordertomeetthecorrespondingelec-tromagneticcompatibilityspecifi-cations.Thecablelengthsthatareactuallypossibledependonthefollowing:‒Operatingenvironment‒Variablespeeddrivebeingused‒Reactorsandfiltersused‒Shieldedorunshieldedcable
InordertomeetClassA/C2elec-tromagneticcompatibilityrequi-rements,youneedapowermodulewithintegratedfilterandashieldedcable(max.length:25meters).TomeetClassB/C1,aPowerModulewithFilterBhastobeused(IP55max.25m,IP20max.50m).Astarconnectionisshownintheexample.Theratingplateprovidesinformationaboutthecorrectcircuitdata:e.g.230/400V∆/YmeansthatyouoperatethemotorinaYconnectionwitha400Vlinesupply.
NOTE
4 2
1
3
3
18
Attaching the Control UnitAttachtheControlUnittothebottomofthePowerModuleusingthefasteningclipsandthenpresstheupperedgeoftheControlUnitontothePowerModuleuntilthelockingdevicesnapsintoplace.Theterminalcoverhastobeopenedbeforewiringthecontrolterminals.
General procedure for wiring using the cage clamp mechanism
• Slidethewireintotheterminalopening• Theinnerclampopensslightlyandholdsthewiretightlyintoplace
Thewireisnowfirmlyattached.
• Toreleasethewiregentlypressascrewdriverontothelever• Removethewire• Withdrawthescrewdriverfromtheterminal
VariablespeeddrivefamilySINAMICSG120P: Mounting and wiring
WiringexampleofCU230-P-2
19
Wiring the control terminals in the CU230P-2TheCU230P-2comeswithanextensiverangeofI/O.6digitalinputs,3digitaloutputs,4analoginputs–2ofthoseforLG-Ni1000orPt1000sensorsand2analogoutputsarestandard.
Inthefactorysettings,someoftheI/Oarepreconfiguredtoaddresscommonrequirements(seediagrammonthenextpage).
TheCU230P-2hasamacroparameter(p0015),whichautomaticallyconfiguresthedrivetoaddresscom-monapplications.Usingthismacro,I/Oandfunctionsareautomaticallyconfiguredaswellassomecommonparametersinsomemacros.WhencarryingoutthebasiccommissioningofthedrivewitheitherSTARTER,BOP-2ortheIOP-2,youcanselectthemacromostsuitableforyourparticularapplication.Afteradrivehasbeensetupyou,canselectanothermacroatanytimebysimplyactivatingthecom-missioningmode(P0010=1)andthenselecttherequiredmacroinP0015.Aftercommissioninghasbeencompleted,youcanresetP0010to0.
AlwaysensurethatallsignalandbuscablesareshieldedattheControlUnitusingtheshieldingkit.Signalandbuscablesmustberoutedthemaximumpossibledis-tanceawayfrompowerandmotorcables,andcrossthemonlyata90°angle.
NOTE
Your G120P with FW 4.6 comes with the following HVAC-specific macros
12:StandardI/Owithanalogsetpoint(factorysetting)101:Generalpurposeapplication103:PumpdeltaPcontrol104:Stairwaypressurization(ESM)105:Pressure-controlledsupplyfan106:Coolingtowerfan(activetemp.sensor)+hibernationmode107:Coolingtowerfan(LG-Ni1000temp.sensor)+hibernationmode108:USSfieldbus109:ModbusRTUfieldbus110:BACnetMS/TPfieldbus
20
18 DO 0 NC19 DO 0 NO20 DO 0 COM
23 DO 2 NC24 DO 2 NO25 DO 2 COM
Wiring the control terminals in the CU230P-2
VariablespeeddrivefamilySINAMICSG120P: Mounting and wiring
1 +10V OUT2 GND 3 AI 0+
An
alo
gin
/ ou
t
4 AI 0-12 AO 0+13 GND21 DO 1 NO22 DO 1 COM14 T1 MOTOR15 T2 MOTOR9 +24V OUT
28 GND
Dig
ital
in / o
ut
69 DI COM5 DI 06 DI 17 DI 28 DI 3
16 DI 417 DI 5
31 +24V IN32 GND IN–
35 +10V OUT36 GND50 AI 2+/NI1000
An
alo
gin
/ ou
t
51 GND52 AI 3+/NI100053 GND––––
10 AI 1+
An
alo
gin
/ ou
t
11 AI 1-26 AO 1+27 GND
21
Standard I/O with analog setpoint (factory setting)
DIP switch for AI0 and AI1 (terminals
3/4 and 10/11)
Fault
Output current (0..20 mA)
Operation
Alarm
Speed (0..20 mA)
Control system 0-10V
ON / OFF
AcknowledgeReverse
GND / DI COM
VariablespeeddrivefamilySINAMICSG120P: Mounting and wiring
General purpose application• Macro101• Setpointviaa0...10Vsignal• Analogsetpointcanbeoverriddenwith4fixedspeeds• Flyingrestartandautomaticrestartareactivated• Essentialservicemode(intheeventoffire)
DIP switch for AI0 and AI1 (terminals
3/4 and 10/11)
Fault
Output current (0..20 mA)
Operation
Enable second VSD
GND / DI COM
Speed (0..20 mA)
PTC A / PTC B
ON / OFF
Fix speed 3Fix speed 2Fix speed 1ESM activationExternal fault
22
Control system 0-10V
23
Pump delta P control • Macro103• DifferentialpressureiscontrolledbytheintegratedPIDcontroller• Flyingrestartandautomaticrestartareactivated
DIP switch for AI0 and AI1 (terminals
3/4 and 10/11)
Fault
Output current (0..20 mA)
Operation
Alarm
Speed (0..20 mA)
PTC A / PTC B
Pressure sensor 0-10 V, e.g. QBE64-DP4
ON / OFF
GND / DI COM
VariablespeeddrivefamilySINAMICSG120P: Mounting and wiring
DIP switch for AI0 and AI1 (terminals
3/4 and 10/11)
Fault
Alarm
Speed (0..20 mA)
Output current (0..20 mA)
PTC A / PTC B
ESM activationOperation
Pressure sensor 0-10 V, e.g. QBM66.201
GND / DI COM
Stairway pressurization (ESM)• Macro104• Centralfirealarmsystemstartsthefan• Pressurecontrol,e.g.inastairwell,inordertokeepescaperoutesclear• Flyingrestartandautomaticrestartareactivated
24
25
Pressure-controlled supply fan + ESM fixed speed• Macro105• PressureintheairductisregulatedbytheintegratedPIDcontroller• Flyingrestartandautomaticrestartareactivated• Essentialservicemode(intheeventoffire)withfixedspeed
DIP switch for AI0 and AI1 (terminals
3/4 and 10/11)
Fault
Output current (0..20 mA)
Operation
Alarm
Speed (0..20 mA)
PTC A / PTC B
ESM activation
ON / OFF
Pressure sensor 0-10 V, e.g. QBM66.202
GND / DI COM
VariablespeeddrivefamilySINAMICSG120P: Mounting and wiring
Cooling tower fan (active temp. sensor) + hibernation mode• Macro106• Controlofthecoolingtowerfanbasedonthetemperatureofthecoolingwater• Hibernation• Temperaturesensor0–10VatAI0• Flyingrestartandautomaticrestartareactivated
DIP switch for AI0 and AI1 (terminals
3/4 and 10/11)
Fault
Output current (0..20 mA)
Operation
Alarm
Speed (0..20 mA)
PTC A / PTC B
ON / OFF
Temperature sensor 0-10 V, e.g.
