Sin título de diapositiva - Rosni · - HEIDENHAIN - TNC426 digital 3 + 2 axes control. 17. MATERIAL RESOURCES MILLING MACHINE CORREA CNC . MODEL A-25/30 - …

RESOURCES ANDRESOURCES AND

ROSNI, S.L.

CAPABILITIESCAPABILITIES

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LOCATION

ROSNI, S.L.Antigua carretera de Extremadura Km. 20’80028935-Móstoles – Madrid (Spain) Tel.: (+34) 916 472 419 – 21Fax: (+34) 916 472 420www.rosni.comLatitude: 40.309300 Length: -3.895538Latitude: 40º 18´ 33.48” N Length: 3º 53´ 43.94” W

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FACILITIESTotal surfaces of facilities 14.200 mt2 distributed in: assembling, tooling, machining, painting, surfaces treatment and quality, design.

All facilities are equipped with bridge cranes and handling.

Painting and blasting 600 mt², opened in 2012, equipped with the most advanced technologies.

Machining large pieces 3.200 mt², with bridge crane of 25 Tm.Metalwork 3.500 mt², with bridge crane of 30 Tm.Assembling 7.000 mt², with bridge crane of 25 Tm.

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TARGETS

Respond to the needs of products and services of industry (aeronautic, energy, rail, civil engineering, hydraulics, etc.) in the areas of:

Design and engineeringManufacture of parts, tools and assembliesRepair, installation and tuning parts:

PiecesToolsGround equipmentMachines

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EXPERIENCE

DESIGNING OF TOOLING WITH CATIA SOFTWARE

Design and machine of piecesMachining boiling works

Tooling for manufacturing in autoclave, the section 19.1 of the AIRBUS A-380.

Developed by ROSNI, S.L.

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STAFFROSNI, S.L. has 70 professionals distributed among different departments:

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MATERIAL RESOURCES

DESIGNDESIGN

2 Workstations with CATIA v5 license

3 Workstations CATIA v4 license

1 Workstation with AUTOCAD license

2 PLOTTER (A0)

Other printers and digital storage resources

High speed digital communication with our clients

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MATERIAL RESOURCESPROGRAMMING AND PROGRAMMING AND MANUFACTURING CONTROLMANUFACTURING CONTROL

1 Workstation with CATIA v4 license (5 axes)

1 Workstation with CATIA V5 license (5 axes)

2 Workstations MASTERCAM

2 Workstations TECSOFT PROCAM 2.000

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RECURSOS MATERIALESBOILING MILL

Automatic arc submerged welding

Semiautomatic welding groups

TIG, MAG, MIG

Manuals

Plasm and oxicutting machines

Welding robot

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2 Metal sears: cutting width of 3 m. and maximum thickness of 15 mm.

2 Folding machines: from 300 Tm. and thickness of 15 mm.

2 Cylinders: curving long 2,5 m. and thickness of 40 mm.

2 Radial drills: with maximum diameter of 80 mm and maximum turning radious of 2 m.

MATERIAL RESOURCESBOILING MILL

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2 Welding Robots MOTOMAN: 8 axes and traveling tumbler of 6 m. on «X» axe controlling by CNC

MATERIAL RESOURCESBOILING MILLBOILING MILL

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MATERIAL RESOURCES

MACHININGMACHINING

- Table: 8.000 x 2.500

- Maximum load on table: 35 Tm.

- HEIDENHAIN - TNC 426 digital control

BRIDGE MILLING MACHINE CORREA CNC MODEL FP-50/805 Axes controlled and courses of 8.000 x 3.700 x 1.250 mm.

MATERIAL RESOURCES

MILLING MACHINE CORREA CNC MODEL FP-30/35

- Axes courses: X = 3.500, Y = 1.740, Z = 800

- Table: 3.500 x 1.500

- Header C5E (5 Axes)

- HEIDENHAIN - TNC426 digital control1313

MATERIAL RESOURCES

MILLING MACHINE CORREA CNC MODEL FP-40/60

- Axes courses: X = 6.000, Y = 3.800, Z = 1.250

- Table: 6.000 x 2000

- Header U.D.G.

