Top Banner
SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING | MANUFACTURING | DESIGN
15

SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

Apr 01, 2018

Download

Documents

donhi
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING | MANUFACTURING | DESIGN

Page 2: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

COMPANY PROFILE

For more than 40 years Universal Fabrications have specialised in the production of precision fabrications, sheet metal work and machined parts and assemblies.

We are a 1st tier supplier to many UK and European blue chip companies and pride ourselves on delivering exceptional customer value.

Page 3: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

COMPANY PROFILE

Industries include

Aerospace Defence Rail Special Vehicles

Page 4: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

SERVICES

Our services include» Design & development» Aluminium & stainless welding» MIG Robotic & manual welding» Spot welding» 4 metre CNC bending» 4kw Laser cutting» Shot blasting» Assembly facilities» Inspection department

Page 5: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

PRECISION SHEET METAL & FABRICATION

Industry leading technology

Using the latest in laser cutting and punching technology along with our Mitutoyo CMM inspection machines, we ensure the highest quality of parts during manufacture.

Page 6: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

PRECISION SHEET METAL & FABRICATION

Amada FOII 4kw Laser with tower automation

Work area of machine » 4000mm x 2000mm

With cutting thickness » Mild steel 22mm» Stainless steel 12mm» Aluminium 10mm

Page 7: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

PRECISION SHEET METAL & FABRICATION

EML Punch/ Laser with tower automation

Work area of machine » 3048mm x 1524mm

With laser cutting thickness » Mild steel 10mm» Stainless steel 10mm» Aluminium 10mm

Page 8: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

PRECISION SHEET METAL & FABRICATION

Features

» Higher productivity» Longer unmanned production» Lower part costs» No manual tool changes» Up to 220 punches and 440 dies

Page 9: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

CNC MACHINING

Continued investment in performance machinery

With over 40 years engineering experience together with continual investment in the most advanced CAD/CAM manufacturing technology, we are able to deliver quality products consistently and cost effectively.

Page 10: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

CNC MACHINE SHOP

Biglia Smart Turn S2x GS200 Turning Centre2x XR600 5 Axis Machining Centre

With our machine shop capability we can deliver bespoke parts to your individual needs.

Page 11: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

WELDING

With full investment in CMT Technology and full automatic welding bays, Universal Fabrications are able to provide greater versatility, higher quality and consistency.

» Multi station CMT» Reduced thermal input» Spatter free material transfer» Universal range of materials

Page 12: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

CASE STUDY 1 » Air Flow Diagnostic Housing

Brief To produce an armored vehicle part from 3 drawn items

SolutionOur engineers responded with a redesigned 1 piece solution removing the weld assembly operation

Outcome£7.50 per part cost saving with greatly improved quality and aesthetics

Page 13: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

» Raising standards» Reducing costs» Delivering solutions

Page 14: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

CASE STUDY 2 » Channel Tunnel Rail Link

Brief To engineer a solution to hold the service pipes for the Channel Tunnel rail link TBM (tunnel boring machine)

SolutionA formed channel the radius of the tunnel wall

OutcomeA mock quarter pipe tunnel fitted with our parts was built and shown to Alstom Paris. We have since won may tunnel contracts in the UK, Denmark, Singapore and Hong Kong

Page 15: SHEET METAL FABRICATION | CNC PUNCHING | LASER CUTTING ...universalfabrications.com/docs/UniversalFabrications-Locomotive.pdf · PRECISION SHEET METAL & FABRICATION Industry leading

» Raising standards» Reducing costs» Delivering solutions