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1 VC-A560U(A)/A560U/A560U(B) VC-H960U/H960U(B)/H961U S41R7VC-A411U SER VICE MANU AL This document has been published to be used for after sales service only. The contents are subject to change without notice. SHARP CORPORA TION VIDEO CASSETTE RECORDER In the interests of user-safety (Required by safety regula- tions in some countries) the set should be restored to its original condition and only parts identical to those specified be used. VC-A560U(A) VC-A560U/A560U(B) VC-H960U/H960U(B) VC-H961U  CONTENTS Page 1. GENERAL INFORMATION ...................... ............ ............ ............ .............................................. ... 5 2. DISASSEMBLY AND REASSEMBLY ........... ....................... ............ ............................................. 7 3. FUNCTION OF MAJOR MECHANICAL PARTS ........... ............ .................................................. 10 4. ADJUSTMENT, REPLACEMENT AND ASSEMBLY OF MECHANICAL UNITS ........................ 12 5. ELECTRICAL ADJUSTMENT ...................................................................... ........... .................... 30 6. MECHANISM OPERATI ON FLOWCHART AND TROUBLESHOOTING GUIDE .................... .. 32 7. TROUBLESHOOTING .......... ............ ............................................... ........... ............ ............ ........ 38 8. BLOCK DIAGRAM............ ........... ............................................... ............ ........... ............ ............ .. 50 9. SCHEMATIC DIAGRAM AND PWB FOIL PATTERN ................................................................. 58 10. REPLACEMENT PARTS LIST ........................ ............ .............................................. ............ ...... 71 11. EXPLODED VIEW OF MECHANICAL PARTS ............................................... ............ ................ 80 12. PACKING OF THE SET ...................................................................... ............ ............................ 85  VC-H961U ..... ..... ............ Models for Canada VC-A560U(A)/A560U/A560U(B)/H960U/H960U( B) ............... .. Models for U.S.A MODELS  S E R V I   C E M A N  U A L M  O D E L  S V  C - A  5  6  0  U  (  A  )   /  A  5  6  0  U  /  A  5  6  0  U  (  B  )   /  H  9  6  0  U  /  H  9  6  0  U  (  B  )   /  H  9  6 1  U V I  D E  O   C A  S  S E T T E R E  C  O R D E R VC-H961U VC-A560U(A)/A560U/A560U(B) VC-H960U/H960U(B)
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    S41R7VC-A

    SERVICE MANUAL

    This document has been published to be used for

    after sales service only.The contents are subject to change without notice.SHARP CORPORATION

    VIDEO CASSETTE RECORD

    In the interests of user-safety (Required by safety regtions in some countries) the set should be restored tooriginal condition and only parts identical to those specibe used.

    VC-A560U(A)VC-A560U/A560U(VC-H960U/H960U(VC-H961U

    CONTENTS

    Page

    1. GENERAL INFORMATION ........................................................................................................... 5

    2. DISASSEMBLY AND REASSEMBLY ........................................................................................... 7

    3. FUNCTION OF MAJOR MECHANICAL PARTS ......................................................................... 10

    4. ADJUSTMENT, REPLACEMENT AND ASSEMBLY OF MECHANICAL UNITS ........................ 12

    5. ELECTRICAL ADJUSTMENT ..................................................................................................... 30

    6. MECHANISM OPERATION FLOWCHART AND TROUBLESHOOTING GUIDE ...................... 32

    7. TROUBLESHOOTING ................................................................................................................ 38

    8. BLOCK DIAGRAM....................................................................................................................... 50

    9. SCHEMATIC DIAGRAM AND PWB FOIL PATTERN ................................................................. 58

    10. REPLACEMENT PARTS LIST .................................................................................................... 7111. EXPLODED VIEW OF MECHANICAL PARTS ........................................................................... 80

    12. PACKING OF THE SET .............................................................................................................. 85

    VC-H961U ......................Models for CanadaVC-A560U(A)/A560U/A560U(B)/H960U/H960U(B) .................Models for U.S.A

    MODELS

    SERVICE

    MANUAL

    MODELSVC-A560U(A)/A560U/A560U(B)/H960U/H960U(B)/H961U

    VIDEOCASSETTERECORDER

    VC-H961U

    VC-A560U(A)/A560U/A560U(B)

    VC-H960U/H960U(B)

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    IMPORTANT SERVICE NOTES

    WARNING : TO REDUCE THE RISK OF FIRE OR ELEC-TRIC SHOCK, DO NOT EXPOSE THIS AP-PLIANCE TO RAIN OR MOISTURE.

    RISK OF ELECTRIC SHOCKDO NOT OPEN

    CAUTION

    CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK. DONOT REMOVE COVER. NO USER-SERVICEABLEPARTS INSIDE. REFER SERVICING TO QUALIFIEDSERVICE PERSONNEL.

    This symbol warns the user of uninsulated voltagewithin the unit that can cause dangerous electric shocks.

    This symbol alerts the user that there are importantoperating and maintenance instructions in the literatureaccompanying this unit.

    This symbol mark means fast operating fuse.For continued protection against risk of fire, replaceonly with same type fuse F901 (3.0A, 125V).

    CAUTION:

    BEFORE RETURNING THE VIDEO CASSETTERECORDER

    Before returning the video cassette recorder to the user,perform the following safety checks.

    1. Inspect all lead dress to make certain that leads are

    not pinched or that hardware is not lodged betweenthe chassis and other metal parts in the video cassetterecorder.

    2. Inspect all protective devices such as non-metalliccontrol knobs, insulation materials, cabinet backs,adjustment and compartment covers or shields, isola-tion resistor/capacitor networks, mechanical insula-tors etc.

    3. To be sure that no shock hazard exists, check forcurrent in the following manner.

    Plug the AC line cord directly into a 120 volt AC outlet(Do not use an isolation transformer for this test).

    Using two clip leads, connect a 1.5k ohm, 10 wattresistor paralleled by a 0.15F capacitor in series withall exposed metal cabinet parts and a known earth

    ground, such as a water pipe or conduit. Use an SSVM or VOM with 1000 ohm per volt, or

    higher, sensitivity or measure the AC voltage dropacross the resistor (See Diagram).

    Move the resistor connection to earth exposed metalpart having a return path to the chassis (antenna,metal cabinet, screw heads, knobs and control shafts,

    etc.) and measure the AC voltage drop across theresistor. Reverse the AC plug on the set and repeatAC voltage measurements for each exposed part.Any reading of 0.45V rms (this corresponds to 0.3mArms AC.) or more is excessive and indicates a poten-tial shock hazard which must be corrected beforereturning the video cassette recorder to the owner.

    3.0A 125V

    SSVMAC SCALE

    1.5k ohms.10W

    CONNECT TOKNOWN EARTHGROUND

    TO EXPOSEDMETAL PARTS

    0.15 FTEST PROBE

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    NOTES DE SERVICE IMPORTANTES

    ATTENTION: POUR REDUIRE LES RESQUES D'IN-CENDIE OU DE CHOC ELECTRIQUE,NE PAS EXPOSER CET APPAREIL ALA PLUIE OU A L'HUMIDITE.

    RISQUE DE CHOC ELECTRIQUENE PAS OUVRIR

    ATTENTION

    Ce symbole avertit l'utilisateur que des instructionsimportantes relatives l'utilisation et l'entretien setrouvent dans le manuel accompagnant l'appareil.

    ATTENTION: AFIN DE REDUIRE LES RISQUES DE CHOCELECTRIQUE, NE PAS RETIRER LE COUVERCLE,AUCUN ORGANE INTERNE NE PEUT ETREREPARE PAR L'UTILISATEUR. CONFIERL'APPAREIL A UN DEPANNEUR QUALIFIE.

    Ce symbole signale l'utilisateur la prsence d'unetension non isole l'intrieur de l'appareil qui peut trela cause de secousses lectriques dangereuses.

    PRECAUTION:

    Cette marque indique le fusible action in stantanse.Pour la protection continue contre le risque d'incendie,ne remplacer que par le fusible type F901 (3,0A, 125V).

    AVANT DE RENDRE LE MAGNETOSCOPE

    Avant de rendre le magntoscope lutilisateur, effectuerles vrifications de scurit suivantes.

    1. Vrifier toutes les gaines de fil pour tre sr que les filsne sont pas pincs ou que le matriel nest pas coincentre le chssis et les autres pices mtalliques dansle magntoscope.

    2. Vrifier tous les dispositifs de protection tels que lesboutons de commande non mtalliques, les matriauxdisolement, le dos du coffret, les couvercles decompartiment et ajustement ou les boucliers, lesrseaux de rsistance / condensateur disolement, Iesisolateurs mcaniques, etc.

    3. Pour tre sr quil ny a aucun risque de choc lectrique,vrifier le courant de fuite de la manire suivante.

    Brancher le cordon dalimentation secteur directementdans une prise de courant de 120 volts. (Ne pas utiliserde transformateur disolement pour cet essai).

    Utiliser deux fils pinces et connecter une rsistancede 10 watts 1,5 kohm en parallle avec un condensateurde 0,15 F en srie avec des pices du coffret

    mtallique exposes et une masse de terre connuetelle quun tuyau ou un conduit deau.

    Utiliser un VTVM ou VOM avec une sensibilit de 1000ohms par volt ou plus ou mesurer la chute de tensionCA entre la rsistance (voir diagramme).

    Dposer la connexion de la rsistance toutes les

    pices mtalliques exposes ayant un parcours dretour au chssis (connexions dantenne, coffrmtallique, ttes de vis, boutons et arbres dcommande, etc.) et mesurer la chute de tension Centre la rsistance. Inverser la fiche CA (une fichintermdiaire non polarise doit tre utilise seule de faire ces vrifications.) sur lappareil et rpter lmesures de tension CA pour chaque pice mtalliqexpose. Toute lecture de 0,45 Vrms (ceci correspo 0,3 mArms CA) ou plus est excessive et signale danger de choc qui doit tre corrig avant de rendremagntoscope son utilisateur.

    3,0A 125V

    0,15 FSONDE D'ESSAI

    VERS PIECESMETALLIQUESEXPOSEES

    VTVMECHELLE CA

    1,5 KOHMS10W

    CANNECTER UNE MASSE DTERRE CONN

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    PRECAUTIONS IN PART REPLACEMENT

    When servicing the unit with power on, be careful to the section marked white all over.

    This is the primary power circuit which is live.

    When checking the soldering side in the tape travel mode, make sure first that the tape has been loaded and then turn

    over the PWB with due care to the primary power circuit.

    Make readjustment, if needed after replacement of part, with the mechanism and its PWB in position in the main frame.

    (1) Start and end sensors: Q701 and Q702Insert the sensors projection deep into the upper hole of the holder. Referring to the PWB, fix the sensors tight

    enough.

    (2) Photocoupler: IC901Refer to the symbol on the PWB and the anode marking of the part.

    (3) Cam switches A and B: S704: QSW-RA001WJZZ.Adjust the notch of the part to the white marker of the symbol on the PWB. Do not allow any looseness.

    (4) Take-up and supply sensors: D707 and D706.

    Be careful not to confuse the setting direction of the parts in reference to the symbols on the PWB. Do not allow anylooseness.