QAE2164.010
GND / DI COM
26
27
NI1000 DIP switch AI2
(terminals 50/51)
Fault
Output current (0..20 mA)
Operation
Alarm
Speed (0..20 mA)
PTC A / PTC B
ON / OFF
Temperature sensor LG-Ni1000,
e.g. QAP22
GND / DI COM
Cooling tower fan ( LG-Ni1000 temp. sensor) + hibernation mode• Macro107• Controlofthecoolingtowerfanbasedonthetemperatureofthecoolingwater• TemperaturesensorLG-Ni1000atAI3• Hibernation• Flyingrestartandautomaticrestartareactivated
28
Mounting the operator panels (BOP-2 or IOP-2)
• PlacethebottomedgeoftheIOP-2/BOP-2intothelowerrecessoftheControlUnithousing• PushtheIOP-2/BOP-2towardtheControlUnituntilthecatchclicksintoplace
1
2
2
1
VariablespeeddrivefamilySINAMICSG120P: Mounting and wiring
29
Mounting the IOP-2 or BOP-2 in a cabinet doorTheoperatorpanelistheinputanddisplayinstrumentforcontrollingthevariablespeeddrive.Itisusedinstand-aloneoperation,i.e.,locally,onthedevice,integratedinthecabinetdoororashandheldversionforseriescommissioning(IOP-2).
Doorpanel
Seal
Doormountingbracket
Screws
D-typeretainingscrews
MountingtheIOP-2IdenticalmountingfortheBOP-2
43
1
2
5
1
2
3
4
5
Congratulations!Yourvariablespeeddriveisnowreadyforoperation.Afterinstallationhasbeencompleted,thevariablespeeddriveparametersmustbeset,i.e.,youmustenterthespecificcharacteristicsoftheconnectedmotorintothevariablespeeddrive.
30
in this section, you will learn more about how to use the operator panels to locally control the variable speed drive. You will learn how to use the Basic Opera-tor Panel 2 (BOP-2) to set up parameters for the variable speed drive and the connected motor, and how to operate the variable speed drive with the BOP-2. Then, you will learn how to best use the intelligent Operator Panel (iOP-2).
2
31
Basic Operator Panel (BOP-2) intelligent Operator Panel (iOP-2)
32
Menubarindicatestheselectedmenufunction(seepage27)
Providesinformationabouttheselectedfunctionalityordisplaystheactualvalue
Displaysthevalues
OperatorPanelsBOP-2andIOP-2: Basic functions
Inthistutorial,weintroduceanapplicationthatisbasedon“V/fcontrolforaparaboliccharacteris-tic”.ThiscontrolmethodistypicallyappliedinHVACapplications.Werecommendthatyouworkthroughtheexamplewehavepresentedhereinordertofamiliarizeyourselfwithsettingupparametersforavariablespeeddrive.
NOTE
2.1 Basic functionsTheoperatorpanelistheinputanddisplayinstrumentforcontrollingthevariablespeeddrive.Itisusedinstand-aloneoperation,i.e.,locally,onthedevice,integratedinthecabinetdoororremotelycon-nectedwithaserialcable(max.5m).
The BOP-2 display
TheBOP-2isusedtocommission,diagnose(troubleshoot)anddisplaythestatusofthevariablespeeddrive.Upto2statusvaluescanbesimultaneouslyandcontinuouslymonitored.Itfeaturessimplenavigationusingatransparentandwell-structuredmenuandclearlyassignedoperatorkeys.
1 2
1
2
3
3
33
MONITORING
Theactualstatusofthevariablespeeddrive/motorsystemisdisplayed
CONTROL
Setpoint,jogandreversemodecanbeactivated
DIAGNOSTICS
Faultsandalarmscanbeacknowledged,historyandstatusisdisplayed
PARAMETER
Parametervaluescanbeviewedandchanged
SETUP
Basiccommissioningofthevariablespeeddrivecanbeperformed
EXTRAS
AdditionalfunctionssuchassavingandcopyingdatasetsintoandfromtheBOP-2canbeperformed
1
1
4
2
5
3
62
3
4
5
6
Menu structure
Whenmovingthemenubartothefollowingmenufunction,thefollowingapplies:
34 OperatorPanelsBOP-2andIOP-2: Working with BOP-2
ESCkey–takesyoubacktothepreviousscreen
Upkey–changesselection
Downkey–changesselection
OKkey–confirmsselection
OFFkey–stopsthemotorinthemanualmode
HAND/AUTOkey–switchesthecommandsourcebetweenHANDandAUTOmode
ON/RUNkey–startsthemotorinthemanualmode
2.2 Working with the BOP-2TheBOP-2isequippedwithsevenbuttons.ForsetupandparameterizationonlytheUPandDOWN,OKandESCbuttonsarerelevant.TheON,OFFandHAND/AUTOkeysareneededforlocaloperation.
1
4 7
6
5
4
3
1
2
2
3
5 6 7
35
• PressUPtoaccessthenextparameter• Inthiscase,P3appears(Pmeansthatyoucanchangethevalueofthisparameter)• PressOKtoedittheparameter• UsetheUPandDOWNbuttonstoadjustthevalue• ConfirmthevaluebypressingOK
Operating mode
• PressESCtoenterthemenuselection• UsetheUPandDOWNbuttonstomovethemenubartoPARAMSandpressOK• PressOKtoselectthestandardlevel
Parameter listTobetterunderstandthefunctionalityofthebuttons,youshouldbeacquaintedwiththeoperatingmode:TheBasicOperatorPanelgivesyouaccesstoaparameterlist.Theparametersareassignedstoredvaluesthatcontroltheoperationofthemotor.However,notallthenumbersareassigned.
Thefirstparameternumberthatappearsisdisplayedontheleftsideofthescreen:r2(rstandsforreadonlyandmeansthatyoucanonlyreadthisvaluebutcannotchangeit).Theparametervalueoftheselectednumberisshownontheright-handside.
Exa
mp
le
Ifyouwanttochangeanyparam-eterusingtheparameterlist,youarerequestedtochooseafilterlevel(StandardorExpert).Thestandardlevellimitstheavailableparameters,thuslimitingtheriskofdangerousparametersettings.TheExpertLevelallowsyoutoaccessallparameters.
