SW-100A Instruction Manual Version 1 20170831
SW
-10
0A
Instru
ction
Man
ual
Ve
rsion
1
20
1708
31
Safety rules
Make sure your w
ork area is cleared of uninvited people and obstacles every tim
e before you start operating the machine.
Never step or stand on the roller table. Y
our foot may slip or trip on the
rollers and you will fall.
Never w
ear gloves or loose clothing when operating the m
achine. It may
lead to serious injury if they are caught in the running machine. W
rap or cover long hair.
Never touch the running saw
blade with gloves or not. It is dangerous if
your hands, clothing or gloves are caught by the running blade.
Make sure any use of fire is prohibited in the shop and install a fire
extinguisher or other fire control device near the machine w
hen cutting titanium
, magnesium
, or any other material that produces flam
mable chips.
Never leave the m
achine unattended when cutting flam
mable m
aterials.
Use a w
ater-soluble cutting fluid on this machine. O
il-based cutting fluids m
ay emit sm
oke or catch fire, depending on how they are used.
Never cut carbon or any other m
aterial that may produce and disperse
explosive dust. It is possible that sparks from m
otors and other machine
parts will ignite and explode the air-borne dust.
Safety rules
Never adjust the w
ire brush or remove chips w
hile the saw blade is still
running. It is extremely dangerous if hands or clothing are caught by the
running blade.
Stop the saw
blade before you clean the machine. It is dangerous if hands or
clothing are caught by the running blade.
Never start the saw
blade unless the workpiece has been clam
ped firmly. If
the workpiece is not securely clam
ped, it will be forced out of the vise
during cutting.
Take preventive measures w
hen cutting thin or short pieces from the w
ork to keep them
from falling. It is dangerous if the cut pieces fall.
Use roller tables at the front and rear sides of the m
achine when cutting
long work. It is dangerous if the w
ork piece falls off the machine.
Turn off the shop circuit breaker switch before perform
ing maintenance on
the machine. Post a sign indicating the m
achine is under maintenance.
i
Table
of
Conte
nts
Sectio
n 1
– Safety Info
rmatio
n
1-1
Safety Instru
ction
s ………………………………………………………………………………………………………
1-1
Safeguard
Devices …
……………………………………………………………………………………………………
. 1-3
Emergen
cy Stop
…………………………………………………………………………………………………………
. 1-4
Illustra
tion
: Emerg
ency Stop
………………………………………………………………………………………
1-5
Safety Labels …
……………………………………………………………………………………………………………
. 1-6
Illustra
tion
: Safety La
bels …
……………………………………………………………………………………
..… 1
-9
Hearin
g Pro
tection
………………………………………………………………………………………………………
1-1
0
CE C
om
plian
ce ……………………………………………………………………………………………………………
. 1-1
0
Risk A
ssessmen
t …………………………………………………………………………………………………………
. 1-1
0
Sectio
n 2
– Ge
ne
ral Info
rmatio
n
2-1
Specificatio
n ……………………………………
..………………………………………………………………………
.. 2-2
Mach
ine Parts Id
entificatio
n ………………………………………………………………………………………
. 2-3
Floo
r Plan
…………………………………………………………………………………………………
..………………
. 2-4
Sectio
n 3
– Mo
ving &
Installatio
n
3-1
Locatio
n &
Enviro
nm
ent …
……………………………
..……………………………………………………………
3-1
Un
packin
g & In
spectin
g ……
..………………………………………………………………………………………
. 3-2
Lifting …
………………………………………
..…………………………………………………………………
.…………
. 3-3
Illustra
tion
: Lifting
Poin
ts ……………………………
..………………………………
.…………………
.. 3-5
Rem
ovin
g Ship
pin
g Bracket …
………………………
..………………………………………………
.……………
3-6
Clean
ing …
………………………………………
..……………………………………………………………
.……………
3-6
Installin
g …………………………
...…………………………………………………………………………
.……………
. 3-6
Sup
plyin
g Hyd
raulic O
il ……………………………………………………………………
.……………
. 3-6
Sup
plyin
g Co
olan
t ………
..…………………………………………………………………
.……………
.. 3-7
Co
nn
ecting Electric Po
wer …
……………………………………………………………
.……………
.. 3-7
Leveling &
An
cho
ring …
…………………………………………………………………
.………………
. 3-8
Installin
g Ro
ller Table
(Op
tion
al) …………………………………………………
.…………………
. 3-9
Installin
g Fire Co
ntro
l Device
……………………………………………………………………………
3-9
Relo
cating …
……………………
...……………………………………………………………………
.…………………
. 3-9
Sectio
n 4
– Op
eratin
g Instru
ction
s 4
-1
Safety Precau
tion
s …………………
..…………………
..………………………………………
.……………………
. 4-2
Befo
re Op
erating …
………………………
..……………………………………………………………………………
. 4-3
Co
ntro
l Pan
el ……
..……………………………………
..…………………………………………
.……………………
. 4-4
Co
ntro
l Panel …
………………
.………………………………………………………………………
..……
. 4-4
Co
ntro
l Bu
tton
s ………………………………………………………………………………………
.……
.. 4-5
ii
Table
of C
onte
nts
Blad
e Descen
d P
ressure &
Speed
………
..……………………………………………………
.……
4-7
HM
I Tou
ch Screen
& Fu
nctio
ns …
…………………………………………………………
.…………
4-7
HM
I Error C
od
es ………………………
..………………………………………………………
.…………
. 4-20
Stand
ard A
ccessories …
………
.………………………
..………………………………………………
.……………
4-2
1
Op
tion
al Accesso
ries ……
.……
.………………………
..……………………………………………
.………………
4-2
4
Un
rollin
g & In
stalling th
e Blad
e ……………………………………………………………………
.……………
. 4-26
Ad
justin
g Wire B
rush
………
..………………………………………………………………………
.………………
. 4-2
8
Ad
justin
g Saw A
rm……………
..………………………………………………………………………
.………………
4-2
8
Ad
justin
g Blad
e Speed
………
..………
..……………………………………………………………………………
. 4-2
9
Breakin
g-In th
e Blad
e ………
..………
..…………………………………………………………………
..…………
. 4-2
9
Placin
g Wo
rkpiece o
nto
Wo
rkbed
………………………
..……
..………
..……………………………………
. 4-2
9
Positio
nin
g Wo
rkpiece fo
r Cu
tting …
……
..………
..…………………………………
.………………………
. 4-3
0
With
ou
t Usin
g Au
tom
atic First C
ut Fu
nctio
n…………………………………………………
. 4
-30
Usin
g Au
tom
atic First Cu
t Fun
ction…………………………………………………………………
4-3
1
Ad
justin
g Co
olan
t Flow
………
..………
..…………………………………………………………………
..………
. 4-3
2
Test -Ru
nn
ing th
e Mach
ine ....…
……
..……………………………………………
..……………………………
. 4-3
3
Cu
tting O
peratio
n ………
..………
..……………………………………………
..……………………………………
. 4-3
4
Usin
g Top
Clam
p fo
r Bu
nd
le Cu
tting…
…………………………………………………………………………
. 4-3
5
Termin
ating a C
uttin
g Op
eration
………
..………
..……………………………………
.………………………
. 4-3
6
Sectio
n 5
– Electrical Syste
m
5-1
Electrical C
ircuit D
iagrams …
……
.…………………
..……………………………………………………………
.. 5-1
Sectio
n 6
– Hyd
rau
lic System
6
-1
Hyd
raulic D
iagrams …
……
.…………………
..………………………………………………………………………
.. 6-1
Sectio
n 7
– Ban
dsaw
Cu
tting: A
Practical G
uid
e
7-1
Intro
du
ction
………………………
.……
.…………………
..……………………………………………………………
. 7-1
Saw B
lade Selectio
n …………………
.…………………
..……………………………………………………………
7-2
VISE LO
AD
ING
……………
.…………………
..…………………………………………
.………………………………
7-3
Blad
eBreak -In
………………………………………………………………………
.……………………
.. 7
-3
Sectio
n 8
– Main
ten
ance
& Se
rvice
8-1
Intro
du
ction
………………………
.……
.…………………
..……………………………………………………………
. 8-1
Basic M
ainten
ance …
………………
.…………………
..……………………………………………
.………………
. 8-1
Main
tenan
ce Sched
ule …
…………
.…………………
..……………………………………………………………
. 8-1
Befo
re Begin
nin
g a Day’s W
ork …
……………………………………………………………………
. 8-2
After En
din
g a Day’s W
ork …
…………………………………………………
.………………………
.. 8-2
Every Mo
nth
…………………………………………………………………………
.………………………
. 8-2
Every Three
Mo
nth
s ………………
..……………………………………………
.………………………
. 8-2
iii
Table
of C
onte
nts
Every Six Mo
nth
s ………………
.…………………………………………………
.………………………
. 8-3
Storage C
on
ditio
ns …
………………………
....………
..……………………………………………………………
.. 8-3
Termin
ating th
e Use o
f Mach
ine …
…..…
………
..……………………………………………………………
.. 8-3
Oil R
ecom
me
nd
ation
for M
ainten
ance …
……………………………………………………………………
. 8-4
Sectio
n 9
– Trou
blesh
oo
ting
9-1
Intro
du
ction
………………………
.……
.…………………
..……………………………………………………………
. 9-1
Precau
tion
s …………………
.…………………
..……………………………………………………………………
..... 9-2
Gen
eral Trou
bles &
Solu
tion
s ………………………
..……………………………………………………………
. 9-2
Min
or Tro
ub
les & So
lutio
ns …
……………………
..………………………………………………
..……………
. 9-3
Mo
tor Tro
ub
les & So
lutio
ns …
……………………
..…………………………………………………
..…………
. 9-3
Blad
e Trou
bles &
Solu
tion
s ………………………
..………………………………………………………………
.. 9-4
Sawin
g Pro
blem
s & So
lutio
ns …
……………………
..……………………………………………………………
9-5
Re-A
dju
sting th
e Ro
ller Table …
……………………
..……………………………………………………………
. 9-1
2
Sectio
n 1
0 – P
arts 1
0-1
Spare Parts R
ecom
me
nd
ation
s …………………
..………………………………………………………………
. 10
-1
Part List …………………
..…………………………………………………………………………………………………
. 10
-2
Sectio
n 1
1 – W
arran
ty 1
1-1
Warran
ty …………………
..………………………………………………………………………………………………
.. 11
-1
1-1
Section
1
SAFETY
INFO
RM
ATIO
N
SAFETY
INSTR
UC
TION
S
SAFEG
UA
RD
DEV
ICES
EMER
GEN
CY
STOP
SAFETY
LAB
ELS
HEA
RIN
G P
RO
TECTIO
N
CE C
OM
PLIA
NC
E
RISK
ASSESSM
ENT
Safety is a com
bin
ation
of a w
ell-design
ed m
achin
e, op
erator’s kn
ow
ledge ab
ou
t the m
achin
e and
alertn
ess at all times. C
OSEN
’s ban
d m
achin
e has in
corp
orated
man
y safety me
asures d
urin
g the
design
pro
cess and
used
pro
tective devices to
preven
t perso
nal in
juries an
d p
oten
tial risks. Warn
ing
labels also
serve as a remin
der to
the o
perato
r. Th
rou
gho
ut th
is man
ual, yo
u w
ill also see vario
us safety-related
symb
ols in
dicatin
g imp
ortan
t in
form
ation
that yo
u sh
ou
ld take n
ote o
f prio
r to u
se of th
e mach
ine o
r part o
f its fun
ction
s. These
imp
ortan
t safety instru
ction
s do
no
t cover all p
ossib
le situatio
ns th
at migh
t occu
r. It is you
r resp
on
sibility to
take cau
tion
and
follo
w p
roced
ures stated
in th
is man
ual w
hen
installin
g, m
aintain
ing an
d o
peratin
g you
r mach
ine. C
osen
will n
ot b
e liable fo
r dam
ages resultin
g from
im
pro
per u
se. SA
FETY IN
STRU
CTIO
NS
Wh
at the ico
ns an
d sign
s in th
is user m
anu
al mean
:
This ico
n m
arks WA
RN
ING
; hazard
s or u
nsafe p
ractices that m
ay resu
lt in
perso
nal in
jury o
r dam
age to
the
mach
ine.
Sup
plem
entary in
form
ation
to th
e pro
cedu
res describ
ed in
this m
anu
al.
C
all you
r local agen
t or o
ur service
cente
r for h
elp.
1-2
This m
anu
al has im
po
rtant safety
info
rmatio
n. R
ead th
rou
gh it carefu
lly b
efore o
peratin
g this m
achin
e to
preven
t perso
nal in
jury o
r mach
ine
dam
age. Learn th
e op
eration
, limitatio
n
and
the sp
ecific po
ten
tial hazard
s p
eculiar to
this b
and
saw. A
ll users m
ust
read it b
efore p
erform
ing an
y activity on
th
e mach
ine, su
ch as rep
lacing th
e saw
ban
d o
r do
ing regu
lar main
ten
ance.
Do
no
t op
erate this m
achin
e un
less it is co
mp
letely assem
bled
.
Ke
ep all gu
ards an
d sh
ields in
place
befo
re installin
g or startin
g up
the
mach
ine.
Ke
ep b
lade p
rotectio
n co
ver and
wh
eel
covers in
place an
d in
wo
rking o
rder.
Make su
re the p
ow
er sw
itch is o
ff befo
re p
luggin
g in p
ow
er co
rd.
Disco
nn
ect the p
ow
er cord
befo
re m
aking ad
justm
ent, m
ainten
ance o
r b
lade ch
anges.
Alw
ays remem
ber to
switch
off th
e m
achin
e wh
en th
e wo
rk is com
plete
d.
Ke
ep u
nau
tho
rized p
erson
nel aw
ay.
Use reco
mm
end
ed acce
ssories.
Imp
rop
er accessories m
ay be h
azardo
us.
Never h
old
the m
aterial b
y han
d fo
r cu
tting. A
lways u
se the vise an
d m
ake su
re the m
aterial is clam
ped
secu
rely b
efore cu
tting.
Wh
en a w
orkp
iece is too
lon
g or h
eavy, m
ake sure it is su
pp
orted
with
a roller
table (reco
mm
end
ed).
Do
no
t use th
e mach
ine to
cut e
xplo
sive m
aterial or h
igh p
ressure vesse
ls as it w
ill generate great am
ou
nt o
f heat
du
ring th
e sawin
g pro
cess and
may
ignite an
exp
losio
n.
We
ar pro
per ap
parel d
urin
g op
eration
an
d w
hen
servicin
g the m
achin
e. Som
e p
erson
al pro
tective equ
ipm
ent is
requ
ired fo
r the safe u
se of th
e mach
ine,
e.g. pro
tection
goggles.
Never o
perate
wh
ile un
der th
e influ
ence
of d
rugs, alco
ho
l or m
edicatio
n.
Do
no
t reach
over o
r stand
on
any p
art o
f the m
achin
e.
It is dan
gerou
s to o
perate th
e mach
ine
wh
en th
e floo
r is slipp
ery. Ke
ep th
e floo
r clean
and
dry. C
heck fo
r ice, mo
isture, o
r grease b
efore e
nterin
g.
Ke
ep th
e wo
rk en
viron
men
t safe. Do
no
t u
se ban
d saw
in a d
amp
or w
et lo
cation
.
Ke
ep yo
ur w
ork area clean
. Clu
ttered
and
slipp
ery floo
rs invite accid
ents.
Ke
ep yo
ur w
ork area w
ell illum
inated
at m
inim
um
50
0 lu
men
.
Rem
ove ad
justin
g keys, wren
ches o
r any
loo
se parts o
r items fro
m th
e mach
ine
befo
re turn
ing o
n p
ow
er.
Mo
ving p
arts sho
uld
be kep
t in p
rop
er align
men
t and
con
nectio
n w
ith th
e m
achin
e. C
heck fo
r breakage, m
ou
ntin
g an
d an
y oth
er con
ditio
ns th
at may
affect its op
eration
. An
y dam
aged p
art o
r guard
sho
uld
be p
rop
erly rep
aired o
r rep
laced.
Use a sh
arp saw
blad
e and
keep
the
mach
ine in
its best an
d safest
perfo
rman
ce by fo
llow
ing a p
eriod
ical m
ainte
nan
ce sched
ule.
1-3
SAFEG
UA
RD
DEV
ICES
The safe
guard
devices in
corp
orated
in th
is mach
ine in
clud
e th
e follo
win
g two
main
parts:
1.
Pro
tection
covers &
guard
s
2.
Safety-related sw
itches
Pro
tection
Co
vers & G
uard
s
1.
Idle w
hee
l ho
usin
g cover
2.
Drive w
hee
l ho
usin
g cover
3.
Gear red
ucer co
ver
4.
Wire b
rush
belt co
ver
5.
Blad
e guard
cover (left &
right)
6.
Safety fence (left &
right)(C
E mo
del o
nly, as sh
ow
n in
Illustratio
n: Sa
fety Fence)
7.
Ch
ip co
nveyo
r cover (C
E mo
del o
nly)
Th
e pro
tection
de
vices sho
uld
always b
e mo
un
ted o
n th
e mach
ine w
hen
ever the m
achin
e is run
nin
g.
D
o n
ot rem
ove an
y of th
ese safeguard
devices u
nd
er any circu
mstan
ces except w
hen
servicing th
e m
achin
e. Even skilled
service techn
icians sh
ou
ld still take cau
tion
s wh
en p
erform
ing re
pairs o
r service
on
the m
achin
e with
any o
f these p
rotecto
rs remo
ved. It is th
e respo
nsib
ility of th
e user to
make
sure
all these e
lemen
ts are no
t lost an
d d
amaged
.