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    1. GENERAL INFORMATION1-1 FEATURESOnly for VC-H960U/H960U(B)/H961U Hi-Fi Stereo Sound Built-in MTS (Multi-channel TV Sound) DecoderOnly for VC-H961U Built-in Front AV Jacks

    Common Features EZ Set Up

    S-VHS Quasi Playback Double-Azimuth 4-Heads 19Clear Picture System (in EP mode) HQ System for Better Resolution and Color Reproduction Multi-Language (English/Spanish/French) OSD (On Screen

    Display) with Menu Screen Guidance 181-channel PLL Quartz Synthesized Random Access Tuner

    with Automatic Channel Setting Quick Start with Full Loading Mechanism 1-Year, 8 Event Programmable Timer

    Simple Recording Timer Universal Remote Control Sharp Super Picture 5 sec. Timer Backup

    Field-Still/Variable Slow/Frame Advance Real-Time Counter (On Screen Display) Automatic Daylight Saving-Time (D.S.T.) Adjustment Blue Screen Noise Elimination Auto Tracking Control System Digital Program Search System (DPSS) Skip Search Instant Replay Auto Zero Back Recorded Section Auto Repeat Full Automatic Playback Tamper Proof Up to 8 Hours of Recording and Playback (with T-160

    cassette)

    1-2 SPECIFICATIONSFormat: VHS NTSC Standard

    Video Recording System: Rotary Two-Head Helical Scan SystemNumber of Video Heads: 4

    Video Signal Standard: NTSC Color SystemAudio Recording System: 1 Stationary Head for Linear Audio

    2 Rotary Heads for Hi-Fi stereo (Only for Hi-Fi models)Tape Width: 12.7 mm (1/2 inch)

    Tape Speed: (SP) 33.35 mm/sec. (1.31 i.p.s.)(LP) 16.67 mm/sec. (0.66 i.p.s.) (playback only)(EP) 11.12 mm/sec. (0.44 i.p.s.)

    Maximum Recording Time: (SP) 160 min. (T-160)

    (EP) 480 min. (T-160)Channel Coverage: VHF 2-13UHF 14-69CATV 1-125

    Antenna Input: 75 OhmVideo Input: 0.5 to 2.0 Vp-p, 75 Ohm unbalanced

    Video Output: 1.0 Vp-p, 75 Ohm unbalancedAudio Input: 8 dBs, 47 kOhm unbalanced (0 dBs = 0.775 Vrms)

    Audio Output: 8 dBs, 1 kOhm unbalanced (0 dBs = 0.775 Vrms)Hi-Fi Audio (Only for Hi-Fi models):

    Dynamic Range: 90 dBFrequency Response: 20 Hz-20 kHz

    Memory Backup: 5 sec.Operating Temperature: 5C to 40C (41F to 104F)

    Storage temperature: 20C to 60C (4F to 140F)

    Power Source: 120 V AC, 60 HzPower Consumption: 14 WDimensions (approx.): 360 (W) x 92.5 (H) x 229 (D) mm (14-3/16" x 3-41/64" x 9-1/64")

    Weight (approx.): 2.3 kg (5.1 lbs)Accessories included: 75 ohm coaxial cable, Operation manual, Infrared remote control, Battery (2 p

    Note: Specifications are subject to change without notice.

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    1-3 LOCATION OF MAJOR COMPONENTS AND CONTROL

    LEDIndicator(explainedthroug

    houttheoperationInstruction)

    POWER

    TIMER

    3VCR

    4REC

    5

    REMOTESENSOR

    POWERLEDindicator

    ThisindicatorlightsupwhenevertheVCRisturned

    on.

    TIMERLEDindicator

    ThisindicatorlightsupwhentheVCRissetfortime

    r

    recording,SimpleRecordingTimerandRecordingw

    ith

    theTimer.

    3

    VCRLEDindicator

    Thisindicatorlightsupwhenselecting"VCR"byusing

    theTV/VCRbutton.

    4

    RECLEDindicator

    Thisindicatorlightsuponduringrecording.T

    hisindicator

    flashesduringREC-Pause.

    5

    RemoteSensor

    PointRemoteControlatthiswindow.

    Cassettecompartm

    ent(seePlayback/Recording)

    POWERbutton

    (WhenpressedtoturnontheVCR,POWERLEDindicator

    willlightup.Whenthepoweristurnedoff.POWERLED

    indicatorwilturnoff.)

    Basicfunctioncontrols

    (seePlayback/Recording)

    (VC-H961U)

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    2. DISASSEMBLY AND REASSEMBLY

    2-1 DISASSEMBLY OF MAJOR BLOCKS

    TOP CABINET : Remove 2 screws1.FRONT PANEL : Remove 2 screws2and 7 clips3.OPERATION : Remove 1 screw4.PWBSHIELD ANGLE : Remove 1 screw5with shield angle.MECHANISM/ : Remove 1 screw 6, 2 screws 7.MAIN PWB Remove 1 screw 8with antenna

    terminal cover. Remove 1 screw9with top cabinet fix angle.

    ANTENNATERMINALCOVER

    MAIN FRAME

    TOP CABINET

    TOP CABINEFIX ANGLE

    OPERATION PWB

    LED HOLDER

    MECHANISM/MAIN PWBASSEMBLY

    ANTENNATERMINALCOVER

    FRONT AVJACK

    8

    8

    1

    C

    26

    2

    6

    6

    9

    4

    B

    BB

    B

    A A

    A

    B

    A

    7

    A

    V C -A 5 6 0 U (A )V C -A 5 6 0 UV C -A 5 6 0 U (B )

    V C -A 5 6 0 U (A )V C -A 5 6 0 UV C -A 5 6 0 U (B )V C -H 9 6 0 UV C -H 9 6 0 U (B )

    V C -H 9 6 0 UV C -H 9 6 0 U (B )V C -H 9 6 1 U

    V C -H 9 6 1 U

    V C -H 9 6 1 U

    Front Panel

    Front Panel

    B

    3

    3

    B

    3

    3

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    MECHANISM CHASSIS

    2-2 DISASSEMBLING THE MECHANISM/MAIN PWB ASSEMBLY

    1. When removing the mechanism from the main PWB,remove the antenna cover 1 screw1, and remove theantenna terminal cover.Remove the screw2which connecting the PWB andthe mechanism.Take out vertically the mechanism so that it does notdamage the adjacent parts.

    2. Removing the mechanism and cassette housing.Remove 2 screws3fixing the cassette housing to themechanism, and remove the cassette housing.

    3

    CASSETTEHOUSING

    MAIN PWB

    VC-H961U

    1

    2

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    2-3 CARES WHEN REASSEMBLING

    INSTALLING THE CASSETTE HOUSING

    When the cassette housing is installed on the mechanism,the initial setting is essential condition.There are two initial setting methods, namely electrical andmechanical.1. Electrical initial setting

    So as to perform initial setting of mechanism execute the

    Step 1 of Installation of cassette housing. After ascertainingthe return to the initial setting position install the cassettehousing. (Conditions: When mechanism and PWB havebeen installed)

    2. Mechanical initial setting

    After ascertaining the return to the initial set position inthe cassette housing in the specified position. (This meis applied only for the mechanism.)

    INSTALLING THE MECHANISM ON PWB

    Lower vertically the mechanism, paying attention to themechanism edge, and install the mechanism with due careso that the parts are not damaged. So as to fix the mecha-nism to the main PWB install two housings. (Fit the antennacover to one of them.

    PARTS WHICH NEED PARTICULAR CARE

    When installing the mechanism chassis on the PWBtake care so as to prevent deformation due to contamechanism chassis with REC TIP SW.

    Master cam

    Push up

    Drive lever

    DRUM CONNECTOR

    AE CONNECTOR

    END SENSOR

    VC-H961H

    END TIP SW

    AC HEAD CONNECTOR

    START SENSOR

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    3. FUNCTION OF MAJOR MECHANICAL PARTS (TOP VIEW)

    No. Function No. Function

    1 Full erase head

    2 Supply pole base assy

    3 Tension arm

    4 Idler wheel assy

    5 Open guide

    6 Supply reel disk

    7 Supply main brake

    8 Take-up main brake

    9 Pinch drive cam

    10 A/C head assy

    11 Reverse guide lever assy

    12 Reel relay gear

    13 Take-up reel disk

    14 Pinch roller lever assy

    15 Drum ass'y

    16 Loading motor block

    17 Drum driver motor

    18 Take-up pole base ass'y

    17 15

    11

    5

    9

    14

    12

    8

    16

    1346

    2

    7

    3

    1

    18 10

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    FUNCTION OF MAJOR MECHANICAL PARTS (BOTTOM VIEW)

    No. Function No. Function

    19 Syncro Gear

    20 Master cam

    21 Capstan D.D. motor

    22 Reel belt

    23 Clutch lever

    24 Limiter pulley assy

    25 Shifter

    25

    24

    21

    22

    19

    20

    23

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    VROATSV CD

    11.

    10. JiGDRiVER-6 BM

    9. JiGDRiVERH-4 AP

    4. Torque Driver JiGTD1200 CB

    4. ADJUSTMENT, REPLACEMENT AND ASSEMBLY OF MECHANICAL UNITSThe explanation given below relates to the on-site general service (field service) but it does not relates to the adjustmentand replacement which need high-grade equipment, jigs and skill. For example, the drum assembling, replacement andadjustment service must be performed by the person who have finished the technical courses.

    4-1 MECHANISM CONFIRMATION ADJUSTMENT JIG

    So as to perform completely the mechanism adjustment prepare the following special jigs. So as to maintain the initial

    performance of the machine the maintenance and check are necessary. Utmost care must be taken so that the tape isnot damaged. If adjustment needs any jig, be sure to use the required jig.

    JiGTG1200 CN

    JiGMP0001 BY

    1. Torque Cassette Meter JiGVHT-063 CZ

    No. Jig ltem Part No. Code Configuration Remarks

    JiGTG0090 CM

    3. Torque Gauge Head JiGTH0006 AW

    JiGRH0002 BR

    JiGSG2000 BS

    JiGSG0300 BF

    7. JiGADP003 BK

    Tension Gauge

    These Jigs are used for checkingand adjusting the reel disk height.

    When fixing any part to the threadedhole using resin with screw, use the

    jig. (Specified torque 5 kg)

    This cassette torque meter is used for check-ing and adjusting the torque of take-up formeasuring tape back tension.

    These Jigs are used for checkingand adjusting the torque of take-up

    and supply reel disks.

    Master Plane Jig andReel Disk HeightAdjusting Jig

    Pinch pressing forcemeasuring jig

    This Jig is used with the tensiongauge. Rotary transformer clearanceadjusting jig.

    There are two gauges used for thetension measurements, 300 g and2.0 kg.

    These tapes are especially used forelectrical fine adjustment.

    Video Audio HiFi Audio Track

    525 Monoscope 7k 58m

    NTSC Color Bar 1k 58m

    VROEFZCS BGOR

    VROEFZHS BH

    1k

    This screwdriver is used for adjusting theguide roller height.

    For X value adjustment

    This Jig is used for adjustmentof tension pole.

    X value adjustmentgear driver

    Tension PoleAdjustment Driver

    2.3k

    Black Level(only SYNC) signal

    19m

    2. Torque Gauge

    6.

    5.

    8. Alignment Tape

    Guide roller heightadjustment driver

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    4-2 MAINTENANCE CHECK ITEMS AND EXECUTION TIME

    Perform the maintenance with the regular intervals as follows so as to maintain the quality of machine.