NOTE
Exa
mp
le
ESC
ESC
OK
OK
OK
OK
36 OperatorPanelsBOP-2andIOP-2: Working with BOP-2
Example of index parameters
• PressingOKtakesyouto[00]• UPtakesyouto[01],DOWNbackto[00]• Selectanindexnumberofyourchoice• PressOKagaintoedittheindex• Thevaluestartsflashing• AdjustthevaluebypressingUPorDOWN• ConfirmbypressingOK
Someparametershavemorethanoneassociatedvalue.Inthiscase,pressingOKdoesnottakeyoudirectlytothevalue,buttoanindexthatisdisplayedinbrackets[00]abovetheactualvalue.
Exa
mp
le
OKOKOK
Acompletelistofallparameterscanbefoundinthe“ParameterManual:ControlUnits–CU230P-2”asadownloadat:http://support.automation. siemens.com/WW/view/de/70985339/0/enIfyouwanttoadjustanyblink-ing/activevaluedigitbydigit(usingtheUPorDOWNbuttonmightjusttaketoolong),youcanalwayspresstheOKbuttonformorethantwoseconds.Afterreleasingthebutton,youcancontinuouslychangeanysingledigitbyusingthebuttonsOK(movetonextdigit),ESC(movetopreviousdigit),UP(increasevalue),andDOWN(decreasevalue).
NOTE
37
Function buttons
Youcanoperatethemotorusingthefunctionbuttons.TheHAND/AUTObuttonchangesthecommandsourcebetweentheBOP-2(HAND)andfieldbusorterminal(AUTO).AsymbolofahandappearsonthescreentoindicatethattheHANDmodeisactive.
• IntheHANDmode,theONandOFFbuttonsareenabled• IntheAUTOmode,theONandOFFbuttonsaredisabled• IftheHANDmodeisactive,pressingtheHAND/AUTObuttonwillswitchthevariablespeeddrive
totheAUTOmode• IftheAUTOmodeisactive,pressingtheHAND/AUTObuttonwillswitchthevariablespeeddrive
totheHANDmode• ChangingfromtheHANDtotheAUTOmodeispossiblewhilethemotorisrunning
Adetailedlistofthefaultandalarmmessagescanbefoundinthe“ParameterManual:ControlUnits–CU230P2”asadownloadat:http://support.automation.siemens.com/WW/view/en/49946106
NOTE
Screen icons
TheBOP-2displaysanumberoficonsattheleft-handsideofthedisplaytoindicatetheactualstateofthevariablespeeddrive.
• Commandsource,auto/hand
• Variablespeeddrivestatus,operational
• JOG
• Fault/alarmsactive
JOG
38
Starting quick commissioning
• PressESCtoenterthemenuselection• UseUPandDOWNtomovethemenubartoSETUPandpressOK• Thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence
Resetting the variable speed drive
• PressOKwhiletheBOP-2showsRESET• PressUPorDOWNtochangethevaluetoYES• PressOKandwaituntiltheBUSYsymboldisappears• Allvalueshavenowbeenresettothefactorysetting
OperatorPanelsBOP-2andIOP-2: Quick commissioning
Anystepofthecommissioningwizardcanbeskippedbypress-ingtheDOWNbutton.YoucangobackonestepbypressingtheUPbutton.ByconfirmingonestepwithOK,thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence.
NOTE
2.3 Quick commissioningThefollowingdescriptionsshowhowtosetupthedriveusingthequickcommissioningwizard,whichisintegratedintheBOP-2.
Quickcommissioningnowstarts.Itwillhelpyoutosetalloftherelevantparametersstepbystep.Parametersthatarenotrelevantwillbeskippedautomatically.Thisallowsyoutoadjustthefactorysettingsofyourvariablespeeddrivetotherequirementsofyourmotor.
OKOK
ESC OK
39
Setting the control mode (P1300)
Inourexampleitisassumedthatyourvariablespeeddriveandthemotorarenew.Asaresult,aseriesofpreparatorystepsarerequired,e.g.selectingthecontrolmode.Thisisindicatedbytheparameternumber1300.‘V/fcontrolwithparaboliccharacteristiccurve’isdefinedbythefactorysetting.
• PressOKtomodifytheparametervalueCTRLMOD• Theupperlineshowsthecontrolmodeassociatedwiththeactualparametervaluebelow• Choose“V/fcontrolforaparaboliccharacteristicandECO”valuebypressingUPorDOWN• Observehowthecontrolmodenameintheupperrowchangesaccordingly• PressOKifthedesiredcontrolmodeisdisplayed
Selecting the line frequency (P100)
Thenextparametersequencesetsthelinefrequencyoftheregioninwhichthemotorisbeingused.Inourexample,thisisEurope.
• PressOKtomodifytheparametervalueEURUSA• Set0forEurope(50Hz)(1representstheUSlinefrequencyof60Hz)• ConfirmthevaluebypressingOK• Thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence
Theapplicablelinefrequencycanalsobefoundonyourmotorratingplate(seechapter“Enter-ingmotordata”).
NOTE
OKOK
OKOK
40 OperatorPanelsBOP-2andIOP-2: Quick commissioning
Ifyouwanttoadjustanyflash-ingvaluedigitbydigit(usingtheUPandDOWNbuttonmighttaketoolong)continuouslypresstheOKbuttonforlongerthantwoseconds.Afterreleasingthebut-ton,youcanchangeeachsingledigitbyusingthebuttonsOK(movetonextdigit),ESC(movetopreviousdigit),UP(increasevalue)andDOWN(decreasevalue).
NOTE
12
34
5
1
3
2
4
5
P304=MOTVOLT=motorvoltage
P100=EURUSA=standardIECorNEMA
P305=MOTCURR=motorratedcurrent
P307=MOTPOW=motorratedpower
P311=MOTRPM=motorratedspeed
P308=MOTCOSPHI=RatedMotorpowerfactor
Thelinefrequencyhasbeensetalreadyinthebeginningofquickcommissioning(seepage37).
Entering motor data
Inthenextstep,thevariablespeeddriveisadjustedtothemotor.Themotordatacanbefoundonthemotorratingplate.Pleasesetthevaluesaccordingtotheratingplate.
• PressOKtoeditthemotorvoltagestoredunderP304• Thepresetmotorvoltageof400voltsisdisplayed• KeepthevalueandconfirmbypressingOK
OKOK
6
6
41
Activating pre-defined settings (P15) e.g. for command and setpoint source
• PressOKtoactivatemacroparameterizationMAcPAr• Macro12(StdASP)isdisplayed,itdeterminesDI0forthecommandsourceandthe analoginput0forthesetpointsource• LeavethevalueandconfirmbypressingOK
ThevariablespeeddrivecannowbeswitchedonusingdigitalinputDI0.AI0(0-10V)isselectedasthesetpointsource.
Motor data identificationAfterenteringthemotordata,thewizardrequeststhatthemotordataidentificationisactivated.Thisisrecommendedforaverificationandoptimizationofthedatathatyouhaveentered.Themotordataidentificationinitiatesa“measurement”oftheconnectedmotor.Intheprocess,thedatapreviouslycal-culatedinthevariablespeeddrivearecomparedtotheactualmotordataandadaptedtooneanother.