Take n
ote
of th
e follo
win
g main
mo
ving p
arts on
the m
achin
e p
rior to
and
du
ring m
achin
e op
eration
:
Saw b
ow
assemb
ly D
rive and
idle w
hee
ls B
lade gu
ide
arm
Saw b
lade gu
ide ro
llers Q
uick ap
pro
ach d
evice (op
tion
al) W
ire bru
sh
Ch
ip co
nveyo
r (op
tion
al) W
orkp
iece clamp
ing vises
Shu
ttle vises and
wo
rkbed
rollers
Top
clamp
s (op
tion
al) G
ear redu
cer
1-4
Safety Relate
d Sw
itches
To p
rotect th
e op
erator, th
e follo
win
g safety related sw
itches o
n th
e mach
ine are actu
ated w
hen
the
mach
ine is in
op
eration
.
Wh
eel mo
tion
detecto
r Th
is is a pro
ximity se
nso
r used
to d
etect the m
otio
n
of th
e drive w
heel. O
nce th
e saw b
lade is b
roken
or
as soo
n as it starts slip
pin
g, the sen
sor w
ill dete
ct an
d sto
p th
e drive w
hee
l and
the m
achin
e.
Po
we
r switch
Lo
cated
on
the co
ver of e
lectrical cabin
et, the p
ow
er
switch
con
trols th
e main
po
we
r of th
e mach
ine. U
p
to yo
ur co
mp
any’s in
ternal ru
les, this p
ow
er switch
can
be lo
cked
with
a pad
lock o
r a luggage lo
ck to
pro
tect th
e op
erator an
d th
e mach
ine
.
Emergen
cy stop
bu
tton
Lo
cated
on
the co
ntro
l pan
el, the b
utto
n w
hen
p
ressed
will sto
p th
e mach
ine co
mp
letely.
Vise clam
p sw
itch
This sw
itch assu
res firm clam
pin
g of th
e wo
rkpiece
. If th
e wo
rkpiece is n
ot clam
ped
pro
perly, th
e saw
blad
e is no
t allow
ed
to ru
n.
Wh
eel cover in
terlock sw
itches
(CE m
od
el on
ly)
Locate
d o
n th
e two
wh
eel ho
usin
gs, these sw
itches
are used
to assu
re that th
e mach
ine w
ill stop
w
hen
ever the w
hee
l covers are o
pen
. This d
evice is to
pro
tect users fro
m b
eing cu
t by th
e run
nin
g saw
blad
es.
Am
on
g all these safety sw
itches, so
me o
f them
are used
to p
rotect th
e users an
d so
me o
f them
are u
sed to
preven
t dam
age to saw
blad
es, the w
orkp
iece and
the m
achin
e itself, etc. We
have taken
every p
recautio
n to
preven
t inju
ry or d
amage an
d to
pro
vide safe an
d eco
no
mical o
peratio
n o
f the
mach
ine.
EMER
GEN
CY
STOP
Design
ed to
be easily accessib
le, the em
ergency sto
p b
utto
n is lo
cated o
n th
e left bo
ttom
corn
er on
th
e con
trol p
anel an
d is m
ade in
red co
lor an
d ru
bb
er material. Fo
r CE m
od
els, sup
ple
men
tary em
ergen
cy stop
bu
tton
may b
e available at o
ther are
a(s) of th
e mach
ine
dep
end
ing o
n m
achin
e type
. P
lease refer to
Illustra
tion
: Emerg
ency Sto
p.
Wh
en yo
u p
ress the b
utto
n, th
e mach
ine w
ill imm
ediately co
me to
a full sto
p to
avoid
inju
ry or
dam
age wh
en an
acciden
t occu
rs. The b
utto
n w
ill be lo
cked w
hen
you
press it. To
un
lock it, tu
rn th
e
bu
tton
clockw
ise.
You
sho
uld
press it im
med
iately with
ou
t any h
esitation
wh
en o
bservin
g:
An
emergen
cy situatio
n th
at wo
uld
cause an
y inju
ry or d
amage
An
abn
orm
al situatio
n o
r pro
blem
such
as fire, sm
oke
, abn
orm
al no
ise and
etc.
1-5
Illustra
tion
: Emerg
ency Sto
p
Emerge
ncy Sto
p B
utto
n
1-6
SAFETY
LAB
ELS
Ple
ase read th
rou
gh an
d u
nd
erstand
them
befo
re op
erating th
e mach
ine. R
efer to Illu
stratio
n: Sa
fety La
bels.
Labe
l M
eanin
g Lab
el
Me
anin
g
Imp
act Hazard
W
EAR
SAFETY SH
OES. D
o
no
t app
roach
dro
pp
ing area
du
ring o
peratio
n.
Read
Op
erator’s M
anu
al Th
is man
ual h
as imp
ortan
t safety in
form
ation
. Read
thro
ugh
it carefu
lly befo
re op
erating th
is m
achin
e to p
revent p
erson
al inju
ry o
r mach
ine d
amage.
Ke
ep U
nau
tho
rized
Perso
nn
el Aw
ay
Do
no
t step.
Do
no
t stand
on
the m
achin
e or o
n
the accesso
ries!
DA
NG
ER: R
un
nin
g Blad
e B
lade ru
ns th
rou
gh th
is area. K
eep yo
ur h
and
s away
from
a run
nin
g blad
e to
avoid
severe inju
ry. The
arrow
ind
icates directio
n o
f th
e blad
e.
Cu
tting H
azard
KEEP
CO
VER
CLO
SED / K
EEP H
AN
D
OFF w
hile th
e blad
e is run
nin
g. Tu
rn p
ow
er off b
efore o
pen
ing
cover. Failu
re to fo
llow
the w
arnin
g can
resu
lt in severe in
jury.
Hazard
ou
s Vo
ltage TU
RN
PO
WER
OFF b
efore
servicing. Failu
re to
follo
win
g the w
arnin
g can
result in
severe in
jury.
Bu
rn H
azard/H
ot Su
rface
Han
d C
rush
/Force fro
m
Ab
ove
Cru
sh h
azard b
y vise
Loo
se Han
d H
azard
KEEP
HA
ND
OFF. D
o n
ot
tou
ch ch
ip co
nveyo
r. Failure
to fo
llow
the w
arnin
g can
result in
severe inju
ry.
Pin
ch P
oin
t/Han
d En
tanglem
ent
1-7
Illustra
tion
: Safety La
bels
SW
-10
0A
1-8
HEA
RIN
G P
RO
TECTIO
N
Alw
ays use ear p
rotectio
n!
Wh
en yo
ur m
achin
e is run
nin
g, no
ise generated
by th
e mach
ine m
ay com
e from
the fo
llow
ing:
Saw
blad
e du
ring cu
tting o
r material feed
mech
anism
Wire b
rush
un
it
Ch
ip co
nveyo
r un
it
Spee
d red
ucer
H
ydrau
lic mo
tor/p
um
p
B
elt transm
ission
s variable sp
eed m
oto
rs
B
lade m
oto
r
Co
olan
t pu
mp
Drive w
hee
l
Parts n
ot assem
bled
tightly cau
sing m
echan
ical vibratio
n
Ou
r pro
du
cts pass n
oise testin
g less than
78
dB
A. N
oise level vary acco
rdin
g to w
orkin
g con
ditio
ns
and
we reco
mm
end
ear plu
gs or o
ther h
earing p
rotectio
n at all tim
e. If yo
ur m
achin
e pro
du
ces an
un
desirab
le no
ise wh
ile it is run
nin
g, you
sho
uld
:
1.
Make su
re all main
tenan
ce tasks have b
een p
erform
ed
follo
win
g the p
rescribed
main
tenan
ce sch
edu
le (Refer to
Section
6).
2.
If main
tenan
ce do
es no
t seem to
solve th
e pro
blem
, follo
w th
e trou
blesh
oo
ting p
roced
ures
un
der Sectio
n 7
.
CE C
OM
PLIA
NC
E
Co
sen’s C
E mo
del is d
esigned
to satisfy re
gulatio
ns o
f the C
ou
ncil D
irective on
the ap
pro
ximatio
n o
f th
e laws o
f the M
emb
er States relating to
mach
inery (2
006
/42/EC
) - An
nex I Essen
tial health
and
safety req
uirem
ents relatin
g to th
e design
and
con
structio
n o
f mach
inery.
RISK
ASSESSM
ENT
Risk asse
ssmen
t generally takes acco
un
t of in
tend
ed u
se and
foreseeab
le misu
se, inclu
din
g pro
cess co
ntro
l and
main
tenan
ce requ
iremen
ts. We m
ade every effo
rt to avo
id an
y perso
nal in
jury o
r eq
uip
men
t dam
age du
ring th
e mach
ine d
esign stage. H
ow
ever, the o
perato
r (or o
ther p
eop
le) still n
eed
s to take p
recautio
ns w
hen
han
dlin
g any p
art of th
e mach
ine th
at is un
familiar an
d an
ywh
ere o
n
the m
achin
e that h
as po
tential h
azards (e.g. th
e electrical con
trol b
ox).
2-1
Section
2
GEN
ERAL
INFO
RM
ATIO
N
SPEC
IFICA
TION
MA
CH
INE P
AR
TS IDEN
TIFICA
TION
FLOO
R P
LAN
This b
and
saw m
achin
e is design
ed b
y Co
sen’s R
&D
engin
eers to
pro
vide yo
u th
e follo
win
g features
and
advan
tages:
Safety
Th
is mach
ine is d
esigned
to fu
lly pro
tect the o
perato
r from
its mo
ving p
arts du
ring cu
tting
op
eration
.
Th
e mach
ine an
d each
com
po
men
t has p
assed strict testin
g (Co
un
cil Directive o
n th
e ap
pro
ximatio
n o
f the law
s of th
e Mem
ber States relatin
g to M
achin
ery).
Th
e mach
ine w
ill shu
t off au
tom
atically wh
en th
e saw b
lade is b
roken
, pro
tecting b
oth
the
op
erator an
d th
e mach
ine.
Co
nven
ience &
High
-Pe
rform
ance
Th
e mach
ine is d
esigned
in th
e way th
at the o
peratio
n an
d ad
justm
ent can
be easily
perfo
rmed
.
Th
e mach
ine w
ill stop
auto
matically w
hen
ou
t of sto
ck.
D
ual valve system
is design
ed to
achieve o
ptim
al cuttin
g perfo
rman
ce with
the sim
ple
setting o
f feed
rate and
persp
ective cuttin
g pressu
re for d
ifferent m
aterial.
Du
rability
Th
e inten
ded
life-span
of th
e mach
ine is co
un
ted b
ased o
n regu
lar daily o
peratio
n. It is
calculated
with
the life exp
ectancy o
f 10 years u
nd
er no
rmal o
peratin
g con
ditio
n an
d exact
attentio
n to
the m
ainten
ance sch
edu
le.
8 h
ou
rs × 5 days × 5
2 w
eeks × 10
years = 2
0,80
0 h
ou
rs
2-2
SPEC
IFICA
TION
Mo
del
SW-1
00
A
Au
tom
atic Ho
rizon
tal Ban
dsaw
Cap
acity
●
250
mm
(10
")
■(H
x W)
250
×250
mm
(10"×1
0")
(H x W
) 2
80×25
0 m
m (11
"×10
")
Saw B
lade
Spee
d(
50 H
z)
23
, 34
, 45, 5
7, 67
m/m
in. (23
~ 67
m/m
in)
75
, 112
, 148
, 187
, 220
fpm
. (75
~ 220
fpm
)
Spee
d(
60 H
z)
27
, 40
, 54, 6
8, 80
m/m
in. (27
~ 80
m/m
in)
89
, 131
, 177
, 223
, 262
fpm
. (89
~ 262
fpm
)
Size
27×350
5×0
.9 m
m
34×350
5×0
.9 m
m (o
ptio
ns)
Ten
sion
H
ydrau
lic
Gu
ide
Interch
angeab
le tun
gsten carb
ide
Clean
ing
Steel w
ire bru
sh w
ith flexib
le drive sh
aft driven
by m
ain m
oto
r
Mo
tor O
utp
ut
Saw B
lade
2
.2 kW
(3 H
P)
Hyd
raulic
0.75
kW (1
HP)
Co
olan
t Pu
mp
0
.1 kW
(1/8
HP
)
Tank C
apacity
Hyd
raulic
20
L (5.0
ga
l.)
Co
olan
t 3
8 L (9
.5 g
al.)
Feedin
g Length
Mo
de
H
ydrau
lic with
full stro
ke cylind
er
Single Stro
ke
403
mm
(15
.9”)
Mu
lti Stroke
Max. 3
,600
mm
(141
.7”)
Wo
rkbed
Heigh
t 5
50 m
m (2
1.7
")
We
ight
Net
1400
kgs (3080
lbs)
Gro
ss 1
600 kgs (3
520 lb
s)
Floo
r Space (L x W
x H)
2100
×215
0×1
800 m
m (74
.5"×84
.6"×58
")
Op
erating
Enviro
nm
ent
Tem
peratu
re 5
~40
˚C (41
~104
˚F)
Hu
mid
ity 3
0%~8
5%
(with
ou
t con
den
sation
)
2-3
MA
CH
INE P
AR
TS IDEN
TIFICA
TION
M
achin
e fron
t view
Mach
ine sid
e view
Gear R
educer
Work
bed F
eed R
olle
r
Vertic
al A
lignm
ent R
olle
r
Rolle
r Table
(Optio
nal)
Coola
nt p
um
p
Cle
anin
g H
ose
2-4
Mach
ine to
p vie
w
Chip
Conveyor (o
ptio
nal)
Bla
de M
oto
r
Rear V
ise F
eed C
ylin
der
Length
Settin
g S
topper
Rear V
ise A
ssem
bly
Rear V
ise C
ylin
der
Contro
l Panel
Dis
charg
e
Table
2-5
FLOO
R P
LAN
Mach
ine to
p vie
w
2-6
Mach
ine fro
nt vie
w
Mach
ine sid
e view
3-1
Section
3
MO
VIN
G &
INSTALLATIO
N
LOC
ATIO
N &
ENV
IRO
NM
ENT
UN
PA
CK
ING
& IN
SPEC
TING
LIFTING
REM
OV
ING
SHIP
PIN
G B
RA
CK
ET
CLEA
NIN
G
INSTA
LLING
RELO
CA
TING
LOC
ATIO
N &
ENV
IRO
NM
ENT
For yo
ur safety, p
lease read all in
form
ation
regardin
g installatio
n b
efore p
rocee
din
g. Install yo
ur
mach
ine in
a place satisfyin
g all of th
e follo
win
g con
ditio
ns:
Space
:
Leave en
ou
gh free sp
ace arou
nd
the m
achin
e for lo
adin
g wo
rk and
un
load
ing cu
t-off
pieces as w
ell as for m
ainten
ance an
d in
spectio
n. R
efer to Sectio
n 2 G
enera
l In
form
atio
n - Sp
ecificatio
n fo
r mach
ine d
imen
sion
s and
floo
r space.
Enviro
nm
ent:
Well ligh
ted (5
00 lu
men
at min
imu
m).
Flo
or kep
t dry at all tim
es in o
rder to
preven
t op
erators fro
m slip
pin
g.
A
way fro
m d
irect expo
sure to
the su
nligh
t.
Ro
om
temp
erature b
etwee
n 5
˚C to
40
˚C.
Hu
mid
ity level kept at 30
~9
5%
“(with
ou
t con
den
sation
) to avo
id d
ew o
n ele
ctric in
stallation
and
mach
ine.
Aw
ay from
vibratio
n o
f oth
er mach
ines.
Aw
ay from
po
wd
ers or d
usts em
itted fro
m o
ther m
achin
es
Avo
id u
neven
grou
nd
. Ch
oo
se a solid
level con
crete floo
r wh
ich can
sustain
weigh
t of
bo
th m
achin
e and
material w
eight.
Lim
it the o
peratio
n are
a of th
e mach
ine to
staff on
ly.
3-2
UN
PA
CK
ING
& IN
SPEC
TING
U
np
ack you
r mach
ine carefu
lly to avo
id d
amage to
mach
ine p
arts or su
rfaces.
U
po
n arrival o
f you
r new
ban
d saw
, please co
nfirm
that yo
ur m
achin
e is the co
rrect m
od
el and
it co
mes in
the sam
e specificatio
n yo
u o
rdered
by ch
ecking th
e mo
del p
late on
the m
achin
e base.
It is also
imp
erative that a th
oro
ugh
insp
ection
be u
nd
ertaken to
check fo
r an
y dam
age that
cou
ld h
ave occu
rred
du
ring sh
ipp
ing. P
ay special atten
tion
to m
achin
e surface, eq
uip
men
ts fu
rnish
ed an
d th
e electrical and
hyd
raulic system
s for d
amaged
cord
s, ho
ses and
fluid
leaks.
In
the even
t of d
amage cau
sed d
urin
g ship
pin
g, please co
ntact yo
ur d
ealer and
con
sult ab
ou
t filin
g a dam
age claim w
ith th
e carrier.
Yo
ur m
achin
e com
es in w
ith a set o
f too
ls for yo
u to
main
tain th
e mach
ine. Th
e accessories
furn
ished
are as follo
ws:
1.
Too
l bo
x 1
pc
2.
Grease gu
n
1 p
c 3
. Screw
driver (+, -)
2 p
cs 4
. O
pen
-end
ed sp
ann
er 3
pcs
5.
