SHI-PE catalog en · what typifies the flow-intensive energy-saving system, has been realized in the form of Sumitomo’s new distillation system called “Sumitomo Divided Wall Column”.

5/2018　500

Coke oven facilities P3-4

To accurately respond to customers’ needs and demands, we continue to take on challenges in new fields based on our past results and technical capabilities that can be considered trustworthy.

To accurately respond to customers’ needs and demands, we continue to take on challenges in new fields based on our past results and technical capabilities that can be considered trustworthy.

We contribute to customers’ value improvements by using our advantages, which are: readiness cultivated through our experience and past results to work on various software, production capacity for manufacturing, and engineering ability to control overall processes.

By combining our characteristic core technologies and offering reliable technical readiness, we act as your partner to engage in wide-ranging activities.

We utilize sales channels and developmental abilities in the time-proven global market to contribute to customers’ overseas operations.

Mixing tanks P5-6

Distillation Plant, Extractor P7-8

Reactors P9-10

Steel structures P11-12

ProductAvailabilityCustomerSupport

Innovation

GlobalLife Support

Engineering

Large-sizeFacilities

AbundantKnowhow

OptimumDesigns

processconstruction

capabilities

Respective transfer systemsFurnace roofs

Environmentally-friendlyequipments

Automation systems

Our ProductsCoke oven facilities

Our ProductsDistillation Plant,

Extractor

Port structures Cranes

Construction machineryPower plant equipments

Otherslarge-size plate working,

welded products

Our ProductsSteel structures

MAXBLEND®

SUPERBLENDTORNADO

General mixing tanks

Sumitomo/SFLOW®

Structure of ReciprocatingPlate Type Extractor

Our ProductsMixing tanks

Coke drumsType 1 pressure vessels

Specially-structuredpressure vessels

Products complying withoverseas regulations

Our ProductsReactors

Coke Transfer SystemsBased on reliability of our long years of experience and considerable past results as well as our technological innovation, we develop life-cycle solutions from designing, manufacturing, installing, and diagnosing various coke transfer systems.

Main Machinery

Fluid analysis

Analysis of gas flow of aboveground ducts and connectors on cars by CFD (computational fluid dynamics)

CTC（Guide car）dust collecting equipment

Guide car : guides coke to the coke quenching car

Function andSpecification Decision

Overall Renewal

Renewal or ReconstructionProposal

Partial Renewal /Reconstruction / Repair

OperationDiagnosis Stable Operation / Environmental Improvement /Oven Management

Component Improvement Proposal

Installation / Test Run

Manufacturing

Design

Coal charging car : inserts the coal into the carbonization room

Pusher machine : pushes the coke out from the carbonization room

Top-tier detection head

Oven wall-side temperature measurement

Middle-tier detection headOven wall-side temperature measurement

Oven wall-side temperature measurement

Bottom-tier detection head

Reducer of pushing

Observation equipment for carbonization room

Pusher machineElectric room

Oven wall-side temperature measuremant / control device

Observation equipment for carbonization room control device

VVVF Contralled motor

Cooling air treatment device

Cablewinder

Control box

O /E converter

Early-stage repair

SmartRAM

Observation of for carbonization room

+Operation in accordance with

carbonization room condition（VVVF control）

Guide car Pusher machine

Coal charging car

Carbonization Room

12345

Separation Technology-Distillation Plant,ExtractorSumitomo/SFLOWⓇ packed columns and the internalsColumns with Trays, Randum PackingsDivided Wall Columns

The extracting operation is used extensively in such areas as chemical, petrochemical, medical and pharmaceutical and nonferrous industries.

Distillation System Extractor

Features

Structure

Divided Wall Columna long-cherished dream in the separation technology industry and what typifies the flow-intensive energy-saving system, has been realized in the form of Sumitomo’s new distillation system called “Sumitomo Divided Wall Column”.

Reciprocating Plate Type Extractor is high efficient, energy-saving, and applicable to wide range of liquid-liquid extraction process, such as the below-mentioned.

Reciprocating Plate Type Extractor is a unique countercurrent extractor.

SFLOWⓇ packingLiquid distributorCollector laminarCollector boxDivided Wall

Established Scale UpHigh Processing CapacityStable OperationApplicable to a Varietyof Fields

*“Special internal” for integrated systems that performs packing from the divided parts of shell flanges smaller than 800mm is also available. Vapor(A)

(Vapor to Column 2)

(Liquid from Column 3)

Enrichingsection

Liquid distributor(half split type)

SFLOWⓇ packing(half split type)

Sumitomo/SFLOWⓇ(M type)

Structure of Plate Stack

Column 2

Column 1

Column 3

Stripping section(half split type)

Drive unit

Extract outlet

Shaft

Inlet of feed

Spider plate

Baffle plate

Teflon baffle

Tie rod

Solvent inlet

Outlet of raffinate

Structure of Reciprocating Plate Type ExtractorThis drawing indicates the case where the heavy phase is

the feed and the light phase is the solvent.