    NOTE : Part replacement. : Cleaning : Apply grease Cleaning liquid Industrial ethyl alcohol

    * This mechanism does not need electric adjustment with variable resistor. Check parts. If any deviation is foundclean or replace parts.

    Maintained

    PartsRemarks

    500hrs.

    1000hrs.

    1500hrs.

    2000hrs.

    Possible symptom

    encountered

    Guide roller assy

    Sup guide shaft

    Reverse guide

    Slant pole on pole base

    Full erase head

    A/C head

    Upper and lower drum assy

    Capstan D.D. motor

    Pinch roller

    Reel belt

    Tension band assy

    Loading motor

    Idler assy

    Limiter pulley

    Supply/take-up main brake levers

    Colour and beating

    Small sound or sounddistortion

    Poor S/N ratio, no colourPoor flatness of theenvelope with alignmenttape

    No tape running,

    uneven colourNo tape running, tapeslack

    No tape running, tapeslack, no fast forward/rewind motion

    Lateral noises Headoccasionally blocked

    Abnormal rotation or significavibration requires replaceme

    Clean tape contact part with specified cleaning liquid.

    Clean tape contact area withspecified cleaning liquid.

    Clean rubber and rubber conarea with the specified cleanliquid.

    Screen swaying

    Cassette not loaded orunloaded

    No tape running, tapeslack

    Tape slack

    Video head cleaning procedure1. Apply one drop of cleaning liquid to the cleaning paper with the baby oiler.2. Gently press the cleaning paper against the video head to fix your finger, and move the upper drum so that each

    is passed to and fro 5 times (do not move the cleaning paper).3. Wipe with the dry cleaning paper.

    Notes : Use the commercially available ethanol of Class 1 as

    cleaning liquid. Since the video head may be damaged, do not move up

    and down the cleaning paper. Whenever the video head is cleaned, replace the clean-

    ing paper. Do not apply this procedure for the parts other than the

    video head.

    Parts Code Description CZPAPRA56-001E Cleaning PaperZOiLR-02-24TE Babe Oiler (Spoit)

    Gently press the cleaning paper tofix with your finger, and rotate theupper drum to clean.Move to and fro 5 times for each head.(Do not move the cleaning paper.)

    Rotate the upper drumwith one hand.

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    Figure 4-1.

    Reassembly1. Before installing the cassette housing control, short-

    circuit between TP803 and TP802 provided at mainPWB, press the eject button. The master cam turns andstops when the positioning mark appears. Fit the drivelever to master cam through main chassis, and push upthe drive lever.

    Figure 4-2.

    2. Install in the reverse order of removal.

    Notes:1. In the case when you use the magnet screw driver, never

    approach the magnet driver to the A/C head, FE head,and drum.

    2. When installing or removing, take care so that thecassette housing control and tool do not contact theguide pin or drum.

    3. After installing the cassette housing control once per-form cassette loading operation.

    4-4 TO RUN A TAPE WITHOUT THE CASSETTEHOUSING CONTROL ASSEMBLY

    1. Remove the full-surface panel.2. Short-circuit between TP803 and TP802.3. Plug in the power cord.4. Turn off the power switch.

    (The pole bases move into U.L.position.)5. Open the lid of a cassette tape by hand.6. Hold the lid with two pieces of vinyl tape.7. Set the cassette tape in the mechanism chassis.8. Stabilize the cassette tape with a weight (500g) to

    prevent floating.9. Turn on the power switch.10. Perform running test.

    4-3 REMOVING AND INSTALLING THE CAS-SETTE HOUSING

    Removal1. In the cassette removing mode, remove the cassette.2. Unplug the power cord.3. Remove in the following numerical order.

    a) Remove two screws1.b) Pull the drive lever slide and pull up the cassette

    housing control.

    Figure 4-3.

    Note:The weight should not be more than 500g.

    To take out the cassette tape.1. Turn off the power switch.2. Take out the cassette tape.

    1

    Master cam

    Push up

    Drive lever

    500g

    Weight to preventfloat (500g)

    Mechanism chassis

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    4-5 REEL DISK REPLACEMENT AND HEIGHTCHECK

    Removal1. Remove the cassette housing control assembly.2. Remove the Supply/Take-up main brake ass'y.3. Pull the tension band out of the tension arm ass'y.4. Remove the reel disk.Note:Take care so that the tension band ass'y and main brake

    ass'y are not deformed.

    Notes:1. When installing the reel disk, take due care so tha

    tension band ass'y is not deformed and grease doeadhere.

    2. Do not damage the Supply main brake ass'y. Be caso that grease does not adhere to the brake surfa

    Reassembly (Take-up reel disk)1. Clean the reel disk shaft and apply grease (SC-14

    it.2. Align the phase of the reel disk to that of the reel

    gear and to install a new take-up reel disk onto the s3. Check the reel disk height and reassemble the tak

    main brake ass'y.Note:1. Take care so that the Take-up main brake ass'y i

    damaged. Take care so that grease does not adherbrake surface.

    2. After reassembly, check the video search rewind tension (see 4-10), and check the brake torque (se14).

    Height checking and adjustmentNote:

    1. Set the master plane with due care so that it doecontact the drum.

    2. When putting the master plane, shift the reverse ga little in the loading direction. Care must be taken sexcessive shift results in damage.

    Figure 4-4.

    Note: Check that the reel disk is lower than part A but h

    than part B. If the height is not correct, readjust thedisk height by changing the poly-slider washer undereel disk.

    Reassembly (Supply reel disk)1. Clean the reel disk shaft and apply grease (SC-141) to

    it.2. Match the phases of reel disk and reel relay gear, and set

    the new reel disk.3. After checking the reel disk height, wind the tension

    band ass'y around the reel disk, and hook to tension armass'y.

    4. Assemble the Supply main brake ass'y.

    Take-up reel diskSupply reel disk

    TenTension arm ass'y

    Supply main brake

    Tension bandass'y

    Take-up main brake ass'y

    Supply reel disk

    Take-up reel disk

    Cassette lockrelease shaft

    Master plane

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    Note:Whenever replacing the reel disk, perform the height check-ing and adjustment.

    Notes:1. Hold the torque gauge by hand so that it is not moved.2. Do not keep the reel disk in lock state. Do not allow long-

    time measurement.

    4-7 CHECKING AND ADJUSTMENT OF TAKE-UP TORQUE IN REWIND MODE

    Remove the cassette housing control assembly.

    After short-circuiting between TP803 and TP802

    provided at operation PWB, plug in the power cord.

    Setting1. Set a torque gauge to zero on the scale. Place it on the

    supply reel disk.2. Press the rewind button.3. To calculate the remaining capacity, slowly rotate the

    take-up reel disk, and then shift it into the rewind mode.

    Checking1. Turn the torque gauge slowly (one rotation every 2 to 3

    seconds) by hand in the CCW direction.2. Make sure that the indication of torque gauge is not less

    than 30mNm (306gfcm).

    AB

    Figure 4-5.

    Master planeReel disk heightadjusting jig

    Mechanism chassis

    Reel disk

    10 0.2mm Reel disk

    4-6 CHECKING AND ADJUSTMENT OF TAKE-UP TORQUE IN FAST FORWARD MODE

    Remove the cassette housing control assembly.

    After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    Setting

    1. Set a torque gauge to zero on the scale. Place it on thetake-up reel disk.

    2. Press the FF button.3. To calculate the remaining capacity of the play back

    mode, slowly rotate the supply reel disk, and then shiftit into the forward mode.

    Checking1. Turn the torque gauge slowly (one rotation every 2 to 3

    seconds) by hand in the CW direction.2. Make sure that the indication of torque gauge is not less

    than 30mNm (306gfcm).

    Figure 4-7.

    Torque gauge

    30mNm (306gfcm)or more

    Supply reel disk

    Idler ass'y

    The gauge is held atits maximum value.

    (Red mark)

    Adjustment1. If the rewind winding-up torque is less than the specified

    value, clean the capstan D.D. worm gear, drive belt, andlimiter pulley with cleaning liquid, rewind again, andcheck the winding-up torque.

    2. If the winding-up torque is still out of range, replace thedrive belt.

    Figure 4-6.

    Torque gauge

    30mNm (306gfcm)or more

    The gauge is held atits maximum value.(Red mark)

    Idler ass'y

    Adjustment1. If the FF winding-up torque is less than the specified

    value, clean the capstan D.D. worm gear, drive belt, andlimiter pulley with cleaning liquid, and check again.

    2. If the torque is less than the set value, replace the reelbelt.

    CCW

    CW

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    Notes:1. Hold the torque gauge by hand so that it is not moved.2. Do not keep the reel disk in lock state. Do not allow long-

    time measurement.

    4-8 CHECKING AND ADJUSTMENT OF TAKE-UP TORQUE IN RECORD/PLAYBACKMODE

    Remove the cassette housing control assembly. After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    Turn off the power switch. Open the cassette torque meter lid, and fix it with

    tape. Load the cassette torque meter into the unit. Put the weight (500g) on the cassette torque meter. Turn on the power switch. Press the picture record button, and set EP picture

    record mode (x3).

    4-9 CHECKING AND ADJUSTMENT OF TAUP TORQUE IN VIDEO SEARCH REWMODE

    Remove the cassette housing control assemb

    After short-circuiting between TP803 and TP

    provided at operation PWB, plug in the power c

    SettingPress the playback button and rewind button to sevideo search rewinding mode.

    CheckingPlace the torque gauge on the supply reel disk, and tcounterclockwise very slowly (one rotation every 1seconds) and check that the torque is within the set vchange to 14.1 3.5mNm. (144 35gfcm)

    Set value EP change to 6.9 mNm (70 gfcm)

    Figure 4-8.

    Checking1. Make sure that value is within the setting 6.9 mNm

    (70 gfcm).2. The winding-up torque fluctuates due to variation of

    rotation torque of limiter pulley ass'y. Read the centervalue of fluctuation as setting.

    3. Set the EP record mode (x3) and make sure that thewinding-up torque is within setting.

    AdjustmentIf the playback winding-up torque is not within the setting,replace the limiter pulley assembly.Note:When the torque cassette is set, put a weight (500g) toprevent rise.When the cassette torque meter is taken out.Turn off the power switch.

    Figure 4-9.

    Note:Surely put the torque gauge on the reel disk to measuthe torque gauge is raised, accurate measuremeimpossible.

    AdjustmentIf the rewinding playback winding-up torque is not withisetting, replace the limiter pulley assembly.

    Note:The winding-up torque fluctuates due to variation of tion torque of supply reel disk. Read the center valufluctuation as setting.

    Torque gauge

    Supply reel disk

    CCW

    +2025

    +2.02.5

    +2.02.5

    +2025

    500g

    Cassette torque meter

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    Figure 4-11.

    1. Detach the pinch roller from the capstan shaft.Do not separate excessively. Or the pinch lever andpinch double action lever may disengage.

    2. Engage the tension gauge adapter with the pinch roller

    shaft, and pull in the arrow direction.3. Gradually return the pinch roller, and measure the

    pulling force when the pinch roller contacts the capstanshaft.

    4. Make sure that the measured value is within settingchange to 9.8 1N (1.0 0.1kgf).

    4-12 CHECKING AND ADJUSTMENT OFTENSION POLE POSITION

    Remove the cassette housing control assembly.

