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© 2012 ANSYS, Inc. 1 Simulation Driven Product Development with ANSYS Workbench platform V. Morgenthaler Onera Scientific Days 3/10/2012
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Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

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Page 1: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.1

Simulation Driven Product Developmentwith ANSYS Workbench platform

V. Morgenthaler

Onera Scientific Days

3/10/2012

Page 2: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.2

What is ANSYS Workbench?

• Integrate existing ANSYS tools

• Enables integration of 3rd-party tools

Integration Framework

• Develop state-of-the art user interfaces and applications

• Innovative UI design, UI toolkit

Application Framework

• Parameter Management

• Units and Expressions

• Journaling/Scripting/Batch execution

Common Tools and Services Framework

Page 3: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.3

Common Simulation Workflow & Tools

Geometry

Mesh

Setup

Results

Common Engineering

Language

Easy to Understand, to

Collaborate

Flexible & Robust

Physics awareDefinition of the process

Re-use standard

methodologies

Page 4: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.4

Comprehensive Multiphysics

Drag-and-drop multiphysics

Automated data transfer

Controlled solution mapping

Page 5: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.5

• 5 solvers

• All of them can adress all physics

• The most effective solver can be selected

ANSYS CFD

Pressure basedsegregated implicit

Pressure basedcoupled implicit

Pressure basedcouped implicitturbomachinery

oriented

Density basedcoupled implicit

Density basedcoupled explicit

Page 6: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.7

Explicit coupled multi-physics

Temperature DeformationRF Power

simulation of high power RF filter

Page 7: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.8

Implicit and transient system coupling

Streamlines and pressure Stress and deformationAero-elastic coupling

Page 8: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.9

Workbench Platform

Illustration:► Change the geometry► Update the project► Entire project updates

in batch mode

Never waste engineering effort

Done once, all aspects of the simulation can be reused

Page 9: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.10

PLM Connection

MCAD/ECAD Connection

and Integration

GeometryModeling

MeshingInteractive

Post-Processing

Design Exploration

and Optimisation

Data Management

System

Powerful enabling tools

Page 10: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.11

MCAD/ECAD Connection

interfaces & readers

Industry-leading CAD-neutral CAE

integration

bidirectional, associative and parametric

MCAD interfaces

Readers without live CAD access

Extend to support faceted data

Page 11: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.12

Geometry ModelingFeature based & direct modeling

Two approaches are available

DesignModelerFeature/History based Modeling

SpaceClaimDirect Modeling

Page 12: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.15

ANSYS Meshing

• Workbench

• Automatable

• Parametric

• Persistent

ANSYS Extended Meshing

• ICEM CFD

• TGrid

• Advanced Tools in ANSYS Meshing

Application-Specific

• TurboGrid for bladed components

• IC Engine

• Thermal Electronics

Meshing Tools

Page 13: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.16

Post-Processing

Fast access to standard results

High level of customization

Multiphysicpost-

treatmentMulti-projects

Easy animations

creation

Automatic Simulation

Report

k-eSST

Difference Plot

Page 14: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.17

• ANSYS DesignXplorer

• Easily advance from one-off simulation to DOE and optimization studies

• Response surface

• Goal Driven Optimization

• Six Sigma Analysis

Design Exploration and Optimization

Page 15: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.18

Rotation Parameter

Length Parameter

Incident Angle

E-Field Plot

Velocity

Pressure

Example of Design Exploration

Page 16: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.19

• MATLAB (Mathworks)

• modeFRONTIER (Esteco)

• optiSLang (Dynardo)

• RBF-Morph

• Sculptor (Optimal)

• Sigma Technology (IOSO)

• TOSCA (FE-DESIGN)

• and more…

Open to optimization partners

Page 17: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.20

Knowledge Management and Collaborative plateform

EKM

Link withPLM

Page 18: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.22

External Data or In-House code Integration

Workbench

Integration

Externaldata Field

ExternalConnector

SolverIntegration

Page 19: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.23

External data fields

Page 20: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.24

External Connector

•OS executable command to launch the external application

•Definition of the command is donethrough a python script

Application launcher

•Data passed via input and output files

• Input and output defined in an xmldescription file

Data exchange

•Parameter echanged using files

Parameter setup

Page 21: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.25

In-house Solver Integration

Tosca structure by FE DesignNon parametric optimization solver (topological optimization)

Initial design

Optimal result

Optimal designVerification

Page 22: Simulation Driven Product Development with ANSYS … · Simulation Driven Product Development ... ANSYS Extended Meshing •ICEM CFD ... Specific •TurboGrid for bladed components

© 2012 ANSYS, Inc.26

Shaping the future of simulation

ANSYS Workbench fully integrates ANSYS CFD Workflow but also enables :

• Workflow Customization• Multiphysics simulation (Structural Mechanics – Low & High Frequency

Electromagnetism)• Design Exploration and Optimization• Simulation data Management and Capture Best Practices• Clustering and HPC

Our produts are following ANSYS Simulation Driven Product Development Strategy and accelerate Innovation.