Simocode-pro Handleiding 1403973

SIMOCODE pro

System Manual Edition 03/2006

siriusTotally

IntegratedAutomation

MOTOR MANAGEMENT

Safety GuidelinesTable of ContentsImportant Notes

System Description 1Short Instructions for Configuring a Reversing Starter 2Motor Protection 3Motor Control 4Monitoring Functions 5Outputs 6Inputs 7Analog Value Recording 83UF50 Compatibility Mode 9Standard Functions 10Logic Modules 11Communication 12Mounting, Wiring, Interfaces 13Commissioning and Servicing 14Alarm, Faults and System Messages 15Tables AData Formats and Data Records BDimension Drawings CTechnical Data DExample Circuits ESafety and Commissioning Infor-mation for EEx Areas FIndex

List of Abbreviations

Glossary

To

SIMOCODE pro

System Manual

Edition 03/2006

Order Number: 3UF7970-0AA00-0

GWA 4NEB 631 6050-22 DS 01

Safety GuidelinesThis manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

If more that one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified PersonnelThe device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed UsageNote the following:

TrademarksAll names identified by are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Danger

indicates that death or severe personal injury will result if proper precautions are not taken.

Warning

indicates that death or severe personal injury may result if proper precautions are not taken.

Caution

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

Caution

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

Notice

indicates that an unintended result or situation can occur if the corresponding information is not taken into account.

Warning

This device may only be used for the applications described in the catalog or the technical description, and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance.

Siemens AGAutomation and DrivesPostfach 4848D-90327 NrnbergGERMANY

Order No.: 3UF7970-0AA00-0Edition 03/2006

Copyright Siemens AGTechnical data subject to change

Table Of ContentsImportant Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

1 System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21.2 Simplify Configuration with SIMOCODE pro . . . . . . . . . . . . . . . . . . . 1-41.3 Application Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61.4 Check List for Selecting the Device Series . . . . . . . . . . . . . . . . . . . . 1-81.5 Function Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101.5.1 Protecting Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101.5.2 Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101.5.3 Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-131.5.4 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-141.5.5 Standard Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-141.5.6 Additional Signal Processing with Freely Programmable Logic Modules. . . 1-151.5.7 Operating, Service and Diagnostic Data . . . . . . . . . . . . . . . . . . . . . . 1-161.6 Overview of System Components . . . . . . . . . . . . . . . . . . . . . . . . . 1-171.7 Description of the System Components. . . . . . . . . . . . . . . . . . . . . . 1-201.7.1 Basic Units (BU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-201.7.2 Operator Panel (OP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-221.7.3 Current Measuring Modules (IM) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-241.7.4 Current/Voltage Measuring Modules (UM)

for the SIMOCODE pro V Device Series. . . . . . . . . . . . . . . . . . . . . . 1-251.7.5 Expansion Modules for the SIMOCODE pro V Device Series . . . . . . . . . 1-271.7.6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-301.7.7 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-311.8 Structural Configuration of SIMOCODE pro . . . . . . . . . . . . . . . . . . . 1-331.8.1 Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33

2 Short Instructions for Configuring a Reversing Starter . . . . . . . . . . . 2-1

2.1 Introduction and Target of the Example . . . . . . . . . . . . . . . . . . . . . . 2-22.2 Reversing Starter with Motor Feeder and Local Control Station . . . . . . . 2-32.3 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62.4 Extending the Reversing Starter with a Control Station via PROFIBUS DP . 2-10

3 Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23.2 Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43.3 Unbalance Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103.4 Stall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-113.5 Thermistor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

4 Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Control stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24.1.2 Modes of Operation and Mode Selectors . . . . . . . . . . . . . . . . . . . . . 4-54.1.3 Enables and Enabled Control Command . . . . . . . . . . . . . . . . . . . . . 4-7SIMOCODE proGWA 4NEB 631 6050-22 DS 01 i

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4.1.4 Control Station Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.2 Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-104.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-104.2.2 General Settings and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . 4-134.2.3 "Overload Relay" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . 4-164.2.4 "Direct Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . 4-174.2.5 "Reversing Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . . 4-194.2.6 "MCCB Circuit Breaker" Control Function . . . . . . . . . . . . . . . . . . . . . 4-224.2.7 "Star-delta Starter" Control Function . . . . . . . . . . . . . . . . . . . . . . . . 4-244.2.8 "Star-delta Starter with Reversal of the Direction of Rotation"

Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-274.2.9 "Dahlander" Control Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-314.2.10 "Dahlander with Reversal of the Direction of Rotation" Control Function . . 4-344.2.11 "Pole-changing Switch" Control Function. . . . . . . . . . . . . . . . . . . . . . 4-384.2.12 "Pole-changing Switch with Reversal of the Direction of Rotation"

Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-414.2.13 "Valve" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-454.2.14 "Positioner" Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-474.2.15 "Soft Starter" Control Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-524.2.16 "Soft Starter with Reversing Contactor" Control Function . . . . . . . . . . . 4-544.3 Active Control Stations, Contactor & Lamp Controls and Status Signal

for the Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-57

5 Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Earth fault Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25.1.2 Internal Earth Fault Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35.1.3 External Earth fault Monitoring (with Summation Current Transformer) . . . 5-45.2 Current Limits Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55.2.2 I> (Upper Limit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65.2.3 I< (Lower Limit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-75.3 Voltage Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85.4 Power Factor (cos phi) Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . 5-105.5 Active Power Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-125.6 0/4 A-20 mA Signal Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-145.7 Operation Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-175.7.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-175.7.2 Operating Hours Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-185.7.3 Stop Time Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-185.7.4 Monitoring the Number of Starts . . . . . . . . . . . . . . . . . . . . . . . . . . 5-195.8 Analog Temperature Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-215.9 Hysteresis for Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . 5-23

6 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26.2 Basic Unit Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46.3 Operator Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66.4 Digital Module Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86.5 Analog Module Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10SIMOCODE pro

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Table Of Contents6.6 Cyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-146.7 Acyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

7 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27.2 Basic Unit Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47.3 Operator Panel Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67.4 Digital Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87.5 Temperature Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-107.6 Analog Module Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-127.7 Cyclic Receive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-147.8 Acyclic Receive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

8 Analog Value Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

9 3UF50 Compatibility Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

10 Standard Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-210.2 Test/Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-310.3 Test Position Feedback (TPF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-710.4 External Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-910.5 Operational Protection OFF (OPO) . . . . . . . . . . . . . . . . . . . . . . . . . 10-1110.5.1 Response for positioner control function . . . . . . . . . . . . . . . . . . . . . 10-1110.5.2 Response to other control functions . . . . . . . . . . . . . . . . . . . . . . . . 10-1310.6 Power Failure Monitoring (UVO) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1410.7 Emergency start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1610.8 Watchdog (Bus Monitoring, PLC/DCS Monitoring) . . . . . . . . . . . . . . . 10-1710.9 Timestamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1910.9.1 Timestamping in the fault memory . . . . . . . . . . . . . . . . . . . . . . . . . 10-1910.9.2 Timestamping/time synchronization via PROFIBUS . . . . . . . . . . . . . . . 10-20

11 Logic Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-211.2 Truth Table for 3I/1O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-311.3 Truth Table for 2I/1O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-611.4 Truth Table for 5I/2O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-711.5 Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-811.6 Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1011.7 Signal Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1311.8 Non-volatile Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1611.9 Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1911.10 Flickering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2011.11 Limit Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21

12 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

12.1 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-212.2 Transmitting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-412.3 Telegram Description and Data Access . . . . . . . . . . . . . . . . . . . . . . 12-5SIMOCODE proGWA 4NEB 631 6050-22 DS 01 iii

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12.3.1 Cyclic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5