    After short-circuiting between TP803 and TP802

    provided at operation PWB, plug in the power cord.

    Setting1. Turn off the power switch.2. Open the cassette tape (T-120), and fix with tape.3. Set the cassette tape in loading state.4. Put the weight (500g) on the cassette tape.5. Turn on the power switch.6. Make the adjustment with the beginning of a T-120 tape.

    4-10 CHECKING THE VIDEO SEARCH REWINDBACK TENSION

    Remove the cassette housing control assembly.

    After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    Checking1. After pressing the play button, press the rewind button,

    and set the video search rewind mode.2. Place the torque gauge on the take-up reel disk, and turn

    it counterclockwise very slowly (one rotation every 2 to3 seconds) and check that the torque is within the setvalue 3.4 1.5mNm (35 15gfcm).

    Pinch rollerTension gauge900 - 1,200gf

    Capstan shaft

    Tension gauge adapter

    Figure 4-10.

    Torque gauge

    Take-up reel disk

    Notes:

    Set the torque gauge securely on the take-up reel disk.If it is not secure, the measurement will be incorrect.

    4-11 CHECKING THE PINCH ROLLERPRESSURE

    Remove the cassette housing control assembly.

    After short-circuiting between TP803 and TP802

    provided at operation PWB, plug in the power cord.

    Checking

    Press the play button to set the playback mode.

    CCW

    Figure 4-12.

    Checking1. Set a cassette tape, push the REC button to place the

    unit in the SP record mode. Now check the tension poleposition.

    5 0 0 g

    Weight to preventfloat (500g)

    (T-120)

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    2. Visually check to see if the position of the tension pole iswithin the 0 0.2mm from the left side line.

    Insert the tension pole adjustment driver, and rotate clock-wise.

    Figure 4-15.

    At left side from the reference line. (A).

    Figure 4-13.

    Figure 4-14.

    Insert the tension pole adjustment driver, and rotatecounterclockwise.

    At right side from the reference line. (A).

    Tension pole adjustment driver adjusting direction

    Standard A = 0 0.2mm

    4-13 CHECKING AND ADJUSTMENT RECORD/PLAYBACK BACK TENSIO

    Remove the cassette housing control assemb

    After short-circuiting between TP803 and TPprovided at operation PWB, plug in the power c

    Setting1. Turn off the power switch.2. Open the torque cassette meter and fix with tape.3. Set the cassette tape in loading state.4. Put the weight (500g) on the cassette torque mete5. Turn on the power switch.

    Make the adjustment with the beginning of a T-120 tape.

    Figure 4-16.

    Figure 4-17.

    Checking1. Push the REC button to place the unit in the SP re

    mode.2. At this time ascertain that the back tension is withi

    setting change to 3.9 to 5.5mNm (40 to 56gfcmseeing the indication of torque cassette meter.

    A

    A

    A

    Tension poleadjustmentdriver

    CW C

    CW

    5 0 0 g

    Weight to preventfloat (500g)

    Cassette torquemeter

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    Adjustment1. If the indication of torque cassette meter is lower than

    the setting, shift the tension spring engagement to thepart A.

    2. If the indication of torque cassette meter is higher thanthe setting, shift the tension spring engagement to thepart B.

    Checking the brake torque at the take-up side

    Figure 4-20.

    CCW: 4.41 1.5mNm (4515gfcm)

    CW: 4.12 1.2mNm (4212gfcm)

    Remove the cassette housing control assembly.

    After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    Setting1. Switch from the FF mode to the STOP mode.2. Disconnect the power cord.3. Set a torque gauge to zero on the scale. Place it on the

    take-up reel disk.

    Checking1. Turn the torque gauge at a rate of about one turn/2 sec

    in the CCW direction/CW direction so that the reel diskand torque gauge pointer rotates at equal speed andmake sure that the value is within the setting (CCWdirection: 4.41 1.5mNm (45 15gfcm), CW direction:4.12 1.2mNm (42 to 12gfcm).

    2. Adjustment of the brake torque at the supply side and thetake-up side

    Unless the supply side brake torque or take-up sidebrake torque is within the setting, clean the felt surfaceof reel disk (supply, take-up) brake lever, check againthe brake torque.

    If value cannot be set within the setting yet, replace themain brake ass'y or main brake spring.

    Figure 4-18.

    4-14 CHECKING THE BRAKE TORQUE Checking the brake torque at the supply side

    CCW: 4.41 15mNm (45 15gfcm)

    CW: 4.121.2mNm (42 12gfcm)

    Figure 4-19.

    Remove the cassette housing control assembly.

    After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    Setting1. Set a torque gauge to zero on the scale. Place it on the

    supply reel disk.2. Switch from the FF mode to the STOP mode.3. Disconnect the power cord.

    CheckingTurn the torque gauge at a rate of about one turn/2 secin the CW direction/CCW direction with respect to thesupply reel disk so that the reel disk and torque gaugepointer rotate at equal speed, and make sure that thevalue is within the setting (CW direction: 4.12 1.2mNm(42 12gfcm); CCW direction: 4.41 15mNm (45 15gfcm).

    Tension arm

    Tension spring

    CW

    CCW CW

    Supply reel disk

    Torque gauge

    Torque gauge

    CCW

    Take-up reeldisk

    A B

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    Figure 4-22.

    Replacement1. Solder the removed PWB to the new head assembly.2. Adjust the height from the A/C head arm (lower surface)

    to the A/C head plate to 10.8mm with slide calipers. (3places of azimuth screw section, tilt screw section and A/C head front section) (See the figure below.)

    3. Align the left end of gear of A/C head arm witpunched mark of chassis, tentatively tighten the sc1so as to ensure smooth motion of A/C head Tightening torque must be 0.45 0.05Nm (40.5kgfcm).

    4-15 REPLACEMENT OF A/C (AUDIO/CONTROL)HEAD

    1. Remove the cassette housing control assembly.2. In unloading state unplug the power cord.

    Removal1. Remove the screws123, Tilt screw.2. Unsolder the PWB fitted to the A/C head.Notes:1. When replacing, never touch the head. If you touched,

    clean with the cleaning liquid.2. When removing the screw3, take care so that the

    spring may out.

    Figure 4-23.

    Note:1. If the screw1 is tighten tentatively too loose

    azimuth and height of A/C head may change when

    are finally tightened. Therefore care must be take2. After completion of A/C head be sure to adjust

    running. (Execute the running adjustment by the medescribed in 4-17.)

    Figure 4-21.

    Height screw

    Left end of A/C head arm gearPunched line mark on chassis

    13

    1

    2

    AC head screw

    Azimurh spring

    Height adj. screw

    AC head PWB ass'y(with A/E)

    Tilt screw

    Height Adj. spring

    AC head PWBAzimuth adj. screw

    *Derection designation.(The bottom part is big.)

    A/C head plate

    10.8mm

    A/C head FFC

    A/C FFC holder

    Solder

    AC head PWB

    New A/C head ass'y

    A/C head plate

    *Fit the groove of FFC to

    the boss of the holder.

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    4-17 ADJUSTMENT OF TAPE DRIVE TRAIN1. Tape run rough adjustment1 Remove the cassette housing control assembly.2 After shortcircuiting between TP803 and TP802 pro-

    vided at operation PWB, plug in the power cord.3 Check and adjust the position of the tension pole.

    (See 4-12.)4 Check and adjust the video search rewind back

    tension. (See 4-10.)

    5 Connect the oscilloscope to the test point for PB ATRsignal output (TP201). Set the synchronism of theoscilloscope to EXT. The PB ATR signal is to betriggered by the head switching pulse (TP202).

    6 Set the alignment tape (VROATSV) to play. (Put a500g weight on the cassette tape to prevent lift ofcassette tape.)

    500g

    Figure 4-26.

    7 Press the tracking button (+), () and change theATR signal waveform from max to min and from minto max. At this time make sure that the ATR signalwaveform changes nearly parallel.

    8 Unless the ATR signal waveform changes nearlyparallel, adjust the height of supply side and take-upside guide roller so that the envelope waveform

    changes nearly parallel. (For ATR signal adjustmentprocedure refer to Figure 4-30.)9 Turn the tilt screw to remove the tape crease at the

    fixing guide flange.Playback the tape and check for tape crease at thefixing guide flange.(1) If there is no tape crease

    Turn the tilt screw clockwise so that tape creaseappears once at the flange, and then return the tiltscrew so that the crease disappears.

    (2) If there is tape creaseTurn counterclockwise the tilt screw so that thetape crease disappears.

    (Reference) If the tilt screw is turned clockwisecrease appears at the lower flange.

    Guide roller

    Weight of 500g

    Cassette Tape

    Figure 4-24.

    Figure 4-25.

    Tape

    0.3mm

    A/C head

    AdjustmentAdjust the height screwvisually so that the control head isvisible 0.3mm below the bottom of the tape.

    1. Set the cassette tape in the unit.2. Press the PLAY button to put the unit in the playback

    mode.3. Roughly adjust the height of the A/C head by turning the

    height screw until the tape is in the position shownbelow.

    4-16 A/C HEAD HEIGHT ROUGH ADJUSTMENT

    Setting

    5 0 0 g

    Weight to preventfloat (500g)

    Mechanism chassis

    Cassette tape

    Height screw

    TiH screw

    Azimuth screw

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    Notes:1. Previously set the tracking control in the center position,

    and adjust the ATR signal waveform to maximum with Xvalue adjustment nut. Thereby the tape run rough ad-

    justment is facilitated.2. Especially the outlet side ATR signal waveform must

    have higher flatness.

    2. Adjustment of A/C head height and azimuth1 Perform the initial setting of A/C head position by the

    method stated in "4-15Replacement 3".2 Connect the oscilloscope to the audio output termi-

    nal.3 Using the alignment tape in which 1 kHz linear audio

    signal has been recorded, adjust the height screw soas to get max audio output.

    4 Using the alignment tape in which 7 kHz linear audiosignal has been recorded, adjust the azimuth screwso as to get max audio output.

    5 The adjustment of3and4twice or three timesrepeat, and finally adjust4.

    Figure 4-27.

    For X value adjustmentAdjust the X value, turning the gear-type screwdriver.

    Figure 4-28.

    3. Tape run adjustment1 Connect the oscilloscope to PB ATR signal output

    test point, set oscilloscope sync to EXT, trigger-inputthe PB CHROMA signal (head switching pulse).

    2 Rough adjustment of X value

    Tentatively fix A/C head arm screws1 by the methoddescribed in 4-15"Replacement 3".Playback the alignment tape (VROATSV) andshortcircuit between TP801 and TP802. As a resultthe auto-tracking is automatically cancelled, so thatthe X value adjustment mode is set.Move the A/C head with the X value adjustment geardriver (JiGDRiVER-6) by the method shown in Fig-ure 4-33, and adjust the A/C head so as to get themaximum ATR signal waveform. (Note: When the A/C head is adjusted, adjust so that the maximum ATRsignal waveform is obtained nearest the position ofinitial setting made in 4-15.)

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    3 Next, press the tracking button (+), () and changethe ATR signal waveform from max to min and frommin to max. At this time adjust the height of supplyand take-up side guide roller with the adjustmentdriver (JiGDRiVERH-4) so that the ATR signal wave-form changes nearly parallel.

