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SHALE GAS INNOVATION CONTEST May 7, 2013
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SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

Dec 15, 2015

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Page 1: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

SHALE GAS INNOVATION CONTEST

May 7, 2013

Page 2: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

• Company Incorporated the State of Delaware in May 2011

• Exclusive License Agreement signed with NETL• US 8,241,600 Pyrochlore catalysts for hydrocarbon fuel reforming• US 8,133,463 Pyrochlore-type catalysts for the reforming of hydrocarbon fuels• Patent Applications filed in Europe, China and India

• Six employees and advisors

• Partnership with NETL for catalyst synthesis and catalyst testing

• Seed Funding through Innovation Works • Alternate Energy Translation Grant Agreement• Innovation Adoption Grant Agreement

• Angel Financing through Crimson Hill, LLC

Company Background

Page 3: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

Individual surface atoms in the PCC catalyst impart unique properties and require less precious metals

A conventional catalyst is formed with metal clusters sitting on a support surface

THE PYROCHLORE TECHNOLOGY

Technology Solution

Page 4: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

Solution: Catalyst / Reformer Combination

PCC Pyrochlore Catalyst has unique properties that yield:

• Unparalleled performance for converting hydrocarbons to syngas:o Partial Oxidationo Autothermal Reformingo Steam Reforming

• Resistance to deactivation by carbon formation and sulfur poisoning

• Stability at very high temperatures

• Very low metal contents – atomic dispersion

• A wide range of metal and promoter combinations for different reactions – partial oxidation, autothermal reforming and steam reforming of hydrocarbons

Page 5: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

$4,00/MCF = $23.20 BOE

$100/bbl creates a 4.2X price differential

The Driving Force of Price Differentials between NG and Oil

Page 6: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

Price Differential Creates OpportunitiesGas Conversion to Fuel and Chemicals

Fischer-Tropsch

Wax

Diesel/Kero

Naphtha

Light Gases

Methanol

DME

Ethylene PropyleneAcetic AcidMethyl

Acetate

Formaldehyde

Acetic Anhydride

Vinyl Monomer Ketene Esters

Hydrogen

Refining

Chemicals

Fuel Cells

Fertilizers

Gasoline

Polymers

Syngas

Natural Gas

Page 7: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

Hydrogen Market Opportunities

Hydrogen is essential to many refinery and chemical processes

RefiningGlobal demand 30 million tons hydrogen / year

Upgrading of diesel and gasolineSulfur and metals removal from petroleum

ChemicalsGlobal demand of 25 million tons / year

Ammonia Hydrogenation of Fats / Oils

Metallurgy

Strong growth in refinery and chemical hydrogen generation catalysts* :

Catalyst market $1.2 billion CAGR: 6.3% (2011 – 2018) Market dominated by

Johnson-Matthey BASF Haldor-Topsoe Air Liquide (hydrogen)

* Wintergreen Research Inc.

Drivers for increased hydrogen demand** Focus on efficiency and cost

reductions Heavier crudes Cleaner fuels Changing trends in fats/oils

hydrogenation

* * IHS Research

Page 8: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

Specific Project: Making Syngas from NG and CO2

• CO2 is Greenhouse Gas produced through oil/gas recovery and by conversion processes

• Many conversion processes generate excess heat and CO2

• especially methanol and Fischer-Tropsch

• Need an integrated system that balances heat and CO2 production in conversion processes to maximize efficiency and lower cost

• Excess heat can be used for reforming natural gas with carbon dioxide

• However, carbon formation and operability problems limit the ability of conventional technology/catalysts to reform methane with CO2

• Reformers are the most capital intensive component of conversion processes.

Page 9: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

Validation of the Concept

750 C, 24,000 hr-1 GHSV

From Master Thesis of Sarthak Gaur, Louisiana State University, Dept. Chemical Engineering, May 2011

Typical Catalyst

dberry
This slide is comparitive study of 3 pyrochlore structures. The one that "failed" contained nickel...the others had Rh. We have no comparitive data between the pyrochlore and commercial catalyst for CO2 reforming. Although, we expect it to show similar trends to our other reforming studies.
Page 10: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

Conversion Process Reformer

NG

Separation

CO2

Syngas

O2

Efficient Utilization of Process Heat

• NG Partial Oxidation and Conversion Process generate heat

• CO2 Reforming requires heat

• System is balanced consistent with the Conversion Process

Products

Page 11: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

Project Activity

Scoping Study

1. Using a simple fixed bed reactor with single PCC catalyst , evaluate a matrix of NG: O2 : CO2 ratios measuring resultant syngas ratio, catalyst longevity and carbon formation

2. Evaluate a graded bed reactor with partial oxidation catalyst followed by the PCC pyrochlore catalyst under the same matrix of feed compositions as #1.

3. Design small cross-flow and counter-flow channel reactors using partial oxidation catalyst separate from PCC pyrochlore catalyst

Objective—Validation of Reformer Concept4. Conversion targets reached

5. Lifetime performance established through accelerated testing

6. Projected cost savings refined

Page 12: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

Projected Use of Funds

Activity Grant $ Company $ Total $Catalyst Optimization $3,000 $9,000 $12,000Concept Feasibility - Review CO2 test conditions $6,000 $10,000 $12,000

- Confirm lifetime stability $6,000 $4,000 $8,000Reformer Design Work $10,000 $2,000 $14,000TOTAL $25,000 $25,000 $50,000

Page 13: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

Summary

• Patented technology that atomically embeds metal catalyst into a crystal lattice

• Makes existing NG reforming applications better by:o Lowering catalyst costs by using less metal (especially important

in precious metal catalyst applications)o Operating at better oxygen to carbon ratios (extreme refractory

properties / high temp stability)o Resistance to poisoning (carbon / sulfur)o Unparalleled longevity

• Opens new markets that were not possible with legacy catalyst technology• Fuel Cell applications• The reforming of NG into syngas with beneficial reuse of heat and

CO2

Page 14: SHALE GAS INNOVATION CONTEST May 7, 2013. Company Incorporated the State of Delaware in May 2011 Exclusive License Agreement signed with NETL US 8,241,600.

• Steve Gallo:

[email protected]

• Jeffrey Harrison:

[email protected]

Contact Information

Our Appreciation and Thanks to the Shale Gas Innovation Center and Contest Sponsors