- HEIDENHAIN - TNC426 digital control

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MATERIAL RESOURCESMILLING MACHINE CORREA CNC MODEL A-30/50

- Axes courses: X = 5.000, Y = 1.200, Z = 1.500

- Table: 11.650 x 1.200

- Header U.D.G. automatic

- HEIDENHAIN - TNC426 control

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MATERIAL RESOURCES

MILLING MACHINE CORREA CNC MODEL A-30/50

- Axes courses: X = 5.000, Y = 1.200, Z = 1.500

- Table: 11.650 x 1.200

- Header U.A.D. automatic, angular control 0.01º

- HEIDENHAIN - TNC426 digital 3 + 2 axes control

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MATERIAL RESOURCES

MILLING MACHINE CORREA CNC MODEL A-25/30

- Axes courses: X = 3.000, Y = 1.000, Z = 1.000

- Table: 3.000 x 1.000

- HEIDENHAIN – 155, 3 axes controlMILLING MACHINE CORREA CNC MODEL CF-22/25

- Axes courses: X = 2.000, Y = 800, Z = 800

- Table: 2.500 x 700

- HEIDENHAIN - TNC426 digital control

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MATERIAL RESOURCESBORING MILL MACHINE SACEM CNC MODEL MSP-150CN

- Axes courses: X = 6.000, Y = 3.000, Z = 1.000, W = 2.500

- Turn table CNC 2.000 x 2.000, accuracy 0.001º

- Fixed table 6.000 x 3.900

- Universal header

- SIEMENS – 840 control

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MATERIAL RESOURCES

BORING MILL MACHINE SACEM CNC MODEL MSGM-125CN

- Axes courses: X = 4.000, Y = 2.000, Z = 800, W = 1.850

- Turn table CNC de 1.600 x 1.400

- Universal header

- HEIDENHAIN – 355 control

- Rotary axes with angular control

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RECURSOS MATERIALESMACHINING CENTER FIDIA-K411

- Axes courses: X = 4.000, Y = 1.250, Z = 1.000

- 5 axes CNC control

- High speed: 24.000 r.p.m

- Advance: 30.000 mm/minute

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MATERIAL RESOURCES

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MATERIAL RESOURCESVERTICAL MACHINING CENTER MORI SEIKI SV-503/40

- Axes courses: X=1020, Y=510, Z=510- Table: 1320 x 600- FANUC control SERIES “O”- Speed: 10.000 r.p.m.- Advance: 20.000 mm/minute

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MATERIAL RESOURCESVERTICAL MACHINING CENTER DECKEL MAHO DMF220 LINEAR

- Axes courses: X = 2200, Y = 600, Z = 600- HEIDENHAIN control- Speed: 12.000 r.p.m.- Advance: 24.000 mm/minute

VERTICAL MACHINING CENTER JOHN FORD VMC-850BABA

- Courses: X = 800, Y = 500, Z = 450- Table: 1000 x 600- FANUC control SERIES “O”

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MATERIAL RESOURCES

CNC VERTICAL BERTHIEZ JD–9340

- Maximum turning diameter: 6.000 mm- Maximum height: 1.500 mm- Maximum load: 10 Tm. - CNC FAGOR

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MATERIAL RESOURCES

PARALLEL CNC LATHES:

TRADE NAMEMAXIMUM MACHINING DIAMETER LONG BETWEEN

POINTSACCORDING BENCH ACCORDING CART

GURUZTPE MS 500 CNC 510 650 2.000

GEMINIS GE-1000 1.000 750 4.000

PINACHO TAURUS 310 500 640 2.800

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FINAL TREATMENTS

ABRASIVE BLASTING AND PAINTING CABINS

New workshop of painting and abrasive blasting of in a new building adjoining of the main workshop and completely isolate with all environmental health and safety equipments.

The painting cabin it is adapted for water base painting with a final phase of drying, with hot air until 90º C.

The abrasive blasting cabin it is adapted in order to work with stainless stell or cast iron balls.