Hexago
n w
rench
1
set 6
. C
hip
spad
e (on
ly for m
anu
al mo
dels)
1 p
c 7
. O
peratio
n m
anu
al 1
pc
Sho
uld
you
find
any m
issing accesso
ries, please co
ntact yo
ur lo
cal agent im
me
diately.
3-3
LIFTING
Wh
en m
ovin
g the m
achin
e, we stro
ngly su
ggest you
cho
ose an
y on
e of th
e meth
od
s describ
ed b
elow
to m
ove yo
ur m
achin
e.
1. U
se a crane
Mo
ve th
e mach
ine to
its locatio
n b
y usin
g a crane an
d a w
ire rop
e sling th
at can fu
lly with
stand
the
weigh
t of th
e mach
ine (refer to
mach
ine sp
ecification
un
der Sectio
n 2
Gen
eral In
form
atio
n).
M
achin
e lifting is likely to
dam
age the m
achin
e if n
ot p
erform
ed p
rop
erly.
You
mu
st have a q
ualified
crane o
perato
r to
perfo
rm th
e job
.
Yo
u m
ust u
se too
ls and
equ
ipm
ent w
ith th
e p
rop
er tensile stren
gth an
d u
se pro
per m
etho
d
wh
en m
ovin
g you
r mach
ine.
Ap
ply th
e wire ro
pe slin
g to th
e lifting h
oo
ks on
th
e fou
r end
s of th
e mach
ine
. Refer to
Illu
stratio
n: Liftin
g P
oin
ts for exact lo
cation
s.
Slow
ly lift the m
achin
e. Be su
re to p
rotect th
e m
achin
e from
imp
act or sh
ock d
urin
g this
pro
cedu
re. A
lso w
atch o
ut yo
ur o
wn
fingers
and
feet to avo
id in
juries.
K
eep
the m
achin
e well b
alanced
du
ring liftin
g p
rocess an
d m
ake sure th
e wire ro
pe d
oes n
ot
interfere w
ith th
e saw fram
e.
W
hen
you
wo
rk togeth
er with
mo
re than
two
p
eop
le, it is best to
keep
con
stant verb
al co
mm
un
ication
with
each o
ther.
3-4
2. U
se a forklift
Mo
st users ch
oo
se this m
etho
d to
mo
ve their m
achin
e becau
se it is easy to set u
p. M
ake sure th
at
the liftin
g rod
can fu
lly with
stand
the w
eight o
f the m
achin
e. (Refer to
Section
2 – G
enera
l
Info
rma
tion
for Sp
ecificatio
ns.)
M
achin
e lifting is likely to
dam
age the m
achin
e if n
ot p
erform
ed p
rop
erly.
Yo
u m
ust h
ave a qu
alified fo
rklift o
perato
r to p
erform
the jo
b.
Yo
u
mu
st ap
ply
pro
per
forklift tech
niq
ue
to
avoid
dam
age to th
e mach
ine.
M
ake su
re th
e fo
rks are
ab
le to
reach
in at least 2
/3 o
f the m
achin
e d
epth
.
Yo
u m
ust kee
p th
e mach
ine b
alanced
at all tim
es.
M
ake sure th
e fo
rks are centered
b
efore u
se.
(Illu
stration
on
ly.)
3
. Use ro
lling cylin
ders
You
can u
se rollin
g cylind
ers to m
ove yo
ur m
achin
e in a sm
all mach
ine sh
op
enviro
nm
ent.
Yo
u m
ust u
se rollin
g cylind
ers mad
e in m
aterial o
f pro
per co
mp
ressive strength
.
3-5
Illustra
tion
: Lifting
Po
ints
Min
imu
m w
eight cap
acity for each
wire ro
pe: 2. to
n
Total n
um
ber o
f wire ro
pes req
uired
: 4
3-6
REM
OV
ING
SHIP
PIN
G B
RA
CK
ET
A
fter the m
achin
e has b
een p
rop
erly p
ositio
ned
, remo
ve the sh
ipp
ing b
racket that is
used
to lo
ck the saw
frame an
d th
e saw b
ed.
R
etain th
is bracket so
that it can
be u
sed again
in
the even
t that yo
ur m
achin
e mu
st be
relocated
.
C
LEAN
ING
After th
e mach
ine h
as been
placed
at the d
esignated
po
sition
, remo
ve the ru
st-preven
tive grease
with
wip
ing clo
th d
amp
ened
with
clean
ing o
il or kero
sene. A
pp
ly mach
ine o
il to m
achin
e surfaces
that are p
ron
e to ru
st.
Do
no
t remo
ve the ru
st-preven
tive grease with
a metal scrap
er and
do
no
t wip
e the p
ainted
surfaces w
ith so
lvent as d
oin
g so w
ou
ld d
amage su
rface pain
t.
INSTA
LLING
Co
sen
’s ban
dsaw
mach
ine is relatively easy to
install. Fo
llow
the
se six easy steps to
install yo
ur
mach
ine.
Sup
plyin
g hyd
raulic o
il O
pen
the filler cap
and
fill the h
ydrau
lic oil tan
k to
abo
ve 2/3 o
r full level.
Ch
eck th
e sight gau
ge to m
ake sure th
e oil level in
the
tank. R
efer to sp
ecification
chart u
nd
er Section
2 for
tank cap
acity.
Oil tan
k sho
uld
be fu
ll already if it is a n
ew
mach
ine th
at op
erates for th
e first time.
Su
pp
ly cu
tting
fluid
Su
pp
ly h
ydrau
lic o
il
Co
nn
ect ele
ctric p
ow
er
Leveling &
An
cho
ring
In
stalling
Fire C
on
trol
Device
Installin
g
roller tab
le
(op
tion
al)
3-7
Sup
plyin
g coo
lant
Fill the co
olan
t tank to
the m
idd
le level of th
e sight
gauge b
y po
urin
g the co
olan
t from
abo
ve the ch
ip
con
veyor.
Use th
e sight gau
ge to ch
eck the co
olan
t level rem
ainin
g in th
e tank.
A
lways ch
eck the co
olan
t sup
ply b
efore
starting th
e mach
ine. If th
e coo
lant
pu
mp
is started w
itho
ut en
ou
gh co
olan
t su
pp
ly in th
e tank, th
e pu
mp
and
its d
rive mo
tor m
ay be d
amaged
.
R
efer to sp
ecification
chart u
nd
er Sectio
n 2
Gen
eral In
form
atio
n fo
r tank
capacity.
Co
nsu
lt you
r coo
lant su
pp
lier for
ban
dsaw
use regard
ing co
olan
t type
and
m
ix ratio.
Co
nn
ecting electric p
ow
er
Have a q
ualified
electrician
make th
e electrical co
nn
ection
s.
If the p
ow
er sup
ply vo
ltage is differe
nt fro
m th
e transfo
rme
r and
mo
tor co
nn
ection
voltage
sho
wn
on
the lab
el attached
to th
e electrical co
mp
artmen
t of th
e mach
ine, co
ntact C
OSEN
or yo
ur
agent im
me
diately.
Co
nn
ect to p
ow
er sup
ply in
dep
end
ently an
d d
irectly. Avo
id u
sing th
e same p
ow
er sup
ply w
ith
electric sp
ark mach
ines su
ch as ele
ctric weld
er. Un
stable ele
ctric tensio
n m
ay affect you
r mach
ine’s
electric in
stallation
from
wo
rking p
rop
erly.
Gro
un
d th
e mach
ine w
ith an
ind
epen
den
t grou
nd
ing co
nd
ucto
r.
Sup
ply vo
ltage: 90
- 110
o
f no
min
al sup
ply vo
ltage.
Sou
rce frequ
ency: 99
- 1
01
of n
om
inal freq
uen
cy.
Refer to
the sp
ecificatio
n ch
art un
der Sectio
n 2 fo
r total ele
ctric po
wer co
nsu
mp
tion
of th
e m
oto
rs and
make su
re you
r sho
p circu
it breaker is cap
able o
f this co
nsu
mp
tion
amo
un
t. Also
use a
po
wer su
pp
ly cable o
f pro
per size to
suit th
e po
wer su
pp
ly voltage.
3-8
1.
Turn
off th
e sho
p circu
it breaker.
2.
Make su
re the m
achin
e circuit b
reaker switch
on
the
electrical co
mp
artmen
t do
or is tu
rned
to O
FF. 3
. R
emo
ve the screw
securin
g the ele
ctrical co
mp
artmen
t and
then
op
en th
e do
or.
4.
Pu
ll the p
ow
er sup
ply cab
le and
grou
nd
ing co
nd
ucto
r th
rou
gh th
e po
wer su
pp
ly inlet in
to th
e electrical
com
partm
ent. (Sh
ow
n righ
t) 5
. C
on
nect th
e po
wer su
pp
ly cable to
the circu
it breaker
(N.F.B
.) to th
e R, S an
d T term
inals, an
d co
nn
ect the
grou
nd
cable
to th
e E termin
al. 6
. C
lose th
e com
partm
ent d
oo
r and
fasten th
e screw
back.
7.
Turn
on
the sh
op
circuit b
reaker and
then
turn
the
mach
ine circu
it breaker sw
itch to
ON
. The P
ow
er In
dica
tor o
n th
e con
trol p
anel w
ill com
e on
. 8
. Tu
rn clo
ckwise
to u
nlo
ck the Em
ergen
cy Stop
bu
tton
an
d p
ress the h
ydra
ulic O
N b
utto
n to
start the
hyd
raulic m
oto
r. 9
. M
ake sure th
e sawin
g area is clear of an
y ob
jects. Start th
e blad
e and
check th
e blad
e rotatio
n. If th
e ele
ctrical con
nectio
ns are m
ade co
rrectly, th
e blad
e sh
ou
ld ru
n in
a cou
nterclo
ckwise d
irection
. If no
t, sh
ut th
e hyd
raulics o
ff, turn
off th
e mach
ine as w
ell as th
e sho
p circu
it breaker. Th
en sw
ap th
e po
wer th
e p
ow
er cable co
nd
ucto
rs con
nected
to R
and
T term
inals.
10
. R
epeat step
6 to 9 to
ensu
re the ele
ctrical co
nn
ection
s are in
the righ
t ord
er.
Leveling
Place sp
irit level on
the vise slid
e plates an
d th
e wo
rk fee
d tab
le. Level th
e mach
ine in
bo
th d
irection
s i.e. alon
g and
across
the m
achin
e. Ad
just th
e level of th
e mach
ine b
y turn
ing
the levelin
g bo
lts.
Make su
re all leveling b
olts even
ly sup
po
rt the
mach
ine w
eight.
In so
me cases, levelin
g the m
achin
e with
a slight
slop
e tow
ard th
e fron
t of th
e mach
ine is reco
mm
end
ed
as it wo
uld
preven
t coo
lant fro
m ru
nn
ing d
ow
n cu
tting
material esp
ecially tub
es or b
un
dles. To
do
so, m
ake the
rear end
of th
e mach
ine ap
pro
ximately 10
mm
high
er th
an th
e level of th
e fron
t end
.
Po
we
r Su
pp
ly In
let
3-9
An
cho
ring
No
rmally th
ere is no
need
to an
cho
r the m
achin
e. If the m
achin
e is likely to vib
rate, fix the m
achin
e
to th
e floo
r with
anch
or b
olts.
Sho
ck abso
rptio
n stee
l plates are p
rovid
ed an
d can
be p
laced
un
der each
leveling b
olt to
preven
t
their sin
king in
to th
e con
crete floo
r.
Installin
g roller tab
le (op
tion
al) Th
e roller tab
le is used
to su
pp
ort lo
ng m
aterial at th
e rear and
/or th
e fron
t of th
e mach
ine.
If you
have o
rdere
d th
e op
tion
al roller tab
le for
cuttin
g lon
g material, p
ositio
n it b
efore o
r beh
ind
th
e mach
ine.
Level the ro
ller table an
d th
e stand
with
the
mach
ine b
y adju
sting th
e leveling b
olts.
Installin
g Fire Co
ntro
l Device
Install a fire extin
guish
er or an
y oth
er fire con
trol d
evice in th
e sho
p in
case a fire breaks o
ut.
RELO
CA
TING
We reco
mm
en
d yo
u fo
llow
these
pro
cedu
res wh
en relo
cating o
r ship
pin
g you
r mach
ine
to o
ther
place
:
1.
Descen
d th
e saw fram
e to its lo
west p
ositio
n th
en tu
rn o
ff the p
ow
er.
2.
Fix the saw
frame
usin
g the sh
ipp
ing b
racket that o
riginally cam
e with
the m
achin
e.
3.
If you
are sh
ipp
ing th
e mach
ine, p
ack the m
achin
e carefu
lly with
ind
ustrial p
lastic wrap
s to
pro
tect it from
du
st.
4.
Use a cran
e or fo
rklift to raise it. If a cran
e is used
to lift th
e mach
ine, en
sure th
at the liftin
g
cable is p
rop
erly attached
to th
e mach
ine.
5.
Do
no
t forget to
inclu
de th
e equ
ipm
ents o
riginally fu
rnish
ed in
clud
ing th
e sho
ck abso
rptio
n
steel p
lates and
the in
structio
n m
anu
al.
Ad
jus
t bo
lts
4-1
Section
4
OP
ERA
TING
INSTR
UC
TION
S SA
FETY PR
ECA
UTIO
NS
BEFO
RE O
PER
ATIN
G
CO
NTR
OL P
AN
EL
STAN
DA
RD
AC
CESSO
RIES
OP
TION
AL A
CC
ESSOR
IES
UN
RO
LLING
& IN
STALLIN
G TH
E BLA
DE
BR
EAK
ING
-IN TH
E BLA
DE
AD
JUSTIN
G W
IRE B
RU
SH
AD
JUSTIN
G C
OO
LAN
T FLOW
AD
JUSTIN
G SA
W A
RM
AD
JUSTIN
G B
LAD
E SPEED
PLA
CIN
G W
OR
KP
IECE O
NTO
WO
RK
BED
PO
SITION
ING
WO
RK
PIEC
E FOR
CU
TTING
TEST-RU
NN
ING
THE M
AC
HIN
E
CU
TTING
OP
ERA
TION
STAR
TING
AN
AU
TOM
ATIC
OP
ERA
TION
USIN
G TO
P C
LAM
P FO
R B
UN
DLE C
UTTIN
G
TERM
INA
TING
A C
UTTIN
G O
PER
ATIO
N
4-2
SAFETY P
REC
AU
TION
S Fo
r you
r safety, please read
and
un
derstan
d th
e instru
ction
man
ual b
efore yo
u o
perate th
e mach
ine.
The o
perato
r sho
uld
always fo
llow
the
se safety guid
elines:
The m
achin
e sho
uld
on
ly be u
sed fo
r its design
ated p
urp
ose.
D
o n
ot w
ear gloves, n
eckties, jewelry o
r loo
se cloth
ing/h
air wh
ile op
erating th
e m
achin
e.
Fo
r eye pro
tection
, always w
ear pro
tective safety glasses.
Ch
eck th
e blad
e tensio
n an
d ad
just b
lade gu
ides b
efore startin
g the m
achin
e.
U
se auxiliary clam
pin
g or su
pp
ortin
g devices to
fix material in
place b
efore cu
tting
lon
g wo
rkpieces. A
lways m
ake sure th
e material is clam
ped
firmly in
place b
efore
starting to
cut.
Do
no
t remo
ve jamm
ed o
r cut-o
ff pieces u
ntil th
e blad
e has co
me to
a full sto
p.
K
eep
fingers aw
ay from
the p
ath o
f the b
lade.
Pro
tection
devices sh
ou
ld b
e in p
lace at all times. Fo
r you
r ow
n safety, n
ever rem
ove th
ese devices.
D
iscon
nect m
achin
e from
the p
ow
er sou
rce befo
re makin
g repairs o
r adju
stmen
ts.
W
ear pro
tection
gloves o
nly w
hen
chan
ging th
e blad
e.
D
o n
ot o
perate th
e mach
ine w
hile u
nd
er the in
fluen
ce of d
rugs, alco
ho
l or
med
ication
.
Do
no
t take you
r eyes off th
e mach
ine w
hile in
op
eration
.
D
o p
lace warn
ing sign
s to m
ark ou
t mach
ine w
ork zo
ne an
d restrict en
try to b
e staff-o
nly.
4-3
BEFO
RE O
PER
ATIN
G
Ch
oo
sing an
app
rop
riate saw b
lade an
d u
sing th
e right cu
tting m
etho
d is essen
tial to yo
ur cu
tting
efficiency an
d safety. Select a su
itable
saw b
lade an
d cu
tting m
etho
d b
ased o
n yo
ur w
ork m
aterial
and
job
requ
iremen
ts e.g. cuttin
g accuracy, cu
tting sp
eed, eco
no
mic co
ncern
, and
safety con
trol.
Wet cu
tting
If you
cho
ose d
ry cuttin
g or lo
w-sp
eed cu
tting, th
e chip
s may accu
mu
late in m
achin
e parts an
d m
ay
cause o
peratio
n failu
re or in
sulatio
n m
alfun
ction
. We su
ggest you
cho
ose w
et cuttin
g to avo
id
mach
ine d
amage.
Cu
tting u
nkn
ow
n m
aterials
Befo
re cuttin
g an u
nkn
ow
n m
aterial, con
sult th
e material su
pp
lier, bu
rn a sm
all amo
un
t of ch
ips fro
m
the m
aterial in a safe p
lace, or fo
llow
any o
ther p
roced
ure to
check if th
e material is flam
mab
le.
Never take yo
ur eyes o
ff the m
achin
e w
hile in
op
eration
.
Cu
tting flu
id
For co
olin
g and
lub
rication
pu
rpo
se, we reco
mm
end
you
use w
ater-solu
ble
cuttin
g fluid
s. The
follo
win
g table lists o
ut its p
ros an
d co
ns fo
r you
r reference
.
