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Siemens Solar Tracking Control

Mar 02, 2016

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Mario Strašni

This is a description of Controll of Solar Tracking.
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  • Answers for industry.

    How to exploit sunlight toward maximum energy yield?

    Siemens solar tracking control is the universal solution to maximize the suns power from PV and CSP to CPV.

  • The universal solution for solar tracking applications ...

    A solar tracking system controls double axis movements azimuth and zenith of Photovoltaic (PV) and Concentrated Solar Power (CSP) Plants. The panels or mirrors are pointed directly towards the suns radiation in order to maximize exploitation of the sunlight and to ensure exact alignment of the receiver and the angle of the sun. Thanks to

    Photovoltaic Parabolic trough Linear Fresnel

    these movements, the tracker system contributes to an increase of electricity production by more than 30% in cell- and thin film-based technologies. For Concentrated Photovoltaic (CPV) and CSP a precise tracking control system is the unconditional prerequisite for the production of stable and efficient electrical power.

    Ausra, Inc.

    2

  • Solar Vector

    Actual Azimuth position

    E

    N

    Actual Zenith position

    % DB101"SPA_Calc_SunVector_DB"

    % FB101"SPA_Calc_SunVector_DB"

    EN

    Atmos_Reflect

    Delta_t

    ENO

    Zenith

    Azimuth

    Elevation"SPA_DATA".Azimuth

    ...

    "SPA_DATA".Longitude

    "SPA_DATA".Latitude

    "SPA_DATA".Pressure

    "SPA_DATA".Temperature

    "SPA_DATA".Elevation

    "SPA_DATA".Delta_t

    "SPA_DATA".Atmos_Reflect

    "SPA_DATA".Zenith

    Temperature

    Pressure

    Latitude

    Longitude

    ... from Siemens.

    The universal tracking control system by Siemens fits each application in solar from low-end PV single-axis movements to high-end CPV double-axis movements.

    Each single-unit solar tracker is perfectly controlled by a SIMATIC S7-1200 controller.

    The precise adjustment of azimuth and zenith axes occurs based on the astronomical algorithm with 64-bit arithmetic accuracy which precisely secures the requirements of even CPV systems.

    The central PC-based HMI allows to monitor and control the actual status of each solar tracker unit via Ethernet connection.

    The Solar Positioning Algorithm used in the Siemens tracking control software is based on SPA software developed by the National Renewable Energy Laboratory, NREL, for the U.S. Department of Energy, DOE1).

    This algorithm is specified with leading edge accuracy of +/ 0.0003. The Siemens control software converts this algorithm into a resolution of +/ 0.002. This allows an accuracy of better than +/ 0.05 including mechanical tolerances if high precision gears from Siemens are used.

    Dish engine Power tower Concentrated photovoltaic

    1) Neither NREL nor the DOE endorse SIMATIC.7

  • Modular groups of primary products

    SIMATIC S7-1200 controller Gear drives Communication

    The new dimension in compact automation

    The compact controller SIMATIC S7-1200

    SIMATIC HMI with integrated engineering system SIMATIC STEP 7 Basic

    High flexibility for smart solutions with scalable hardware

    Fast engineering for programming and commissioning

    Accurate positioning thanks to 64-bit resolution

    Tested with Siemens gear drives for solar tracking

    Cycle testing

    Long-term precision

    Save position

    References position

    Tested with different motors

    System recovery

    Simple networking between engineering, HMI panels and controllers with all tracking units

    SIMATIC S7-1200 supports TCP/IP native, ISO on TCP, as well as SIMATIC S7 communication

    SCALANCE is the wide-range Ethernet network for field applications

    Remote control interface/access

    Easy integration into a DCS system of the power plant, e.g. SIMATIC PCS 7

    Extendable during field operation

    Networking of mixed power plants

    Controls Gear drives Communication

    3

  • Universal solar tracking contr

    Ethernet Control & refEthernetControl & referencing

    Inductionmotor

    Reference switchCPU 1214C

    M

    M

    CPU 1214C

    SolarPosition

    Algorithm(SPA)

    Positioning

    Control

    Azimuth

    Positioni

    Contro

    Azimuth

    Positioning

    Control

    Zenith

    Positioni

    Contro

    Zenith

    Control Center Control Center

    L1L2L3

    L1N

    Power supply24V DC SIRIUS 3RF2

    Longitude

    Latitude

    UTC

    Pressure

    Temperature

    Elevation

    Atmosphericrefraction

    PWM + Control

    Pulses

    NTP

    Control

    Status

    Central station

    DC motor

    DC motorPWM + Control

    Pulses

    Longitude

    Latitude

    UTC

    Pressure

    Temperature

    Elevation

    Atmosphericrefraction

    SolarPosition

    Algorithm(SPA)

    4

  • rol based on SIMATIC S7-1200

    ferencing

    Inductionmotor

    Reference switch

    Ethernet Control & referencing

    Inductionmotor

    Reference switchCPU 1214C

    M

    M

    M

    M

    ng

    l

    h

    Positioning

    Control

    Azimuth

    ng

    l

    Positioning

    Control

    Zenith

    Control Center

    Induction motor

    L1N

    SINAMICSG110

    Central station Central station

    NTP

    Control

    Status

    Pulses

    Induction motor

    DO fwdDO rev

    DO fwdDO rev

    Pulses

    Induction motor

    Induction motor

    NTP

    Control

    Status

    Pulses

    DO f1 DO f2DO dir

    Pulses

    DO f1 DO f2DO dir

    Longitude

    Latitude

    UTC

    Pressure

    Temperature

    Elevation

    Atmosphericrefraction

    SolarPosition

    Algorithm(SPA)

    5

  • CPV solar tracker control software

    Highlights

    Universal tool for all solar applications

    Open system for different motors

    Minimal energy consumption

    Secured control principles

    Features

    Manual mode

    Jog mode (forward, reverse)

    Teach mode

    Synchronize azimuth and zenith position with the solar vector

    Teaching reference point switch

    Auto mode

    Follow the sun

    Auto referencing during night time

    Move to stow position in case of an emergency

    Move to safe position after sunset

    Applications

    Scalable tracking for small, medium and large-scale power plants

    Integrated into the plant-wide control system

    Complete solution for ramp up, recovery, operation, services, maintenance

    Reaction to critical weather conditions

    Cockpit steering Single-unit application Field-wide application

    6

  • Get more information

    [email protected]

    www.siemens.com/solar-industry

    Subject to change without prior notice Order No.: E20001-A100-T112-X-7600DISPO 27903W/23782 GC.GC.93.YSOL.52.0.01 WS 1109X.Printed in Germany Siemens AG 2009

    Siemens AGIndustry SectorSolarSiemensallee 8476187 KARLSRUHEGERMANY

    The information provided in this brochure contains merely general descriptions or characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.

    All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

    ES5419Hervorheben11092.