12.3.2 Diagnostic Data and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-612.3.3 Configuration of the Slave Diagnostics. . . . . . . . . . . . . . . . . . . . . . . 12-712.4 Integration of SIMOCODE pro in the DP master systems . . . . . . . . . . . 12-1512.4.1 Slave Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1512.4.2 Preparing the Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1512.4.3 Integration of SIMOCODE pro as a DPV1 Slave via GSD

in the Configuration Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1612.4.4 Integration of SIMOCODE pro as SIMATIC PDM Object

(DPV-1 Slave via GSD) in STEP7-HW Config . . . . . . . . . . . . . . . . . . . 12-1712.4.5 Integration of SIMOCODE pro as S7 Slave via OM SIMOCODE pro . . . . . 12-1812.5 Evaluating Diagnostic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1912.5.1 SIMOCODE pro integrated with GSD . . . . . . . . . . . . . . . . . . . . . . . 12-1912.5.2 Integration of SIMOCODE pro in SIMATIC S7 with OM SIMOCODE ES . . 12-2012.6 Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2112.7 Parameterization via PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2212.7.1 SIMOCODE ES Professional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2212.7.2 SIMATIC PDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2212.7.3 Starting up Parameter Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2312.8 Timestamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24

13 Mounting, Wiring, Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

13.1 General Information about Mounting and Wiring. . . . . . . . . . . . . . . . . 13-213.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-313.2.1 Basic Units and Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . 13-313.2.2 Current Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-413.2.3 Current/voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . 13-513.2.4 Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-613.3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-713.3.1 Basic Units and Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . 13-713.3.2 Current Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1913.3.3 Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . 13-2013.3.4 Current Measuring with an External Current Transformer

(Interposing Transformer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2213.4 System Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2513.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2513.4.2 System Interfaces on Basic Units, Expansion Modules, Current

Measuring Modules and Current/Voltage Measuring Modules . . . . . . . . 13-2713.4.3 System Interfaces on the Operator Panel . . . . . . . . . . . . . . . . . . . . . 13-2913.5 PROFIBUS DP on a 9-pole SUB-D socket . . . . . . . . . . . . . . . . . . . . . 13-3113.6 Installation Guidelines for the PROFIBUS DP . . . . . . . . . . . . . . . . . . . 13-32

14 Commissioning and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

14.1 General Information about Commissioning and Servicing . . . . . . . . . . . 14-214.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-314.2.1 Sequence of steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-314.2.2 Setting the PROFIBUS DP Address . . . . . . . . . . . . . . . . . . . . . . . . . 14-414.2.3 Diagnostics via LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-514.3 Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-614.3.1 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6SIMOCODE pro

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Table Of Contents14.3.2 Saving the Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-714.3.3 Replacing SIMOCODE pro Components . . . . . . . . . . . . . . . . . . . . . 14-914.3.4 Resetting the Basic Factory Default Settings . . . . . . . . . . . . . . . . . . . 14-12

15 Alarm, Faults and System Messages . . . . . . . . . . . . . . . . . . . . . . 15-1

A Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

A.1 Active Control Stations, Contactor & Lamp Controls and Status Messages for the Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

A.2 Abbreviations and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . A-3A.3 Socket Assignment Table - Digital . . . . . . . . . . . . . . . . . . . . . . . . . A-5A.4 Socket Assignment Table - Analog . . . . . . . . . . . . . . . . . . . . . . . . . A-12A.5 Detailed Events of the Slave Diagnostics . . . . . . . . . . . . . . . . . . . . . A-14

B Data Formats and Data Records . . . . . . . . . . . . . . . . . . . . . . . . . B-1

B.1 Handling Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2B.1.1 Writing/reading Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2B.1.2 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3B.1.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3B.2 Data Record 0/1 - S7 System Diagnostics . . . . . . . . . . . . . . . . . . . . B-4B.3 Data Record 63 - Recording of Analog Values . . . . . . . . . . . . . . . . . . B-6B.4 Data Record 67 - Process Image of the Outputs . . . . . . . . . . . . . . . . . B-6B.5 Data Record 69 - Process Image of the Inputs . . . . . . . . . . . . . . . . . . B-7B.6 Data Record 72 - Fault Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8B.7 Data Record 92 - Device Diagnostics . . . . . . . . . . . . . . . . . . . . . . . B-9B.8 Data Record 94 - Measured Values . . . . . . . . . . . . . . . . . . . . . . . . . B-15B.9 Data Record 95 - Service/Statistical Data . . . . . . . . . . . . . . . . . . . . . B-16B.10 Data Record 130 - Basic Device Parameters 1 . . . . . . . . . . . . . . . . . . B-17B.11 Data Record 131 - Basic Device Parameter 2 (Plug) . . . . . . . . . . . . . . . B-22B.12 Data Record 132 - Extended Device Parameter 1 . . . . . . . . . . . . . . . . B-26B.13 Data Record 133 - Extended Device Parameter 2 (Plug) . . . . . . . . . . . . B-32B.14 Data Record 139 - Marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-35B.15 Data Record 160 - Communication Parameters . . . . . . . . . . . . . . . . . B-36B.16 Data Record 165 - Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36B.17 Data Record 202 - Acyclic Receive . . . . . . . . . . . . . . . . . . . . . . . . . B-37B.18 Data Record 203 - Acyclic Send . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38B.19 Data Record 224 - Password Protection . . . . . . . . . . . . . . . . . . . . . . B-39B.20 Assignment of Cyclic Control and Signaling Data for Predefined Control

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-40B.20.1 Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-40B.20.2 Direct Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41B.20.3 Reversing Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42B.20.4 Circuit Breaker (MCCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-43B.20.5 Star-delta Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-44B.20.6 Star-delta Starter with Reversal of the Direction of Rotation . . . . . . . . . B-45B.20.7 Dahlander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46B.20.8 Dahlander with Reversal of the Direction of Rotation . . . . . . . . . . . . . . B-47B.20.9 Pole-changing Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48B.20.10Pole-changing Switch with Reversal of the Direction of Rotation . . . . . . . B-49B.20.11Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-50SIMOCODE proGWA 4NEB 631 6050-22 DS 01 v

Table Of Contents

B.20.12Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-51

B.20.13Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-52B.20.14Soft Starter with Reversing Contactor . . . . . . . . . . . . . . . . . . . . . . . B-53

C Dimension Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

C.1 3UF70 Basic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2C.1.1 SIMOCODE pro C 3UF7000 Basic Unit . . . . . . . . . . . . . . . . . . . . . . C-2C.1.2 SIMOCODE pro V 3UF7010 Basic Unit . . . . . . . . . . . . . . . . . . . . . . . C-2C.2 3UF710 Current Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . C-3C.2.1 Current Measuring Module (Push-through Converter)

3UF7100, 0.3 A to 3 A, 3UF7101, 2.4 A to 25 A , . . . . . . . . . . . . . . . . C-3C.2.2 Current Measuring Module (Push-through Converter)

3UF7102, 10 A to 100 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4C.2.3 Current Measuring Module (Push-through Converter)

3UF7103, 20 A to 200 A, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5C.2.4 Current Measuring Module (Rail Connection)

3UF7103, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6C.2.5 Current Measuring Module (Rail Connection)

3UF7104, 63 A to 630 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7C.3 Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . C-8C.3.1 Current/Voltage Measuring Module (Push-through Converter)

3UF7110, 0.3 A to 3 A, 3UF7111, 2.4 A to 25 A . . . . . . . . . . . . . . . . . C-8C.3.2 Current/Voltage Measuring Module (Push-through Converter)

3UF7112, 10 A to 100 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9C.3.3 Current/Voltage Measuring Module (Push-through Converter)

3UF7113-1AA, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10C.3.4 Current/Voltage Measuring Module (Rail Connection)

3UF7113-1BA, 20 A to 200 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11C.3.5 Current/Voltage Measuring Module (Rail Connection)

3UF7114, 63 A to 630 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12C.4 3UF7200 Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13C.5 Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14C.6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15C.6.1 Door adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15

D Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

D.1 Common Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2D.2 Technical Data of the Basic Units . . . . . . . . . . . . . . . . . . . . . . . . . . D-3D.3 Technical Data of the Current Measuring Modules and

Current/Voltage Measuring Modules . . . . . . . . . . . . . . . . . . . . . . . . D-5D.4 Technical Data of the Expansion Modules . . . . . . . . . . . . . . . . . . . . . D-7D.4.1 Technical Data of the Digital Modules . . . . . . . . . . . . . . . . . . . . . . . D-7D.4.2 Technical Data of the Analog Module . . . . . . . . . . . . . . . . . . . . . . . D-8D.4.3 Technical Data of the Earth-fault Module . . . . . . . . . . . . . . . . . . . . . D-9D.4.4 Technical Data of the Temperature Module . . . . . . . . . . . . . . . . . . . . D-9D.5 Technical Data of the Operator Panel . . . . . . . . . . . . . . . . . . . . . . . D-11D.6 Short-circuit Protection with Fuses for Motor Feeders for Short-circuit

Currents up to 50 kA and 690 V . . . . . . . . . . . . . . . . . . . . . . . . . . .D-12SIMOCODE pro

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Table Of ContentsE Example Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

E.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2E.2 Example for the "overload relay" circuit . . . . . . . . . . . . . . . . . . . . . . E-3E.2.1 Circuit diagram for the "overload relay" . . . . . . . . . . . . . . . . . . . . . . . E-3E.2.2 Function circuit diagram for the "overload relay" . . . . . . . . . . . . . . . . . E-5E.3 Example for the "direct starter" circuit . . . . . . . . . . . . . . . . . . . . . . . E-6E.3.1 Circuit diagram for the "direct starter" . . . . . . . . . . . . . . . . . . . . . . . E-6E.3.2 Function circuit diagram for the "direct starter". . . . . . . . . . . . . . . . . . E-7E.4 Example for a "reversing starter" circuit . . . . . . . . . . . . . . . . . . . . . . E-8E.4.1 Circuit diagram for the "reversing starter" . . . . . . . . . . . . . . . . . . . . . E-8E.4.2 Function circuit diagram for the "reversing starter" . . . . . . . . . . . . . . . E-9E.5 Example for the "circuit breaker (MCCB)" circuit . . . . . . . . . . . . . . . . . E-10E.5.1 Circuit diagram for the "circuit breaker (MCCB)" . . . . . . . . . . . . . . . . . E-10E.5.2 Function circuit diagram for the "circuit breaker (MCCB)" . . . . . . . . . . . E-11E.6 Example for the "star-delta starter" circuit . . . . . . . . . . . . . . . . . . . . . E-12E.6.1 Circuit diagram for the "star-delta starter" circuit . . . . . . . . . . . . . . . . . E-12E.6.2 Function circuit diagram for the "star-delta starter" . . . . . . . . . . . . . . . E-13E.7 Example for the "star-delta starter with reversal of the direction

of rotation" circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14E.7.1 Circuit diagram for the "star-delta starter with reversal of the direction of

rotation" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14E.7.2 Function circuit diagram for the "star-delta starter with reversal of the

direction of rotation" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-15E.8 Example for the "Dahlander" circuit . . . . . . . . . . . . . . . . . . . . . . . . . E-16E.8.1 Circuit diagram for the "Dahlander" . . . . . . . . . . . . . . . . . . . . . . . . . E-16E.8.2 Function circuit diagram for the "Dahlander" . . . . . . . . . . . . . . . . . . . E-17E.9 Example for the "Dahlander with reversal of the direction of rotation"

circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18E.9.1 Circuit diagram for the "Dahlander with reversal of the direction of

rotation" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18E.9.2 Function circuit diagram for the "Dahlander with reversal of the direction

of rotation" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-19E.10 Example for the "pole-changing switch" circuit . . . . . . . . . . . . . . . . . . E-21E.10.1 Circuit diagram for the "pole-changing switch" . . . . . . . . . . . . . . . . . . E-21E.10.2 Function circuit diagram for the "pole-changing switch" . . . . . . . . . . . . . E-23E.11 Example for the "pole-changing switch with reversal of

the direction of rotation" circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . E-24E.11.1 Circuit diagram for the "pole-changing switch with reversal of the

direction of rotation" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-24E.11.2 Function circuit diagram for the "pole-changing switch with reversal of

the direction of rotation" circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . E-25E.12 Example for the "valve" circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-27E.12.1 Circuit diagram for the "valve" . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-27E.12.2 Function circuit diagram for the "valve" . . . . . . . . . . . . . . . . . . . . . . . E-29E.13 Example of the "positioner" circuit . . . . . . . . . . . . . . . . . . . . . . . . . E-30E.13.1 Circuit diagram for "positioner 1" . . . . . . . . . . . . . . . . . . . . . . . . . . E-30E.13.2 Function circuit diagram for "positioner 1" . . . . . . . . . . . . . . . . . . . . . E-31E.13.3 Circuit diagram for "positioner 2" . . . . . . . . . . . . . . . . . . . . . . . . . . E-32E.13.4 Function circuit diagram for "positioner 2" . . . . . . . . . . . . . . . . . . . . . E-33E.13.5 Circuit diagram for "positioner 3" . . . . . . . . . . . . . . . . . . . . . . . . . . E-34E.13.6 Function circuit diagram for "positioner 3" . . . . . . . . . . . . . . . . . . . . . E-35SIMOCODE proGWA 4NEB 631 6050-22 DS 01 vii

Table Of Contents

E.13.7 Circuit diagram for "positioner 4" . . . . . . . . . . . . . . . . . . . . . . . . . . E-36

E.13.8 Function circuit diagram for "positioner 4" . . . . . . . . . . . . . . . . . . . . . E-37E.13.9 Circuit diagram for "positioner 5" . . . . . . . . . . . . . . . . . . . . . . . . . . E-38E.13.10Function circuit diagram for "positioner 5" . . . . . . . . . . . . . . . . . . . . . E-39E.14 Example for the "soft starter" circuit . . . . . . . . . . . . . . . . . . . . . . . . E-40E.14.1 Circuit diagram for the "soft starter" . . . . . . . . . . . . . . . . . . . . . . . . E-40E.14.2 Function circuit diagram for the "soft starter" . . . . . . . . . . . . . . . . . . . E-42E.15 Example for the "soft starter with reversing contactor" circuit . . . . . . . . . E-43E.15.1 Circuit diagram for the "soft starter with reversing contactor" . . . . . . . . . E-44E.15.2 Function circuit diagram for the "soft starter with reversing contactor" . . . E-46

F Safety and Commissioning Information for EEx Areas . . . . . . . . . . . F-1

F.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2F.2 Setting up and Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3F.2.1 Setting the Rated Current of the Motor . . . . . . . . . . . . . . . . . . . . . . F-3F.2.2 SIMOCODE pro with Thermistor Input. . . . . . . . . . . . . . . . . . . . . . . F-5F.2.3 Wiring of the Sensor Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6F.2.4 Short-circuit Protection according to IEC 60947-4-1 for

Type of Coordination 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6F.2.5 Cable Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7F.2.6 Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7F.2.7 Further Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9F.2.8 Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9F.3 Maintenance and Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9F.4 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9F.5 Further Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-10

Index

List of Abbreviations

GlossarySIMOCODE pro

viii GWA 4NEB 631 6050-22 DS 01

Important Notes

Purpose of the manual

The SIMOCODE pro system manual describes in detail the motor manage-ment system and its functions. It contains information about configuring, commissioning, service and maintenance. The user is introduced to the system quickly and practically using a typical reversing motor application as an example. In addition to providing assistance for troubleshooting and eliminating faults, this manual also contains information of special importance to service and maintenance personnel. The manual contains circuit diagrams, dimension drawings and technical data about the system components to assist you in carrying out the configu-ration.