Pro
C
on
H
ave a high
coo
ling e
ffect
No
t flamm
able
Eco
no
mical
D
oes n
ot req
uire clean
ing o
f the cu
t p
rod
ucts
R
emo
ve mach
ine p
aint
Lo
se its rust p
rotectio
n e
ffect if d
eteriorate
d
Te
nd
to create fo
am
Su
bject to
decay
D
ecline in
pe
rform
ance, d
epen
din
g on
th
e qu
ality of th
e water u
sed fo
r d
ilutio
n
Never u
se water as yo
ur co
olan
t.
Alw
ays add
coo
lant in
to w
ater for b
etter mix resu
lt.
Co
nsu
lt you
r coo
lant su
pp
lier for b
and
saw u
se regardin
g coo
lant typ
e and
mix ratio
.
B
efore
starting a cu
tting jo
b, m
ake sure th
ere is sufficien
t amo
un
t of co
olan
t in th
e tank. C
heck
the flu
id level th
rou
gh th
e sight gau
ge. Ple
ase refer to m
achin
e specificatio
ns in
this m
anu
al
(Section
2) fo
r tank cap
acity.
4-4
CO
NTR
OL P
AN
EL Th
e con
trol p
anel is lo
cated o
n th
e top
of th
e electrical b
ox. It in
clud
es the fo
llow
ing fu
nctio
n: p
ow
er
system, h
ydrau
lic system, co
olin
g system an
d th
e hu
man
-mach
ine
–interface (H
MI). Th
e op
erator
mu
st fully u
nd
erstand
the fu
nctio
n o
f each sw
itch an
d b
utto
n b
efore o
peratin
g the m
achin
e.
No
. C
on
trol Fu
nctio
n
No
. N
ame
1
PO
WER
“ON
” BU
TTON
IND
ICA
TOR
LA
MP
9
SING
LE / BU
ND
LE CU
TTING
SELECTO
R
2
PO
WER
“OFF” B
UTTO
N
10
CO
OLA
NT P
UM
P SELEC
TOR
3
AU
TO/M
anu
al mo
de sw
itch
11
WO
RK
LAM
P SW
ITCH
4
BLA
DE D
RIV
E BU
TTON
1
2 C
UTTIN
G P
IECE C
OU
NTER
5
RISE B
UTTO
N
13
CO
UN
TER O
N / O
FF SWITC
H
6
QU
ICK
AP
PR
OA
CH
BU
TTON
1
4 FEED
ING
TIMES SELEC
TOR
7
VISE C
LAM
P SELEC
TOR
15
BLA
DE SP
EED D
ISPLA
Y
8
REA
R V
ISE FOR
WA
RD
/BA
CK
WA
RD
SELECTO
R
4-5
Co
ntro
l Bu
tton
s W
hen
the lam
p is o
n, it in
dicates th
e po
wer to
the m
achin
e is turn
ed o
n.
1. P
OW
ER “O
N” b
utto
n in
dicato
r lamp
Dep
ressed th
is bu
tton
the h
ydrau
lic mo
tor an
d ch
ip co
nveyo
r will start an
d th
e wh
ite light w
ill com
e
on
.
Wh
en th
e hyd
raulic m
oto
r is ON
, the ch
ip co
nveyo
r will ru
n at th
e same tim
e, please kee
p yo
ur
han
ds aw
ay from
the ch
ip co
nveyo
r.
2. P
OW
ER “O
FF” bu
tton
Dep
ressed th
is bu
tton
all of p
ow
er will sh
ut o
ff and
the w
ho
le mach
ine o
peratio
n sto
ps im
me
diately.
*Press to
stop
the h
ydrau
lic pu
mp
mo
tor.
* Wh
en p
ressed, it tu
rns o
ff hyd
raulic p
um
p m
oto
r and
the b
uilt-in
light.
3 A
UTO
/Man
ual m
od
e switch
Use th
is switch
to select b
etween
auto
matic an
d m
anu
al mo
de.
A
UTO
mo
de
: used
to au
tom
atically perfo
rm co
ntin
uo
us cu
tting jo
bs. W
hen
switch
ed to
th
is mo
de, th
e mach
ine w
ill auto
matically o
perate acco
rdin
g to th
e preset p
arameters.
M
anu
al mo
de
: used
to p
erform
ind
ividu
al cuttin
g job
. Wh
en sw
itched
to th
e man
ual m
od
e, yo
u can
execute each
ind
ividu
al fun
ction
.
(1) W
hen
the m
achin
e is first started in
the M
AN
UA
L mo
de an
d th
en sw
itched
to th
e AU
TO
mo
de, th
e first cut is n
ot co
un
ted, b
ut th
e mach
ine au
tom
atically op
erates accord
ing to
the
preset cu
tting d
ata. This fu
nctio
n can
be u
sed fo
r the m
achin
e to au
tom
atically cut th
e wo
rk
after it trims th
e end
of th
e wo
rk.
(2) In
the au
tom
atic mo
de, w
hen
the sw
itch is tu
rned
to M
AN
UA
L du
ring cu
tting, th
e
mach
ine sto
ps o
n co
mp
letion
of th
e cut, an
d w
hen
the sw
itch is tu
rned
to M
AN
UA
L du
ring
the o
peratio
n o
ther th
an cu
tting, th
e mach
ine sto
ps im
med
iately.
4. B
LAD
E DR
IVE b
utto
n
Wh
en th
e VISE C
LAM
P SELEC
TOR
[7] is tu
rned
to “
” and
this b
utto
n is d
epressed
, the b
lade
mo
tor w
ill op
erate and
the saw
head
will d
escend
qu
ickly befo
re the lim
it switch
of th
e qu
ick
app
roach
device co
ntact w
ith th
e wo
rkpiece. Th
ereafter, the saw
head
descen
ds at th
e design
ated
cuttin
g spee
d.
4-6
: If the V
ISE CLA
MP
SELECTO
R is tu
rned
to “ ”, th
e blad
e mo
tor w
ill no
t op
erate
at all even if th
is bu
tton
is dep
ressed.
5. R
ISE bu
tton
Wh
en th
is bu
tton
is dep
ressed, th
e blad
e mo
tor w
ill stop
and
the saw
head
will rise. Th
e sawh
ead w
ill
stop
rising at th
e time w
hen
this b
utto
n is rele
ased.
6. Q
UIC
K A
PP
RO
AC
H b
utto
n
This b
utto
n is u
sed to
allow
the saw
head
to ap
pro
ach th
e wo
rkpiece q
uickly w
hen
the saw
blad
e is at
a distan
ce from
the w
orkp
iece. Wh
ile this b
utto
n is d
epressed
, the saw
head
descen
ds q
uickly; w
hen
the fee
ler of th
e qu
ickly app
roach
device co
ntacts w
ith th
e wo
rkpiece, th
e descen
din
g speed
of th
e
saw b
lade au
tom
atically chan
ges from
the ap
pro
achin
g spee
d to
the d
esignated
cuttin
g spee
d.
7. V
ISE CLA
MP
selector
After settin
g the A
UTO
/ MA
NU
AL SELEC
TOR
[3] to
“ ”, the m
otio
ns o
f fron
t vise and
rear vise
can b
e con
trolled
as follo
win
g.
The fro
nt vise clo
ses an
d th
e rear vise op
ens
The fro
nt vise o
pen
and
the rear vise clo
ses
8. R
EAR
VISE FO
RW
AR
D / B
AC
KW
AR
D selecto
r
The fo
rward
and
backw
ard m
otio
n o
f the rear vise can
be co
ntro
lled b
y these tw
o b
utto
ns after
turn
ing
the A
UTO
/ MA
NU
AL SELEC
TOR
to “
”.
FOR
WA
RD
mo
de Th
e rear vise mo
ves forw
ard.
BA
CK
WA
RD
mo
de Th
e rear vise mo
ves backw
ard.
: The rear vise can
no
t be m
oved
forw
ard o
r backw
ard w
hen
the b
lade m
oto
r is run
nin
g
FOR
WA
RD
mo
de
* Press to
feed th
e stock fo
rward
.
*The rear vise can
no
t be m
oved
forw
ard if th
e fron
t vise and
rear vise are bo
th clo
sed
. The q
uick
app
roach
feeler m
ay be d
amaged
if the rear vise is m
oved
with
the w
ork clam
ped
and
in co
ntact w
ith
the q
uick ap
pro
ach fee
ler.
*The b
utto
n is en
gaged w
hen
“nu
mb
er 3” A
UTO
/MA
NU
AL select sw
itch is tu
rned
t“ ”.
4-7
BA
CK
WA
RD
mo
de
vise can
no
t be m
oved
either if th
e qu
ick app
roach
feeler is in
con
tact with
the w
ork, o
r is raised an
d
locked
.
”.
The rear vise w
ill no
t op
erate for safety m
easu
remen
t if bu
tton
is pressed
wh
en th
e saw
blad
e mo
tor
is op
erating.
9. Sin
gle/Bu
nd
le cuttin
g mo
de sw
itch
This b
utto
n is u
sed to
switch
betw
een sin
gle or b
un
dle cu
tting m
od
e.
Switch
to sin
gle cuttin
g mo
del (
) to cu
t a single w
ork p
iece.
Switch
to b
un
dle cu
tting m
od
e () to
cut a stack o
f wo
rk pieces.
Wh
en u
nd
er man
ual an
d b
un
dle cu
tting m
od
e, the fee
din
g vise mu
st be to
uch
ing th
e fron
t limit
switch
for th
e blad
e to b
e able to
start.
10
. CO
OLA
NT P
UM
P selecto
r
| “ON
” mo
de Th
e coo
lant p
um
p o
perates an
d th
e coo
lant su
pp
ly begin
s.
“ OFF” m
od
e The co
olan
t pu
mp
halts an
d th
e coo
lant su
pp
ly stop
s.
11
. WO
RK
LAM
P sw
itch
“ON
” mo
de Th
e wo
rk lamp
op
erates.
“OFF”m
od
e The w
ork lam
p sh
ut d
ow
n.
12
. CU
TTING
PIEC
E cou
nter
This co
un
ter is used
to p
reset the n
um
ber o
f cuts req
uired
un
der au
tom
atic mo
de. W
hen
the co
un
ter
reaches th
e preset n
um
ber, th
e mach
ine sto
ps au
tom
atically. You
can tu
rn cab
screw
cou
nterclo
ckwise to
op
en p
lastic pro
tection
cover. To
activate the co
un
ter set accord
ing to
the
follo
win
g stop
s:
Preset read
ou
t (yellow
colo
r digital n
um
ber):
In
dicates th
e nu
mb
er of p
ieces to b
e cut u
nd
er A
UTO
mo
de. Th
e setup
range is 1
~9
99
99
.
Yo
u can
press “=” typ
e b
utto
n at to
p sid
e to ch
ange co
un
t.
Co
un
t reado
ut (w
hite
colo
r digital n
um
ber):
A
uto
matically co
un
ts and
ind
icates the n
um
ber o
f pieces alre
ady cu
t un
der A
UTO
mo
de. Th
e
cou
nt ran
ge is 1~
99
99
9.
P
ress reset bu
tton
to retu
rn zero
.
4-8
13
.CO
UN
TER “O
N / O
FF”switch
| “ON
” mo
de W
hen
the sw
itch is tu
rned
to th
is mo
de, th
e “CU
TTING
PIC
ECS C
OU
NTER
”is turn
ed
“ON
”.
“OFF” m
od
e Wh
en th
e switch
is turn
ed to
this m
od
e, the “C
UTTIN
G P
ICEC
S CO
UN
TER”is tu
rned
“OFF”.
14
. FEEDIN
G TIM
ES selector
Dep
ress the “–” typ
e bu
tton
at top
or at u
nd
er side fo
r nu
mb
er chan
ging. W
hen
this selecto
r is
pressed
to “2
” the rear vise p
erform
s a do
ub
le (two
-times) feed
ing o
f the w
orkp
iece. On
this selecto
r,
the m
aximu
m cu
tting len
gth is 3
600
mm
(141
.7 in
.) [40
0 m
m x 9
]. In ad
ditio
n, if cu
tting len
gth is
12
00
mm
, then
the feed
ing tim
es sho
uld
be set to
“3”. Th
e maxim
um
feedin
g times are “9
”.
Fig
4-3
Feed
ing T
imes selecto
r
4-9
15
. Blad
e Descen
d P
ressure an
d Sp
eed
The p
art of co
ntro
l pan
el is wh
ere cuttin
g pressu
re and
saw b
ow
descen
d sp
eed
can b
e adju
sted.
C
uttin
g pressu
re and
speed
con
trol p
anel
1. C
uttin
g pressu
re con
trol kn
ob
This p
ressure co
ntro
l kno
b is u
sed to
adju
st th
e cuttin
g pressu
re of th
e blad
e.
Turn
ing th
e kno
b clo
ckwise in
creases the
cuttin
g pressu
re.
To o
btain
a goo
d cu
tting resu
lt, cho
ose th
e righ
t cuttin
g pressu
re by tu
rnin
g the kn
ob
u
ntil it p
oin
ts to yo
ur m
aterial on
the co
lor
chart.
2
. Blad
e descen
d sp
eed
con
trol kn
ob
This kn
ob
is used
to ad
just th
e descen
d sp
eed
of th
e saw b
lade.
Tu
rnin
g the kn
ob
clockw
ise increases th
e b
lade d
escend
speed
.
Blad
e descen
d sp
eed is a d
etermin
ing facto
r to
a goo
d cu
tting tim
e and
qu
ality cuto
ff su
rface.
Set the b
lade d
escend
spee
d in
accord
ance
with
the cu
tting
pressu
re con
trol kn
ob
.
Also
com
mo
nly kn
ow
n as th
e flow
con
trol
valve
STAN
DA
RD
AC
CESSO
RIES
Blad
e tensio
n d
evice
Th
is blad
e tensio
n d
evice equ
ipp
ed w
ith h
ydrau
lic cylind
er pro
vides
app
rop
riate te
nsio
n to
the saw
blad
e.
To
tighte
n th
e saw b
lade, tu
rn th
e selector to
.
U
po
n saw
blad
e breakage, th
e safety device w
ill activate an
d
auto
matically sto
p all m
achin
e op
eration
.
Th
e limit sw
itch o
f the safety d
evice can b
e reset b
y turn
ing th
e blad
e
tensio
n selecto
r to
.
To
chan
ge the b
lade, tu
rn th
e han
dle to
to
release saw
blad
e te
nsio
n.
Never ad
just b
lade ten
sion
wh
ile the b
lade is ru
nn
ing.
1
2
4-1
0
Blad
e speed
/mo
tion
detecto
r
B
esides d
etectin
g the b
lade sp
eed, th
e speed
/mo
tion
d
etector also
fun
ction
s as a safety d
evice.
The sp
eed/m
otio
n d
etector p
rotects o
perato
rs and
the
mach
ine b
y preven
ting b
lade o
verload
s and
con
sequ
ent
dam
ages if a saw b
lade b
reaks or skid
s.
On
ce blad
e breakage o
r slipp
age is d
etected, th
e drive
wh
eel w
ill stop
in 1
0 seco
nd
s.
Qu
ick app
roach
device
This d
evice allow
s the b
lade to
qu
ickly descen
d to
just righ
t abo
ve the
mate
rial to save yo
u o
peratio
n tim
e.
Split fro
nt vises
The sp
ilt vises are a clever design
to m
ake su
re you
r wo
rkpiece
is tightly
clamp
ed b
y the tw
o vises fro
m b
oth
sides o
f the b
lade, m
aximizin
g
stability an
d cu
tting p
recision
.
Gear red
ucer
The sp
ecially design
ed gear re
du
cer can w
ork to
ward
you
r preset b
lade
speed
and
torq
ue.
Please refer to
Section
6 fo
r info
rmatio
n o
n m
ainten
ance.
4-1
1
Co
olan
t pu
mp
Wh
en th
e hyd
raulic system
is turn
ed o
n, th
e coo
lant p
um
p can
be
op
erated in
divid
ually fro
m th
e con
trol p
anel. C
oo
lant can
be u
sed to
w
ash o
ff chip
s as well as p
rovid
ing co
olin
g du
ring cu
tting.
OP
TION
AL A
CC
ESSOR
IES V
ise pressu
re regulato
r
Th
is adju
stmen
t valve is used
to co
ntro
l vise pressu
re.
Ad
just vise p
ressure b
ased o
n th
e mate
rial of yo
ur w
orkp
iece.
W
hen
cuttin
g pip
es or so
ft mate
rials, red
uce vise p
ressure to
p
revent e
xerted
pressu
re from
dam
aging th
e wo
rkpiece sh
ape o
r exte
rior.
Vise p
ressu
re sho
uld
never b
e low
er than
8 kg/cm
2.
Ch
ip co
nveyo
r
Ch
ip co
nveyo
r is a spiral d
evice to b
ring ch
ips o
ut d
urin
g cuttin
g.
As a regu
lar main
tenan
ce, rem
ove th
e chip
con
veyor an
d clean
all chip
d
epo
sits insid
e.
Hyd
raulic to
p clam
ps
Th
e top
clamp
device co
mp
osed
of tw
o clam
ps is
installed
on
top
of th
e fron
t and
rear vises b
efore
executin
g bu
nd
le cuttin
g.
Refe
r to U
sing
Top
Cla
mp
for B
un
dle C
uttin
g fo
r o
peratin
g pro
cedu
re on
bu
nd
le cuttin
g.