    4 If the tape is lifted or sunk from the helical leadsurface, the PB ATR signal waveform appears asshown in Figure 4-30.

    5 Press the tracking button (+), () and make sure thatthe ATR signal waveform changes nearly parallel.

    6 Finally, check tape crease near the reverse guide. Iftape crease is found, adjust tilt screw 45 counterclockwise. Small tape crcase will appear at retainguide after this adjustment finished.

    3 Move the A/C head with the X value adjustment geardriver by the method shown in Figure 4-33, andadjust the A/C head so as to get the maximum ATRsignal waveform. (Note: At this time adjust so as toget the maximum ATR signal waveform nearest the

    A/C head position which has been set in case of Xvalue rough adjustment as stated in 4-17, 3-2.)

    4 Adjust the playback switching point (Refer to theelectric adjustment method.)

    5 Playback the self-picture-recorded tape, and checkthe flatness of ATR signal waveform and sound.

    Notes:

    When the A/C head X value adjustment is performed, besure to perform at first X value rough adjustment (refer to 4-17, 3-2).

    PB ATRSignal

    Head switching pulse

    Figure 4-29.4. A/C head X value adjustment1 Fix A/C head arm screws1by the method described

    in 4-15"Replacement 3".2 Playback the alignment tape (VROATSV), and

    shortcircuit between TP801 and TP802. As a resultthe auto-tracking is automatically cancelled, so thatthe X value adjustment mode is set.

    Take-up side Supply side Take-up side

    Adjustment

    Supply side

    Supply side guide rollerrotated in clockwisedirection (lowers guideroller) to flattenATR signal.

    Take-up side guide rollerrotated in clockwisedirection (lowers guideroller) to flattenATR signal.

    Supply side guide rollerrotated in counterclock-wise direction (raisesguide roller) to make thetape float above the helical

    lead. The supplyside guide roller is thenrotated in the clockwisedirection to flatten theATR signal.

    Take-up side guide rollerrotated in counterclock-wise direction (raisesguide roller) to make thetape float above the

    helical lead. The take-upside guide roller is thenrotated in the clockwisedirection to flatten theATR signal.

    Figure 4-30.

    When the tape is below the helical lead.When the tape is above the helical lead.

    Figure 4-31.

    1

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    4-19 REPLACEMENT OF DRUM D.D. MOT1. Set the ejection mode.2. Withdraw the main power plug from the socket.

    Removal (Perform in numerical order.)1. Disconnect the FFC cable1.2. Unscrew the D.D. stator assembly fixing screws23. Take out the D.D. stator assembly3.4. Unscrew the D.D. rotor assembly fixing screws4

    5. Take out the D.D. rotor assembly5.

    Notes:1. In removing the D.D. stator assembly, part of the

    earth spring pops out of the pre-load collar.Be careful not to lose it.

    2. Install, so that the D.D. rotor ass'y and upper drum mounting direction check holes align.(Align the upper drum dent with the rotor hole.)

    3. Be careful not to damage the upper drum or the vhead.

    4. Protect the hole elements from shock due to contacD.D. stator or D.D. rotor ass'y.

    5. After installation adjust the playback switching poiadjustment of servo circuit.

    4-18 REPLACEMENT OF THE CAPSTAN D.D.(DIRECT DRIVE) MOTOR

    Remove the mechanism from the main PWB (refer to 2-2item 1 When removing the mechanism from the mainPWB ).

    Removal (Follow the order of indicated numbers.)

    1. Remove the reel belt1.2. Remove the slow brake lever2.3. Remove the three screws3.

    Reassembly1. Taking care so that the capstan shaft does not contact

    the mechanism chassis, set its position on the mecha-nism chassis, and then install with the three screws.

    2. Install the reel belt.

    Notes:1. After installing the capstan D.D. motor, be sure to rotate

    the capstan D.D. motor and check the movement.2. Set the tape, and check for the tape crease near the

    reverse guide in the playback mode. Adjust the A/Chead and azimuth as stated in 4-17 item 2.

    Figure 4-33.

    Figure 4-32.

    Capstan D.D.motor

    Capstan D.D. motorcontrol PWB

    3

    Reel belt12

    2 1

    4

    5

    4

    D.D. rotor ass'y

    D.D.stator ass'y

    Upper drum

    FFC

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    4-21 ASSEMBLING OF PHASE MATCHINGMECHANISM COMPONENTS

    Assemble the phase matching mechanism compo-

    nents in the following order.1. Assemble the reverse guide lever and pinch drive cam.2. Mounting the shifter (on the back of the mechanism

    chassis).3. Mounting the master cam (on the back of the mecha-

    nism chassis).4. Assemble the loading motor parts.

    PINCH DRIVE CAM AND REVERSE GUIDELEVER ASSEMBLING METHOD.

    (Place the following parts in position in numerical order.)

    (1)Pinch drive cam(2)Reverse guide spring2(3)Reverse guide lever assy3(4)Open guide

    4-20 REPLACING THE UPPER AND LOWERDRUM ASSEMBLY

    Replacement (Perform in the numerical order)1Remove the motor as stated in 4-19D.D. motor replace-

    ment.2Remove the drum earth brush assy2.3Remove the upper and lower drum assembly from main

    chassis1. 4. Remove the drum FFC holder3.

    [Cares when replacing the drum]

    1. Be careful so that the drum earth brush is not lost.2. Do not touch directly the drum surface.3. Fit gently the screwdriver to the screws.4. Since the drum assembly is an extremely precise as-

    sembly, it must be handled with utmost care.5. Make sure that the drum surface is free from dust, dirt

    and foreign substances.6. After replacing the drum be sure to perform the tape

    running adjustment.

    After that, perform also the electrical adjustment. Playback switching point adjustment X-position adjustment and check Standard and x-3 slow tracking adjustment

    7. After replacing the drum clean the drum.

    Figure 4-34.

    Figure 4-35.

    2

    1

    3

    Lower dorum bottom side

    4

    2

    3

    1

    Dot B

    Dot A

    Insert it into thegroove of the shaft

    Don't run upon the spring

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    Figure 4-37.

    4-22 INSTALLING THE SHIFTER

    Figure 4-36.

    1. Make sure that the loading arm T and S are at the PMatching point as shown below .

    2. Fix the shifter position setting part to the roading aposition setting part as shown in figure .

    3. Make sure tension arm not run on the shifter as sin figure .

    a

    b

    c

    Loading arm (T)

    Shifter

    Insert point

    Loading arm (T)Loading arm (S)

    Phase matting

    *Not run on the

    sifter.

    Sifter

    Tension arm

    Drum

    Limiter

    pully

    Capstan D.D.motor

    (Bottom side of mechanism chassis)

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    4-23 INSTALLING THE MASTER CAM (ATREAR SIDE OF MECHANISM CHASSIS)

    1. Make sure beforehand that the shifter is at initial posi-tion.

    2. Place the master cam in the position as shown below.

    Note:See the figure below for the phase matching between themaster cam synchro gear and pinch drive cam.3. Finally fix with the E ring.

    4-24 REPLACEMENT OF LOADING MOTOR Removal

    ReplacementRemove the loading motor, and install the replacementloading motor as shown below.

    Figure 4-40.

    Figure 4-38-2.

    The loading motor pressing-in must be less than 14.7 N(1,500 gf).Adjust the distance between motor and pulley to 6.95 mm.

    Figure 4-38-1.

    Figure 4-39.

    +0. 20.15

    E-ring

    Line of synchro gear.

    Phasematching

    Phasematching

    Hole of Pinchdrive cam.

    Synchro gear Master cam

    6.95 mm

    A part

    Worm gear+0-0.15

    Loadingmotor

    To press the motor in, firstreceive it by portion A.

    Apply grease

    Worm gear

    Apply grease

    Apply grease

    Apply grease

    L-M-Block.

    Worm wheel gear.

    Leading connect gear.

    *Apply grease to

    the tip as well.

    Loading

    motor.

    Wire

    + : Red

    - : White

    Red

    Insert

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    2. Frame R, Frame L, Drive Arm R, Drive Arm L, Upper

    Plate.

    4-25 ASSEMBLY OF CASSETTE HOUSING1. Proof lever Proof lever spring and Holder R

    Figure 4-41.

    MSPRD0215AJFJ

    *Proof lever spring fixing direction designated.

    LANGF9661AJFW

    Top surface should be free from scratches or soil.

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    5. ELECTRICAL ADJUSTMENT

    Notes: Before the adjustment:

    Electrical adjustments discussed here are often required after replacement of electronic components and mechanicalparts such as video heads.Check that the mechanism and all electric components are in good working condition prior to the adjustments, otherwiseadjustments cannot be completed.

    Instruments required: Color TV monitor Dual-trace oscilloscope Audio signal generator AC milli-voltmeter Blank video cassette tape Alignment tape (VROEFZHS) Screwdriver for adjustment Color bar generator RF signal generator

    TP201~204

    Figure 5-1.

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    SERVO CIRCUIT ADJUSTMENT

    5-1 ADJUSTMENT OF HEAD SWITCHINGPOINT

    Measuring Color TV monitorinstrument

    Mode Playback still

    Cassette Self-recorded tape (SP mode)

    (See Note below 2)

    Control Tracking control buttons(+) or (

    Specification No vertical jitter of picture

    Measuring Color TV monitorinstrument

    Mode Playback

    Cassette Self-recorded tape (EP mode)(See Note below)

    Control Tracking control buttons(+) or (

    Specification No Poor picture and Hi-Fi sound

    5-2 ADJUSTMENT OF FV (False VertSync) OF STILL PICTURE

    Measuring Dual-trace oscilloscopeinstrument

    Mode Playback

    Cassette Alignment tape (VROEFZHS)

    Test point VIDEO OUT jack to CH2TP202 (Sig.)~TP203 (GND) to CH1

    Control Call up the test mode (short circuitbetween TP801 and TP802 on theoperation PWB). Use the tracking/channel select (') and (") buttonsof the set.

    Specification 6.0 0.5H (lines)

    1. Connect a dual-trace oscilloscope to the VIDEO OUTjack and TP202 (Sig.) and TP203 (GND).(Trigger the oscilloscope with the head switching pulseon TP202.)

    2. Playback the alignment tape, and then short circuitbetween TP801 and TP802 on the operation PWB to callthe test mode.

    3. Press the PLAY button, and the play LED starts blinkingand the automatic adjustment function gets started.

    4. Wait until the play LED stays on to indicate that theadjustment is complete.

    5. Watch the oscilloscope screen and make sure that theleading edge of the head switching pulse is 6.0H (lines)

    ahead of the vertical sync as shown in Figure 5-2.6. If the setting is out of this range, readjust the data usingthe channel select (') and (") buttons of the set or theremote controller.

    7. Finally press the STOP button to quit the test mode.

    Figure 5-2.

    6.0 0.5H (lines)CH-1HEAD

    SWITCHINGPULSE

    CH-2VIDEO OUT

    CH-1: 1V/dev 50sec/devCH-2: 1V/dev 50sec/dev

    V-sync.

    1. Play a cassette which was recorded by the unit imode.

    2. Press the PAUSE/STILL button to freeze the pictu3. Look at the monitor screen and adjust (+) or () TRA

    ING buttons so that the vertical jitter of the pictuminimized.