Required basic knowledge

Basic knowledge in the areas of low-voltage controls and distribution, digital circuit engineering and automation technology is required in order to be able to understand this manual.

Topics

This manual consists of instructional chapters which can be used to look up specific information. The following table lists the most relevant topics. The topics with a gray background represent the contents of the "SIMOCODE ES" parameterization and service software.

Topic Target groupSystem Description Configurators, plannersShort Instructions for Con-figuring a Reversing Starter

Configurators, planners, technicians, commissioners

Motor Protection Configurators, commissionersMotor Control Configurators, PLC programmersMonitoring Functions Configurators, programmers, commissioners, service per-

sonnelOutputs Configurators, planners, programmersInputs Configurators, planners, programmersAnalog Value Recording Configurators, programmers, commissioners, service per-

sonnel3UF50 Compatibility Mode Configurators, PLC programmersStandard Functions Configurators, programmersLogic Modules Configurators, programmersCommunication Configurators, PLC programmersMounting, Wiring and Interfaces

Mechanics, electricians, maintenance and service person-nel

Commissioning and Ser-vicing

Commissioners, electricians, maintenance and service per-sonnel

Alarms, Faults and System Messages

commissioners, maintenance and service personnel, confi-gurators, PLC programmersSIMOCODE proGWA 4NEB 631 6050-22 DS 01 ix

Important Notes

Scope of applicationThis manual is applicable for the components included in the SIMOCODE pro system. It contains a description of the components that are applicable at the time of printing the document. We reserve the right to include information about new components or new versions of components in additional documents.

Further documentation

Please read the operating instructions of the respective components. The DP-Master manual is also required in addition to this system manual.

Definitions

If "SIMOCODE pro" is referred to, then both the "SIMOCODE pro C" and the "SIMOCODE pro V" series are meant.

Tables for the Responses of SIMOCODE pro

Using SIMOCODE pro, specific responses (Disabled, Signalling, Warning, Tripping) can be parameterized for various different types of functions (e.g. overload). They are always displayed in tabular form: "X" = Applicable "-" = Not applicable "d" = Default.

Short description of the responses: Disabled: The corresponding function is switched off, no signals are genera-

ted. Signalling: Only a device-internal signal is generated which can be further pro-

cessed in any way. Warning: A warning signal which is available as diagnosis for PROFIBUS DP is

generated in addition to the device-internal signal. Tripping: The contactor controls QE* are switched off. An error message is

generated which is available as diagnosis for PROFIBUS DP. The error mes-sage and the device-internal signal remain on until the corresponding time has elapsed or the cause of the error has been eliminated and acknowledged.

A delay time can also be specified for specific responses.

Correction sheet

A correction sheet is included at the end of this manual. Please use it to fill in suggestions for improvements, additions and corrections and send it back to us. This helps us to improve the next edition.

Response Function 1 Function 2 Function 3

Tripping - X (d) X

Warning X (d) X -

Signalling X X -

Disabled X X X (d)

Delay 0 - 25.5 s - -SIMOCODE pro

x GWA 4NEB 631 6050-22 DS 01

Important NotesExclusion of liability

The products described here were developed to carry out protection tasks as part of a complete plant or machine. In general, a complete safety system consists of sensors, evaluation units, signaling devices and methods for safe switching off. It is the responsibility of the customer to ensure the safe functioning of the complete plant or machine. Siemens AG, its subsidiaries and associated companies (herein referred to as "Siemens") is not in the position to guarantee every characteristic of a complete plant or machine that is not designed by Siemens.

Siemens also denies all responsibility for any recommendations that are given or implied in the following description. No new guarantee, warranty or liability above those standard to Siemens can be derived from the following description.SIMOCODE proGWA 4NEB 631 6050-22 DS 01 xi

Important NotesSIMOCODE pro

xii GWA 4NEB 631 6050-22 DS 01

System Description 1In this chapter

In this chapter you will find an introduction and general information about the SIMOCODE pro system including e.g. characteristics of both the SIMOCODE pro C and the

SIMOCODE pro V device series simplifications of circuits with SIMOCODE pro a function overview an overview of the system components.

Target groups

This chapter is addressed to the following target groups: planners and configurators people who are now using SIMOCODE DP and in the future want to use

SIMOCODE pro as a replacement or as an additional system optional for commissioners, maintenance and service personnel as additional

information about SIMOCODE pro system integrators/process technology.

Necessary knowledge

You need the following knowledge: basic knowledge about load feeders basic knowledge about motor protection basic knowledge of control engineering basic knowledge of industrial bus technology.SIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-1

System Description1.1 Introduction

Description

SIMOCODE pro (SIRIUS Motor Management and Control Devices) is a system of motor management and control devices with a PROFIBUS DP interface. SIMOCODE pro is the further development of the SIMOCODE DP system.

SIMOCODE pro is a flexible, modular motor management system which combines all functions necessary for a motor feeder. Only the switching and short-circuit protection mechanisms of the main circuit (contactors, circuit breakers, fuses) are additionally needed. SIMOCODE pro replaces large sections of the control circuit and also auto-matically implements all the necessary interlockings. It provides a lot of ope-rating, service and diagnostic data making the functionality of the motor fee-der more transparent. It integrates the motor feeder completely into a main automation system via PROFIBUS DP.

Device series

SIMOCODE pro can be subdivided into two device series with different functions: SIMOCODE pro C - the compact system for direct and reversing starters

and SIMOCODE pro V - the variable system which also offers many other additio-

nal functions in addition to the SIMOCODE pro C functions.

Additional control programs are integrated in SIMOCODE pro V for star-delta starters, Dahlanders, pole-changing switches, soft starters - each also in combi-nation with reversal of the direction of rotation, as well as valves and positio-ners. SIMOCODE pro V is also especially versatile. Its functionality can be extended if required, e.g. the number of binary inputs and outputs can be increased in stages and are

adjustable, new types can be added a current/voltage Measuring module can be used for additional voltage

measuring and for monitoring power-related measured values (power mana-gement)

a temperature module enables the evaluation of several analog temperature sensors

an earth-fault detection system can be integrated together with a summation current transformer

an analog module extends the system by additional analog inputs and out-puts, for example, for fill-level or flow-rate monitoring.

SIMOCODE pro C is upwards-compatible to SIMOCODE pro V. This means that you can use both ranges simultaneously in your plant according to your requirements.SIMOCODE pro

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System DescriptionIndependent operation

SIMOCODE pro C and pro V protect and control the motor feeder indepen-dently of the automation system. If the automation system (PLC) fails or if communication is disrupted, the motor feeder also remains protected and can still be controlled. SIMOCODE pro can be used without being connec-ted to PROFIBUS DP. This can be connected later according to need.

Typical configuration

The following schematic shows a typical configuration of SIMOCODE pro C and SIMOCODE pro V:

Figure 1-1: Typical configurations of SIMOCODE pro

UF-

0112

9

Current measuringmodule (IM)

Basic unit (BU1)

Operator panel (OP)

SIMOCODE pro C

Maximum configuration

UF-

0113

0

SIMOCODE pro V Basic unit (BU2)

Current measuringmodule (IM)

Operator panel (OP)

Digital module (DM)Analog module (AM)

Additional optional expansions are possibleSIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-3

System Description1.2 Simplify Configuration with SIMOCODE pro

Conventional configuration without SIMOCODE pro

Individual components are used for all the control, monitoring and signal pre-processing. The following components must be used and the following wiring must be carried out: inserting and wiring up the overload relays, thermistor evaluation devices,

current transformers, analog/digital converters wiring up the control circuit connecting the control devices for start/stop bringing the contactor into locking mode via auxiliary switches wiring up the interlocks

The following figure shows the conventional configuration of a direct starter:

Figure 1-2: Conventional configuration of a motor feeder (direct starter)

PLCStart/stop

Thermistorevaluation

Local start

Local stop

AutomaticManual-K11

1-X3

-K1

-K1S2

S1

-X2

-X1

-F3

-F2-

3/N/PE ~ 50/60Hz 400/230VL1L2L3NPE

Q1

- K1

1 3 5

2 4 6

1 3 5

2 4 6

- F21 3 5

2 4 6

M3~ J 1

PE

24...20 mA

1N

2DA

-K1 -K1 -F2 -F3

Switchgear

ON OFF

Over

load

Ther

mis

tor

Automation level / I/O module

-F3

WVU

Curre

nt

-Q1

open

-Q1

N

-K11 -K12

Feedback Control commands

Man

. / au

t.