Specifying application parameters using Macro ParameterInthenextstep,pre-definedsettingsforthevariablespeeddriveinterfacescanbeactivated.Thisisstoredinparameternumber15andindicatedbyMAcPArformacroparameterization.Forexample,thevariablespeeddriveoffersdifferentpre-definedmacrosforsettingthecommandandsetpointsources(seePage20/27).
Activating motor data identification (P1900)
• PressOKtoconfirmMOTID• Changethedisplayedvalueto1bypressingUP
Motordataidentificationonlystartsafterthebasiccommissioningsequencehasbeencompletedandthemotorisswitchedonthefirsttime!
OK
OK OK
Themotordataidentificationcantakeseveralminutes.Donotinterrupttheprocess.
42 OperatorPanelsBOP-2andIOP-2: Quick commissioning
Thevaluesaredisplayedinseconds.Inbothcases,thetimesindicatedshouldnotbetooshort,asthismightresultinanalarm.Theramptimesareonlyvalidinnormaloperation.IfthedriveusesPIDcontrol,thePID-specificsettingshavepriority.AnexampleforaPIDsetupisprovidedinChapter->Starter.
Minimum motor speed, ramp-up and ramp-down time (P1080)
• SettheminimummotorspeedunderparameterMINRPM• PressOK(parameterMINRPM)• ChangethevaluebypressingUPorDOWN• PressOKtoconfirm
Changingthevaluedigitbydigitispossiblebycontinuouslypres-singtheOKbuttonformorethan2seconds.Afterreleasingthebutton,eachsingledigitcanbechangedbyusingtheOK(movetonextdigit),ESC(movetopre-viousdigit),UP(increasevalue)andDOWN(decreasevalue)but-tons.Refertothe“ParameterManual:ControlUnits–CU230P-2”foradescriptionofthecontrolmodesandtheircorrespondingparame-tersettingsat:http://support.automation.siemens.com/WW/view/en/49946106 G120PrequirestheminimumspeedtobesetinrpmandnotinHz.Youcanusethe“SINAMICSSupport”appavailableforiPhoneandAndroidtoconvertHzintorpmforyourmotor.Theminimumspeedmustbeenteredasafrac-tionofthesynchronousmotorspeedifV/fcontrolisselected.
NOTE
OK OK
• Settheramp-uptimeunderparameterRAMPUPfortheacceleratingtimetomaximumfrequency(P1120)
• Settheramp-downtimeunderparameterRAMPDWNforthetimeuntilstandstillisreached(P1121)
OK OK
OK OK
43
Completing quick commissioning
• PressOKwhiletheBOP-2displaysFINISH• SelectYESandpressOKagain
Thevariablespeeddriveisnowoptimallyparameterizedforyourparticularapplicationandmotorspecifications.Motordataidentificationshouldnowberuntocompletecommissioning.Thiscanbedonebyswitchingonthemotor.Presently,thecommandsourceissettodigitalinputDI0.StartthemotorbyenergizingDI0.
OK OK
Motor data identification
• StartthemotormanuallybyusingdigitalinputDI0• Themeasuringprocessissetinmotion.Thiscantakeseveralminutes–donotinterruptthisprocess• Themotorisswitchedoffwhentheprocesshasbeencompleted• BOP-2indicatesthatthemeasuredvaluesarenowbeingconvertedintodata
Afterthemotordataidentifica-tionhasbeenperformed,switchthemotoroffandonagaininordertostartnormaloperation(usingDI0).
NOTE
44
TheBasicOperatorPanel2canalsobeusedtomakeavarietyofotheradjustmentstoyourapplication.PleasenotethatanoverviewoftheparameternumberscanbefoundintheOperatingInstructions:ControlUnitsCU230P-2.
Saving parameter sets from the variable speed drive to the BOP-2
• NavigatewiththemenubartothefunctionEXTRAS• PressOK• PushtheDOWNbuttonuntilTOBOPappears• PressOK
Copying parameter sets from the BOP-2 to the variable speed drive
• NavigatetothemenuEXTRAS• PressOK• PushtheDOWNbuttonuntilFROMBOPappears• PressOK• Disconnectfromthelinesupplyandreconnect,sothatthedownloadbecomeseffective
Saving and restoring dataSavingdataindifferentlocationisimportant.TheEXTRASfunctionallowsloadingparameterdatafromthevariablespeeddrivememorytotheBOP-2andviceversa.
TheBOP-2canbemountedorremovedatanytime,evendur-ingoperation.Thedeviceisnotnecessaryforongoingoperation.
NOTE
OKOK
OKOK
OperatorPanelsBOP-2andIOP-2: Quick commissioning
45
2.4 intelligent Operator PanelWiththeIntelligentOperatorPanel,youcansetthevariablespeeddriveparameters,putthevariablespeeddriveintooperation,monitormotoroperationandgetvaluableinformationaboutfaultsandalarms.Allthesefunctionscanbeaccessedwithoutexpertknowledge.Themainadvantagesareasfollows:
Fast commissioning without expert knowledge
• Simplecommissioningofstandardapplicationsusingapplication-specificwizards, knowledgeoftheparameterstructureisnotnecessary• Usercustomizedparameterlistswithreducedparametersets• Fastseriescommissioningofdevicesusingtheclonefunctionandthepossibilitytosaveupto 16parametersets• Commissioningwithoutdocumentationbyusingtheintegratedhelpfunction
Minimized maintenance times
• Diagnosticswithplaintextdisplay• Simpleupdateoflanguages,applicationwizardsandfirmwareusingthe integratedUSBconnection• Integratedclearplainhelpfunctiontoreadfaultmessagesandresolvethecauseslocally
High usability, intuitive handling
• Direct,manualcontrolofthedrive–simpleswitchingfrommanualtoautomaticoperation• Intuitivemenunavigationusingaselectionwheel• Graphicaldisplayfore.g.statusvaluesinvertical-barcharts(forexamplepressureorflowrate)
ortrendgraphs• Statusdisplaywithfreelyselectableunits–displayofreal,physicalvalues
Flexible use
• Availablefordirectmountingonthecontrolunit,doormountingorremoteusewithaserialcable(max.5m)
• Simpleandfastmechanicalmountingandelectricalconnectioninadoor• Thehandhelddevicecanbeusedforawidevarietyofvariablespeeddrives• Multiplelanguagesintegratedasstandard–morecanbedownloadedviaUSB
46
1 2 3
OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel
The deviceTheIOP-2isamenu-drivendevice.Ithasthreemainfunctiongroups:
1
2
3
The display
Allofthenecessaryinformationisdisplayedinplaintextoriconsinauser-friendlyfashion.Theiconsaredisplayedatthetopright-handedgeofthedisplay.Theyindicatevariousvariablespeeddrivestates.
• Commandsourceauto/hand
• Variablespeeddrivestatusready/operating
• Fault
• Alarmactive
• IndicatesalldataiscurrentlysavedtoRAM.
Ifpoweristerminatedalldataislost.