2M
roller tab
le
Pre
ssu
re
ad
justin
g
valv
e
Pre
ssu
re
gau
ge
4-1
2
The o
ptio
nal 2
M ro
ller table su
pp
orts th
e wo
rk material an
d
ensu
res the m
aterial b
e fed in
smo
oth
ly.
R
efer to
Section
6 fo
r furth
er info
rmatio
n o
n ad
justin
g the ro
ller tab
le.
UN
RO
LLING
& IN
STALLIN
G TH
E BLA
DE
Alw
ays wear leath
er gloves an
d p
rotectio
n glasses w
hen
han
dlin
g a blad
e.
Un
rollin
g the b
lade
Ple
ase follo
w th
e pro
cedu
res illustrated
belo
w.
Un
roll an
d ro
ll the b
lade
Installin
g a new
blad
e
Step 1
- Select the m
ost su
itable saw
blad
e for yo
ur w
orkp
iece con
siderin
g the size, sh
ape an
d
material.
Step 2
- Turn
on
the m
achin
e po
wer b
y switch
ing to
ON
and
turn
on
the h
ydrau
lic system.
Step 3
- Switch
to m
an
ua
l () m
od
e.
Step 4
- Press th
e saw
bo
w u
p b
utto
n an
d elevate th
e saw b
ow
un
til the righ
t insert h
old
er is clear of
the fro
nt fixed
vise.
4-1
3
Step 5
- Turn
the ten
sion
con
troller h
and
le from
“” to
“” p
ositio
n to
release tensio
n. Th
e
idle w
hee
l will th
en m
ove sligh
tly tow
ard th
e directio
n o
f the d
rive wh
eel.
Step 6
- Rem
ove th
e blad
e safety cover an
d o
pen
the id
le and
drive w
heel co
vers.
Step 7
- Press th
e Bla
de C
lip d
evice to h
old
on
to th
e blad
e. This d
evice makes b
lade ch
angin
g easy
and
feasible even
with
on
ly on
e op
erator availab
le.
Step 8
- Loo
sen th
e left and
right carb
ide in
serts by lo
osen
ing th
e “lock n
ut” sh
ow
n b
elow
.
Step 9
- Op
en th
e wire b
rush
cover. Lo
osen
the lo
ck lever an
d lo
wer th
e wire b
rush
.
Step 1
0 - R
emo
ve the o
ld b
lade. If n
ecessary, clean th
e carbid
e inserts b
efore in
stalling a n
ew saw
blad
e.
Step 1
1 - P
lace the n
ew b
lade aro
un
d th
e idle w
hee
l and
the d
rive wh
eel.
Step 1
2 - In
sert the b
lade in
to th
e left and
right tu
ngsten
carbid
e inserts. Th
e back an
d th
e sides o
f
the b
lade n
eed to
be to
uch
ing th
e inserts as w
ell as the ad
jacent ro
llers.
Step 1
3 - P
lace the b
lade to
the d
rive wh
eel and
press th
e back o
f the b
lade again
st the flan
ge of th
e
drive w
hee
l. Use th
e Blad
e Clip
device to
tightly h
old
the b
lade fro
m fallin
g ou
t of th
e
drive w
hee
l.
Easy Blad
e Rep
lacemen
t Device
Lock Lever
Wire B
rush
Co
ver
4-1
4
Wh
en saw
blad
e begin
s to ro
tate, the b
lade h
old
er will au
tom
atically release th
e b
lade
and
fall back to
its origin
al po
sition
.
Step 1
4 - M
ake sure th
e back o
f the b
lade is also
pressed
against th
e flange o
f the id
le wh
eel.
Step 1
5 - Tu
rn th
e tensio
n co
ntro
ller han
dle to
[] p
ositio
n to
ob
tain b
lade ten
sion
.
Step 1
6 - M
ake sure th
e sides o
f the b
lade are in
close
con
tact with
the carb
ide in
serts and
then
tighten
the left an
d righ
t carbid
e inserts b
y tighten
ing th
e “lock n
ut.”
Step 1
7 - G
ently clo
se th
e idle an
d d
rive wh
eel covers.
Step 1
8 - P
ress the sa
w b
lad
e start b
utto
n to
start the b
lade. A
llow
the b
lade to
run
for a few
rotatio
ns th
en p
ress the
saw
bo
w u
p b
utto
n to
elevate the saw
bo
w. O
pen
the w
hee
l
covers an
d m
ake sure th
e blad
e has n
ot fallen
off th
e drive an
d id
le wh
eels. If th
e blad
e
has sh
ifted, fo
llow
the sam
e pro
cedu
re to rein
stall the b
lade again
.
Step 1
9 - Ad
just w
ire bru
sh to
a pro
per p
ositio
n. R
efer to A
dju
sting
Wire B
rush
in th
is section
.
BR
EAK
ING
-IN TH
E BLA
DE
Wh
en a n
ew saw
blad
e is used
, be su
re to first b
reak in th
e blad
e befo
re usin
g it for actu
al, extend
ed
op
eration
. Failure to
break in
the b
lade w
ill result in
less than
op
timu
m efficien
cy. To p
erform
this
break-in
op
eration
, the fo
llow
ing in
structio
ns sh
ou
ld b
e follo
wed
:
Step 1
- Red
uce th
e blad
e speed
to o
ne
-half o
f its no
rmal settin
g.
Step 2
- Length
en th
e cuttin
g time to
2-3
times o
f wh
at is no
rmally req
uired
.
Step 3
- The b
reak-in o
peratio
n can
be co
nsid
ered su
fficient if all th
e un
usu
al no
ises or m
etallic
sou
nd
s have b
een
elimin
ated.
Step 4
- After th
e break-in
op
eration
is com
pleted
, set all param
eters back to
no
rmal settin
gs.
AD
JUSTIN
G W
IRE B
RU
SH
Follo
w th
ese steps to
adju
st wire b
rush
to ap
pro
priate p
ositio
n:
Step 1
- Op
en th
e drive w
hee
l cover.
Step 2
- Loo
sen th
e lock lever an
d th
e wire b
rush
cover.
Step 3
- Mo
ve bru
sh u
p / d
ow
n u
ntil it m
akes pro
per co
ntact w
ith th
e saw b
lade (see b
elow
illustratio
n).
Step 4
- Rein
stall the w
ire bru
sh co
ver and
tighten
the lo
ck lever.
4-1
5
Step 5
- Clo
se the d
rive wh
eel co
ver.
Pro
per
Imp
rop
er
AD
JUSTIN
G C
OO
LAN
T FLOW
Step 1
– Press th
e saw
bla
de sta
rt bu
tton
to start th
e saw b
lade d
rive mo
tor.
Step 2
– Press th
e saw
bow
do
wn
bu
tton
to lo
wer th
e saw b
ow
.
Step 3
– Use th
e flow
con
trol valve (sh
ow
n b
elow
) to ad
just th
e amo
un
t of flu
id flo
win
g to th
e cuttin
g
area.
Ad
just th
e flow
amo
un
t if you
ob
serve the fo
llow
ing ch
anges to
the ch
ips gen
erated fro
m
cuttin
g.
If the ch
ips are sh
arp an
d cu
rved, in
crease the co
olan
t flo
w am
ou
nt.
If the ch
ips are gran
ulated
, decrease th
e coo
lant flo
w
amo
un
t.
AD
JUSTIN
G SA
W A
RM
A
dju
st the b
lade gu
ide (gu
ide arm
) po
sition
based
on
the size o
f you
r wo
rkpiece:
Step 1
– Loo
sen th
e inserts b
y un
lockin
g the lo
ck nu
t.
Lock Lever
4-1
6
Step 2
– Loo
sen th
e blad
e guid
e lockin
g lever. Then
adju
st the gu
ide arm
to a p
ositio
n su
itable fo
r
you
r wo
rkpiece size.
Step 3
– After ad
justm
ent is m
ade, tigh
ten th
e blad
e guid
e lockin
g lever.
Step 4
– Clam
p th
e inserts b
ack by tigh
tenin
g the lo
ck nu
t.
PLA
CIN
G W
OR
KP
IECE O
NTO
WO
RK
BED
Step
1 – P
ress the sa
w b
ow
up
bu
tton
and
elevate th
e saw b
ow
un
til it reaches to
its high
est po
int.
Step 2
– Man
ually lift u
p th
e paw
ls and
fully o
pen
the fro
nt an
d rear vises.
Step 3
– Loo
sen th
e vertical roller lo
ck han
dles an
d fu
lly op
en th
e vertical rollers.
Step 4
– Carefu
lly place th
e wo
rkpiece o
nto
the w
ork feed
table to
wh
ere it extend
s app
roxim
ately
30
mm
(1.2
inch
) beyo
nd
the rear vise to
ward
the fro
nt vise.
Lockin
g Leve
r
Inserts Lo
ck Nu
t
Vertical R
oller
4-1
7
PO
SITION
ING
WO
RK
PIEC
E FOR
CU
TTING
Fo
llow
these step
s to p
ositio
n yo
ur w
orkp
iece:
Step
A
ction
rear vises clamp
material
1
Turn
the vise clam
p sw
itch to
the left to
op
en
the rear
vise. Lift up
the p
awl an
d m
anu
ally po
sition
the rear vise so
it p
ush
es against th
e wo
rkpice. Tu
rn th
e vise clamp
switch
to th
e right u
ntil th
e wo
rkpiece is secu
rely clamp
ed b
y th
e rear vise.
align vertical ro
llers 2
M
ove th
e vertical alignm
ent ro
llers tow
ard w
orkp
iece un
til it stan
ds again
st the w
orkp
iece. Lock th
e vertical alignm
ent
rollers b
y tighten
ing th
e lock h
and
les
feed m
aterial forw
ard
3
Press th
e feed fo
rwa
rd b
utto
n u
ntil th
e rear vise tou
ches th
e fro
nt lim
it switch
.
fron
t vises clamp
mate
rial 4
Lift u
p th
e paw
l and
man
ually p
ositio
n th
e fron
t vise so it
pu
shes again
st the w
orkp
ice.
rear vises retract to
clamp
m
aterial again
5
Turn
the vise clam
p sw
itch to
the left to
op
en th
e rear vise.
6
Press th
e feed b
ackw
ard
bu
tton
un
til the rear vise
s reach rear
limit sw
itch.
7
Turn
the vise clam
p sw
itch to
the righ
t un
til the w
orkp
iece is secu
rely clamp
ed b
y the rear vise
.
con
firm cu
toff p
oin
t 8
P
ress the sa
w b
ow
do
wn
bu
tton
to lo
wer th
e saw b
ow
un
til the
qu
ick app
roach
bar d
escend
s to ju
st abo
ut 1
0m
m (0
.4 in
ch)
abo
ve the w
orkp
iece.
Un
der n
o circu
mstan
ces sho
uld
the q
uick ap
pro
ach b
ar b
e low
ered b
elow
the h
eigh
t of th
e wo
rkpiece.
precisio
n p
ositio
n
9
Press th
e feed fo
rwa
rd b
utto
n (an
d th
e feed b
ackw
ard
bu
tton
if n
ecessary) u
ntil th
e cuto
ff po
int o
n th
e wo
rkpiece align
s with
th
e blad
e line.
fron
t vises clamp
mate
rial; read
y to cu
t
10
A
fter the w
orkp
iece is correctly p
ositio
ned
, turn
the vise clam
p
switch
to th
e left so th
e wo
rkpiece is secu
rely clamp
ed b
y the
fron
t vise.
4-1
8
TEST-RU
NN
ING
THE M
AC
HIN
E
Test-run
nin
g this m
achin
e can en
sure go
od
mach
ine p
erform
ance in
the fu
ture. W
e suggest yo
u ru
n
the fo
llow
ing tests o
n th
e mach
ine b
efore first u
se:
Testing m
achin
e perfo
rman
ce:
Turn
on
the p
ow
er and
run
a basic p
erform
ance test after yo
u fin
ish in
stalling th
e mach
ine. Fo
llow
these step
s to test m
achin
e perfo
rman
ce:
Step 1
– Disassem
ble sh
ipp
ing b
rackets and
bo
lts.
Step 2
– Install ro
ller table
(op
tion
al).
Step 3
– Turn
on
the relay sw
itch in
the co
ntro
l bo
x.
Step 4
– Elevate th
e saw b
ow
. (If you
r coo
lant p
um
p is in
reverse and
the m
achin
e cann
ot ru
n, p
lease
chan
ge the ele
ctrical ph
ase.)
Step 5
– After th
e saw b
ow
ascend
s, extend
the q
uick ap
pro
ach d
evice.
Step 6
– Rem
ove th
e rust-p
reventio
n grease w
ith clean
ing o
il or kero
sene.
Step 7
– Start the co
olan
t pu
mp
.
Step 8
– Test these fu
nctio
ns u
nd
er man
ual m
od
e:
vise clam
pin
g/un
clamp
ing
saw
bo
w ascen
din
g/descen
din
g
fee
din
g forw
ard an
d b
ackward
4-1
9
CU
TTING
OP
ERA
TION
Step
1 – C
he
ck befo
re you
cut
P
ow
er: Ch
eck th
e voltage an
d freq
uen
cy of yo
ur p
ow
er sou
rce.
C
oo
lant: C
he
ck if you
have su
fficient co
olan
t in th
e tank.
H
ydrau
lic: Ch
eck if yo
u h
ave sufficien
t (at least two
-third
s or h
igher) h
ydrau
lic oil.
W
orkb
ed: C
he
ck if there
is any o
bject o
n th
e feedin
g bed
that m
ay cause in
terference.
B
lade: C
he
ck the b
lade tee
th an
d m
ake sure th
ere is no
wo
rn o
ut teeth
alon
g the b
lade.
Ligh
t: Ch
eck the w
ork lam
p o
r laser light (o
ptio
nal) an
d m
ake sure th
ere is sufficien
t lightin
g.
R
oller: C
he
ck all the ro
llers on
the fro
nt an
d rear w
orkb
ed can
roll sm
oo
thly.
Saw
bo
w: C
he
ck the saw
bo
w to
see if it can b
e elevated an
d lo
wered
smo
oth
ly.
Step 2
– Place yo
ur w
orkp
iece on
to th
e wo
rkbed
man
ually o
r by u
sing a liftin
g too
l e.g. a crane.
Befo
re load
ing, m
ake sure th
e vises are o
pen
ed to
at least wid
er than
the w
idth
of th
e
wo
rkpiece.
Step 3
– Po
sition
you
r wo
rkpiece.
Step 4
– Clam
p th
e wo
rkpiece.
Step 5
– Turn
the cu
tting p
ressure co
ntro
l kno
b to
adju
st cuttin
g pressu
re acco
rdin
g to th
e material.
Step 6
– Ad
just b
lad
e descen
d sp
eed co
ntro
l kno
b to
ob
tain a su
itable b
lade d
escend
speed
for yo
ur
material.
Step 7
– Start run
nin
g the b
lade.
Befo
re you
start cuttin
g, check again
that th
ere is n
o o
ther o
bject in
the cu
tting area.
Step 8
– Wh
ile the b
lade d
escend
s, adju
st the b
lade sp
eed
if necessary. Yo
u can
do
so b
y turn
ing th
e
bla
de sp
eed co
ntro
l kno
b, clo
ckwise to
speed
up
and
cou
nterclo
ckwise to
slow
do
wn
. The b
lade
spee
d is d
isplayed
in th
e HM
I tou
ch screen
.
Step 9
– Select the p
rop
er cuttin
g con
ditio
n acco
rdin
g to d
ifferent m
aterial.
Step 1
0 – A
fter the en
tire cuttin
g job
is com
pleted
, elevate th
e saw b
ow
to th
e top
and
op
en th
e
vises to rem
ove th
e wo
rkpiece.
Step 1
1 – C
lean th
e wo
rkbed
by rem
ovin
g chip
s and
cuttin
g fluid
s.
Step 1
2 – Lo
wer th
e saw b
ow
to a p
rop
er po
sition
then
turn
off th
e po
wer.
4-2
0
STAR
TING
AN
AU
TOM
ATIC
OP
ERA
TION
Step
1 – U
se man
ual m
od
e and
cut th
e edge o
f the w
orkp
iece b
y usin
g the sam
e pro
cedu
res as tho
se
describ
ed u
nd
er man
ual o
peratio
n.
Step 2
– After th
e trim cu
t is com
pleted
and
the saw
blad
e has sto
pp
ed at th
e low
er limit p
ositio
n,
press th
e saw
bla
de u
p b
utto
n to
raise the saw
bo
w u
ntil th
e qu
ick app
roach
bar is
app
roxim
ately 10m
m (0
.4in
ch) ab
ove th
e wo
rkpiece.
Step 3
– Turn
the
Au
to / m
an
ua
l switch
to m
anu
al.
Step 4
– Op
en th
e fron
t vise.
Step 5
– Feed th
e wo
rkpiece fo
rward
to th
e requ
ired cu
tting p
ositio
n.
Step 6
– Clam
p th
e fron
t vise.
Step 7
– Set the req
uired
cuttin
g length
on
the cu
tting len
gth p
reset cou
nter u
sing th
e follo
win
g
pro
cedu
res:
1)
Loo
sen th
e lock screw
.
2)
Turn
the h
and
wh
eel to
set the req
uired
cuttin
g length
wh
ich w
as determ
ined
in step
4
abo
ve on
the co
un
ter. Wh
en settin
g the req
uired
cuttin
g length
, be su
re to tu
rn th
e
han
dw
hee
l clockw
ise to p
revent settin
g error d
ue to
backlash
.
3)
Tighten
the lo
ck screw.
Step 8
- If the req
uired
cuttin
g length
is mo
re than
40
0m
m (15
.7”). Feed
the w
orkp
iece twice b
y
turn
ing th
e feed
ing tim
es bu
tton
.