ON /

OFF

-F4

1L1

-Q1

-K12SIMOCODE pro

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System DescriptionConfiguration with SIMOCODE pro

Only SIMOCODE pro is used for complete control, monitoring and signal pre-processing. This offers the following advantages: additional overload relays, thermistor evaluation devices, current transfor-

mers, analog/digital converters are not necessary wiring up the control circuit (interlocking) is simplified the start and stop switches are wired directly to the inputs of the basic unit the contactor coil is activated via the output of the basic unit. The auxiliary

contact for locking is no longer necessary

The following figure shows the configuration with SIMOCODE pro:

Figure 1-3: Configuration of a motor feeder (direct starter) with SIMOCODE pro

3/N/PE ~ 50/60Hz 400/230VL1L2L3NPE

Q1

- K1

1 3 5

2 4 6

1 3 5

M3~

J

PE WVU

2 4 6

Current Measuringmodule (IM)

L1/L+

F11

K1N/L

S0 S1

A2 A1

T1 T2

T1

T2

L+

PROFIBUS DP

Thermistor

Control station -local control [LC]

Basic unit (BU)

IN1 IN2 24 V

OUT 1 1SIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-5

System Description1.3 Application Example

Description

The fill level is monitored in a liquid container. A pump keeps the liquid level (reference value) almost constant by pumping more liquid into the container. The fill level (actual value) is measured by the fill-level indicator and output-ted as an analog signal. If the fill level sinks below a certain level, the pump is switched on by SIMOCODE pro. Liquid is pumped in until the reference value is again reached. Then the pump is switched off.

Controlling the pump

The pump can be controlled as follows: locally: control station - local control [LC] for manual switching on and off (by

visual inspection) in the switchgear cabinet door: control station operator panel [OP] for swit-

ching on and off manually in the automation level: control station PLC/DCS [DP] for remote-controlled

switching on and off (automatic operation) via PROFIBUS DP via SIMOCODE by means of internal logic modules.

Schematic

Figure 1-4: Schematic of a typical application example

3/N/PE ~ 50/60Hz 400/230VL1L2L3NPE

Q1

- K1

1 3 5

2 4 6

1 3 5

M3~

J

PE WVU

2 4 6

Systeminterface

Current Measuringmodule (IM)

Pump

L1/L+

F11

K1N/L

Connecting cable

S0 S1

A2 A1

T1 T2

Analog module (AM)In+ In

Out+ Out

Fill-level indicator

T1

T2

L+

PLC/DCS

PROFIBUS DP

Thermistor

Liquid container

Control station -local control [LC]

Control stationPLC/DCS [DP]

Control station -Operator panel

Optional:Laptop withSIMOCODE ES

Display

Basic unit (BU 2)

Motor current

IN1 IN2 24 V

OUT 1 1

SIMOCODE pro

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System DescriptionRecording, displaying and evaluating the measured values

The following measured values are required for monitoring the process: pump motor current, which is measured by the current measuring module analog value of the fill-level indicator, which is measured by the analog

module

The measured values are evaluated directly by SIMOCODE pro and/or trans-ferred via PROFIBUS DP to the PLC/DCS.

Any measured value can be outputted via the analog module, e.g. the effec-tive motor current when a pointer instrument is connected.

Optionally, e.g. a laptop can be connected to the operator panel with the SIMOCODE ES software in order to evaluate further process data locally.SIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-7

System Description1.4 Check List for Selecting the Device Series

The following check list should help you decide on the best device series for your requirements:

SIMOCODE pro

Requirement pro C (BU1)

pro V(BU2)

Footnote

Standard motor feeders (4 inputs, 3 outputs) with control functions for direct starters, reversing starters, intelligent overload relays

1)

Monitoring of blocking, unbalance, phase failure 1)

Current measuring, current limit monitoring, overload protection 1)

Earth-fault monitoring via current measuring module (internal) 1)

Thermistor motor protection with PTC (binary)

Motor feeder with control function: Star-delta starters, Dahlanders, pole-chan-ging switches, soft starters each also possi-ble in combination with reversal of the direction of rotation , valves, positioners

1)

Measuring, processing and outputting analog values e.g. flow rate, fill level, etc. (if necessary via an analog module)

2)

Current measuring and voltage measuring 3)

Voltage monitoring for undervoltage 3)

Power management, implementing power considerations (power, power factor), power monitoring

3)

More than 4 binary inputs required (maximum 12) 2)

Table 1-1: Check list for selecting the device series

1) Via current measuring module2) With expansion modules3) Via current/voltage measuring modulesSIMOCODE pro

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System DescriptionMore than 3 relay outputs required (maximum 7) 2)

Earth-fault monitoring with a summation cur-rent transformer via an earth-fault module 2)

Binary inputs for 110 - 240 V AC/DC (max. 8) 2)

Bistable relay outputs (max. 4) 2)

Analog temperature monitoring with NTC, PT100, PT1000 and KTY 83/84 sensor types 2)

SIMOCODE pro

Requirement pro C (BU1)

pro V(BU2)

Footnote

Table 1-1: Check list for selecting the device series (cont.)

1) Via current measuring module2) With expansion modules3) Via current/voltage measuring modulesSIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-9

System Description1.5 Function Overview

1.5.1 Protecting Functions

For a more detailed description, see chapter 3 "Motor Protection".

Electronic overload protection

The basic unit has several protection mechanisms for current-dependent motor protection: overload protection phase unbalance phase failure.

Stall protection

See chapter 3 "Motor Protection".

Thermistor protection

The basic units (BU1 and BU2) make it also possible to connect thermistor sensors (binary PTC) for monitoring the motor temperature.

1.5.2 Monitoring Functions

For a more detailed description, see chapter 5 "Monitoring Functions".

Earth-fault monitoring

The basic units have Internal earth-fault monitoring:

For motors with a 3-cable connection, the basic unit evaluates a possible fault current/earth-fault current from the total current via a current measuring module or a current/voltage measuring module. Internal earth-fault monito-ring is only possible for motors with a 3-phase connection in networks which are either grounded directly or grounded with low impedance.

External earth-fault monitoring by SIMOCODE pro V 1),5): In the case of networks which are grounded with a higher impedance it may be necessary to set up the earth-fault monitoring for smaller earth-fault cur-rents using a summation current transformer instead of carrying out internal earth-fault monitoring via a current measuring module or a current/voltage measuring module. A maximum of one earth-fault module can be used to create an additional input on basic unit 2 to connect a 3UL22 summation cur-rent transformer. Rated fault currents of 0.3 A/ 0.5 A/ 1 A can be evaluated with the summation current transformer.

Current limit monitoring

The current limit monitoring function is used for process monitoring. Impen-ding irregularities in the system can be detected in good time: Exceeding a current limit which is still below the overload limit can e.g. indicate a dirty fil-ter on a pump or a motor bearing which is running more and more sluggis-hly. Falling below a current limit can be the first hint that a drive motor belt is worn out.SIMOCODE pro

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System Description

2Voltage monitoring )

SIMOCODE pro V offers the option of voltage monitoring of a three-phase current network or a one-phase network for undervoltage or further availabi-lity: Monitoring for undervoltage:

Two-phase monitoring for limits which can be freely chosen. The response of SIMOCODE pro V on reaching a particular pre-warning or trip level can be fre-ely parameterized.