    4. Play and freeze the self-recorded tape in EP modemake sure vertical jitter of the picture is not noticea

    Note:1 The FV goes back to the its initial state when the u

    put into the system controller reset mode due to pofailure, etc.In this case, preset the FV once again.

    2 Self-recorded tape is a cassette whose programrecorded by the unit being adjusted.

    1. Play a cassette which was recorded by the unit imode.

    2. Short circuit between TP801 and TP803 on the PWB, and press both CH button (+) and CH button (same time.

    3. Press the tracking buttons (+) or () 20 times eac

    bring the tracking off center. Make sure that:1) There is nothing unusual on the playback scree2) There is nothing unusual in the Hi-Fi sound (for th

    Fi models only).4. Cancel the short circuit.Note:Self-recorded tape is a cassette whose program wacorded by the unit being adjusted.

    5-3 CHECKING OF OFF TRACK

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    1 01 1

    1 1

    0

    1 1

    1 1

    1 0

    1 0

    0 0

    1 0

    1 00 0

    1 0

    0 0

    0 0

    1 0

    0 0

    1 0

    1 0

    0 0

    1 0

    Ssensor

    Open

    Close

    Modedetectioninside

    sens

    orA

    1 1 1 0 0 0 0 0 0

    Modedetectionoutside

    sensorB

    0 1 1 1 1 0 1 1 0

    CS/EJ

    ULD

    PU1

    PU2

    VSR

    PB

    SLOW

    FF

    STOP

    CamgraphE

    25

    20

    15

    10 5 0

    60

    120

    180

    240

    3

    00

    380

    Gmechanicaltiming

    Modecheck

    Cammark

    Modedetectionoutside

    (D709SWB

    )

    Modedetectioninside

    (D708SWA

    )

    0

    19.8

    12

    81

    179

    233

    200

    265

    282

    316

    334

    10.3

    5412.8

    12

    CA/END

    CS/EJ

    UL

    PU1

    PU2

    VSR

    PB

    SLOW

    FF

    STOP

    Modedetectionoutside

    Modedetectioninside

    Ssensor

    EJ

    UL

    PU

    PU2

    VSR

    PB

    SLW

    FF

    STP

    0 1 1

    0 1 1

    0 0 0

    0 0 1

    0 01or0

    Loadingm

    otorturnsinreverse

    directionandmastercam

    counterclockwise.

    CASSETTEINSERTION

    STO

    P

    Cassette

    inserting

    Full-

    loading

    YES

    YES

    YES

    NO

    NO

    NO

    Unloading

    Loadingm

    otorstartsinnormal

    directionandmastercamcounter

    clockwise

    .

    Doesme

    chanismpositionsw.

    comeoff

    within2.5sec.?

    Arestart/endsensorsatlowlevel

    beforeca

    ssetteinsertion?

    Insertcassette.

    Doubleactionrackslides.

    Drummotorstarts.

    Tapeloading.

    Pinchro

    llercomesintocontact.

    Camsw

    itchisatPBposition.

    Loadingmotorstop.

    Isdrum

    FGpulseoutputted?

    End

    End

    Cassette

    isejectedandloading

    motorsto

    ps.

    Sta

    rtsensorclose.

    (Cassetteisjudged

    caughthalfway.)

    (CassetteLEDo

    rsomeotherpart

    isjudgeddefective.)

    6.MECHANISMOPERA

    TIONFLOWCHARTANDTROUBLESHOOTING

    GUIDE

    MECHANISMOPERATIONF

    LOWCHART

    *Thisflowchartdescribestheo

    utlineofthemechanismsoperatio

    n,

    butdoesnotgiveitsdetails.

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    STOP

    REC/PLAY

    PLAY

    STILL

    PLAY

    VSR

    VSR

    PLAY

    Capstanmotorturns

    counterclockwise.

    Istake-upreelsensorsignal

    outputted?

    End

    PressREC/PLAYkey.

    Pictureappears.

    Unloading

    Setcapstanmotortosearch

    speed.

    End

    PressFFkey.

    PLAY

    VSF

    REC/PLAY

    STOP

    Capstanmotorturnsin

    reversedirection.

    Loadingmotorturnsin

    counterclockwisedirection

    andmastercamclockwise.

    Slowbrakecomesinto

    contactwithcapstanmoto

    r.

    Slowbrake

    pressing

    CamswitchisatSTILL

    position.

    End

    Capstanmotorstops.

    PressSTOPkey.

    Loadingmotorstops.

    End

    Stopcapstanmotor.

    NO

    YES

    PressSTILLkey.

    Pinch

    roller

    releasing

    Idler

    swinging

    Pinch

    roller

    pressing

    Loadingmotorturns

    clockwiseand

    master

    camcounterclockwise.

    Turncapstanmotorin

    reversedirection.

    Turnloadingm

    otor

    counterclockw

    ise.

    Camswitchis

    atVSR

    position.

    Setcapstanm

    otortosearch

    speed.

    Istake-upreelsensorsignal

    outputted?

    PressR

    EWkey.

    Releasep

    inchroller.

    CamswitchisatPU2position.

    CamswitchisatPU1position.

    Stopload

    ingmotor.

    Presspinchroller.

    Loadingmotorturnsclockwise.

    Releasethes

    upplyauxiliary

    brake.

    Stopload

    ingmotor.

    End

    U l

    d i

    Ca

    mswitchisatPBposition.

    End

    PressPLAYKey.

    Lo

    adingmotorturnscounter-

    clo

    ckwiseandmastercam

    clo

    ckwise.

    Ca

    pstanmotorturns

    co

    unterclockwise.PBspeed.

    NO

    YES

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    STOP

    FF/REW

    STOP

    CASSETTEEJECT

    FF/REW

    STOP

    NO

    NO

    FF/REW

    operation

    Brake

    function

    Turncapstanmotorin

    normalorreversedirection,

    aftertheremainingtapehas

    beendetected.

    Loadingmotorturnscounter-

    clockwise.

    CamswitchisatStop

    position.

    End

    PressSTOPkey.

    PressFF/REW

    key.

    Stopcapstanmotor.

    Loadingmotorstops.

    End

    Loading

    motorturnsinclockwiseandmastercam

    counterclockwise.

    4supply

    reelpulses

    outputte

    d?

    Doesthetake-up

    reelpuls

    eoutput

    twoedges?

    Capstan

    motorturns

    clockwis

    e.

    Loading

    motorturns

    clockwis

    e.

    Camsw

    itchisat

    Ejectpo

    sition.

    Loading

    motor

    stops.

    Capstan

    motor

    stops.

    PressEJECTkey.

    Tape

    unloading

    Cassette

    eject

    End

    Capstanmotorturns

    clockwise.

    Capstanmotorturns

    counterclockwisein

    about

    2seconds.

    Stoploadingmotor.

    Capstanmotorturnsinreversedirection.

    CamswitchisatULposition.

    YES

    YES

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    MECHANISMTROUBLESHOOTING

    1.FF/REWF

    AILURE(NOTAPEWINDING)

    PressFFkey.

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    Ismastercamat

    FFposition?

    Doesloading

    motoroperate?

    Modeschangin

    g

    smoothlythrough

    camswitch?

    Loadingmotor

    controlsystem

    introuble.

    AreVco12Van

    d

    Vcc5Vapplied

    ?

    Replacethe

    capstanmotor.

    Replacetheidler

    assy.

    Replacethereel

    sensor.

    Isvoltageapplied

    toloadingmotor?

    Loadingmotoris

    damaged.

    Replace

    it.

    Voltagesupply

    systemintrouble.

    Modesensor

    systemintrouble

    ormastercam

    malpositioned.

    Voltagesupply

    system

    introuble.

    Doescapstan

    motorturninFF(or

    REW)direction?

    Areidlerwheel

    assyandreeldisk

    inmesh?

    Isthepulse

    outputtedfromreel

    sensor?

    Thecassettetape

    ispresumably

    damaged.

    2.REC/PLAYFAILURE

    (MODERELEASE)

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    Isthemastercam

    atPBposition?

    Doesloading

    motoroperate?

    Modeschanging

    smoothlythrough

    camswitch?

    Loadingmotor

    controlsystem

    introuble.

    AreVco12Vand

    Vcc5Vapplied?

    Replacethe

    capstanmotor.

    Replacetheidler

    assy.

    Replacethereel

    sensor.

    Isvoltageapplie

    d

    toloadingmotor?

    Loadingmotoris

    damaged.

    Repla

    ce

    it. V

    oltagesupply

    systemintrouble.

    Voltagesupply

    systemintrouble.

    Doescapstan

    motorturn?

    Areidlerwheel

    ass'yandreeldisk

    inmesh?

    Isthepulse

    outputtedfromreel

    sensor?

    CheckmainPWB.

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    VC-A560U(A)/A560U/A560U(B)VC-H960U/H960U(B)/H961U

    Replaceloadingmotorblo

    ck.

    3.WINDINGF

    AILUREATVSR

    4.UNUSUALSOUNDINEACHMODE

    IsPlayback

    functionnormal?

    Mastercam

    shiftingtoVSR

    position?

    Goto2.

    REC/

    PLAYFAILURE

    routine.

    Replaceidler

    gearassy.

    Replacelimiter

    pulleyassy.

    Replacereel

    sensor.

    Goto2.

    REC/

    PLAYFAILURE

    routine.

    Areidlerwheel

    assyandsupply

    reeldiskinmesh?

    Issupplyreeldisk

    windingtorque

    normal?

    Ispulseoutputted

    fromreelsensor?

    CheckmainPWB.

    YES

    YES

    YES

    YES

    YES

    N

    O

    N

    O

    N

    O

    N

    O

    N

    O

    YES

    YES

    NO

    NO

    YES

    PressR

    EW

    key.

    4-i)Unusualsoundincasse

    tte

    insertionandejectionm

    ode

    Isunusalsoundhearddurin

    g

    cassettecontrolrunning?

    Unusualsoundheardwithp

    inch

    rollerlevergoingupordown?

    Isunusualsoundheardduring

    loading/unloading?

    Checkpinchrollerdrivecam,pinchroller

    driveleverandreverseg

    uidefortheiractions.

    Replacedamagedonew

    ithnewone.

    Replacecassette

    controlassy.

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    VC-A560U(A)/A560U/VC-H960U/H960U(B)/

    YES

    YES

    NO

    NO

    NO

    NO

    YES

    YES

    Replacecapstanmo

    tor.

    4-ii)UnusualsoundinFF/REWmode

    Isreeldiskheightasspecified?

    Thrustgapfoundatreeldisk?

    Drivesystemoutofcontactwithany

    partonmainPWB?

    Turncapstanmotorbyhand.

    Unusualsoundheard?

    Checkdrivesystemsgearsfor

    damage.Replacedamagedgear

    withnewone.

    Reeldisk

    Limiterpulleyassy

    Idlerwheelassy

    Checkreeldiskandmaincha

    ssis.

    Andreplacedefectiveparts.

    Adjustreeldiskheig

    ht.

    RearrangethepartsonmainPWB.

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    7.TROUBLESHOOTING

    FL

    OWC

    HARTNO.1

    Nopower

    The

    fuse

    blowsou

    tevenw

    hen

    itis

    rep

    lace

    dw

    ithnewone.

    SeeFLOWC

    HARTNO.2

    .

    YES

    YES

    YES

    YES

    NO

    NO

    NO

    NO

    NO

    Isthe

    fusegoo

    d?