[Wizards]Assistyouinsettingupstandardapplications
[Control]Allowsyoutochangethesetpointvalues,activatethedirectionofrotationreversalandchangetotheJOGmode
[Menu]Allowsyoutoaccessallpossiblefunctions
47
Working with the IOP-2TheIOP-2ismainlyoperatedusingtheselectionwheel.Thefiveadditionalbuttonsmakeitpossibletodisplaycertainvaluesortotogglebetweenthemanualandautomaticmodes.Thebuttonsareasfollows:ON,OFF,ESC,INFOandHAND/AUTO.
TurningchangestheselectionPressingconfirmstheselection
Startsthemotorinthemanualmode
Stopsthemotorinthemanualmode
Takesyoubacktothepreviousscreen
Displaysadditionalinformation
SwitchesthecommandsourcebetweentheHANDandAUTOmodes
TheHAND/AUTOfunctionoper-atesinexactlythesamewayastheoneimplementedintheBOP-2.AfterstartingthemotorwiththeONbutton,youcanchangethesetpointspeedbynavigatingtoCONTROL/SETPOINTandturningthewheel(clockwisetoincreasespeed,counter-clockwisetodecreasespeed).
NOTE
1
1
2
23 6
4 5
3
4
5
6
48
Basic commissioning
• Select“Wizards”byturningthewheel• Navigateto“Basiccommissioning”• ConfirmbypressingOK
The wizardsSeveralwizardsareavailablethatallowyoutosetupvariousfunctionsandcommissionthevariablespeeddrive.Theynavigateyouinteractivelythroughtheparameterizationofstandardapplications.Thewizardsareaccessedfromthewizardsmenu,atthebottomleftofthestatusscreen.
• AlwaysusethewheeltoselectanoptionandpressOKtoconfirm• PressESCtomovebackonestep• PressINFOtoreadcontext-sensitivehelpinformation
Nowthewizardwillguideyouthroughseveralstepsbypresentinganumberofscreenswhereyoucanchoosethenecessaryoptionsandvalues.Ourexampleshowsastandardconfiguration.
Wizards Basic commissioningOK OKOK OK
OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel
AfterselectingWizardsorwhenadvancingwiththeIOP-2,some-timesaspecificloadingtimeisrequired.Ifthescreendoesnotimmediatelychange,donotpressanyadditionalbuttonsasthismightcausetheIOP-2toadvancetoofar.Atthetopofthescreen,youcanseenumbersthatindicatethepresentstepofthewizardthatyouarein.Forexample,2/28meansthatyouareinstep2of28.
NOTE
49
Basic commissioning
Restoring factory settings
• Choose“Yes”• ConfirmbypressingOK
YesOK OK
Control mode
• Selecttherequiredcontrolmodebyturningthewheel• Inourexample:“V/fforaParabolicCharacteristicandECOMode”• PressOK
V/f for a Parabolic Characteristic and ECO ModeOK OK
Motor data
• Refertotheratingplateofyourmotor• Select“Europe50Hz,kW”or“N.America60Hz”accordingyourlinesupplyandmotor• PressOK
50 Hz, kWOK OK
Motor type
• Selecttheappropriatemotortype• Refertotheratingplateofyourmotororconsultthemotormanual(alsoseePage40)• Inourexample:“Inductionmotor”• PressOK
Induction motorOK OK
50
Motor characteristics
• Choosetheappropriatevalue• Valuedependsonthecharacteristicyouwanttouse.87Hzshouldnotbeusedwithoutfirst
contactingthemotorsupplier.• Inourexample:“50Hz”• PressOK
50 HzOK OK
Motor connections
• Anoteisdisplayedthatpromptsyoutoenterthemotordataaccordingtothemotorratingplate• PressOKtocontinue
OK
Entering detailed motor data
• Youarenowpromptedtoenter50Hzmotordata• PressOKtocontinue
OK
OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel
51
Motor current
• Entertheappropriatemotorcurrent• Inourexample:“0.42A”• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber
0.42 AOK OK
Power rating
• Entertheappropriatepowerrating• Inourexample:“0.12kW”• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber
0.12 kWOK OK
Motor voltage
• Entertheappropriatemotorvoltage• Inourexample:“400V”• Turnthewheeltoselecttheappropriatenumbers• PresstheOKbuttontoconfirmthedigitandjumptothenextdigit• Pleasenote,thatyouhavetoconfirmeachdigitindividually
00400 VOK OK
OK OK
00400 V
00000 V 00000 V 00000 V
Wheneditingparametersorsearchvaluesthereisachoicetoeditindividualdigitsoranentirevalue.WithalongpressoftheOKbutton(>3sec)itwilltogglebetweenthetwodifferentvalueeditingmodes.
NOTE
52
Rated motor speed
• Entertheappropriateratedmotorspeed(pleaseseethemotorratingplateonpage40)• Inourexample:“1350rpm”• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber
1350 rpmOK OK
Activating motor data identification
• Motoridentificationisrecommendedforverificationandoptimizationofallmotordata• Ifitissafechoosemotor“dataidentificationatstandstill”• Motordataidentificationwillbeperformedwhenthemotorisswitchedon• PressOKtoconfirm
ID standstillOK OK
OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel
Current limit
• Thedrivesuggestsacurrentlimitwithfactor1.5oftheratedmotorcurrent.Adjustthisvalueifneeded.
x 1.5OK OK
Motor cos phi
• Enterthecorrectmotorcosphiaccordingtothemotorratingplate
0.75OK OK
53
Encoder type
• Inourexample:encodertypeisnotapplicable• PressOK
OK
Encoder parameters
• Inourexample:allparameterswillbesettodefault• PressOKtocontinue
OK
Command and setpoint sources
• Commandandsetpointsourcesareautomaticallydeterminedusingpresetmacros• MacroparametersarestoredinP015• Selecttheappropriatemacroaccordingtoyourwiring• Inourexample:“standardmacrowithanalogsetpointandtheONcommandonthedigitalinput0”• PressOKtocontinue
Standard IO with analog setpointOK OK
Minimum speed
• Entertheappropriateminimumspeed• Werecommendthat20%ofthesynchronousspeedisselected• Inourexample:“300rpm”(ratedspeedis1350rpm,andsynchronousspeedis1500rpm)• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber
300 rpmOK OK
54
Ramp up
• Entertheappropriateramp-uptime• Ramp-downtimedependsonthemotorsize• Inourexample:“30s”• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber
30 sOK OK
Ramp down
• Entertheappropriateramp-downtime• Ramp-downtimedependsonthemotorsize• Inourexample:“30s”• Turnthewheeltoselecttheappropriatenumbers• PressOKtoconfirmthenumber
30 sOK OK
Summary of settings
• Reviewallsettingsbyscrollingthroughthelist• EachsettingcanstillbechangedbyselectingandpressingOK• Press“Esc”ifyouwanttogoback• Select“Continue”andpressOKtoconfirmallsettings
ContinueOK OK
OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel
Motor temperature sensor
• Ifthereisamotortemperaturesensorconnectedtoyourdevice,choosethecorrecttypeofsensor.
