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WiFi-enabled Vibration and Impact Monitoring System
24

Shockwatch OpsWatch Presentation

Apr 15, 2017

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CHAD BANKSTON
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Page 1: Shockwatch OpsWatch Presentation

WiFi-enabled Vibration and Impact Monitoring System

Owner
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Owner
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Your Local Agent!
Owner
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D B Services! 512-423-8360 [email protected]
Owner
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Diamond B Services 512- 423-8360 [email protected]
Page 2: Shockwatch OpsWatch Presentation
Page 3: Shockwatch OpsWatch Presentation

Key Benefits of OpsWatch

Dual Mode Monitoring

■ Dual Configuration Profiles (Transport & In-Line Monitoring)

■ Ability To Switch From Battery To External Power Source

Rugged Design For Tough Conditions

■ EX/ATEX Certifications

■ IP67 Rating For Dust/Liquid Immersion

■ Durable Material Composition To Stand Up To Rough Handling

■ Wide Temperature Operating Range

Simplified Data Management

■ Self contained unit with built in intelligence vs. sensors reporting all data to a

centralized software gateway

■ Turnkey product that easily streams via Wi-fi (versus mesh / Bluetooth alternatives).

Superior Monitoring Capabilities

■ Trusted and patented ShockWatch accelerometers and algorithms.

■ Both Shock & Vibration Monitoring

■ Proprietary accelerometer detects lower signals than MEMS

Page 4: Shockwatch OpsWatch Presentation

Oil and Gas – OpsWatch Application

Generators■ Power source for rig

Mud Pumps■ Reciprocating equipment

used to circulate drilling fluids

Top Drive■ Rotating equipment the

turns the drill stream

Draw-works■ Primary hoisting machinery

(AC/DC motors, etc.)

Drilling Rig Components

Must be ATEX on Off-Shore Rigs

Page 5: Shockwatch OpsWatch Presentation

Key Development Requirements

Dual Mode Functionality – Both Transport and Condition Based

Monitoring (CBM)

Streaming Data – Communicate Precision Shock & Vibration Data

Through WiFi Connectivity

EX/ATEX Approved Version – spark proof or intrinsically safe for,

Zone 1, environments (i.e. chemical / oil & gas)

Page 6: Shockwatch OpsWatch Presentation

ATEX, CSA, EX, Intrinsically Safe

What Does It All Mean?

Intrinsically safe is used to describe products that

are destined for an explosive area.

■ It is a protection concept that is based around limiting the

available electrical energy to nonincendive levels (i.e.,

sparks cannot occur from short circuit or failures that

could cause an explosive atmosphere to ignite).

■ Products bearing marks have been tested to meet certain

standards & production sites have been audited to meet

certain compliance measures.

Certification Marks

■ United States & Canadian Safety Standards

■ United Kingdom & Europe Safety Standard

Covered by the ATEX Directive

Page 7: Shockwatch OpsWatch Presentation

Application Example

Hot Gas Defrost Refrigeration Systems

Food & Beverage manufacturing requires the use of complex refrigeration.

Pressures and temperatures inside evaporator piping will vary significantly

from one phase of defrost to the next.

Under these changing conditions pressure shocks can occur, causing

gradual or sudden damage to components and piping.

Page 8: Shockwatch OpsWatch Presentation

Questions?

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0

0.25

0.5

0.75

1

1.25

1.5

1.75

2

2.25

2.5

2.75

3

Z axis

Acce

lera

tio

n (

G)

Time

Server restart validation check

Installation finalization Generator online

Generator start

Startup - Drill Site Generator

Page 22: Shockwatch OpsWatch Presentation

FFT PSD

Generator

not running

Generator

running

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FFT

PSD

Page 24: Shockwatch OpsWatch Presentation

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

1.2

0 0.2 0.4 0.6 0.8 1 1.2

Data Streaming - 1 second

X Y Z

Time (secs)

Acce

lera

tion (G

)