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Copyright © 2017 Electronics Research, Inc. All rights reserved. Signs of End of Life FM Antennas and Transmission Line Systems Thomas B. Silliman, PE
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Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Mar 11, 2020

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Page 1: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Copyright © 2017 Electronics Research, Inc. All rights reserved.

Signs of End of Life

FM Antennas and

Transmission Line Systems

Thomas B. Silliman, PE

Page 2: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Introduction

• Factors that influence the life of

antennas and feed lines

1

Page 3: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Factors that influence the life

of Antennas and Feed lines

• Storm damage

– Wind

• Tower movement

– Lightning

• Salt on insulators

– Sea coast

• Time in use

– Bullet failure if station is not on air 24

hours a day2

Page 4: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Factors that influence the life

of Antennas and Feed Lines

• Age of Antenna

– Time between failures

• Vandals

– Bullet holes in transmission line near

lights

• Tower or pole vibration

– Guy wire galloping

• Snubbers

• Vortex shedding

– Not likely with side mount antennas3

Page 5: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Factors that influence the life

of Antennas and Feed lines

• Antenna and tower inspections

– Many FM multiplex antenna systems

are inspected annually.

• Broken hangers

• Pressure leaks

• Worn out insulators or insulators that need

to be coated

– Most single station side mount antennas

are only inspected if a problem occurs

• VSWR

• Pressure loss 4

Page 6: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Inspection of feed line

showing missing button

5

Page 7: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Inspection of Multiplex

Painted Antenna Insulator

6

Page 8: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Antenna Inspection of Side

Mounted FM Antenna

7

Page 9: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Antenna Inspection

Measuring All Components

8

Page 10: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Storm Damage:

Wind - Tower Movement

9

Page 11: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Sample Calculation of

Lambda Deflection

• Assume a 60 foot tall Lambda Tower

• Specification of radius of curvature

for the Lambda Tower is R = 3000

feet at full wind design under G

• R(Ɵ) = 60 feet where ϴ is radians

• Ө = 0.02 radians = 1.1459 degrees

• X = (3000) cos1.1459 = 2999.4 feet

• Deflection = 3000 – 2999.4 = .6 feet

• .6 feet = 7.2 inches 10

Page 12: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

One Solution to

Tower movement

• First Lambda Tower installed in 1990

• Replaced a top mounted pole on a

tower in Pittsburgh

• Antenna on pole had failed every

year since it was installed

• Has never failed since mounted on

Lambda tower

11

Page 13: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Analysis of Tower Deflection

• Tower analysis today can be done

with finite element analysis

• Finite element analysis will predict

tower movement and deflection

• If antenna failures occur in less than

three years after installation, the

tower should be analyzed to

determine if excessive movement is

causing the premature antenna

failure.12

Page 14: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Causes of excessive Tower

Movement

• Guy wires not tensioned properly

• Tower design

– Ice on wires

– Lack of snubbers

– Improper reinforcement design

– Antenna installed without analysis of

tower prior to additional loading

• Working on problems in the field, I

have seen all of these tower design

issues.13

Page 15: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Lightning Damage

14

Page 16: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Lightning Damage is

Repairable

• Symptoms

– Loss of pressure

– High VSWR

• Can allow moisture to enter antenna

and transmission line.

• Does not necessarily have an

adverse affect on the life time of the

antenna or transmission line if repairs

are done quickly.15

Page 17: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Salt deposits on antenna and

insulators and tower steel

• Will affect antennas located near

ocean

• Radomes can be added to the

antenna to protect insulator surface

• Towers near sea coast should be

inspected every five years

– Guy wire deterioration

– Leg steel

• If hollow legs, can deteriorate leg steel.

• Inner members can rust if not protected.16

Page 18: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Example of Guy Wire

Deterioration

17

Page 19: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Example of

Tower leg Deterioration

18

Page 20: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Time in use• FM antennas have inner connector

connectors, bullets.

– As temperature of inner conductor

changes, the inner conductor will

expand and contract differently than the

outer conductor.

• Temperature varies due to outside air

temperature

• Temperature varies when antenna input

power is turned off and then turned on at a

later time.

• Excessive movement of inner causes bullet

failure.19

Page 21: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Example of Bullet Failure

20

Page 22: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Age of Antenna

Time Between Failures

• Antennas can be repaired or rebuilt to

extend the life of the antenna.

– New bullets

– New insulators

– New inner conductors

• Rigid coax can also be rebuilt to

extend its life.

21

Page 23: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Antenna being Rebuilt in the

Field

22

Page 24: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Vandals

• Often, we find that someone has shot

an antenna. We usually find the hole

near a tower light. Can be patched.

• If maintained, antenna life is

unchanged.

• Symptoms:

– Loss of pressure

– Change in VSWR

23

Page 25: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Guy Wire Galloping

• Can result when wires are not

tensioned properly

• Often will occur with ice on the wires

– Wind causes ice to form a trailing edge

– Trailing edge of ice on wire causes lift

with stiff wind.

– Wire will jump up and down shaking the

tower which can result in violent

antenna movement resulting in antenna

damage. 24

Page 26: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Guy wire Snubbers

• Significantly reduce guy wire

galloping.

• Cables ride up and down on the guy

wire near the anchor on pullies.

• These cables are attached to shock

absorbers that are anchored to the

ground near the guy wire anchor.

• Are often used on tall towers 1000

feet tall and taller.

• Can be added to existing towers.25

Page 27: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Guy wire Snubbers

26

Page 28: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Guy wire Snubbers

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Page 29: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Guy wire Galloping

• Can cause cracks in the antenna

components and limit the useable life

time of the antenna.

28

Page 30: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Voltage Standing Wave Ratio

• VSWR = (1 + p)/(1- p)

• Forward power = p+

• Reflected power = p-

• p = Square Root (p-/p+)

• Return loss = 10 log(p)

29

Page 31: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Antenna VSWR

• Typical VSWR of installed antenna

without field matching will be in the

order 1.15

• Field matched FM antennas can have a

VSWR of less than 1.02.

• Return Loss for 1.02 VSWR = 40.09 dB

30

Page 32: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Signs of End of Life

• Improvements in Technology

• Excessive loss of pressure

• Periodic VSWR trips

• Finding antenna parts on the ground

around the tower

31

Page 33: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Example:

IDS Multiple user Antenna• Antenna had multiple dipoles that

were fed with pressurized flex coax

• Due to excessive air leaks in system,

George Werle, the site managing

engineer, had drilled drain holes in

the flex lines to drain out water.

• Antenna components often broke off

and fell to the roof of the IDS Building

• Decision was made to replace the

antenna. 32

Page 34: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Example:

One Shell Plaza Antenna

• This nine station FM multiplex facility

operated for years in down town

Houston, Texas.

• The Shell Building is a 50 story

building.

• As Houston grew, other buildings

were built causing excessive

shadowing.

• Senior Road Tower was built with

new nine station FM Antenna.33

Page 35: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Definition of End of Life of an

FM Antenna• My definition of end of life is simple.

• The end of life of an FM antenna

occurs when the cost of repairing the

antenna exceeds the cost of

replacing it.

• If properly maintained, there is no

reason that a side mounted ERI FM

antenna should remain in service for

less than 30 years assuming that

none of the issues presented earlier

exist.34

Page 36: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Questions?

35

Page 37: Signs of End of Life FM Antennas and Transmission Line Systems · antenna or transmission line if repairs are done quickly. 15. Salt deposits on antenna and insulators and tower steel

Guy Wire Galloping Video

36