    Isthenorma

    ls

    tateres

    tore

    dw

    hen

    onceunp

    lugge

    dpowercord

    is

    plugge

    daga

    ina

    ftersevera

    l

    secon

    ds

    ?

    Chec

    kfor

    lea

    kors

    hort-circu

    iting

    ofprimaryc

    ircu

    itpart.

    (L901

    ,D901~

    904

    ,T901,C

    906

    ,

    R904

    ,Q901~

    902

    ,e

    tc.)

    Are

    AT5Vvo

    ltage

    linenorma

    l?

    Are

    AT44V

    ,AT27V

    ,PC12V

    ,

    norma

    l?

    Chec

    keac

    hrec

    tifierc

    ircui

    tsan

    d

    short-c

    ircu

    ito

    fsecon

    daryc

    ircu

    it.

    Is"H"leve

    lapp

    lieda

    tp

    in(96)o

    f

    IC701?

    Chec

    kthepower

    failure

    circu

    it.

    (Q705)

    FLOWC

    HARTNO.3

    Whentheoutputvoltagefluctuates.

    Checkwhetherthesecondaryside

    photocouplercircuitoperates

    normally.

    Checkthecircuitandreplac

    eparts.

    (IC901,

    IC903,etc.)

    NO

    YES

    Checkwhethertheprimaryside

    photocoupleroutputcontrol

    functionsnormally.

    Checkthecircuitandreplac

    eparts.

    (IC901,

    IC903,

    Q902,

    T901,etc.)

    NO

    YES

    ReplaceIC901.

    FLOWC

    HARTNO.2

    Fuseblownout.

    Case(1)

    Case(2)

    Checkforleakorshort-circuitingof

    primarycircuitpart.

    (L901,D901~904,T901,C906,

    R904,Q901~902,etc.)

    Checkforshort-circuitingo

    f

    rectifyingdiodeandcircuitineach

    rectifyingcircuitofseconda

    rycircuit.

    (D9334,D931~933)

    FLOWC

    HARTNO.4

    Whenbuzzisheardfromthevicinityofpowercircuit.

    Checkforshort-circuitingofcircuitandrectifyingdiodeofeachr

    ectifyingcircuitofsecondary

    circuitandchec

    kforfailureofshuntregulatorcircuit.

    (D9334,D

    931~933,

    IC903,

    C935,

    C963)

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    VC-A560U(A)/A560U/VC-H960U/H960U(B)/

    FLOWC

    HARTNO.6

    Nooperationispossible

    fromtheinfraredremotecontrol.

    Opera

    tion

    isposs

    iblefrom

    the

    VCR

    ,

    bu

    tnoopera

    tion

    isposs

    iblefrom

    the

    infrare

    dremo

    tecon

    tro

    l.

    Isthesupp

    lyvo

    ltageo

    f5Vfee

    dto

    pin(3)term

    ina

    lo

    fremo

    tecon

    tro

    l

    rece

    iver?

    Chec

    kAT5Vlines.

    Is"L"pu

    lsesen

    tou

    tp

    in(1)term

    ina

    lo

    f

    rece

    iverw

    hen

    the

    infrare

    dremo

    te

    con

    tro

    lisac

    tiva

    ted?

    Rep

    lace

    theremo

    tecon

    tro

    lreceiver

    orrep

    lace

    theremo

    tecon

    tro

    l

    transm

    itter

    ifnecessary.

    Isinpu

    tte

    d"L"pu

    lse

    top

    in(4)o

    f

    IC701?

    Chec

    kline

    be

    tweena

    tremo

    te

    con

    tro

    lrece

    iver

    thru

    top

    in(4)of

    IC701

    .

    YES

    YES

    NO

    NO

    NO

    YES

    Rep

    lace

    IC701

    .

    YES

    FLOWC

    HARTNO.7

    Acassette

    tapeisnottakein.

    YES

    YES

    YES

    NO

    NO

    NO

    Checkstartsensorshutter.

    Checklinestartsensorandallthe

    wayupthrutopin(67)ofIC701.

    Checklinepin(72)ofIC701andall

    thewayupthrutopin(10)ofP701.

    Replaceloadingmotor.

    Doespin(10)ofP701gofrom2.5

    V

    to4.2

    Vwhenthecassettetapeis

    inserted.

    Doespin(67)ofIC701changefrom

    "H"to"L"levelwhenthecassette

    tapeisinserted?

    Arestartsensorshuttergotoopen

    whenthecassettetapeisinserted?

    NO

    NO

    NO

    FLOWC

    HARTNO.8

    Acassettetapeistakenin,butejectedatonce.

    Does

    thes

    tartsensorpu

    lsea

    t

    pin(67)o

    fIC701c

    hange

    from

    "L"to

    "H"leve

    lw

    hen

    thecasse

    tte

    tape

    is

    loa

    de

    d?

    Chec

    ks

    tartsensoran

    da

    lltheway

    up

    thru

    toIC7

    01

    .

    Does

    theen

    dsensorpulsea

    tp

    in(66)

    ofIC701c

    hange

    from

    "L"to"H"leve

    l

    when

    thecasse

    tte

    tapeis

    loa

    de

    d?

    Chec

    ken

    dse

    nsoran

    da

    lltheway

    up

    thru

    toIC7

    01

    .

    Does

    themas

    tercammo

    des

    hifter

    opera

    tenorma

    llyw

    henth

    ecasse

    tte

    tape

    isloa

    de

    d?

    Chec

    kcamsw

    itc

    han

    da

    lltheway

    up

    thru

    toIC7

    01

    .

    Rep

    lace

    IC701

    .

    YES

    YES

    YES

  • 5/27/2018 sharp_vc-a560u_h960u_h961u_[ET]

    40/7840

    VC-A560U(A)/A560U/A560U(B)VC-H960U/H960U(B)/H961U

    FLOWCHARTNO.9

    Thecassette

    tapefailstoeject.

    Does

    thecaps

    tanmo

    tors

    tartw

    hen

    the

    EJECTbu

    tton

    ispresse

    d?

    SeeFLOWC

    HARTNO.11.

    Does

    the

    take-upree

    ldiskturnw

    hen

    thecaps

    tanmo

    tor

    isrunn

    ing

    ?

    Chec

    kree

    ldiskan

    dree

    ldriveun

    it.

    Arepu

    lsesapp

    lieda

    tp

    in(2)o

    fIC701

    when

    the

    take-upree

    ldiskisturn

    ing

    ?

    Chec

    ktake-upree

    lsensoran

    dal

    lthe

    wayup

    thru

    toIC701

    .

    Doesp

    in(10)o

    fP701go

    from

    2.5

    V

    to0

    .8Vw

    henvee

    lpu

    les

    has

    beer

    inpu

    t.

    Chec

    kp

    in(72)o

    fIC701

    .

    Does

    the

    loa

    dingmo

    torrun

    ?

    Rep

    lace

    loa

    dingmo

    tor.

    Rep

    lacecasse

    ttecam,

    gear,e

    tc.

    YES

    YES

    YES

    YES

    YES

    NO

    NO

    NO

    NO

    NO

    YES

    YES

    YES

    NO

    NO

    NO

    FLOWC

    HARTNO.10

    Nopoweristurnedon.

    Doespowercon

    tro

    l(H)s

    igna

    la

    t

    pin(76)o

    fIC701c

    hange

    from

    "L"to

    "H"leve

    l?

    Chec

    kIC701

    .

    Does

    the

    baseo

    fQ951c

    hange

    from

    abou

    t5

    .0Vto4

    .5V?

    Chec

    kIC701an

    da

    llthewayup

    thru

    toQ951

    .

    Is5Vsen

    tou

    to

    ftheem

    ittero

    f

    Q951?

    Chec

    kQ951

    an

    dthe

    AT5Vline.

    Chec

    kperip

    hera

    lc

    ircu

    its

    forpoor

    so

    ldering.

    FLOWC

    HARTNO.11

    Thecapstanmotorfailstorun.

    Isthevo

    ltagemore

    than

    abou

    t2

    .6V

    DCg

    ivenou

    to

    fp

    in(24)o

    fIC701

    .

    Chec

    kIC701

    .

    NO

    NO

    NO

    NO

    NO

    YES

    YES

    YES

    YES

    YES

    Isthesupp

    lyvo

    ltageof

    5Vfee

    dto

    pin(3)o

    fP701

    .

    Chec

    kPC5Vline.

    Isthevo

    ltagemore

    than

    2.6

    VDC

    sen

    tinp

    in(9)o

    fP701.

    Chec

    kbe

    tweenp

    in(9)o

    fP701an

    d

    allthewayup

    thru

    top

    in(24)o

    f

    IC701

    .

    Isthevo

    ltagea

    tp

    in(5)o

    fP701

    3.5

    V?

    Chec

    kbe

    twee

    nthep

    in(71)o

    fIC701

    an

    da

    llthewayup

    thru

    top

    in(5)o

    f

    P701

    .

    Isthesupp

    lyvo

    ltageof

    12Vfee

    dto

    pin(2)o

    fP701

    .

    Chec

    kmo

    tor-V

    CClinean

    dmo

    tor

    vo

    ltagese

    lec

    torc

    ircu

    it.

    Rep

    lace

    caps

    tanmo

    tor.

  • 5/27/2018 sharp_vc-a560u_h960u_h961u_[ET]

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    VC-A560U(A)/A560U/VC-H960U/H960U(B)/

    FLOWC

    HARTNO.12

    Thedrum

    motorfailstorun.

    Isthevoltagemorethanabout2.6

    V

    DCgivenoutofpin(25)ofIC701.

    CheckIC701.

    NO

    NO

    NO

    YES

    YES

    YES

    Checkbetweenpin(25)ofIC701

    andallthewayuptopin(12)of

    P701.

    Isthevoltagemorethanabout2.6

    V

    appliedatpin(2)ofP701.

    NO

    YES

    CheckPC5Vline.

    Isthesupplyvoltageof5Vfeedto

    pin(3)ofP701.

    Isthesupplyvoltageof12Vfeedto

    pin(8)ofP701.

    Checkorreplacedrummotor.

    CheckAT12Vline.

    NO

    YE

    S

    YE

    S

    YES

    NO

    NO

    FLOWC

    HARTNO.14

    Noheadswitchingpulse. S

    eeFLO

    WC

    HARTNO.12,13

    Isthe

    drummo

    tor

    rotating

    ?

    Isthe

    drum

    PG/FGsig

    na

    lpresen

    t

    onp

    in(47)o

    fIC701

    .

    Cou

    ldbel

    ines

    be

    tween

    P701

    an

    dIC701

    .

    Chec

    kperip

    hera

    lcirc

    uito

    fP701

    Isthe

    drum

    PG/FGsig

    na

    lpresen

    t

    onp

    in(11)o

    fP701

    .

    R

    ep

    lace

    IC701

    .

    Chec

    korrep

    lace

    drummo

    tor.

    Chec

    kline

    be

    tweenp

    in(11)o

    fP7

    01

    an

    da

    llthewayup

    thru

    to

    pin(47)o

    fIC701

    .

    Isdrum

    PGs

    igna

    lg

    ivenou

    to

    f

    pin(47)o

    fIC701?

    IsV-H.S

    W.P

    pu

    lseg

    ivenou

    to

    f

    pin(18)o

    fIC701?