Type...OK OK
55
Saving settings
• Select“Save”andpressOK
SaveOK OK
Saving
• ThesettingsaresavedtotheEEPROMmemoryofthevariablespeeddrive• Pleasewaituntiltheprocesshasbeencompleted• PressOKtocontinue
OK
Completing basic commissioning
• Thedisplayremindsyouthatyouhaveselectedmotordataidentification• PressOKtocompletebasiccommissioning• Thestatusscreenisdisplayed• Atthetoprightasmallwarningsymbolstillremindsyouthatyouhaveselectedmotordata identification• Switchonthemotor• Motordataidentificationisperformed
OK
If“CancelWizard”isselected,allchangeswillbecancelledandthestatusscreenwillreturntothelastsetstatusscreensettings.Afterthemotordataidentifica-tionhasbeenperformed,switchthemotoroffandonagaininordertostartnormaloperation(usingDI0).
NOTE
Duringthemotordataidentificationyouwillhearapeepingsound.Theidentificationprocesscantakeuptofiveminutes.Afterthemotordataidentificationhasbeencompletedyourmotorandvariablespeeddriveareconfigured.
56 OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel
Output settingsTwobargraphswithtwodifferentvaluescanbedisplayedonthestatusscreen.Bothgraphscanbechangedsothatotherphysicalvaluesaredisplayed.Aneasy-to-usewizardguidesyouthroughtherele-vantsteps.
Navigating to the status screen wizard
• Goto“Menu”andpressOK• Select“Extras”andconfirmwithOK• Select“Statusscreenwizard”
OK OK
OK
OK OK
OK
Extras
Status screen wizard
Menu
Changing the top or bottom bar that is displayed
• Select“Bargraph”tochangeitsvalues• PressOK• Selectthescreenposition• Inourexample:SelectthetopbarandpressOK
OK OKOK OKBar graph Top
57
Summary of the setting
• Alistofallchangesisdisplayed• Reviewthesettingchanges• Select“Continue”andpressOK• Savethesettings
OK OKOK OKContinue Save
Selecting new values
• Choosetherequiredparameter• Inourexample:“r0024frequencyoutput”• PressOK• Selecttheappropriateunit• Inourexample:“Hz(Hertz)”• PressOK• Selectthenumberofdigitstobedisplayed• Inourexample:“2”• PressOK
OK OKOK OKr0024 frequency output Hz (Hertz)
OK OK2
Aftersavinghasbeencompletedthestatusscreenopensandthechangesaredisplayedimmediately.Inourexampleyoucannowmonitorthemotorspeed,inHertz(andnotinrpm).
58 OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel
Trend ViewTheTrendViewisapowerfulfeaturefordiagnosticsandoptimization.TheTrendViewallowsselectedparameterstobegraphicallydisplayedwithrespecttotime,forexample,motorfrequencyandoutputcurrent.Thismeansthattheselectedparameterscanbegraphicallymonitoredoveracertaintimeperiod.Thegraphcanbeconfiguredaccordingtoyourneeds.
Configuring the Trend View
• Choose“TrendView”topresentdata• PressOK• Firstchoose“Y-axisleft”• PressOKtochangethesettingtoY-axisleft
OK OKOK OKTrend View Y-axis left
Navigating to the status screen wizard
• Goto“Menu”andpressOK• Select“Extras”andconfirmwithOK• Select“Statusscreenwizard”
OK
OK OKStatus screen wizard
Menu OKOK OKExtras
59
Changing the Y-axis left
• Selecttherequiredparametervalues• Inourexample:“r0024frequencyoutput”• PressOK• Selecttherequiredunit• Inourexample:“Hz(Hertz)”• Selecttherequirednumberofunitdigits• Inourexample:“2”• Determinemaximumvalue• Determineminimumvalue• Inourexample:rangingfrom“0to50Hz”• PressOKtocontinue
OK OKOK OKr0024 frequency output
OK OKMin value: 0
Hz (Hertz)
OK OKYes
OK OK2 OK OKMax value: +50
60
Changing the Y-axis right
• IfrequiredtheY-axisrightcanalsobeconfigured• Select“Yes”andpressOK• Choosetherequiredoutputparameter• Inourexample:“r0025voltageoutput”• PressOK• Selecttherequiredunit• Inourexample:“Volts”• PressOK• Selecttherequirednumberofunitdigits• Inourexample:“0”• Determinemaximumvalue• Determineminimumvalue• Inourexample:rangingfrom“0to400V”• PressOK
OK OKOK OKYes
OK OK0
OK OKOK OKMax value: 0400 Min value: 0
r0025 voltage output
OK OKVolts
OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel
61
Defining the displayed time period and completing the configuration
• SettherequiredtimeperiodfortheTrendView• “Hours”,“minutes”and“seconds”areindividuallyselected• PressOKtojumpfromhourstominutes/seconds• Turnthewheeltochangethenumberofhours/minutes/seconds• Inourexample:“2minutes”• PressOKtocontinue• Asummaryofsettingsisdisplayed• Reviewoffallsettings• Select“Continue”andpressOK• Select“Save”tocompletetheconfiguration
Theconfigurationprocessiscompletedbysavingallofthesettings.Thescreenwillautomaticallyreturntothestatusscreen.Theconfiguredgraphisimmediatelydisplayed.Nowswitchonthemotortoseehowthegraphdisplaysselectedmotorparameters(e.g.motorcurrent,motorfrequency).Youwillseehowthemotoracceleratesaccordingtotheramp-uptimethatyouconfigured.Changethemotorspeedtoseehowthegraphchanges.
2minutesisagoodtimeperiodforaquickanalysis.24hoursisrecommendedforlong-termmonitoring.
NOTE
OK
OK OK
OK
Hours Minutes
Save
OK OK2
OK OKContinueOKSeconds
62
Accessing the diagnosticsIfyouwanttofindoutwhichinputandoutputdevicesareconnectedtothevariablespeeddrive,simplynavigatetothediagnosticsmenuandselecttheI/Ostatus.Thisoptiondisplaysalistofthedigitalandanaloginputsandoutputsofthevariablespeeddrive.Inaddition,youcanmonitortheircurrentstatus.Thisisaninformationscreenonlyandcannotbechanged.
TheINFObutton–alwayspro-videsyouwithmorein-depthinformationaboutthepresentlyhighlightedselectedsteporfeature.
NOTE
Reading the I/O status
• Usethewheeltoselect“Menu”• ConfirmbypressingOK• Select“Diagnostics”• ConfirmbypressingOK• Choose“I/OStatus”• ConfirmbypressingOK• Choose“StatusDigitalInputs”• ConfirmbypressingOK
YoucannowseeaclearlyarrangedoverviewofalloftheconnectedI/Oincludingtheirstatus.
OK OK
OK
OK OK
OK
Diagnostics
I/O Status
Menu
OK OKStatus Digital Inputs
OperatorPanelsBOP-2andIOP-2: Intelligent Operator Panel
63
Ifyouwanttofindoutaboutpreviousfaultsandalarms,pleasenavigatebackonelevelandselect“History”.Thiswilldis-playalistofallpreviousfaultsandalarmsincludingthetimethattheyoccurred.
