Sicem Saga Slides Slides for WEB.pdf · sicem saga –cmp for paper industry production unit, hystory raw material product applications and sales production process bales and trasport

SICEM SAGA – CMP FOR PAPER INDUSTRY

� PRODUCTION UNIT, HYSTORY

� RAW MATERIAL

� PRODUCT APPLICATIONS AND SALES

� PRODUCTION PROCESS

� BALES AND TRASPORT UNITS

� QUALITY CONTROL AND R&D

� ENERGY MANAGEMENT AND ENVIRONMENTAL POLICY

� CERTIFICATES

www. sicemsaga.com

SICEM SAGA – HISTORY

• In the wood industry since 1920

• Ing. Giorgio Gazza founded Sicem Saga in 1960

• Strong impulse to new products and patents in 1980-90

• Now planning significant production increase

SICEM SAGA – PRODUCTION UNIT

Production

Waste Water Treatment

Warehouse

Wood yard

SICEM SAGA – RAW MATERIAL

• Sicem Saga utilizes rejects of poplar wood, debarked, coming

from the several saw mills and plywood mills located in

northern Italy and poplar logs.

• All the poplar utilized by the wood industry in Italy comes from

plantations.

SICEM SAGA – PRODUCT APPLICATIONS

PRODUCT CHEMIMECHANICAL PULP

MAIN APPLICATIONS COATED PAPER

TISSUE

COATED BOARD

PRINTING & WRITING

SATURATED BASE PAPER

SICEM SAGA – SALES

board

4,8%

coated woodfree

woodcontaining

50,5%printing wirting

1,2%

specialty

10,5%

tissue

18,1%

coated packaging

14,9%

SALES RATES vs PAPER GRADE (ADMT)

SICEM SAGA – SALES

BDESH

0,7%CHINA

5,3%

GERMANY

15,0%

INDIA

0,1%

INDONESIA

0,1%

ITALY

72,7%

SERBIA

1,2%

SLOVAKIA

3,1%

SLOVENIA

1,6%

TURKEY

0,2%

SALES RATES vs COUNTRY (ADMT)

50000

60000

70000

80000

90000

100000

110000

2007 2008 2009 2010 2011 2012

TON

YEAR

Sales volume (MT)

ESTIMATE

SICEM SAGA – CMP VISUAL APPEARANCE

CMP SICEM SAGA

BHK EUCALYPTUS

PRODUCT APPLICATIONS – COATED PAPER

RECOMMENDED CMP GRADES

C.M.P. Sicem 85/48

C.M.P. Sicem 80/48

C.M.P. Sicem 70/48

C.M.P. Sicem 85/57

BENEFITS ON COATED PAPER QUALITY

� Wide choice of brightness grades

� Smooth paper surface

� Low shive content

� Excellent printability

� No linting in offset printing

PRODUCT APPLICATIONS – TISSUE PAPER

RECOMMENDED CMP GRADES

C.M.P. Sicem 80/38

C.M.P. Sicem 85/38

BENEFITS ON TISSUE PAPER QUALITY

�High brightness

� Softness

� Voluminosity

� Excellent web formation

� limited yellowing

PRODUCT APPLICATIONS – COATED BOARD

RECOMMENDED CMP GRADES

C.M.P. Sicem 80/48

C.M.P. Sicem 70/44

C.M.P. Sicem 60/44

C.M.P. Sicem 30/32

BENEFITS ON COATED BOARD QUALITY

� CMP grades for top and bottom layers

� High brightness on top layer

� Good formation

� Surface coverage

� High bulk inside base layer

PRODUCT APPLICATIONS

PRINTING & WRITING

RECOMMENDED CMP GRADES

C.M.P. Sicem 70/48

C.M.P. Sicem 85/48

BENEFITS ON P&W PAPER QUALITY

�High brightness

� Excellent opacity

� Low shive content

� Excellent web formation

� High bulk grades available

PRODUCT APPLICATIONS

SATURATED BASE PAPER

RECOMMENDED CMP GRADES

C.M.P. Sicem 50/38

BENEFITS ON P&W PAPER QUALITY

� Good bulk

� Mechanical properties

� High porosity and absorption

SICEM SAGA – PRODUCTION PROCESS

1. NEW debarking drum

2. Chemical impregnation

3. Refining

4. Fiber selection process

5. Bleaching with peroxide

6. Drying process

7. Wrapping and delivery

PRODUCTION PROCESS

1. New debarking drum

PRODUCTION PROCESS

2. Chemical impregnation

3. Pulp Refining

PRODUCTION PROCESS

3. Fiber selection process

4. Bleaching with peroxide

PRODUCTION PROCESS

5. Drying process and bales pressing

6. Wrapping and delivery

BALES AND TRANSPORT UNITS

Typical Unit size for standard grades

SIX BALES UNIT EIGHT BALES UNIT

Size 90 (L) X 128 (W) X 165 (H) 90 (L) X 128 (W) X 215 (H)

Gross weight 1410 kg 1880 kg

Wires 3-4 Galvanized wires 2,5 mm 3-4 Galvanized wires 2,5 mm

CMP Bales, flash dried

Typical Bale size for standard grades:

Size: 90 (L) X 64 (W) X 50 (H)

Gross Weight: 235 kg

Wires: 2 Galvanized wires (lenght)

2 Galvanized wires (width)

Diameter 2,5 mm

Transport Units

Typical Unit size for standard grades:

Six bales unit Eight bales unit

Size: 90 (L) X 128 (W) X 165 (H) 90 (L) X 128 (W) X 215 (H)

Gross weight: 1410 kg 1880 kg

Wires: 3-4 Galvanized wires 2,5 mm 3-4 Galvanized wires 2,5 mm

BALES AND TRANSPORT UNITS

SIX BALES TRANSPORT UNIT

Size: 90 (L) X 128 (W) X 165 (H)

Gross weight: 1410 kg

Wires: 3-4 Galvanized wires 2,5 mm

BALES AND TRANSPORT UNITS

SICEM SAGA – QUALITY CONTROL AND R&D

• Production dept. quality control

guarantees a 24h follow up

• End quality control with state-of-the art

equipment

• R&D allows to design tailor-made

products for each customer needs

SICEM SAGA – QUALITY CONTROL AND R&D

Last generation spectrophotometer for ISO

brightness control

Microscopic analysis

SICEM SAGA – ENERGY MANAGEMENT

CHP (COMBINING HEAT & POWER PLANT)

• CHP Plant guarantees heat and power cogeneration

• High yield natural gas motors

• Heat from CHP used for CMP drying process

• Engineered power management

SICEM SAGA – ENVIRONMENTAL POLICY

• All the raw material from renewable resources

• High yield wood for unit of pulp

• Low quantity of water

• Low energy consumption

• Bleaching without the use of chlorine

• Low water pollution load

SICEM SAGA – CERTIFICATES

� UNI EN ISO 14001 2005

� FSC ACCREDITED 2004

� 100% PRODUCTION TCF