Plates (perforated plates)

The reciprocal speedcan be adjusted toachleve maximumefficiency.

The reciprocal speedof the plates allowshighly efficientextraction.

Heavy phase

Light phase

Product(B)(side cut)

Enriching section(half split type)

Enriching section(half split type)

Stripping section(half split type)

Stripping section

Feed(A, B, C)

Reflux(A)Example of the liquid distributor developed for the column’s halved part.

Possible to combine 11 types of packing that have accumulated great performance records over the years.

Vapor(C)

Bottom Product(C)

Divided WallExample of an internal divider that divides the inside of the column which characterizes the “Divided Wall Column.”

Sumitomo/SFLOWⓇ

Sumitomo’s Structured Packing “SFLOWⓇ”, for the wide range of applications.

Sumitomo/SFLOWⓇ has unique structure surface which contributes high separation performance where wide range of liquid loads.

SHI-PE offers various kinds of Sumitomo/SFLOWⓇ with combination of materials, specific areas and inclination angle of corrugated sheets. For specific areas, 125, 250, 350, 500 or 750(m2/m3) can be chosen, and for inclination angle, MX series (30°) or MY series (45°) can be selected.

Sumitomo/SFLOWⓇ 250 MY is standard, the most popular and well-chosen model over decades. For higher throughput process, 125MX, 125MY or 250MX is applicable, meanwhile for higher theoretical stage process, 350 MY, 500 MY or 750 MY is applicable to control column height.

(Sumitomo/SFLOWⓇ)

Separation Process, which is difficult through distillation.(azeotropic systems, separation for substances in case of little boiling point difference, etc.)System for products which qualities (colors, smells, etc.) can be degenerated by heat affectHigh theoretical stage extracting processEnergy saving for the process such as dewatering, collecting high-boilingpoint components from aqueous solutions

Coke Drums, Reactors, and Various VesselsThrough structure design and manufacturing technology applications based on our considerable past results and experience, we respond to wide-ranging customer needs with our high-level quality guarantee system.

Coke DrumSize: 9,800ID 38,300L Board thickness: 38+3.5（mm）Material: SA387-11-2+410S clad

Desulfurizing reactor Size: 3,970ID 31,920L Board thickness: 140.0（mm）Material: SA387-22-2+TAP347 overlay

LPG Tank Size: 12,000ID 37,350L Board thickness: 49.0（mm）Material: KD63-M

●On-site installation

Atmosphericdistillation

Rectifier

Heating oven

Crude oil

Standard Oil-Refining Process

Hydrodesulfurization

Oil gas fraction Gas fractionation

Gasoline fraction

Kerosene fraction

Light oil fraction

Reduced-pressure residueAtmospheric residue

Fluid catalytic crackingHydrodesulfurization

Catalyticreforming

Hydrodesulfurization

Hydrodesulfurization

Gas washing

Pyrolysis

Coke drum

Heavy oiltreatment

Hydrogenolysis

LPG

Naphtha

Gasoline

Jet fuel

Kerosene

Light oil

Property modification

Heavy oil

Lubricant refining

Asphalt manufacturing

Coke

Lubricant

Asphalt

Mixing

CCR ReactorSize: 3,950ID 71,120L Board thickness: 41.0（mm）Material: SA387-22-1

SM ReactorSize: 5,000ID 36,420L Board thickness: 39.0（mm）Material: SA240-TP304H

Heat ExchangerSize: 4,370ID 32,720L Board thickness: 19.0（mm）Material: SA516-GR70 / SA240-TP304H

●Before shipping

Technological Development & Welding Technology

High-Temperature TOFD Flaw Detection Test TOFD test using high-temperature probes / contact media while operating the equipment

Inspection Scanner Used During Coke Drum Operation Automatic ultrasonic flaw detection testing system that can also be applied during operation

Cladding by welding of special materials that are difficult to weld Cladding by welding with wide-ranging welding materials

Steel StructuresLarge-size Plate Working and Welded Products Born from World’s Leading Facilities

Hybrid caisson

Jaket for Breakwater

Port Structures

Product Introduction

Steel structure for caisson

Casing for hydro-electric generation

Power Plant Equipments

Assembly

Side frameBoom

Assembly

Crawler crane

Rocket Launcher

Submarine cable burying machine

Aircraft hangar

General Machinery

化学プラント

Chemical Plant EngineeringEngineering solutions,based on prominent core technologies

SHI-PE provides total engineering support for all phases of project execution,from planning to after service.