To d
etermin
g the valu
e to b
e set on
the cu
tting len
gth p
reset cou
nter, b
e sure to
sue th
e follo
win
g
equ
ation
: ,
wh
ere C
= Valu
e set on
cou
nter (m
m)
l = Req
uired
cuttin
g length
(mm
)
t = set with
1.6
mm
n = feed
ing tim
es
For exam
ple, w
hen
the req
uired
cuttin
g length
is 60
0m
m, C
= (60
0-1
.6x(2
-1))/2
=29
9.2
mm
Step 9
– Turn
the
Au
to / m
an
ua
l switch
to A
uto
.
Step 1
0 – Press th
e saw
bla
de sta
rt bu
tton
and
press th
e sa
w b
ow
do
wn
bu
tton
to start au
tom
atic
cuttin
g.
4-2
1
USIN
G TO
P C
LAM
P FO
R B
UN
DLE C
UTTIN
G
Installin
g top
clamp
To p
erform
bu
nd
le cuttin
g, use th
e top
clamp
s and
take the fo
llow
ing in
stallation
pro
cedu
res.
Step 1
– Install stu
d b
olts o
n th
e fron
t and
rear vises and
po
sition
the to
p clam
p.
Step 2
– Co
nn
ect the to
p clam
p h
oses to
the p
ressure jo
ints o
n th
e vise hyd
raulic cylin
ders.
Step 3
– Po
sition
the w
orkp
iece for b
un
dle cu
tting.
No
te the allo
wab
le clamp
ing w
idth
and
heigh
t. (Refer to
Section
2 – Gen
eral In
form
atio
n,
Specifica
tion
s.)
Pro
per an
d im
pro
per stackin
g of w
orkp
ieces
Pro
per
Imp
rop
er
Step 4
– Align
the to
p clam
p cylin
ders w
ith th
e center o
f the w
orkp
iece and
tighten
the lo
ck nu
ts.
Step 5
– Turn
the to
p clam
p h
and
les so th
at the clearan
ce betw
een th
e top
clamp
jaw an
d th
e top
of
the b
un
dled
wo
rkpiece is w
ithin
5 to
10
mm
( 0.2
~ 0.4
in).
Step 6
– Install th
e bu
nd
le-cu
tting fen
ce to th
e wo
rk tray. The fen
ce is design
ed to
preven
t cut p
ieces
4-2
2
from
scattering acro
ss the w
ork tray. A
dju
st the w
idth
of th
e fence to
be slig
htly larger
than
the w
idth
of th
e bu
nd
le.
Step 7
– Press Sin
gle/B
und
le cuttin
g m
od
e bu
tton
and
switch
to b
un
dle cu
tting m
od
e.
Step 8
– For su
bseq
uen
t cuttin
g pro
cedu
res, refer to th
e instru
ction
s un
der m
anu
al op
eration
and
auto
matic o
peratio
n.
Un
installin
g top
clamp
Follo
w th
ese steps to
un
install to
p clam
p fo
r cuttin
g single m
aterial:
Step 1
– Disco
nn
ect the to
p clam
p h
oses.
Step 2
– Loo
sen th
e lock n
uts an
d rem
ove th
e top
clamp
.
Step 3
– Rem
ove th
e stud
bo
lts.
TERM
INA
TING
A C
UTTIN
G O
PER
ATIO
N
STOP
To
termin
ate a cuttin
g op
eration
, press eith
er th
e sa
w b
ow
up
bu
tton
or th
e emerg
ency sto
p
bu
tton
.
Th
e saw b
lade w
ill stop
run
nin
g wh
en th
e saw
bo
w u
p b
utto
n is p
ressed.
B
oth
the saw
blad
e and
hyd
raulic p
um
p m
oto
rs will sto
p ru
nn
ing w
hen
the em
ergen
cy stop
bu
tton
is pressed
.
Th
e mach
ine w
ill stop
auto
matically w
hen
an erro
r occu
rs.
5-1
Section
5
ELECTRIC
AL
SYSTEM
ELEC
TR
ICA
L CIR
CU
IT DIA
GR
AM
S
5-2
Co
ntro
l Pan
el Layou
t
5-3
Circu
it Bo
ard Layo
ut
5-4
Po
wer Su
pp
ly Layou
t
5-5
PLC
Inp
ut/O
utp
ut Layo
ut
6-1
Section
6
HYD
RAU
LIC
SYSTEM
H
YD
RA
ULIC
CIR
CU
IT DIA
GR
AM
7-1
Section
7
BAN
DSAW
CU
TTIN
G:
A P
RACTIC
AL G
UID
E
INTR
OD
UC
TION
SA
W B
LAD
E SELECTIO
N
VISE LO
AD
ING
B
lade
Break -In
SOLU
TION
S TO SA
WIN
G P
RO
BLEM
S
7-2
INTR
OD
UC
TION
1. T
PI: T
he n
um
ber o
f teeth
per in
ch a
s
me
asure
d fro
m g
ulle
t to g
ulle
t.
2. T
ooth
Rake A
ngle
: The a
ngle
of th
e to
oth
face
me
asure
d w
ith re
sp
ect to
a lin
e p
erp
en
dic
ula
r to th
e c
uttin
g
dire
ctio
n o
f the s
aw
.
3.T
oo
th P
itch: T
ooth
pitc
h re
fers
to th
e n
um
ber o
f teeth
per in
ch (tp
i). 1 in
ch
eq
ua
tes to
25.4
mm
.
A d
istin
ctio
n is
made b
etw
een c
onsta
nt to
oth
pitc
hes w
ith a
un
iform
tooth
dis
tance
, 2 tp
i for e
xam
ple
, an
d
varia
ble
tooth
pitc
hes w
ith d
iffere
nt to
oth
dis
tances w
ithin
one
too
thin
g in
terv
al.
Varia
ble
tooth
pitc
hes, fo
r insta
nce 2
-3 tp
i, can
be c
ha
racte
rized b
y tw
o m
easure
s: 2
tpi s
tands fo
r the m
axim
um
tooth
dis
tance a
nd 3
tpi s
tands fo
r the m
inim
um
tooth
dis
tance
in th
e to
oth
ing in
terv
al.
Co
nsta
nt
Varia
ble
M
in. M
ax
4. S
et: T
he b
en
din
g o
f tee
th to
right o
r left to
allo
w c
leara
nce o
f the
back o
f the
bla
de
thro
ugh th
e c
ut.
5. W
idth
: The n
om
inal d
ime
nsio
n o
f a s
aw
bla
de a
s m
easure
d fro
m th
e tip
of th
e to
oth
to th
e b
ack o
f the
ba
nd.
6. T
hic
kness: T
he d
imensio
n fro
m s
ide to
sid
e o
n th
e b
lad
e.
7. G
ulle
t: The c
urv
ed a
rea a
t the b
ase
of th
e to
oth
. Th
e to
oth
tip to
the b
otto
m o
f the
gulle
t is th
e g
ulle
t depth
.
SAW
BLA
DE SELEC
TION
1. B
and
length
The d
imen
sion
s of th
e ban
d w
ill dep
end
on
the b
and
saw m
achin
e that h
as bee
n in
stalled.
P
lease refer to Sectio
n 2
– Gen
eral Info
rmatio
n
2. B
and
wid
th
Ban
d w
idth
: the w
ider th
e ban
d saw
blad
e, the m
ore stab
ility it will h
ave.
3. C
uttin
g ed
ge mate
rial
The m
achin
ability o
f the m
aterial to
be cu
t determ
ines w
hat cu
tting m
aterial you
sho
uld
cho
ose.
7
7-3
4. To
oth
pitch
The m
ain facto
r here is th
e con
tact length
of th
e blad
e in th
e wo
rkpiece.
If it is 4P
, 25
.4 ÷ 4
P =
6.35
mm
, that is, o
ne to
oth
is 6.3
5 m
m.
If it is 3P
, 25
.4 ÷ 3
P =
8.46
mm
If the n
um
ber is sm
all, it mean
s that th
e too
th is large.
Wh
at is written
as 3/4 is th
at it is a variable p
itch o
f large (3) / sm
all (4).
The saw
blad
e mu
st con
tact the cu
tting m
aterial at least two
pitch
es. In th
e case of a th
ickness o
f 15
mm
,
4P
= OK
, 3P
= N
G.
Th
e surface co
nd
ition
s will also
affect the cu
tting rate. If th
ere are places o
n th
e surface o
n
the m
aterial wh
ich are h
ard, a slo
wer b
lade sp
eed w
ill be req
uired
or b
lade d
amage m
ay
result.
It w
ill be slo
wer to
cut tu
bin
g than
to cu
t solid
s, becau
se the b
lade m
ust en
ter the m
aterial
twice, an
d b
ecause co
olan
t will n
ot fo
llow
the b
lade as w
ell.
To
ugh
or ab
rasive materials are
mu
ch h
arder to
cut th
an th
eir mach
inab
ility rating w
ou
ld
ind
icate.
To
oth
spacin
g is determ
ined
by th
e hard
ness o
f the m
aterial and
its thickn
ess in cro
ss
section
.
To
oth
set preven
ts the b
lade fro
m b
ind
ing in
the cu
t. It may b
e either a "regu
lar set" (also
called a "raker set" ) o
r a "wavy set".
Th
e regular o
r raker set is mo
st com
mo
n an
d co
nsists o
f a pattern
of o
ne to
oth
to th
e left,
on
e too
th to
the righ
t, and
on
e wh
ich is straigh
t, or u
nset. Th
is type o
f set is generally u
sed
wh
ere th
e material to
be cu
t is un
iform
in size an
d fo
r con
tou
r cuttin
g.
W
avy set has gro
up
s of tee
th set altern
ately to righ
t and
left, form
ing a w
ave-like p
attern.
This red
uces th
e stress on
each in
divid
ual to
oth
, makin
g it suitab
le for cu
tting th
in m
aterial
or a variety o
f materials w
here
blad
e chan
ging is im
practical. W
avy set is often
used
wh
ere
too
th b
reakage is a pro
blem
. This is sh
ow
n in
Fig. 7.2
as follo
ws:
Right
Straight L
eft
Regular (raker) Set
Wavy Set
Fig. 7.2
The Saw
Set
VISE LO
AD
ING
The p
ositio
n in
whic
h m
ate
rial is
pla
ced
in th
e v
ise
can
have a
sig
nific
ant im
pact o
n th
e c
ost p
er c
ut.
Ofte
n, lo
adin
g s
malle
r bund
les c
an m
ea
n g
reate
r saw
ing e
fficie
ncy.
Whe
n it c
om
es to
cuttin
g o
dd
-shap
ed m
ate
rial, s
uch a
s a
ngle
s, I-b
eam
s, c
ha
nne
l,
and tu
bin
g, th
e m
ain
po
int is
to a
rrang
e th
e m
ate
rials
in s
uch a
way
that th
e b
lade c
uts
thro
ugh a
s u
nifo
rm a
wid
th a
s p
ossib
le th
rou
gho
ut th
e e
ntire
dis
tance
of c
ut.
7-4
The fo
llow
ing d
iagra
ms s
ug
gest s
om
e c
oste
ffectiv
e w
ays o
f loa
din
g a
nd
fixtu
ring. B
e s
ure
, regard
less o
f the
arra
nge
men
t sele
cte
d, th
at th
e w
ork
can b
e firm
ly s
ecu
red to
avoid
da
mag
e to
the
machin
e o
r inju
ry to
the
opera
tor.
Bla
de
Bre
ak
-In
Com
ple
ting a
pro
per b
reak-in
on a
new
ban
d s
aw
bla
de w
ill dra
matic
ally
incre
ase its
life.
1. S
ele
ct th
e p
roper b
and s
pee
d fo
r the m
ate
rial to
be c
ut.
2. R
educe th
e fe
ed fo
rce/ra
te to
achie
ve a
cu
tting ra
te 2
0%
to 5
0%
of n
orm
al (s
oft m
ate
rials
requ
ire a
larg
er
feed ra
te re
ductio
n th
an h
ard
er m
ate
rials
).
3.B
eg
in th
e firs
t cut a
t the re
duce
d ra
te. M
ake s
ure
the
teeth
are
form
ing a
ch
ip. S
ma
ll ad
justm
ents
to th
e b
and
speed m
ay b
e m
ade in
the e
vent o
f excessiv
e n
ois
e/v
ibra
tion. D
urin
g th
e firs
t cut, in
cre
ase
feed ra
te/fo
rce
slig
htly
once
the b
lad
e fu
lly e
nte
rs th
e w
ork
pie
ce.W
ith e
ach fo
llow
ing c
ut, g
radu
ally
incre
ase fe
ed ra
te/fo
rce u
ntil
norm
al c
uttin
g ra
te is
reach
ed.
8-1
Section
8
MAIN
TEN
AN
CE &
SERVIC
E
INTR
OD
UC
TION
BA
SIC M
AIN
TENA
NC
E
MA
INTEN
AN
CE SC
HED
ULE
B
EFOR
E BEG
INN
ING
A D
AY’S W
OR
K
A
FTER EN
DIN
G A
DA
Y’S W
OR
K
EV
ERY
MO
NTH
EV
ERY
THR
EE MO
NTH
S
EV
ERY
SIX M
ON
THS
STOR
AG
E CO
ND
ITION
S
TERM
INA
TING
THE U
SE OF M
AC
HIN
E
OIL R
ECO
MM
END
ATIO
N FO
R M
AIN
TENA
NC
E
INTR
OD
UC
TION
Fo
r the b
est perfo
rman
ce and
lon
ger life of th
e ban
d saw
mach
ine, a m
ainten
ance sch
edu
le is
necessary. So
me o
f the d
aily main
tenan
ce usu
ally takes just a little tim
e bu
t will give rem
arkable
results fo
r the efficien
t and
pro
per o
peratio
n o
f cuttin
g.
BA
SIC M
AIN
TENA
NC
E
It is always easy an
d takes ju
st a little effort to
do
the b
asic main
tenan
ce. Bu
t it always tu
rns o
ut to
be a very e
ssential p
rocess to
assure th
e lon
g life and
efficient o
peratio
n o
f the m
achin
e. Mo
st of th
e
basic m
ainten
ance req
uires th
e op
erator to
perfo
rm it regu
larly.
8-2
MA
INTEN
AN
CE SC
HED
ULE
We su
ggest you
do
the m
ainten
ance o
n sch
edu
le.
Befo
re begin
nin
g a day’s w
ork
1. P
lease ch
eck the h
ydrau
lic oil level. If o
il level volu
me is b
elow
1/2
, ple
ase add
oil as
necessary.(Fillin
g up
to 2/3
level is better fo
r system o
peratio
n.)
2. P
lease ch
eck the cu
tting flu
id level, ad
din
g fluid
as necessary. If th
e fluid
app
ears con
tamin
ated
or d
eteriorated
, drain
and
replace it.
3. P
lease ch
eck the saw
blad
e to en
sure th
at it is pro
perly p
ositio
ned
on
bo
th th
e drive an
d id
le
wh
eels.
4. P
lease m
ake sure th
at the saw
blad
e is pro
perly clam
ped
by th
e left and
right in
serts.
5. P
lease ch
eck the w
ire bru
sh fo
r pro
per co
ntact w
ith th
e saw b
lade. R
eplace th
e wire b
rush
if it is
wo
rn o
ut.
After en
din
g a day’s w
ork
Ple
ase remo
ve saw ch
ips an
d clean
the m
achin
e with
disch
arging th
e cuttin
g fluid
wh
en w
ork h
as
bee
n co
mp
leted.
Do
no
t disch
arge cuttin
g fluid
wh
ile the saw
blad
e is op
erating b
ecause
it will cau
se severe
inju
ry on
op
erator’s h
and
.
Be su
re the saw
blad
e is fully sto
p, it w
ill be p
erform
ed
after wo
rking in
spectio
n.
Every mo
nth
Ple
ase app
ly grease to th
e follo
win
g po
ints:
1. Id
le wh
eel
2. D
rive w
hee
l 3
. Blad
e tensio
n d
evice R
ecom
me
nd
ed G
rease:
Shell A
lvania EP
Grease 2
Mo
bil M
ob
ilplex 4
8
Every three
mo
nth
s
Rep
lace the tran
smissio
n o
il after op
erating fo
r three m
on
ths (o
r 60
0 ho
urs).
Reco
mm
en
ded
Grease:
Sh
ell Alvan
ia EP G
rease 2
M
ob
il Mo
bilp
lex 48
(60
0W C
ylind
er oil)
8-3
Every six mo
nth
s
1.C
lean th
e filter of th
e cuttin
g fluid
.
2.R
eplace th
e transm
ission
oil fo
r every half o
f a year(or 1
200
ho
urs).
Ch
eck th
e sight gau
ge to ascertain
the tran
smissio
n level.
Reco
mm
en
ded
TRA
NSM
ISSION
OIL
O
mala o
il HD
22
0
M
ob
il com
p 6
32
600
W C
ylind
er oil
3.R
eplace th
e hyd
raulic o
il.
Reco
mm
en
ded
HYD
RA
ULIC
OIL
Sh
ell Tellus 2
7
M
ob
il DTE O
IL light H
ydrau
lic28
STOR
AG
E CO
ND
ITION
S G
enerally, th
is mach
ine w
ill be sto
red o
n th
e follo
win
g con
ditio
ns in
futu
re:
(1)
Turn
off th
e po
wer.
(2)
Am
bien
t temp
erature: 5
℃ ~ 40
℃
(3)
Relative h
um
idity: 3
0%
~95
% (w
itho
ut co
nd
ensatio
n)
(4)
Atm
osp
here: u
se a plastic can
vas to co
ver mach
ine to
avoid
excessive du
st, acid fu
me,
corro
sive gases and
salt.