Monitoring for further availability: Even when the motor is switched off, SIMOCODE pro can display the further availability of the feeder by measuring the voltage directly at the circuit brea-ker or at the fuses.

Temperature monitoring 1),3)

The temperature module from SIMOCODE pro V offers the option of imple-menting analog temperature monitoring, e.g. of the motor windings or the bearings of up to 3 sensor measuring circuits. SIMOCODE pro V supports two-phase monitoring of overtemperature for freely selectable limits. The response of SIMOCODE pro on reaching a pre-warning or trip level can be freely parameterized and delayed. Temperature monitoring always takes place taking the highest temperature of all the sen-sor measuring circuits in use into account.

Active power monitoring 2)

The shape of the active power curve of a motor shows its actual load. A load which is too high leads to increased wear of the motor and as a result can, in certain circumstances, lead to premature motor failure. An active power which is too low can, for example, be a sign of no-load operation of the motor. SIMOCODE pro V offers the option of two-phase active power moni-toring for upper and lower limits which can be freely chosen. The response of SIMOCODE pro V on reaching a pre-warning or trip level can be freely parameterized and delayed.

Power factor (cos phi) monitoring 2)

Especially in the low-end performance range of a motor, the power factor changes more frequently than either the motor current or the active power does. For this reason, power factor monitoring is particularly suitable for distinguishing between non-load operation and faults, e.g. a tear in a drive belt or a break in a drive shaft.SIMOCODE pro V allows two-phase monitoring of the power factor (cos phi) for undershooting freely selectable limits. The response of SIMOCODE pro V on reaching a pre-warning or trip level can be freely para-meterized and delayed.SIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-11

System Description

Monitoring operating hours, stop time and number of start-upsSIMOCODE pro V can monitor the operating hours and the stop times of a motor in order to avoid plant downtimes due to failed motors because they were either running too long (wear) or they were stopped for too long a period of time. For example, if an adjustable limit value is exceeded, a signal can be issued which can indicate that maintenance on the relevant motor is necessary or even that the motor should be replaced. After replacing the motor, the ope-rating hours and stop times can be reset. In order to avoid excessive ther-mal strain on a motor and premature aging, the number of motor start-ups in a selected time frame can be limited. The limited number of possible starts can be indicated by pre-warnings.

Monitoring additional process variables via the analog module 1) 4)

SIMOCODE pro V offers the option of measuring and monitoring other pro-cess variables via the analog module. For example, the fill level can be monitored to protect the pump against dry operation, or the degree of pollution in a filter can be monitored using a dif-ferential pressure transducer. If the fill level undershoots a specified level, the pump can be switched off, or if the differential pressure overshoots a specified value, the filter should be cleaned.SIMOCODE pro V supports two-phase monitoring of the corresponding pro-cess variables for upper and lower limits which can be freely chosen. The response of SIMOCODE pro V on reaching a pre-warning or trip level can be freely parameterized and delayed.

Phase sequence identification 2)

SIMOCODE pro offers the option of determining the direction of rotation of a motor by identifying the phase sequence. If the direction of rotation is false, a signal can be generated or the motor switched off.

Monitoring measured values using unrestricted limit monitors 1)

SIMOCODE pro is able to monitor every measured value in the system for undershooting or overshooting a set threshold value by using unrestricted limit monitors.See chapter 11.11 "Limit Monitor".

1) When using basic unit 22) When using basic unit 2 with a current or voltage measuring module3) Additional temperature module required4) Additional analog module required5) Additional earth-fault module and summation current transformer required.SIMOCODE pro

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System Description1.5.3 Control Functions

Depending on the device series, the following parameterizable control functions are available:

All the necessary protection functions and interlocks are already available and can be flexibly adapted and expanded.

For a more detailed description of the individual control functions, see chap-ter 4 "Motor Control".

SIMOCODE

Control function pro C (BU1)

pro V(BU2)

Overload relays 1)Direct starters 1)Reversing starters 1)Circuit breakers (MCCBs) 1)Star-delta starters, can be combined with reversal of the direction of rotation

Dahlander, can be combined with reversal of the direction of rotation

Pole-changing switches, can be combined with reversal of the direction of rotation

Valves Positioners Soft starters, can be combined with reversal of the direction of rotation

1) Due to additional requirements (e.g. power measuring), it may be necessary to select the BU2 device version.

Table 1-2: Control functionsSIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-13

System Description

1.5.4 CommunicationPROFIBUS DP

SIMOCODE pro has an integrated PROFIBUS DP interface (SUB-D socket or terminal connection on the basic units).SIMOCODE pro supports, for example, the following services:

For a detailed description, see chapter 12 "Communication".

1.5.5 Standard Functions

Standard functions are predefined functions which can be easily activated, e.g. time-staggered restart of the drives after a power failure. SIMOCODE pro has the following standard functions:

Table 1-4: Standard functionsFor a detailed description, see chapter 10 "Standard Functions".

SIMOCODE

Service pro C (BU1) pro V (BU2)

Baud rates up to 12 MBit/s Automatic baud rate recognition Cyclic services (DPV0) and acyclic services (DPV1)

Operation as DPV1 slave downstream from the Y link

Warnings according to DPV1 Time synchronization via PROFIBUS DP 3UF50 compatibility mode

Table 1-3: PROFIBUS DP services

SIMOCODE

Standard function pro C (BU1)

Number

pro V (BU2)

Number

Test 2 2

Reset 3 3

Test position feedback (TPF) 1 1

External fault 4 6

Operational protection off (OPO) 1

Power failure monitoring (UVO) 1

Emergency start 1 1

Watchdog (monitoring PLC/DCS) 1 1

Timestamping 1SIMOCODE pro

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System Description1.5.6 Additional Signal Processing with Freely Programmable Logic Modules

If you need any other additional functions for your application, you can use the logic modules which can be programmed freely. These can be used, for example, to implement logical functions, time relay functions and counter functions. Furthermore, every value in SIMOCODE pro can be monitored for undershooting or overshooting selected limit values using limit monitors.Depending on the device series, the system offers several logic modules which can be parameterized freely:

For a detailed description, see chapter 11 "Logic Modules".

SIMOCODE

Logic module pro C (BU1)

Number

pro V (BU2)

Number

Truth tables 3 inputs/1 output 3 6

Truth tables 2 inputs/1 output 2

Truth tables 5 inputs/2 outputs 1

Timers 2 4

Counters 2 4

Signal conditioners 2 4

Non-volatile elements 2 4

Flashing 3 3

Flickering 3 3

Limit monitor 4

Table 1-5: Logic modules which can be programmed freelySIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-15

System Description

1.5.7 Operating, Service and Diagnostic DataSIMOCODE pro supplies a lot of detailed operating, service and diagnostic data:

Operating data

Motor switching state (on, off, right, slowly, quickly), derived from the current flow in the main circuit; therefore no feedback via auxiliary contacts of circuit breakers and contactors is necessary

Current in phases 1, 2 and 3 and maximum current in % of set current Voltage in phases 1, 2 and 3 in V 2)

Real power in W 2)

Apparent power in VA 2)

Power factor in % 2)

Phase unbalance in % Phase cycle 2)

Temperature in the sensor measuring circuits 1, 2 and 3 and maximum tem-perature in C 1) 3)

Actual analog signal value 1) 4)

Time to tripping in s Heating up of the motor model in % Remaining motor cooling down time in s, etc.

Service data

Among other things, SIMOCODE pro yields the following information for maintaining relevant data: Number of motor operating hours, also resettable) Motor stop times, also resettable Number of motor starts, also resettable Number of permissible starts remaining Number of overload trippings, also resettable Internal comments stored in the device referring to the feeder, e.g. informa-

tion regarding maintenance events, etc.