NOTE
Obtaining information on active faults
• Usethewheeltoselect“Menu”• ConfirmbypressingOK• Choose“Diagnostics”• ConfirmbypressingOK• Select“ActiveFaults/Alarms”
Allactivefaultmessagesthathavenotyetbeenacknowledgedarenowdisplayed.Youcanselecteachone,andpressINFOtoobtainmoreinformation.
Younowknowhowtousetheoperatorpanelstosettheparametersonyourvariablespeeddriveandcommissionit.AnotheroptionforsettingtheparametersistouseyourPCoraSIMATICprogrammingdevice.Thismethodisclearerandmoreconvenient,butrequiressomewhatmorepreparationtime.
OK OK
OK
OK OK
OK
Menu Diagnostics
Active Faults/Alarms
64
in the next step, you will learn how to connect your Pc or PG to the variable speed drive and how to set parameters using the STaRTER software.
3
65
STaRTER software and Pc
66 STARTERsoftwareandPC: Mounting and preparation
3.1 mounting and preparationTheoptionalPCConnectionKit2isrequiredtosetuptheparametersusingaPC.Thekitconsistsoftwocomponents.
1 2Connectingcable STARTERsoftwareonDVD
67
Hardware preparation
• InserttheSTARTERDVDintoyourDVDdrive• InstalltheSTARTERsoftwarebyfollowingthesetupwizard• ConnecttheUSBcabletotheControlUnit• ConnecttheotherendtotheUSBportofyourPC
ThelatestversionofSTARTERcanalsobedownloadedat:http://support.automation. siemens.com/WW/view/en/26233208
NOTE
YoumustinstalltheUSBdriverifyouareconnectingthevariablespeeddriveandPCtogetherforthefirsttime.Windows7automaticallyinstallsthedriver;forolderWindowsversions,youmustconfirmtheautomaticinstallation.
68
Creating a STARTER project
Aftertheinstallationhasbeencompleted,switchonthevariablespeeddrivepowersupplyandstartthepro-gram.Theprojectwizardopensautomatically.Thewizardwillhelpyoucreateyourfirstprojectinfoursteps.
Introduction:Select“Finddriveunitsonline”1
STARTERsoftwareandPC: Mounting and preparation
1
STARTERsoftwarereadingstep-by-stepinstructionsareprovidedonthefollowingpages.
69
Creatinganewproject(Step1):Givetheprojectanameandclick“Next”toaccess
PG/PCSetinterface(Step2):Checkthat“DEVICE”issetasaccesspoint.Ifnot,click“Accesspoint”andset“DEVICE”inthedialogbox
Checkthat“S7USB”issetasinterface.Ifnot,click“PG/PC”
Openthedropdownmenuandselect“AccesspointoftheApplication”
Choosethecommand“Device(STARTER,SCOUT)-->toS7USB”
Inthelowersectioncalled“InterfaceParameterAssignedUsed”select“S7USB”
ClosewithOKandclick“Next”
3
4
2
5
6
7
8
7
8
56
2
3
4
70
Insertdriveunits(Step3):Theidentifiedvariablespeeddriveisdisplayed,click“Next”
Summary(Step4):Checkthesummary
Closetheprojectwizardbyclicking“Complete”11
10
9
10
STARTERsoftwareandPC: Mounting and preparation
ThevariablespeeddriveisnowintegratedintotheprojecttreeandtheparameterscanbesetusingtheSTARTERsoftware.
9
11
71
STARTER user interface
Projecttree
Programmenu
Toolbarwithspecialfeatures
Icon“Connecttoselectedtargetdevices”
Connectionmode
Workarea
1
1
4
2
2
5
5
6
3
3
4
6
72 STARTERsoftwareandPC: Mounting and preparation
Loading variable speed drive data
Beforeyoucanloadtheactualvariablespeeddrive’sdataintoyourproject,anonlineconnectionbetweenthePCandthevariablespeeddrivehastobeestablished.
Clicktheicon“Connecttoselectedtargetdevices”inthetoolbarandawindowappears
Settheaccesspointto“DEVICE”andplaceacheckmarknexttothevariablespeeddrivenameandclickOKAconnectionisnowestablished
Anonline/offlinecomparisonisdisplayed,click“LoadHWconfigurationtoPG”andclosethewindow
1
2
3
1
2
3
73
ThevariablespeeddrivedataisnowloadedintotheprojectandanonlineconnectionbetweenPCandvariablespeeddriveisestablished.
Thebluehighlighted“Offlinemode”changestotheyellowhighlighted“Onlinemode”
Theworkbenchareaopens
4
5
Workbench area
Theareaprovidesadditionalinformationsuchasalarms,thetargetsystemoutputandthediagnosticsoverview.Italsostoresadditionaloperatingfeatures.
4
5
74 STARTERsoftwareandPC: Parameterization
3.2 Parameterization Youcannowbegintoparameterizeyourvariablespeeddrive.
Double-clickonthevariablespeeddriveiconintheprojecttree
Clickon“LoadCPU/driveUnittoPG”inthetoolbarandconfirmtheloadingprocessThedatasetisloaded
1
2
1
2
2
75
Opentheprojecttreeanddouble-click“Configuration”under“ControlUnit”
Click“Wizard...”intheworkareaandfollowthewizard’sinstructions
3
3
4
IfnoControlUnitappearsintheprojecttree,justgoofflineandgoonlineagain.Inmostcasesthisresolvestheproblem.Werecommendthatourexampleisparameterizedintheonlinemode.
NOTE
4
76
Configuration wizard
Theconfigurationwizardguidesyoustepbystepthroughthefollowingparameters:
• Controlstructure• Defaultsofthesetpointandcommandsources• Drivesetting• Motor• Motordata• Drivefunctions• Importantparameters• Calculationofthemotordata• Summary
Youmovetothenextconfigurationstepbypressing“Next”.
STARTERsoftwareandPC: Parameterization
1 2
77
Startbysettingthecontrolstructure:V/fwithparaboliccharacteristic
Definethecommandandsetpointsource:Keepthedefaultsettings
Selectthedrivesettings:Keeptheidentifieddrivepropertiesandclick“Next”
Selectthemotortype:Inductionmotor
Enterthemotorratingplatedata
1
2
4
5
3
Fornon-Siemensmotors,pleaseenterthemotorratingplatedata.
NOTE
3 4 5
78
Definedrivefunctions:Select“Identifymotordataatstandstill”formotordataidentification
Enterimportantparameters• Minimumspeed:300rpm• Maximumspeed:1500rpm• Ramp-uptime:10s• Ramp-downtime:30s• OFF3-ramp-downtimeemergencyshutdown:30s
Choose“Calculatemotordataonly”inthenextstep
6
7
8
STARTERsoftwareandPC: Parameterization
6
7
79
Afterclicking“Next”,youwillreceiveasummaryofalltheparametervaluesthathavebeenentered.Thesummarycanbeinsertedintoatextfilebypressingthe“Copytexttoclipboard”button.Finallyselect“CopyRAMtoROM”tosavetheparameterizationinthevariablespeeddrivesEEPROMmemoryandclosethewindowbyclickingfinish.