(5)
Avo
id exp
osin
g to d
irect sun
light o
r heat rays w
hich
can ch
ange th
e enviro
nm
ental
tem
peratu
re.
(6)
Avo
id exp
osin
g to ab
no
rmal vib
ration
.
(7)
Mu
st be co
nn
ected to
earth.
TERM
INA
TING
THE U
SE OF TH
E MA
CH
INE
Waste d
ispo
sal:
Wh
en yo
ur m
achin
e can n
ot w
ork an
ymo
re, you
sho
uld
leak ou
t the o
il from
mach
ine b
od
y. Please
storage th
e oil in
safe p
lace with
bo
ttom
. Ask a en
viron
men
t specialist to
han
dle th
e oil. It can
avoid
soil p
ollu
tion
. The o
il list in m
achin
e:
Hyd
raulic o
il
Cu
tting flu
id
Drive w
hee
l gear oil
8-4
OIL R
ECO
MM
END
ATIO
N FO
R M
AIN
TENA
NC
E Ite
m
Meth
od
R
evo
lutio
n
Sugge
st oil
Do
vetail guid
e K
eep
grease covered
. An
tirust.
Daily
Shell R
2
Ro
ller bearin
g Sw
eep
clean an
d o
il with
lub
ricant.
Daily
SEA #
10
Bed
roller / su
rface Sw
eep
clean an
d o
il with
lub
ricant.
Daily
SEA #
10
Nip
ples o
f bearin
g U
se grease gun
, bu
t no
t excess. M
on
thly
Shell R
2
Blad
e ten
sion
device
Use grease gu
n, b
ut n
ot excess.
Mo
nth
ly
Shell A
lvania EP
G
rease 2,
Mo
bil M
ob
ilplex
48
Red
ucer
Insp
ect on
ce a week. C
han
ge oil o
f 60
0 h
ou
rs of
usin
g. Ch
ange it every year.
Regu
larly O
mala o
il HD
220
M
ob
il Gear 6
30
Hyd
raulic system
In
spect h
alf a year. Ch
ange o
il every year. R
egularly
Shell Te
llus 3
2
Mo
bil D
TE oil
Light H
ydrau
lic 24
Bearin
g
Inserts
Oil w
ith lu
brican
t, bu
t no
t excess. D
aily
Shell R
2
Ban
d w
hee
l O
il with
lub
ricant, b
ut n
ot excess.
We
ekly
Cylin
de
r O
il with
lub
ricant, b
ut n
ot excess.
6 M
on
thly
Wire b
rush
O
il with
lub
ricant, b
ut n
ot excess.
6 M
on
thly
1. Tu
rn o
ff the sto
p circu
it breaker sw
itch b
efore se
rvicing th
e mach
ine.
2. Th
en p
ost a sign
to in
form
peo
ple th
at the m
ach
ine is u
nd
er main
ten
ance
.
3. D
rain all o
f the cu
tting flu
id an
d o
il off an
d carefu
lly treat them
to avo
id p
ollu
tion
.
9-1
Section
9
TRO
UB
LESHO
OTIN
G
INTR
OD
UC
TION
PR
ECA
UTIO
NS
GEN
ERA
L TRO
UB
LES & SO
LUTIO
NS
MIN
OR
TRO
UB
LES & SO
LUTIO
NS
MO
TOR
TRO
UB
LES & SO
LUTIO
NS
BLA
DE TR
OU
BLES &
SOLU
TION
S
SAW
ING
PR
OB
LEMS &
SOLU
TION
S
RE-A
DJU
STING
THE R
OLLER
TAB
LE
INTR
OD
UC
TION
A
ll the m
achin
es man
ufactu
red b
y us p
ass a 48 h
ou
rs con
tinu
ou
sly run
nin
g test befo
re ship
pin
g ou
t
and
we are
respo
nsib
le for th
e after sales service pro
blem
s du
ring th
e warran
ty perio
d if th
e
mach
ine
s are used
no
rmally. H
ow
ever, there still exist th
e som
e un
pred
ictable p
rob
lem
s wh
ich m
ay
disab
le the m
achin
e from
op
erating.
Gen
erally speakin
g, the system
trou
bles in
this m
achin
e mo
del can
be classified
into
three typ
es,
nam
ely G
ENER
AL TR
OU
BLES, M
OTO
R TR
OU
BLES an
d B
LAD
E TRO
UB
LES. Alth
ou
gh yo
u m
ay have o
ther
trou
bles w
hich
can n
ot b
e recogn
ized in
advan
ce, such
as malfu
nctio
ns d
ue to
the lim
ited life
-span
of
mech
anical, electric o
r hyd
raulic p
arts of th
e mach
ine.
We h
ave accum
ulated
eno
ugh
experie
nces an
d tech
nical d
ata to h
and
le all of th
e regular system
trou
bles. M
eanw
hile, o
ur en
ginee
ring d
epartm
ent h
ad b
een co
ntin
uo
usly im
pro
ving th
e mach
ines to
preven
t all po
ssible tro
ub
les.
It is ho
ped
that yo
u w
ill give us yo
ur m
ainten
ance exp
erien
ce and
ideas so
that b
oth
sides can
achieve th
e best p
erform
ance.
9-2
PR
ECA
UTIO
NS
Wh
en an
abn
orm
ality occu
rs in th
e mach
ine d
urin
g op
eration
, you
can d
o it yo
urself safely. If yo
u
have to
stop
mach
ine m
otio
n im
med
iately for p
arts exchan
ging, yo
u sh
ou
ld d
o so
accord
ing to
the
follo
win
g pro
cedu
res:
P
ress HYD
RA
ULIC
MO
TOR
OFF b
utto
n o
r EMER
GEN
CY STO
P b
utto
n.
O
pen
the ele
ctrical enclo
sure d
oo
r.
Tu
rn o
ff breaker.
BEFO
RE A
NY
AD
JUSTM
ENT O
R M
AIN
TENA
NC
E OF TH
E MA
CH
INE, P
LEASE M
AK
E SUR
E TO
TUR
N O
FF THE M
AC
HIN
E AN
D D
ISCO
NN
ECT TH
E PO
WER
SUP
PLY
.
GEN
ERA
L TRO
UB
LES AN
D SO
LUTIO
NS
DISC
ON
NEC
T PO
WER
CO
RD
TO M
OTO
R B
EFOR
E ATTEM
PTIN
G A
NY
REP
AIR
OR
INSP
ECTIO
N.
TRO
UB
LE P
RO
BA
BLE C
AU
SE SU
GG
ESTED R
EMED
Y
Mo
tor stalls
Excessive belt ten
sion
A
dju
st belt ten
sion
so th
at belt d
oes n
ot slip
on
drive
pu
lley wh
ile cuttin
g ( 1/2“ Min
. deflectio
n o
f belt u
nd
er
mo
derate p
ressure.)
Excessive head
p
ressure
Red
uce h
ead p
ressure. R
efer to O
peratin
g Instru
ction
s “A
dju
sting Feed
”.
Excessive blad
e speed
R
efer to O
peratin
g Instru
ction
s “Speed
Selectio
n”.
Imp
rop
er blad
e selectio
n
Refer to
Op
erating In
structio
ns “B
lade Sele
ction
”.
Can
no
t make
squ
are cut
Du
ll blad
e R
eplace b
lade.
Gu
ide ro
llers no
t ad
justed
pro
perly
Refer to
Ad
justm
ents.
Rear vise jaw
no
t ad
justed
pro
perly
Set fixed vise jaw
90 to
blad
e.
Excessive head
p
ressure
Red
uce h
ead p
ressure. R
efer to o
peratin
g instru
ction
s “A
dju
sting Feed
.”
Increased
cuttin
g tim
e
Du
ll blad
e R
eplace b
lade
Insu
fficient h
ead
pressu
re In
crease head
pressu
re. Refer to
Op
erating In
structio
ns
“Ad
justin
g Feed.”
Red
uce b
lade sp
eed
Refer to
Op
erating In
structio
ns “Sp
eed Sele
ction
.”
Will n
ot cu
t
Mo
tor ru
nn
ing in
wro
ng
directio
n
Reverse
rotatio
n o
f mo
tor. (M
oto
r rotatio
n C
.C.W
. p
ulley en
d.)
Blad
e teeth p
oin
ting in
w
ron
g directio
n
Rem
ove b
lade, tu
rn b
lade in
side o
ut.
Re-in
stall blad
e. (Teeth m
ust p
oin
t in d
irection
of
travel. )
Hard
ened
material
Use sp
ecial alloy b
lades. (C
on
sult yo
ur
ind
ustrial d
istribu
tor fo
r recom
me
nd
ation
on
type o
f b
lade req
uired
.)
9-3
MIN
OR
TRO
UB
LES & SO
LUTIO
NS
TRO
UB
LE P
RO
BA
BLE C
AU
SE SU
GG
ESTED R
EMED
Y
Saw b
lade m
oto
r do
es no
t run
even
tho
ugh
blad
e drive b
utto
n
is pressed
.
Overlo
ad relay activated
R
eset
Saw b
lade is n
ot at fo
rward
lim
it po
sition
. P
ress SAW
FRA
ME
FOR
WA
RD
bu
tton
MO
TOR
TRO
UB
LES & SO
LUTIO
NS
TRO
UB
LE P
RO
BA
BLE C
AU
SE SU
GG
ESTED R
EMED
Y
Mo
tor w
ill no
t start
Magn
etic switch
op
en, o
r p
rotecto
r op
en.
Reset p
rotecto
r by p
ush
ing red
bu
tton
(insid
e ele
ctric bo
x.)
Low
voltage
Ch
eck p
ow
er line fo
r pro
per vo
ltage.
Op
en circu
it in m
oto
r or lo
ose
con
nectio
ns.
Insp
ect all lead term
inatio
ns o
n m
oto
r for lo
ose
or o
pen
con
nectio
ns.
Mo
tor w
ill no
t start, fu
se or circu
it b
reakers “blo
w”.
Sho
rt circuit in
line, co
rd o
r p
lug.
Insp
ect line, co
rd an
d p
lug fo
r dam
aged
insu
lation
and
sho
rted w
ire.
Sho
rt circuit in
mo
tor o
r loo
se co
nn
ection
s In
spect all lead
termin
ation
s on
mo
tor fo
r loo
se o
r sho
rted term
inals o
r wo
rn in
sulatio
n o
n
wires.
Inco
rrect fu
ses or circu
it b
reakers in p
ow
er line.
Install co
rrect fuses o
r circuit b
reakers.
Mo
tor fail to
develo
p
full p
ow
er. (Po
wer
ou
tpu
t of m
oto
r d
ecreases rapid
ly w
ith d
ecrease in
voltage at m
oto
r term
inals.)
Po
wer lin
e overlo
aded
with
ligh
ts, app
liances an
d o
ther
mo
tors.
Red
uce th
e load
on
the p
ow
er line.
Un
dersize w
ires or circu
it too
lo
ng.
Increase w
ire sizes, or red
uce len
gth o
f wirin
g
Gen
eral overlo
adin
g of p
ow
er co
mp
any‘s facilities.
Req
uest a vo
ltage check fro
m th
e po
wer
com
pan
y
Mo
tor o
verheat
Mo
tor o
verload
ed.
Red
uce lo
ad o
n m
oto
r
Air circu
lation
thro
ugh
the
mo
tor restricted
. C
lean o
ut m
oto
r to p
rovid
e no
rmal air
circulatio
n th
rou
gh m
oto
r.
Mo
tor stalls
(Resu
lting in
blo
wn
fu
ses or trip
ped
circu
it breakers)
Sho
rt circuit in
mo
tor o
r loo
se co
nn
ection
s. In
spect term
inals in
mo
tor fo
r loo
se or sh
orted
term
inals o
r wo
rn in
sulatio
n o
n lead
wires.
Low
voltage
Co
rrect th
e low
line vo
ltage con
ditio
ns.
Inco
rrect fu
ses or circu
it b
reakers in p
ow
er line.
Install co
rrect fuses circu
it breakers.
Mo
tor o
verload
ed
Red
uce m
oto
r load
.
Freq
uen
t op
enin
g of
fuses o
r circuit
breakers.
Mo
tor o
verload
ed
Red
uce m
oto
r load
Inco
rrect fu
ses or circu
it b
reakers. In
stall correct fu
ses or circu
it breakers.
9-4
BLA
DE TR
OU
BLES A
ND
SOLU
TION
S
DISC
ON
NEC
T PO
WER
CO
RD
TO M
OTO
R B
EFOR
E ATTEM
PTIN
G A
NY
REP
AIR
OR
INSP
ECTIO
N.
TRO
UB
LE P
RO
BA
BLE C
AU
SE SU
GG
ESTED R
EMED
Y
Teeth
strip
page
Too
few tee
th p
er inch
U
se finer to
oth
blad
e
Load
ing o
f gullets
Use co
arse too
th b
lade o
r cuttin
g lub
ricant.
Excessive feed
D
ecrease feed
Wo
rk no
t secured
in vise
C
lamp
material secu
rely
Blad
e b
reakage
Teeth
too
coarse
U
se a finer to
oth
blad
e
Misalign
men
t of gu
ides
Ad
just saw
guid
es
Dry cu
tting
Use cu
tting lu
brican
t
Excessive spee
d
Low
er speed
. See O
peratin
g Instru
ction
s “Speed
selectio
n.”
Excessive spee
d
Red
uce feed
pressu
re. Refer to
Op
erating In
structio
ns
“Ad
justin
g Feed.”
Excessive tensio
n
Tensio
n b
lade to
preven
t slipp
age on
drive w
hee
l wh
ile cu
tting.
Wh
eels o
ut o
f line
A
dju
st wh
eels
Blad
e line
Ru
n-o
ut o
r R
un
-in
Gu
ides o
ut o
f line
Fo
r a straight an
d tru
e cut, realign
guid
es, check
bearin
gs for w
ear.
Excessive pressu
re C
on
servative pressu
re assures lo
ng b
lade life an
d clean
straigh
t cuts.
Sup
po
rt of b
lade in
sufficien
t M
ove saw
guid
es as clo
se to w
ork as p
ossib
le.
Material n
ot p
rop
erly secured
in
vise C
lamp
material in
vise, level and
securely.
Blad
e tensio
n im
pro
per
Loo
sen o
r tighten
tensio
n o
n b
lade.
Blad
e tw
isting
Blad
e no
t in lin
e with
guid
e b
earings
Ch
eck b
earings fo
r wear an
d align
men
t.
Excessive blad
e pressu
re
Decrease p
ressure an
d b
lade ten
sion
Blad
e bin
din
g in cu
t D
ecrease feed p
ressure
Prem
ature
too
th w
ear
Dry cu
tting
Use lu
brican
t on
all materials, excep
t cast iron
Blad
e too
coarse
Use fin
er too
th b
lade
No
t eno
ugh
feed
In
crease feed
so th
at blad
e do
es no
t ride in
cut
Excessive spee
d
Decrease sp
eed
9-5
SAW
ING
PR
OB
LEMS A
ND
SOLU
TION
S O
ther th
an th
is man
ual, th
e man
ufactu
rer also p
rovid
es som
e related tech
nical d
ocu
men
ts listed as
follo
ws:
Sawin
g Pro
blem
s and
Solu
tion
s
Vib
ration
du
ring cu
tting
Failure to
cut
Sho
rt life of saw
blad
e
Cu
rved cu
tting
Bro
ken b
lade
Use o
f blad
e with
inco
rrect pitch
Use b
lade w
ith co
rrect pitch
suite
d
to w
orkp
iece w
idth
Failu
re to b
reak-in saw
blad
e
Perfo
rm b
reak-in o
peratio
n
Excessive saw b
lade sp
eed
Red
uce
speed
Insu
fficient sa
w b
lade sp
eed
Increase
speed
Excessive saw h
ead d
escend
ing sp
eed
Red
uce
speed
Insu
fficient saw
head
desce
nd
ing sp
eed
Increase
speed
Insu
fficient saw
blad
e tensio
n
Increase
tensio
n
W
ire bru
sh im
pro
perly p
ositio
ne
d
Relo
cate
Blad
e imp
rop
erly clamp
ed b
y insert
Ch
eck and
correct
Imp
rop
erly clamp
ed w
orkp
iece
Ch
eck and
correct
Excessively hard
mate
rial surface
So
ften
mate
rial surface
Excessive cu
tting rate
R
edu
ce cu
tting rate
No
n-an
nealed
wo
rkpiece
R
eplace
with
suitab
le wo
rkpiece
In
sufficien
t or lean
cuttin
g fluid
A
dd
fluid
or rep
lace
V
ibratio
n n
ear mach
ine
R
elocate
mach
ine
No
n-w
ater solu
ble cu
tting flu
id u
sed
R
eplace
A
ir in cylin
der
Bleed
air
B
roke
n b
ack-up
roller
Rep
lace
Use
of n
on
-specified
saw b
lade
R
eplace
Flu
ctuatio
n o
f line vo
ltage
Stabilize
Ad
justab
le blad
e guid
e too
far from
w
orkp
iece
Brin
g blad
e guid
e close to
w
orkp
iece
Lo
ose
blad
e guid
e
Tighte
n
B
lue o
r pu
rple saw
chip
s R
edu
ce cu
tting rate
A
ccum
ulatio
n o
f chip
s at inserts
Clean
R
everse p
ositio
nin
g of b
lade o
n m
achin
e R
einstall
Wo
rkpiece
s are no
t bu
nd
led p
rop
erly R
e-bu
nd
le
B
ack edge o
f blad
e tou
chin
g wh
eel flan
ge
Ad
just w
heel to
ob
tain clearan
ce
Wo
rkpiece
of in
sufficien
t diam
eter
Use o
ther m
achin
e, suited
for
diam
eter o
f wo
rkpiece
Rep
lace
Saw b
lade te
eth w
orn
R
eplace
9-6
SO
LU
TIO
NS
TO
SA
WIN
G P
RO
BLEM
S
Table
Of C
onte
nts
#1. H
eavy E
ven W
ear O
n T
ips a
nd C
orn
ers
Of T
eeth
#
11. U
neven W
ear O
r Scorin
g O
n T
he S
ides O
f Band
#2. W
ear O
n B
oth
Sid
es O
f Teeth
#
12. H
eavy W
ear A
nd/O
r Sw
aggin
g O
n B
ack E
dge
#3. W
ear O
n O
ne S
ide O
f Teeth
#
13. B
utt W
eld
Bre
akage
#4. C
hip
ped O
r Bro
ken T
eeth
#
14. H
eavy W
ear In
Only
The S
malle
st Gulle
ts
#5. B
ody B
reakage O
r Cra
cks F
rom
Back E
dge
#15. B
ody B
reakin
g –
Fra
ctu
re T
ravelin
g In
An A
ngula
r
Dire
ctio
n
#6. T
ooth
Strip
page
#16. B
ody B
reakage O
r Cra
cks F
rom
Gulle
ts
#7. C
hip
s W
eld
ed T
o T
ooth
Tip
s
#17. B
and is T
wiste
d In
to A
Fig
ure
"8" C
onfig
ura
tion
#8. G
ulle
ts Loadin
g U
p W
ith M
ate
rial
#18. U
sed B
and Is "L
ong" O
n T
he T
ooth
Edge
#9. D
iscolo
red T
ips O
f Teeth
Due T
o
Excessiv
e F
rictio
nal H
eat
#19. U
sed B
and Is "S
hort" O
n T
he T
ooth
Edge
#10. H
eavy W
ear O
n B
oth
Sid
es O
f Band
#20. B
roken B
and S
how
s A
Tw
ist In
Band L
ength
.