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QUALITY CERTIFICATIONS

ISO-9001/2000 – AERONAUTICAL CERTIFICATION EN-9100 – WELDING CERTIFICATION EN-15085-2

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HOMOLOGATIONS AND CERTIFICATIONS

CERTIFICATION FOR DESIGNING, CONSTRUCTION AND MOUNTING OF TOOLINGS AND PIECES FOR AERONAUTIC AND AEROSPACE EQUIPMENTS

CERTIFICATION FOR DESIGNING, CONSTRUCTION AND MOUNTING OF TOOLINGS AND PIEDES FOR AERONAUTIC AND AEROSPACE EQUIPMENTS

APPROVED FOR CONSTRUCTION OF COMPONENTS MECANO- SOLDIERS UNDER INTERNAL PRESSURE

APPROVED FOR ENGINE REPAIR DIESEL LOCOMOTIVES TYPE 3000 T 1900 16-CYLINDER RECHARGUE FOR WELDING AND BACK MACHINING

CERTIFIED BY BUREAU VERITAS FOR MANTEINING AND REPAIRING BOGIES OF HIGH SPEED TRAINS AND SIEMENS 252 LOCOMOTIVES OF “ALTARIA” TRAINS

APPROVED BY LLOYD´S REGISTER IN WELDING PROCEDURES ACCORDING “ASME IX”

ULMA APPROVED WELDING PROCEDURES FOR CONSTRUCTION OF HIGH STRENGTH COMPONENTS

CESOL APPROVED IN VARIOUS WELDING PROCEDURES

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MATERIAL RESOURCESQUALITY

TRIDIMENSIONAL DEA EPSILON 3304

- Marble table: 3.000 x 2.150 mm.

- Software: PCDMIS geometrical measurement

- Orbital head: PH9M of RENISHAW

Handly tools, micros, gauges, electronic vernier gauges, durometers, roughness, etc. Handly tools

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MATERIAL RESOURCESQUALITY

LASER TRACKER FARO Xi MODEL

- Connection: Wireless direct

- Software: SPATIAL ANALYZER

- Sferic reflector: 1,5”

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MATERIAL RESOURCESQUALITY

FARO ARM “PLATINUM ARM”

- Connection: direct to laser tracker

- Software: SPATIAL ANALYZER

- Direct or scanner measurement

- Measurement distance: 3 metros

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MATERIAL RESOURCES

ASSEMBLING

A team of 20 people, with the most advanced resources and tools,

are in charge of the fitting works for the different equipments,

tools and pieces.

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MATERIAL RESOURCES

MANAGEMENT:

The management of all areas of the company, is computerized by a program specifically developed for ROSNI, S.L.

SUBCONTRACTING:

ROSNI, S.L. has developed of subsidiary companies which also works out of the factory, for other clients industrial formation, metalicthermal treatments, painting and measurements with laser equipments.

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MOST IMPORTANT CLIENTS

RAILROAD (RAILCARS AND LOCOMOTIVES CONSTRUCTION AND MAINTENANCE)

ALSTONPLASSER ESPAÑOLARENFESIEMENSTALGOCAF

AEROSPACE TOOLING AND FLYING PIECES

AIRBUSAERNNOVAARESA

CIVIL WORKS (SOLAR ENERGY, PORTS, ROADS AND TUNNELS)

FOMENTO DE CONSTRUCCIONES Y CONTRATASULMA CONSTRUCCIÓNTERRATESTTUBOS BORONDOTUBOS FABREGA

INDUSTRIAL MACHINERY AND TOOLS

FLOW SERVEGRUPO ACERALIADEMAGINDRATHYSSEN BOETTICHER S.A.

MARKETSMARKETS

SOLAR ENERGY

UTE ANDASOL-1 (SENER – COBRA-FLAGSOL)EXTRESOL-1 (SENER-COBRA)MANCHASOL-I (COBRA–INITEC)IBERINCOINSTITUTO NACIONAL DE ENERGÍA SOLARMANCHASOL-I y II (COBRA- INITEC)VALLE-I y II (SENER - COBRA)

HYDRAULIC VALVES AND GATES FOR DAMS AND CONDUCTIONS

ENDESAHIDRO ELÉCTRICA ESPAÑOLACONFEDERACIÓN HIRÁULICA DEL EBROFOMENTO DE OBRAS Y CONSTRUCCIONESOBRASCON

ASTE 1a y 1b (SENER- ELECNOR)EXTRESOL-3 (SENER- COBRA)TERMOSOL 1 y 2 (SENER-NEXTERA)LA AFRICANA (SENER- TSK)SOLUZ GUZMAN (SENER-AVANTIA)ORELLANA (SENER- ACCIONA)

E.A.D.S. ESPACIOIBERIAMTORRES

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FINISHED PRODUCT

RAILWAYSRAILWAYS

Automatic system for maintenance of trains in line

Designing and developed by ROSNI, S.L.