Mixing tankMixing tank

Design Manufacturing

Planning

Abundant experience

Advanced engineering support

Wide range of technical skills

Prominent capability in project execution

Substantial after service

Unsurpassed capability in plantcoordination/operation

Superior manufacturing skill andquality control

Basic design

Detailed design

Procurement andmanufacturing

Construction

Commissioning/operation

After service

Chemical plantChemical plant

Distillation plantDistillation plant

ReactorReactor

Construction

Mechanical/Process

EvaluationRevamping

Planning

SHI-PESumitomo Heavy

Industries ProcessEquipment Co.,Ltd

SHI-PE provides engineering capabilities based on the technology and experience accumulated over many years.

SHI-PE delivers high quality basic design so as to maximize the customer’s own know-how.

SHI-PE procures and/or manufactures equipment by making the best use of the SHI network.

As construction professionals with abundant experience, SHI-PE staff members manage and execute project quality, deadlines, and safety.

SHI-PE assists to optimize plant operation though extensive experience.

SHI-PE proposes excellent maintenance and plant evaluation.

SHI-PE has design specialists in equipment, piping, instrumentation, electricity, and architecture.And SHI-PE has capability to harmonize and unite these resources.

Factory and Major FacilitiesHigh Productivity through World’s Leading Large-Size Facilities and Automation

160-ton tower jib crane

12,000-ton hydraulic Press

Bending roller Saijo Factory ■ Area ： 535,000m2 　■ Production capacity ： 2,000 tons / month

Major Facilities

Capabilities

160-ton land tower jib crane

320 tons / 2 machines

Overhead crane

250 tons

12,000-ton hydraulic Press

Maximum thickness : 400 mm Maximum thickness : 100 mm

Bending roller Vertical Lathe

Maximum table radius : 13 m

Annealing furnace

12 m（W）×12 m（H）×35 m（L）

Vertical Lathe

Annealing furnace

Corporate Outline / Corporate History / Business Locations

Outline

Name

Capital

Shareholder

Headquarters

Founded on

Sumitomo Heavy Industries Process Equipment Co.，Ltd.

480 million yen （as of December 1, 2009） Sumitomo Heavy Industries, Ltd. （100%）1501, Imazaike, Saijo-shi, Ehime-ken 799-1393TEL +81-898-64-6936　FAX +81-898-64-6977

February 27, 1987

CorporateHistory

Sumitomo Heavy Industries, Ltd.

February 1987

October 1990

Merger of the two companies

SHI Toyokiko Limited Liability Company founded （capital: 7 million yen）

S.H.I. Thermo-Tech, Co., Ltd. founded （capital: 15 million yen）

〈company name change〉S.H.I. Tech-Max Co., Ltd.（capital: 50 million yen）

April 2000

〈company name change〉 SHI Mechanical & Equipment Inc.

Machinery-related model manufacturing started （mixing tanks, coke oven machinery,

special machinery）

January 2002

Increase in capital（200 million yen）

June 2002

Machinery-related model goodwill transferred （mixing tanks, coke oven machinery,

special machinery）

Kobukuro Techno Co., Ltd.Coke oven-related goodwill transferred

Sumiju Plant Engineering Co., Ltd.Distillation, extraction business goodwill transferred

April 2003

December 2009

July 2014

Steel Department andEquipment Department merged

〈company name change〉Sumitomo Heavy Industries Process Equipment Co., Ltd.

（increase in capital: 480 million yen）

Present

BusinessLocations

Kashima Office

Wakayama Office

Osaka Office

Tokyo Office

Headquarters / Plant

Iizuka Office

■ Deals with coke oven transfer system

Iizuka Office 958-23, Ariyasu, Iizuka-shi, Fukuoka-ken 820-0192

Kashima Office 3, Oaza Hikari, Kashima-shi, Ibaragi-ken 314-0014

Wakayama Office 1850, Minato, Wakayama-shi, Wakayama-ken 640-8404

TEL +81-948-82-3900　FAX +81-948-82-3916

Tokyo Office TEL +81-3-6737-2680　FAX +81-3-6866-5123

TEL +81-299-82-6304　FAX +81-299-82-6312

TEL +81-73-451-8086　FAX +81-73-451-8086

■ The business locations deal with all models

Headquarters / Plant 1501, Imazaike, Saijo-shi, Aichi-ken 799-1393 TEL +81-898-64-6936　FAX +81-898-64-6977

ThinkPark Tower, 1-1 Osaki 2-chome, Shinagawa-ku, Tokyo 141-6025

Osaka Office TEL +81-6-7635-3685　FAX +81-6-7711-5117Osaka Mitsui Bussan Building, 3-33 Nakanoshima 2-chome, Kita-ku, Osaka 530-0005