8
80 STARTERsoftwareandPC: Application cases
3.3 application cases Intheeventofafire,theG120Pcanautomaticallyswitchovertotheessentialservicemode(ESM),ensur-ingthatthesystemignoresallexternalfaultsandalarms.Thegoalistomaintainanoverpressurecondi-tionthroughventilationaslongaspossiblesothatescaperoutesarekeptfreeofsmokeanddoorscanstillbeeasilyopened.Thisexampleshowsyouhowtoparameterizeapressure-controlledventilationcombinedwithESMoperationusingtheSTARTERsoftware.
Inourexample,theventilationisoperatedbyaproportional-inte-gral-derivativecontroller(PID).
NOTE
Wiring example
DIP switch for AI0 and AI1 (terminals
3/4 and 10/11)
Fault
Output current (0..20 mA)
Operation
Alarm
Speed (0..20 mA)
PTC A / PTC B
ESM Activation
ON / OFF
Pressure sensor 0-10 V, e.g. QBM66.202
GND / DI COM
81
Activating emergency operation
Choose“Functions”intheprojecttree
Double-click“Emergencyoperation”Emergencyoperationopensintheworkarea
Starttheparameterizationbyclickingonthebluebinectorbuttonnextto“Activateemergencyoperation”Alistofrelevantparametersopens
Selectparameterr722forDI5correspondingtothewiringexample(seewiringexample)ClosethewindowwithOK
Definethesetpointsourcebyopeningthedrop-downmenuSelect“Fixedspeedsetpoint(p1015)”
Enterfixedsetpoint:1500rpm
1
1
2
2
4
4
5
5
6
6
3
3
82 STARTERsoftwareandPC: Application cases
Parameterizing the PID characteristic
Access“Technologycontroller”intheprojecttree
Select“TechnologyPIDcontroller”ThePIDcontrolleropensintheworkarea
Starttheparameterizationbyclickingonthebluebinectorbuttonnextto“PIDcontrolleractivation”Awindowwithrelevantparameteropens
Select1foractivationandclickOK
DefinethesetpointsourcebyclickingintheappropriatefieldAwindowwithrelevantparametersopensChooseP2201forfixedvalue1andclickOK
1
1
2
2
4
4
5
5
6
3
3
83
5
6
3
DefinetheactualvaluesourcebyclickingintheappropriatefieldAwindowwiththerelevantparametersopensSelectanaloginput1whichissavedinr755[1]andclickOK
Setthesmoothingtimefortheactualvalue(P2265)byclickingtheappropriatefieldEnter10s
Defineramp-up/ramp-downtimebyclickingintheappropriatefieldAwindowopensEnter30sforbothvaluesandclosethewindow
6
7
7
8 10
8
9
Theramp-upandramp-downtimessetduringbasiccommissioningdonotapplytothePIDcontrols.Itisimportantthattheramp-upandramp-downtimesandsmoothingtimesaresetinthePIDwindow.
NOTE
84 STARTERsoftwareandPC: Application cases
PIDcontrolparameterscanalsobeadjusted,ifrequired,byclickingtheappropriatebuttonAwindowwithdetailedparametersopenNochangesarenecessaryinourexampleClosethewindowbyclickingCLOSE
Checktheoutputlimitsbyclickingon“Limitationactive”anddefinearamp-up/ramp-downtimeof30s.ClosethewindowbyclickingCLOSE
9
9
10
10
85
Saving data
Apowerfailuremaymeanthatparametersettingsarelost.STARTERoffersvariouspossibilitiesforbackingupyourparametersettings.
Doubleclickthe“Drivenavigator”intheprojecttree
Select“Commissioning”intheworkarea
1
2
1
2
86
Select“Savedataindrive(RAMtoROM)”tostoretheparametersettingsinthevariablespeeddriveEEPROMmemory
STARTERsoftwareandPC: Application cases
3
3
87
Becauseyouhaveworkedintheonlinemode,nodatawhatsoeverhasbeenstoredinyourprojectonthecomputer.
Click“Savedatatoproject”tosavetheparametersettinginyourproject
Youcouldnowdisconnecttheonlineconnectiontothevariablespeeddrivebyclickingthe“Disconnectfromtargetsystem”icon.Inourexample,pleasestayonlinetorestorethevariablespeeddrivetoitsfactorysettings.
4
4
88 STARTERsoftwareandPC: Application cases
Restoring factory settings
Resettingyourvariablespeeddrivetofactorysettingsmightbehelpfulifyouhaveexperiencedanyproblemsduringparameterization.
Double-clickthe“Drivenavigator”
Select“Commissioning”
1
2
1
2
89
3
Select“Factorysettings”
Thesecuritypromptthatisnowdisplayedletsyouknowthatallsettingsyouhavemadewillbereset.Usingthecheckbox(“SavefactorysettingstoROM”)query,youwilloverwritethecurrentsettingsalsointhenon-volatileEEPROMofthevariablespeeddrive.
3
90 STARTERsoftwareandPC: Application cases
Click“OK”torestoreallvariablespeeddrivesettingstothefactorysettingThefactorysettingsarerestored
4
4
5
91
Click“Close”tocompletetheprocess
Click“Disconnectfromtargetsystem”tofinallycompletetheprocess
YounowknowhowtouseSTARTERtoeasilyandclearlyinsertyourvariablespeeddriveintoaproject,setitsparameters,andcommissionit.Pleasemakesurethatyoualwaysremembertosavetheparameterdatatothevariablespeeddriveandinthesoftwarebeforeexitingaproject.
5
6
6
92
93
congratulations! You have mastered the SinamicS G120P Training Booklet. Thank you for your time and efforts. We hope that this tutorial addressed all of your questions and was useful to you. more detailed information can be found online at www.siemens.com/G120P.
notes
notes
www.siemens.com/G120P
Theinformationinthisdocumentcontainsgeneraldescriptionsoftechnicaloptionsavailable,whichdonotalwayshavetobepresentinindividualcases.Therequiredfeaturesshouldthereforebespecifiedineachindividualcaseatthetimeofclosingthecontract.
©SiemensSwitzerlandLtd,2013•Orderno.0-92326-en•0,61311
SiemensSwitzerlandLtdInfrastructure&CitiesSectorBuildingTechnologiesDivisionInternationalHeadquartersGubelstrasse226301ZugSwitzerlandTel+41417242424
SiemensBuildingTechnologiesInfrastructure&CitiesSectorBrunelHouseSirWilliamSiemensSquare,FrimleyCamberleySurrey,GU168QDUnitedKingdomTel+441276696000
SiemensLtdInfrastructure&CitiesSectorBuildingTechnologiesDivision22/F,AIAKowloonTower,LandmarkEast100HowMingStreetKwunTong,HongKongTel+85228707888