#1
. Heavy E
ven
Wear O
n T
ips a
nd
Corn
ers
Of T
eeth
Pro
ba
ble
Cau
se
:
A. Im
pro
per b
reak-in p
roced
ure.
B. Excessive b
and
speed
for th
e type o
f material b
eing
cu
t. This gen
erates a high
too
th tip
temp
erature
resu
lting in
accelerated
too
th w
ear.
C. Lo
w feed
rate causes tee
th to
rub
instead
of
p
enetrate. Th
is is mo
st com
mo
n o
n w
ork
h
arden
ed m
aterials such
as stainless an
d to
olsteels.
D. H
ard m
aterials bein
g cut su
ch as "Flam
e C
ut Ed
ge"
o
r abrasive m
aterials such
as " Fiber R
einfo
rced
Co
mp
osites".
E. In
sufficien
t sawin
g fluid
du
e to in
adeq
uate su
pp
ly,
imp
rop
er ratio, an
d/o
r imp
rop
er app
lication
9-7
#2
. Wear O
n B
oth
Sid
es O
f Teeth
Pro
bab
le Cau
se :
A. B
roken
, wo
rn o
r missin
g back-u
p gu
ides allo
win
g
tee
th to
con
tact side gu
ides.
B. Im
pro
per sid
e guid
es for b
and
wid
th.
C. B
acking th
e ban
d o
ut o
f an in
com
plete cu
t.
#3
. Wear O
n O
ne S
ide O
f Teeth
Pro
bab
le Cau
se :
A. W
orn
wh
eel flan
ge, allow
ing sid
e of teeth
to co
ntact
w
hee
l surface o
r imp
rop
er tracking o
n flan
geless
w
hee
l.
B. Lo
ose o
r imp
rop
erly po
sition
ed sid
e guid
es.
C. B
lade n
ot p
erpen
dicu
lar to cu
t.
D. B
lade ru
bb
ing again
st cut su
rface on
return
stroke
o
f mach
ine h
ead.
E. The teeth
rub
bin
g against a p
art of m
achin
e such
as
ch
ip b
rush
assemb
ly, guard
s, etc.
#4
. Ch
ipp
ed O
r Bro
ken
Teeth
Pro
bab
le Cau
se :
A. Im
pro
per b
reak-in p
roced
ure.
B. Im
pro
per b
lade selectio
n fo
r app
lication
.
C. H
and
ling d
amage d
ue to
imp
rop
er op
enin
g of
fo
lded
ban
d.
D. Im
pro
per p
ositio
nin
g or clam
pin
g of m
aterial.
E. Excessive feed
ing rate o
r feed p
ressure.
F. Hittin
g hard
spo
ts or h
ard scale in
material
9-8
#5. B
od
y Breakage O
r Cracks Fro
m B
ack Edge
Pro
bab
le Cau
se :
A. Excessive b
ack-up
guid
e "prelo
ad" w
ill cause b
ack
ed
ge to w
ork h
arden
wh
ich resu
lts in crackin
g.
B. Excessive feed
rate.
C. Im
pro
per b
and
tracking – b
ack edge ru
bb
ing h
eavy
o
n w
heel flan
ge.
D. W
orn
or d
efective back-u
p gu
ides.
E. Imp
rop
er ban
d ten
sion
.
F. No
tches in
back ed
ge from
han
dlin
g dam
age
#
6. T
ooth
Strip
page
P
rob
able C
ause
:
A. Im
pro
per o
r lack of b
reak-in p
roced
ure.
B. W
orn
, missin
g or im
pro
perly p
ositio
ned
chip
bru
sh.
C. Excessive feed
ing rate o
r feed p
ressure.
D. M
ovem
ent o
r vibratio
n o
f material b
eing cu
t.
E. Imp
rop
er too
th p
itch fo
r cross sectio
nal size o
f
m
aterial bein
g cut.
F. Imp
rop
er po
sition
ing o
f material b
eing cu
t.
G. In
sufficien
t sawin
g fluid
du
e to in
adeq
uate
sup
ply,im
pro
per ratio
and
/or im
pro
per ap
plicatio
n.
H
. Hard
spo
ts in m
aterial bein
g cut.
I. B
and
spee
d to
o slo
w fo
r grade o
f material b
eing
cut.
#7
. Ch
ips W
eld
ed T
o T
ooth
Tip
s
Pro
bab
le Cau
se :
A. In
sufficien
t sawin
g fluid
du
e to in
adeq
uate su
pp
ly,
imp
rop
er ratio an
d/o
r imp
rop
er app
lication
.
B. W
orn
, missin
g or im
pro
perly p
ositio
ned
chip
bru
sh.
C. Im
pro
per b
and
speed
.
D. Im
pro
per feed
ing rate.
9-9
#8
. Gu
llets
Load
ing U
p W
ith M
ate
rial
Pro
bab
le Cau
se :
A. To
o fin
e of a to
oth
pitch
– insu
fficient gu
llet capacity.
B. Excessive feed
ing rate p
rod
ucin
g too
large of a ch
ip.
C. W
orn
, missin
g or im
pro
perly p
ositio
ned
chip
bru
sh.
D. In
sufficien
t sawin
g fluid
du
e to in
adeq
uate su
pp
ly,
im
pro
per ratio
and
/or im
pro
per ap
plicatio
n.
#
9. D
iscolo
red T
ips O
f Teeth
Du
e T
o E
xcessiv
e F
rictio
nal H
eat
Pro
bab
le Cau
se :
A. In
sufficien
t sawin
g fluid
du
e to in
adeq
uate su
pp
ly,
im
pro
per ratio
and
/or im
pro
per ap
plicatio
n.
B. Excessive b
and
speed
.
C. Im
pro
per feed
ing rate.
D. B
and
installed
backw
ards.
1
0. H
eavy W
ear O
n B
oth
Sid
es O
f Ban
d
Pro
bab
le Cau
se :
A. C
hip
ped
or b
roken
side gu
ides.
B. Sid
e guid
e adju
stmen
t may b
e too
tight.
C. In
sufficien
t flow
of saw
ing flu
id th
rou
gh th
e
sid
e guid
es.
D. In
sufficien
t sawin
g fluid
du
e to in
adeq
uate su
pp
ly,
im
pro
per ratio
and
/or im
pro
per ap
plicatio
n.
#
11
. Un
even
Wear O
r Scorin
g O
n T
he S
ides O
f Ban
d
Pro
bab
le Cau
se :
A. Lo
ose sid
e guid
es.
B. C
hip
pe
d, w
orn
or d
efective side gu
ides.
C. B
and
is rub
bin
g on
part o
f the m
achin
e.
D. G
uid
e arms sp
read to
maxim
um
capacity.
E. Accu
mu
lation
of ch
ips in
side gu
ides.
9-1
0
#1
2. H
eavy W
ear A
nd
/O
r Sw
ag
gin
g O
n B
ack E
dg
e
P
rob
able C
ause
:
A. Excessive fee
d rate.
B. Excessive b
ack-up
guid
e "prelo
ad".
C. Im
pro
per b
and
tracking – b
ack edge ru
bb
ing
h
eavy on
wh
eel flan
ge.
D. W
orn
or d
efective back-u
p gu
ides.
#
13
. Bu
tt Weld
Bre
akag
e
P
rob
able C
ause
:
A. A
ny o
f the facto
rs that cau
se bo
dy b
reaks can also
cau
se bu
tt weld
breaks.
(See Ob
servatio
ns #5
, #15
and
#16
)
#1
4. H
eavy W
ear I
n O
nly
Th
e S
malle
st G
ulle
ts
Pro
bab
le Cau
se :
A. Excessive fee
din
g rate.
B. To
o slo
w o
f ban
d sp
eed.
C. U
sing to
o fin
e of a to
oth
pitch
for th
e size o
f material
b
eing cu
t.
#
15
. Bod
y B
reakin
g –
Fra
ctu
re T
ravelin
g In
An
An
gu
lar D
irectio
n
Pro
bab
le Cau
se :
A. A
n excessive tw
ist type o
f stress existed.
B. G
uid
e arms sp
read to
capacity cau
sing
excessive tw
ist from
ban
d w
hee
l to gu
ides.
C. G
uid
e arms sp
read to
o w
ide w
hile cu
tting
sm
all cross sectio
ns.
D. Excessive b
ack-up
guid
e "prelo
ad".
9-1
1
#1
6. B
od
y B
reakag
e O
r Cra
cks F
rom
Gu
llets
Pro
bab
le Cau
se :
A. Excessive b
ack-up
guid
e "prelo
ad".
B. Im
pro
per b
and
tensio
n.
C. G
uid
e arms sp
read to
maxim
um
capacity.
D. Im
pro
per b
eam b
ar alignm
ent.
E. Side gu
ide ad
justm
ent is to
o tigh
t.
F. Excessively wo
rn teeth
.
#1
7. B
an
d is
Tw
iste
d I
nto
A F
igu
re "
8" C
on
figu
ratio
n
Pro
bab
le Cau
se :
A. Excessive b
and
tensio
n.
B. A
ny o
f the b
and
con
ditio
ns w
hich
cause th
e ban
d
to
be lo
ng (#1
8) o
r sho
rt (#19
) on
too
th ed
ge.
C. C
uttin
g a tight rad
ius.
#
18
. Used B
an
d I
s "
Lon
g" O
n T
he T
ooth
Edg
e
P
rob
able C
ause
:
A. Sid
e guid
es are to
o tigh
t – rub
bin
g near gu
llets.
B. Excessive "p
reload
" – ban
d rid
ing h
eavily against
b
ack-up
guid
es.
C. W
orn
ban
d w
hee
ls causin
g un
even ten
sion
.
D. Excessive feed
ing rate.
E. Gu
ide arm
s are spread
to m
aximu
m cap
acity.
F. Imp
rop
er ban
d trackin
g – b
ack edge ru
bb
ing h
eavy
o
n w
hee
l flange.
#1
9. U
sed B
an
d I
s "
Sh
ort"
On
Th
e T
ooth
Edg
e
P
rob
able C
ause
:
A. Sid
e guid
es are to
o tigh
t – ru
bb
ing n
ear back ed
ge.
B. W
orn
ban
d w
hee
ls causin
g un
even ten
sion
.
C. G
uid
e arms are sp
read to
o far ap
art.
D. Excessive feed
ing rate.
9-1
2
#2
0. B
roken
Ban
d S
how
s A
Tw
ist I
n B
an
d L
en
gth
P
rob
able C
ause
:
A. Excessive b
and
tensio
n
B. A
ny o
f the b
and
con
ditio
ns w
hich
cause th
e b
and
to
be lo
ng (#1
8) o
r sho
rt (#19
) on
too
th ed
ge.
C. C
uttin
g a tight rad
ius.
RE-A
DJU
STING
THE R
OLLER
TAB
LE If th
e feedin
g table su
ffers the h
uge stro
ke and
the align
men
t is effected
, follo
w th
e belo
w p
roced
ure
to ad
just.
TOO
L, measu
ring
Measu
remen
t, Ho
rizon
tal balan
ce
Pro
cedu
re
1.
Screw o
r loo
sen th
e adju
sting b
olt to
attain th
e ho
rizon
tal balan
ce (leveling) b
etwee
n th
e roller
table an
d th
e mach
ine fram
e.
2.
Ensu
re that th
e mach
ine fram
e is no
t struck b
y the lo
aded
material o
n th
e feed
ing tab
le. 3
. C
he
ck the levelin
g by th
e measu
ring to
ol.
4.
After fin
ished
the ad
justin
g, fix the ro
ller table.
If the fee
din
g table an
d th
e mach
ine fram
e are no
t po
sition
ed u
nd
er the h
orizo
ntal b
alance,
the lo
ade
d m
aterial m
ay be go
ing u
p grad
ually an
d affect th
e cuttin
g effect.
11
-1
Section
11
Warra
nty
W
arranty
New
mach
ines are w
arranted
to b
e free from
defects in
wo
rkman
ship
and
material fo
r a perio
d o
f o
ne (1
) year from
the d
ate of sh
ipm
ent b
y Seller. The w
arranty p
eriod
is based
on
no
rmal u
sage of
two
tho
usan
d eigh
ty ho
urs (2
08
0) p
er year and
is redu
ced p
rop
ortio
nately fo
r any excess u
sage. P
rod
ucts, w
hich
un
der n
orm
al op
erating co
nd
ition
s in B
uyer’s p
lant are d
efective in w
orkm
ansh
ip o
r m
aterial, will b
e repaired
or rep
laced at th
e op
tion
of Seller.
This w
arranty d
oes n
ot co
ver sh
ipp
ing freigh
t charges fo
r eithe
r the retu
rn o
f the d
efective part o
r for
the sh
ipp
ing o
f the rep
lacemen
t or rep
aired p
art. Seller w
ill have n
o o
bligatio
n to
repair o
r replace p
erishab
le parts, o
r materials o
r parts d
amaged
by
misu
se, negligen
ce or failu
re of B
uyer to
pro
vide ap
pro
priate m
ainten
ance an
d service as stated
in
the o
perato
r’s man
ual o
r ind
ustry stan
dard
and
no
rmally accep
table p
ractices. Th
is warran
ty do
es no
t app
ly if the m
achin
e has b
een
altered
or m
od
ified w
itho
ut o
ur p
rior w
ritten
con
sent.
In th
e case of co
mp
on
ents o
r un
its pu
rchased
by Seller in
clud
ing w
ork h
old
ing d
evices, too
l ho
lders,
mo
tors an
d co
ntro
ls, the w
arranty sh
all no
t exceed th
at received b
y Seller from
the su
pp
lier of su
ch
com
po
nen
ts or u
nits.
Seller will n
ot assu
me resp
on
sibility fo
r pro
du
cts or co
mp
on
ents retu
rned
to Seller w
itho
ut p
rior
con
sent o
r for u
nau
tho
rized rep
airs to its p
rod
ucts, e
ven th
ou
gh d
efective. Electrical Eq
uip
men
t: The w
arranty availab
le for all ele
ctrical com
po
nen
ts to th
e Bu
yer will b
e void
ed
if the vo
ltage sup
plied
to th
e mach
ine is fo
un
d to
be o
utsid
e the stated
voltage o
f the m
achin
e by +/-
10
% an
d/o
r grou
nd
ed at m
achin
e. A
ccessories Su
pp
lied w
ith M
anu
facturer’s Eq
uip
men
t: The w
arranties availab
le to th
e Bu
yer are
tho
se extend
ed b
y the accesso
ry man
ufactu
rer, if any, to
the exten
t they are
in fo
rce and
effect. Th
e A
CC
ESSOR
Y MA
NU
FAC
TUR
ER’S W
AR
RA
NTY, if an
y, is exclusive an
d is in
lieu o
f all oth
er warran
ties w
heth
er written
, oral o
r imp
lied.
10
-1
Section
10
PA
RTS
SPA
RE P
AR
TS REC
OM
MEN
DA
TION
S
PA
RT LIST
SPA
RE P
AR
TS REC
OM
MEN
DA
TION
S
The fo
llow
ing tab
le lists the co
mm
on
spare p
arts we su
ggest you
pu
rchase in
advan
ce:
Part N
ame
Part N
ame
Saw b
lade
Co
olan
t tank filter
Wire b
rush
Stee
l plates
Carb
ide
inserts
Ro
llers
Bearin
gs B
elt
Hyd
raulic tan
k leak-pro
of gasket
Du
ster seal
Ru
bb
er wash
er Sn
ap rin
g
Oil seal
O-rin
g