NRC Meeting Sheila Bush – Assistant General Counsel Chelly Reesman – Environmental Engineer Theo Warner – Process Engineer JR Simplot Company August 20, 2013
NRC Meeting
Sheila Bush – Assistant General Counsel Chelly Reesman – Environmental Engineer
Theo Warner – Process Engineer JR Simplot Company
August 20, 2013
Outline
1. Simplot Background – Various Divisions; Focus on Agribusiness
2. Simplot Background II – Fertilizer Manufacturing Sites 3. Process Background – Don Plant Processes
– MGA, SPA, PPA, MAP, DAP, 16-20-0, Ammo Sulfate, Sulfuric Acid, Liquid NPK’s
4. Don Plant Ore Quality – Impurity Origination 5. Process Development – Extract further value from the
ore resource 6. Phos Energy Process – Developed by Technology
partner – Urtek – IX Based Uranium Extraction
Simplot Background
• Divisions – Food Group – Land & Livestock – Turf & Horticulture – Agribusiness
• Fertilizer Manufacturing • Facilities
– US – Canada – Australia
Simplot Fertilizer Manufacturing Sites
• Three Fertilizer Manufacturing Facilities – Don Plant, Pocatello, ID
• Ore Supply from Smoky Canyon Mine, Idaho – Simplot Phosphates, LLC, Rock Springs, WY
• Ore Supply from Vernal, Utah – Lathrop, CA
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Simplot Don Plant, Pocatello, ID
• Production of Various Products – Ammonium Phosphate Products
• Dry: MAP, DAP, 16-20-0 • Liquid: 10-34-0, 11-37-0
– Liquid NPK’s • 3-18-18, 4-16-16, 6-24-6
– Phosphoric Acid Products • Merchant Grade Acid & Super Phosphoric Acid
– Calcium Phosphate Products • 0-45-0, 18.5 P & 21P Animal Feed
– Ammonium Sulfate (21-0-0) – Industrial Products
• Purified Phosphoric Acid, Sulfuric Acid
How is Fertilizer Made
• Main Raw Ingredients – Sulfur, Phosphate Ore, Ammonia, Water, Air
Phosphate Ore
• Fluoro Appetite – Ca3(PO4)2 – Simplest Form Tri Calcium Phosphate – Ca10(PO4)6F2 – Appetite Form
• Contains a variety of naturally occurring impurities – Al, Mg, Fe, Si, Organics, U, etc
• Process at the Smoky Canyon Mine Site – Washing/Grinding for Sizing & P2O5 upgrading – Slurried for 87 mile underground pipeline to Don Plant
Further Recovery of Value from Ore Resource
• Smoky Canyon ore contains trace quantities of Uranium
• The uranium is acid soluble in the process and is in the phosphoric acid – Around 100 ppm U in Filter Grade Acid
Alternative Method
• Simplot is evaluating the Phos Energy method for Uranium Recovery – Technology developed by partner, Urtek – Ion Exchange based technology
• No flammable solvents to deal with • Selectively remove Uranium using IX resin
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NRC MeetingOutlineSimplot BackgroundSimplot Fertilizer Manufacturing SitesSimplot Don Plant, Pocatello, IDHow is Fertilizer MadePhosphate OreFurther Recovery of Value from Ore Resource Alternative Method