Carter for primary reduction

Machining of bogie for high speed train (TALGO)

Machining of armor for high speed train (TALGO)

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FINISHED PRODUCT

RAILWAYSRAILWAYS

Complete assembling of dressins for rails maintenance.

Client Plasser Spain

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FINISHED PRODUCT

HYDRAULICHYDRAULIC

IHYDRAULIC HEATEXCHANGE OF Ø 5000 mm.

HYDRAULIC LANTERNS

BEDPLATE FOR HYDRAULIC PUMP

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FINISHED PRODUCT

HYDRAULICHYDRAULIC

SYSTEM FOR OPEN LOOKGATES

MANUFACTURING OF LOOKGATES “TYPE TAINTOR)

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FINISHED PRODUCT

HYDRAULICHYDRAULIC

HYDRAULIC VALVES HOWELL- BUNGER TYPE

FLAT SEAT FLOOD GATES

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FINISHED PRODUCT

TOOLING FOR MOUNTING THE NOSE OF ARIANE-5 (EADS-SPACE)

AERONAUTICALAERONAUTICAL

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FINISHED PRODUCT

Electronic elevator jacks of 25 Tm. with a large accuracy completely. Developed and

manufactured by ROSNI, S.L. for mounting aircrafts wins.

Tools for integration and assembling the gas tank of “Eurofighter” jet plane, developed and

manufactured by ROSNI, S.L.

AERONAUTICALAERONAUTICAL

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Pressurization system for tested the fuselage TANGO charge.

Developed and manufactured by ROSNI, S.L. for TMD

FINISHED PRODUCT

AERONAUTICALAERONAUTICAL

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Calipers of the attack border for horizontal tail plane A-380.

Developed and manufactured by ROSNI, S.L.

FINISHED PRODUCT

AERONAUTICALAERONAUTICAL

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FINISHED PRODUCT

ASPIRATION SYSTEM Ø 4000 (A.B.B.)

WINCH FOR BLONDIE OF 1000 HP (DAM OF THREE GORGES IN CHINA)

INDUSTRIAL SECTORINDUSTRIAL SECTOR

HYIDRAULIC CLAW OF250 Tm.

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FINISHED PRODUCT

AXES AND ROCKER BEARING VARIOUS ( PISTON PINS )

HIDRAULYC CILINDERS

SKF BEARING

SOLAR ENERGY SECTORSOLAR ENERGY SECTOR

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FINISHED PRODUCT

SOLAR PLANT DRIVE PYLON ASSEMBLING TESTING

SOLAR PLANT PANELS IN THE FIELD

STORAJE OF SOLAR PLANT DRIVE PYLON FINISHED

SOLAR ENERGY SECTORSOLAR ENERGY SECTOR

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FINISHED PRODUCTSOLAR ENERGY SECTORSOLAR ENERGY SECTOR

MOUNTING IN THE SOLAR FIELD

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FINISHED PRODUCT

PROTOTYPE OF CIMBRA - 200 TM. Completely developed by ROSNI, S.L.

OTHER INSTALLATION WORKING IN LAS PALMAS (SPAIN)

PUBLIC WORKSPUBLIC WORKS

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FINISHED PRODUCT

TEXTIL INDUSTRYTEXTIL INDUSTRY

EVACUATION BAND

All of them are been developed by ROSNI, S.L.

BASE OF ASPIRATOR 40 Kw.

TRANSPORTATION LINE TP3 BASE OF CNC CUTTING TABLE

ELECTRONIC SYSTEMS SUPPORT FRAME