    Chec

    kIC701

    .

    Rep

    lace

    IC701

    .

    YES

    YES

    YES

    FLOWCHARTNO.13

    Thedrummotorrunsonlyforafewseconds.

    Isdrum

    PGs

    igna

    lg

    ivenou

    to

    f

    pin(11)o

    fP701

    .

    Chec

    kp

    in(12)o

    fP701

    .

    Rep

    lace

    IC706

    .

    YES

    NO

    NO

    NO

    NO

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    VC-A560U(A)/A560U/A560U(B)VC-H960U/H960U(B)/H961U

    FLOWC

    HARTNO.15

    Drumservodoesnotfunction.

    Chec

    kperip

    hera

    lc

    ircu

    ito

    fX701

    .

    Isthere

    14

    .318MHzosc

    illa

    tiona

    t

    pins

    (37)an

    d(38)o

    fIC701?

    NO

    InPBmode

    YES

    InRECmode

    Isthere

    drum

    PG/FGs

    igna

    la

    t

    pin(47).

    Isthe

    V-S

    YNCs

    igna

    l(re

    ference

    )a

    t

    pin(41)o

    fIC701?

    YES

    NO

    NO

    Chec

    kperip

    hera

    lc

    ircu

    ito

    fp

    in(41)o

    f

    IC701

    ,C715

    ,C7716an

    dR708

    .

    Chec

    kdrum

    PG/FGs

    igna

    lline.

    Isthe

    hea

    dsw

    itc

    hingpu

    lsea

    tp

    in(18)

    ofIC701presen

    t?

    NO

    SeeFLOWC

    HARTNO.14

    .

    YES

    YES

    Isthe

    drum-errora

    tp

    in(29)o

    fIC701

    presen

    t?

    NO

    Rep

    lace

    IC701

    .

    YES

    YES

    Isthe

    drumcon

    tro

    lvo

    ltageapp

    lied

    top

    in(2)o

    fIC701

    .

    YES

    Isp

    in(25)o

    fIC701inhigh

    impe

    dance

    ?

    NO

    YES

    NO

    Chec

    klines

    be

    tweenp

    in(29)o

    f

    IC701an

    dp

    in(12)o

    fP701

    .

    Does

    the

    IC706opera

    tenorma

    lly?

    Rep

    lace

    IC701

    .

    Rep

    lace

    drummo

    tor.

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    VC-A560U(A)/A560U/VC-H960U/H960U(B)/

    1

    2

    FLOWC

    HARTNO.16

    Capstanservodoesnotfunction.

    OnlyPBmodeinop

    erative

    YES

    OnlyRECmodeinoperative

    YES

    YES

    NO

    YES

    NO

    NO

    NO

    NO

    NO

    Checkperipheral

    circuitofpin(41)of

    IC701,

    C715,

    C7716andR708.

    Isthere14.3

    18MHz

    oscillationatpin

    (32)and(33)of

    IC701?

    Checkperipheral

    circuitofX701.

    YES

    YES

    YES

    Doespin(24)of

    IC701operate

    normally?

    Check"1"

    Check"2"

    Checkcapstan

    motorunitand/or

    replace.

    IsthereCAP-

    ERRORatpin(28)

    ofIC701?

    ReplaceIC701.

    ReplaceA/Chead.

    YES

    YES

    YES

    NO

    NO

    NO

    IsthereCAP-

    ERRORsignalat

    pin(28)ofIC701?

    NO

    NO

    NO

    ReplaceIC701.

    DoesPBCTL

    signalappearat

    pin(58)ofIC701?

    ReplaceIC701.

    IsthereRECCTL

    signaloutputat

    pin(57)and(56)

    ofIC701?

    DoesPBCTL

    signalappearat

    pin(58)ofIC701?

    DoesA/Chead

    operatenormally?

    Adjusttheheight

    oftheA/Chead.

    Doesthecapstan

    FGsignalappear

    atpin(49)ofIC-

    701?

    Checkthecapstan

    FGsignallinebet-

    weenpin(1)of

    P701andpin(49)

    ofIC701.

    Checkperipheral

    circuitofAC

    connector.

    IstheV-SYNC

    signal(reference)at

    pin(41)ofIC701?

    AreRECand/orPB

    modeinoperative?

    YES

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    VC-A560U(A)/A560U/A560U(B)VC-H960U/H960U(B)/H961U

    PictureE-Edoesnotappear.

    Ispicturesignalinputintopins(30)and(3

    1)ofIC201?

    YES

    YES

    YES

    YE

    S

    YES

    YES

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    1Extern

    alinputmode

    Check

    thelinebetweentherearvideoinputterminal

    andpin(30)ofIC201.

    2U

    /Vtunermode

    Check

    thelinebetweenthepin(25)ofU/Vtunera

    nd

    pin(31

    )ofIC201.

    Ispicturesignaloutputtothepin(52)ofIC201?

    Ispicturesignalinputintothepin(40)ofIC701?

    Ispicturesignaloutputtothepin(38)o

    fIC701?

    Checkthelinebetweenpin

    (52)ofIC201

    andpin(40)ofIC701.

    Che

    ckthelinebetweenpins(63)and(62)of

    IC201andpins(64)and(65)ofIC701.

    Ispicturesignaloutputtotheemitterofvideooutput

    buffer(Q251)?

    1L

    ineo

    utput:CheckQ251peripheryandoutputterminalperiphery.

    2R

    Fou

    tput:CheckQ251peripheryandtunerpin(6)periphery.

    Is5Vappliedtothepins(12),(61)and(90)ofIC201?

    Is5Vappliedtothepin(42)ofIC701?

    CheckthePC5Vline.

    ChecktheAT5Vline.

    Is

    serialdataclocksignalappliedtothe

    pins(63)and(62)ofIC201?

    CheckQ251periphery.

    FLOWC

    HARTNO.17

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    VC-A560U(A)/A560U/VC-H960U/H960U(B)/

    Picture(luminance)record

    isimpossible(E-Emodeispossible).

    Althoughpicturerecordispossible,colordoesnotappear(E-Emodeispossible).

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    Isluminancesignal(approx.

    0.5

    Vp-p)inputtothepin(19)ofIC201?

    Isluminancesignal(approx.

    0.3

    Vp-p)inputtothepin(42)ofIC201?

    Isluminancesignal(approx.

    0.5

    Vp-p)inputtothepin(26)ofIC201?

    Isluminancesignal(approx.

    0.5

    Vp-p)inputtothepin(39)of

    IC201?

    Isluminancesignal(approx.

    0.5

    Vp-p)inputtothepin(23)ofIC201?

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    Istheluminancesignal(approx.

    0.5

    Vp-p)inputandoutputtothepins(13)

    and(14)ofIC201,respectively?

    Checkbetweenthepins(18

    )and

    (19)ofIC201.

    (CheckC206

    .)

    Checkbetweenthepins(21

    )and

    (42)ofIC201.

    (CheckC208

    .)

    Check

    betweenthepins(60)and

    (46)of

    IC201.

    (CheckC512.)

    Checkb

    etweenthepins(58)and

    (35)ofIC201.

    (CheckR505,

    C512.)

    Checkbetweenthepins(39

    )and

    (26)ofIC201.

    (CheckC212

    .)

    Checkbetweenthepins(24

    )and

    (23)ofIC201.

    (CheckC210

    .)

    Isvoltage5VappliedtotheCCD

    section

    powerterminalpin(36)ofIC201?

    IsCCDcontrolvoltageappro

    x.

    5V

    appliednormallytothepin(37)from

    thepin(57)ofIC201?Isclocksignal

    (approx.

    7.1

    6MHz/0.5

    Vp-p)

    for

    CCDappliednormallytothe

    pin(44)

    fromthepin(69)ofIC201?

    Checkthepins(13)and(14)o

    fIC201

    peripheralcircuit.

    (R201,

    R202,

    C203)

    SPmode:IsrecordFMsignal(approx.20

    mAp-p)outputtothepins(88)and(89)(SP

    1)andpins(86)and(87)(SP2)ofIC201?

    EPmode:IsrecordFMsignal(approx.20

    mAp-p)outputtotheIC201pins(93)and(94)(EP1)andpins(92)and(91)(EP2)ofIC

    201?

    Checkorreplac

    ethecylinder.

    IsPRE

    /RECVcc5Vappliedtothepin(90)ofIC20

    1?

    Isvoltage5Vappliedtothechroma

    powerterminalpin

    (61)ofIC201?

    Ischromasignal(approx.

    143

    mVp-p/Burst)inputintothe

    pin(46)ofIC201

    ?

    Ischromasignal(approx.

    180

    mVp-p/Burst)inputintothe

    pin(58)ofIC201

    ?

    Check

    theperipheryofpin(61)of

    IC201andPC5Vline.

    Checkwhetherthepins(71)and

    (73)ofIC201oscillate(3.5

    8MHz)?

    Ischromasignal(approx.

    180

    mVp-p/Burst)outputtothe

    pin(35)

    ofIC201?

    FLOWC

    HARTNO.18

    FLOWC

    HARTNO.19

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    VC-A560U(A)/A560U/A560U(B)VC-H960U/H960U(B)/H961U

    Playbackpicturedoes

    notappear(E-Emodeispossible).

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    NO

    NO

    YES

    YES

    YES

    YES

    YES

    YES

    YES

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    NO

    IsV-H.SW.P.appliedtothe

    pin(81)ofIC201?

    Althoughpictureisplayedback,colordoesnotappear(E-Emodeispossible).

    Isvoltage5VappliedtotheCCDsectionpowerterminalpin(36)ofIC201?

    Iscontrolvoltageapprox.5Vappliednormallytothepin(37)fromthepin(57)ofIC201?IsCCDclocksignal

    (approx.7.16

    MHz/0.5Vp-p)appliedtothepin(44)fromthepin(69)ofIC201?

    Checkbetweenthepins(24)and(23)ofIC201.(CheckC210.)

    Isluminancesignal(approx.0.5

    Vp-p)inputtothepin(23)ofIC201?

    Isluminancesignal(approx.0.5

    Vp-p)inputtothepin(26)ofIC201?

    Isluminancesignal(approx.0.5

    Vp-p)inputtothepin(42)ofIC201?

    Isluminancesignal(approx.0.5

    Vp-p)inputtothepin(19)ofIC201?

    IsFMsignal(approx.0.4Vp-p)

    inputtothepin(78)ofIC201?

    Isluminancesignal(approx.0.4

    Vp-p)inputtothepin(79)of

    IC201?

    Isluminancesignal(approx.

    0.5

    Vp-p)inputtothepin(39)ofIC201?

    Checkbetweenthepin(39)

    and

    pin(26)ofIC201.(CheckC2

    12.)

    Checkbetweenthepin(21)

    and

    pin(42)ofIC201.(CheckC2

    08.)

    Checkbetweenthepin(18)

    and

    pin(19)ofIC201.(CheckC2

    06.)

    Checkbetweenthepin(55)and

    pin(54)ofIC201.

    (CheckC514.)

    Checkbetweenthepins(79)and

    (78)ofIC201.

    Istheluminancesignal(approx.0.25

    Vp-p)inputandoutputtothepins(13),

    (14)and(16)ofIC201,respectively?

    Isvoltage5Vappliedtothechroma

    powerterminalpin

    (61)ofIC201?

    Ischromasignal(appro