Diagnostic data

Numerous detailed early warning and fault signals, also for further processing in the device or in the control system

Internal device error protocolling with time stamp Value of the last tripping current Feedback faults (e.g. no current flow in the main circuit after switch-on com-

mand), etc.

1) When using basic unit 22) When using basic unit 2 with current/voltage measuring module3) Additional temperature module required4) Additional analog module requiredSIMOCODE pro

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System Description1.6 Overview of System Components

Devices

SIMOCODE pro

Connectablesystem components

pro C (BU1)

pro V(BU2)

Application

Operator panel (OP) Installation in the cabi-net door. Additional control station and display. With system interface for connec-ting a PC

Current measuring modules (IM) 0.3 A up to 3 A 2.4 A up to 25 A

Current measuring with push-through system. Basic unit can be snapped openCurrent measuring modules (IM)

10 A up to 100 A

Current measuring modules (IM) 20 A up to 200 A

Current measuring with push-through system or a rail con-nection system

Current measuring modules (IM) 63 A up to 630 A

Current measuring with a rail connection system

Current/voltage measuring modu-les (UM) *

0.3 A up to 3 A 2.4 A up to 25 A

Mounting only next to the basic unit, other-wise similar to the current measuring modules, also:- voltage measuring- power measurement- power factor

(cos phi) measure-ment

- phase cycle

Current/voltage measuring modu-les (UM) *

10 A up to 100 A

Current/voltage measuring modu-les (UM) *

20 A up to 200 A

Current/voltage measuring modu-les (UM) *

63 A up to 630 A

Table 1-6: System components, devices SIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-17

System DescriptionFor a detailed description of the system components, see chapter 1.7 "Des-cription of the System Components".

For dimensional drawings, see chapter C "Dimension Drawings".

For assembly information, see chapter 13 "Mounting, Wiring, Interfaces".

Digital modules (DM)24 V DC monostable110 V up to 240 V AC/DC monosta-ble24 V DC bistable110 V up to 240 V AC/DC bistable

Additional binary inputs and outputs. Maximum 2 DMs pos-sible

Analog module (AM) *

Additional inputting and outputting as well as monitoring of ana-log values Max. 1 AM possible

Earth-fault module (EM) *

For connecting a 3UL22 external sum-mation current trans-former for earth-fault monitoring Max. 1 EM possible

Temperature module (TM) *

For monitoring tempe-rature via additional sensors (PT100, PT1000, KTY83/KTY84, NTC). Max. 1 TM possible.

SIMOCODE pro

Connectablesystem components

pro C (BU1)

pro V(BU2)

Application

Table 1-6: System components, devices (cont.)SIMOCODE pro

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System DescriptionAccessories

Software

For parameterization, control, diagnostics and testing

SIMOCODE basic unit

Connectablesystem components

pro C (BU1) pro V (BU2) Application

Connecting cable in 4 different lengths ranging from 0.025 m up to 2 m

For connecting system components via system interfaces

System interface cover For covering system interfaces not in use

Memory module For saving the device parameters. In the case of device repla-cement, existing para-meters can be transferred without a PC

Addressing plug For configuring the PROFIBUS DP address without a PC

PC cable For connecting SIMOCODE pro to a PC

Door adapter Only for leading out the system interface e.g. from a switchgear cabinet

Table 1-7: System components, accessories

SIMOCODE basic unit

Software components pro C (BU1) pro V (BU2) Application

SIMOCODE ES Smart Access via the system interface on the device

SIMOCODE ES Professional with Object Manager OM SIMOCODE pro

Access via the system interface on the device and PROFI-BUS DP

SIMOCODE ES Graphic *) Graphical parameteri-zation per "Drag&Drop"

Table 1-8: System components, software

*) Optional software package for SIMOCODE ES Smart or SIMOCODE ES ProfessionalSIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-19

System Description1.7 Description of the System Components

1.7.1 Basic Units (BU)

The basic units are the fundamental components of the SIMOCODE pro system. Basic units are always required when using SIMOCODE pro. They have a standard enclosure width of 45 mm and are equipped with detacha-ble terminals:

Figure 1-5: Basic units

Basic unit 1 (BU1)

Basic unit 1 is the fundamental component of the SIMOCODE pro C device series. The following motor control functions are supported: overload relays direct starters and reversing starters circuit breaker activation.

Basic unit 2 (BU2)

Basic unit 2 is the fundamental component of the SIMOCODE pro V device series. The following motor control functions are supported:

overload relays direct and reversing starters star-delta starters, also with reversal of the direction of rotation 2 speeds, motors with separate windings (pole-changing switches), also with

reversal of the direction of rotation 2 speeds, motors with superette Dahlander windings, also with reversal of

the direction of rotation slide control valve control circuit breaker control (MCCB) soft starter control, also with reversal of the direction of rotation.

Basic unit 1 (BU1) Basic unit 2 (BU2)SIMOCODE pro C device series SIMOCODE pro V device seriesSIMOCODE pro

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System DescriptionBasic unit 2 offers the following expansion options: increasing the device functionality if necessary using expansion modules of

22.5 mm width using a current/voltage measuring module instead of the current measuring

module used additional inputs and outputs if necessary.

Supplying the inputs

See chapter 13.3 "Wiring".SIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-21

System Description

1.7.2 Operator Panel (OP)The operator panel is often integrated into the front panels of motor control centers. It can be used with the SIMOCODE pro C as well as with the SIMOCODE pro V device series. It contains all the status LEDs which are on the basic units, the "TEST/RESET" button and makes the system interface externally available. It also offers the option of controlling the motor feeder from the cabinet. For this, the operator panel is equipped with 5 buttons, of which 4 can be parameterized freely 10 LEDs, of which 7 can be parameterized freely

The following figure shows an operator panel:

Figure 1-6: Operator panel

The operator panel can be connected to the basic unit or to the expansion module on the back of the system interface. The voltage is supplied by the basic unit.A PC with SIMOCODE ES or the memory module and the addressing plug can be connected using the PC cable via the system interface on the front (with a cover for IP54). Legend strip: Legend strips for designating buttons 1 to 4 as well as LEDs 1 to 3 are enclosed: Buttons 1 to 4:

6 pre-assigned and 1 individually inscribable legend strip LEDs 1 to 3:

1 individually inscribable legend strip.

Figure 1-7: Legend strip for operator panel buttons and LEDs

Operator panelSIMOCODE pro CSIMOCODE pro V

Device series

0

DEVICE BUS GEN. FAULT

Button 1 Button 2 Button 3

TEST/RESET

Button 4

LED 1 LED 2 LED 3SIMOCODE pro

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System DescriptionUnused legend strips can be stored on the back of the operating panel:

Figure 1-8: Storage clips for legend strip

Memory module "park position":The memory module can be protected from unauthorized use by "parking" it on the back of the control panel. In this case, the storage clips for the legend strip cannot be used.

Figure 1-9: Memory module in the park position

Storage clips

Legend strip

Memory module SIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-23

System Description

1.7.3 Current Measuring Modules (IM) Current measuring modules are used with the basic units of the SIMOCODE pro C and SIMOCODE pro V device series. The current measuring module must be selected according to the set cur-rent to be monitored (rated operating current of the motor). The current measuring modules cover current ranges between 0.3 A and 630 A, with interposing transformers up to 820 A.The following figure shows the different current measuring modules:

Figure 1-10: Current measuring modules The current measuring module is connected to the basic unit via a connec-ting cable which also supplies the power. Current measuring modules up to 100 A are suitable for standard rail mounting or can be fixed directly to the mounting plate using additional push-in lugs. The basic units can be snap-ped directly onto the current measuring modules. The current measuring modules up to 200 A can also be mounted on the standard rail or, optionally, they can be fixed directly to the mounting plate with the screw attachments which are integrated into the enclosure. The current measuring module up to 630 A can only be mounted using the integrated screw attachments.

Current measuring modulesSIMOCODE pro CSIMOCODE pro V

Device series

0.3A - 3A2.4A - 25A

10A - 100A

20A - 200A 63A - 630ASIMOCODE pro

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System Description1.7.4 Current/Voltage Measuring Modules (UM) for the SIMOCODE pro V Device Series

The SIMOCODE pro V device series offers the option of using a current/ voltage measuring module instead of a current measuring module. In addi-tion to measuring the motor current, current/voltage measuring modules can also monitor voltages up to 690 V evaluate and monitor the power and power factor (cos phi) monitor the phase cycle

The following figure shows the different current/voltage measuring modu-les:

Figure 1-11: Current/voltage measuring modules

The current/voltage measuring module is connected to the basic device via a connecting cable which also supplies the power. Current/voltage measu-ring modules up to 100 A are suitable for standard rail mounting or can be fixed directly to the mounting plate using additional push-in lugs. The cur-rent/voltage measuring modules up to 200 A can also be mounted on the standard rail or, optionally, they can be fixed directly to the mounting plate with the screw attachments which are integrated into the enclosure. Moun-ting is only possible via the internal screw attachments for the current/voltage measuring modules up to 630 A. Basic units can only be mounted separately next to the current/voltage measuring modules.

Current/ voltage measuring modulesSIMOCODE pro V

Device series

0.3A - 3A2.4A - 25A

10A - 100A

20A - 200A 63A - 630A

Monitoring voltages up to 690 VSIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-25

System DescriptionNote The use of a current/voltage measuring module requires basic unit 2, pro-duct version EO2 (from 04/2005) or later.

Current/voltage measuring modules have additional detachable terminals for the evaluation or monitoring of performance variables which can be fed with all three phase voltages of the main circuit.SIMOCODE pro

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System Description1.7.5 Expansion Modules for the SIMOCODE pro V Device Series

Expansion modules are intended as optional additions for the SIMOCODE pro V device series. The following expansion modules are available: digital modules (DM) analog module (AM) earth-fault module (EM) temperature module (TM).

All expansion modules have the same design with an enclosure width of 22.5 mm. They are equipped with 2 system interfaces (incoming/outgoing) and detachable terminals.The following figure shows an expansion module:

Figure 1-12: Expansion module

Digital module (DM)

Digital modules offer the option of further increasing the types and number of binary inputs and relay outputs on basic unit 2, if required. The following digital modules are available for basic unit 2:

Table 1-9: Versions of digital modules

A maximum of 2 digital modules can be connected to basic unit 2. This means that 4 additional binary inputs and 2 additional binary outputs are available. All versions listed here can be combined with each other. SIMOCODE pro V can thus be extended to a maximum of 12 binary inputs and 7 relay outputs.

Inputs Supply Outputs

4 inputs 24 V DC, external 2 monostable relay outputs

4 inputs 110 - 240 V AC/DC, external 2 monostable relay outputs

4 inputs 24 V DC, external 2 bistable relay outputs

4 inputs 110 - 240 V AC/DC, external 2 bistable relay outputs

Expansion moduleSIMOCODE pro V

Device seriesSIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-27

System Description

With the monostable version, the relay outputs open after switching off/

failure/interruption of the supply voltage. With the bistable version, the swit-ching state of the relay outputs remains intact even after switching off/failure/interruption of the supply voltage.If necessary, you can set a debounce time for the digital module inputs (see chapter 7.4 "Digital Module Inputs".Supplying the inputs: see also chapter 13.3 "Wiring".

Analog module (AM)

By means of the analog module, basic unit 2 can be optionally expanded by analog inputs and outputs (0/4 mA to 20 mA). As a result, it is possible to measure and monitor any process variable which can be mapped on to a 0/4 mA - 20-mA signal. Typical applications are, for example, fill level monitoring for protecting pumps from dry operation or the monitoring of pollution in a filter using a differential pressure transducer. In this case, the automation system has free access to the measured processed variables. The analog output can, for example, be used for the visualization of any process variables on a pointer instrument. The automation system can also freely access the output. 1 analog module can be connected to BU2 2 analog inputs for detecting signals from 0/4-mA - 20-mA.

Both inputs are set to either 0 to 20 mA or 4 mA - 20 mA 1 output for outputting a 0/4 mA - 20 mA signal.

Note The use of an analog module requires basic unit 2, product version EO2 (from 04/2005) or later.

Earth-fault module (EM)

In the case of networks which are grounded with a higher impedance it may be necessary to set up the earth-fault monitoring for smaller earth-fault cur-rents using a 3UL22 summation current transformer instead of carrying out earth-fault monitoring via a current measuring module or a current/voltage measuring module. Rated fault currents of 0.3 A, 0.5 A, 1 A can be evaluated with the summation current transformer. In addition to the internal earth-fault monitoring supported by both device series, SIMOCODE pro V can therefore be expanded by a supplementary, external and more precise earth-fault monitoring system. An additional input for connecting a summation current transformer can be added to basic unit 2 via the earth-fault module.

1 earth-fault module can be connected to BU2.

Note The use of an earth-fault module requires basic unit 2, product version EO2 (from 04/2005) or later.SIMOCODE pro

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System DescriptionTemperature module (TM)

The temperature module offers the option of expanding the SIMOCODE pro V device series by an analog temperature monitoring system. With this, up to 3 analog sensor measuring circuits (in two or three-wire systems) can be connected, the temperatures in the 3 sensor measu-ring circuits evaluated as well as the highest temperature in all the sensor measuring circuits determined.The temperatures recorded can be fully integrated into the process, can be monitored and are also available for a main automation system. You can, for example, implement analog temperature monitoring of the motor winding, bearings, coolant and gear oil temperature. SIMOCODE pro V supports various sensor types (NTC, KTY83/84, PT100 and PT1000) for use in hard, fluid or gaseous media.

Attention The same sensor type must be used in all sensor measuring circuits.

1 temperature module can be connected to BU2 3 sensor measuring circuits in 2 or 3-wire systems

Note The use of a temperature module requires basic unit 2, product version EO2 (from 04/2005) or later.SIMOCODE proGWA 4NEB 631 6050-22 DS 01 1-29

System Description

1.7.6 AccessoriesThe following figure shows accessories which are independent of the device series:

Figure 1-13: Accessories

PC cable

for the device parameterization, for connecting a PC to the system interface of a basic unit via its serial interface.

Memory module

for plugging onto the system interface and for fast reading in or out of the entire SIMOCODE pro parameterization, e.g. in the case of a unit replace-ment (see chapter 14.3.3 "Replacing SIMOCODE pro Components").

Addressing plug

for the "hardware" transfer of the PROFIBUS DP address to a basic unit wit-hout a PC/programming device.Setting the PROFIBUS DP address with an addressing plug: Please see chapter 14.2.2 "Setting the PROFIBUS DP Address".

Connecting cable

in different lengths and various versions (ribbon cable 0.025 m, 0.1 m, 0.5 m; round cable 2.0 m). They are required for connecting the individual basic units with their current measuring modules and, if necessary, with their expansion modules or operator panels. The total length of all the con-necting cables should not exceed pro System 3 m!

Door adapterfor making the system interface of a basic unit available at an easily accessi-ble location (e.g. front panel), thus guaranteeing fast parameterization.

System interface coverto protect the system interfaces from dirt or to seal them. In normal opera-tion, system interfaces which are not used must be closed.

PC cable

Memory module

Addressing plug

Connecting cable

System interfacecover

SIMOCODE pro CSIMOCODE pro V

Device series

Door adapterSIMOCODE pro

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