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Christian Boehm Director Defense Division Joint Service Power Expo 2009 SFC’s Direct Methanol Fuel Cells: Lightweight, Portable Power for Soldiers in the Field
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SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

Jul 09, 2020

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Page 2: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

2SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Agenda

SFC – The Company

Fuel Cell Technology

Man Portable Power Solution

I.

II.

III.

IV.Other Application

Page 3: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

3SFC Smart Fuel Cell AG

Smart Fuel Cell AG & Inc.

Company factsFounded in 2000

Sole company with commercial DMFC products

Location: Munich, Germany

Atlanta, GA, USA

105 employees

ISO 9001:2000 certified

Listed company since 2007

Products

DMFC fuel cell systems

Power Manager

Methanol cartridges

Page 4: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

4SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

SFC Markets & Products

Core Markets

Leisure - Comfortonomy

Remote Industrial - Dependability

Defense - Weight Saving

Products

EmilyFC-250

EFOY Pro

EFOY

Jenny Power Manager

Fuel cartridges

Fuel cartridges

Page 5: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

5SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Substantial Market Traction

16737

2.949

13.392

54

7.448

12.269

2360

1.000

2.000

3.000

4.000

5.000

6.000

7.000

8.000

9.000

10.000

11.000

12.000

13.000

14.000

15.000

2002 2003 2004 2005 2006 2007 2008 Q1 2009

over 13,000 shipped fuel cells

over 100,000 shipped fuel cartridges

5 million operating hours in user hands

Units shipped (cumulated)

Page 6: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

6SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

References Defense

AFRLBattery renewable integrated tactical energy system (BRITES)AFSOCPower Managers & Jenny for Air Force Special Operations Command

BMVg / BWBPortable DMFC-SolutionVehicle backup power

PEO SoldierUS-Army Defense Acquisition and Challenge ProgramFFWFuture Force Warrior ATECUS-Army Test and Evaluation Command

NATO-members:Finland, Netherlands, Norway, South Africa, Sweden, Switzerland, UK NIAG Study for vehicle APU

Page 7: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

7SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Agenda

SFC – The Company

Fuel Cell Technology

Man Portable Solution

I.

II.

III.

IV.Other Applications

Page 8: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

8SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

LiquidFuel

Thermalenergy

Mechanicenergy

Electricenergy

Conventional generator

1 2 3

Direct-methanol fuel cell (DMFC)

Liquidfuel

Electricenergy

One step – direct conversion

High efficiency

Low temperature

Very low emissions

No wear out

The Fuel Cell Technology

Page 9: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

9SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Methanol Lead acid batteries Hydrogen Lithium

Batteries

Methanol combines superior energy density with easy handling, shipping and low cost.

weight: 8 kg 85 kg 110 kg 270 kg

volume: 10 l 60 l 120 l

Storage of 10 kWh of Energy

Page 10: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

11SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Agenda

SFC – The Company

Fuel Cell Technology

Man Portable Solution

I.

II.

III.

IV.Other Applications

Page 11: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

12SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

SFC Man Portable Fuel Cell Solution

Challenges:

The longer the mission the heavier the soldier’s weight

Limited mission capability due to increased weight

Far away from any logistic institution

No resupply during the mission duration

Page 12: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

13SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

SFC Solution for remote / dismounted power supply

Power Manager

Jenny 600S

Page 13: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

14SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Portable Power Architecture

ManagePower Manager

ProvideConsumer

Radio

Computer

Night Vision Goggle

Charging batteries

HarvestSource

Power ManagerHigh Efficiency

Jenny 600S

MilitaryBattery

Solar Panel

Zink-Air-BatteryBA-8180, BA-8150

12V Car Battery/Generator

Page 14: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

15SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

SFC Man Portable Power

Mission duration [h]

Weight of technical equipment [kg]

12 24 36 48 60 720

20

10

5

15

DMF C

Battery

Best path

SFC Fuel Cell System

and hybrid battery

up to 80%*weight reduction

on a 72+ hrs Mission

Advantages:•more power, less weight•elimination of spare batteries

*compared with conventional rechargeable battery packs

Page 15: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

16SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Winner of the wearable Power Prize Competition

M-25

1st Place!!1st Place!! 3rd Place!!3rd Place!!

Jenny 600 S

16SFC Smart Fuel Cell AG

Page 16: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

17SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

AFSOC: JENNY 600S and Power Manager Solution

16 hours operation with 0.7 litre methanol at 50 watts

over 50% weight reduction in a 72 hours mission compared to BA 5590 batteries

Harvesting power from all different power sources

Page 17: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

18SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

SFC solution

~17-18 lbs >2500 W·hr 6.4 L

Spiral 2

US Air Force Ground Airman Example

24% Reduction 14% Reduction

50% Reduction 33% Reduction

weight energy volume

Spiral 1

26.9 lbs 2620 W·hr 9.5 L

35.5 lbs 2500 W·hr 11 L

Baseline

Page 18: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

19SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Power supply for German Mountain Infantry

16 hours operation with 0.35 liter methanol at 25 watts

Automated, stand alone battery charging

Fuel cell attached to the IdZ systemAutomatic battery charging

Page 19: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

20SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Mission advantages

Power Source for portable, mobile and stationary reconnaissance systems

Endless power for night vision devises

Reliable power for targeting systems

Power radio communication

Higher Mobility due to reduced weight

No battery resupply/ recharging in the field

Page 20: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

21SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Agenda

SFC – The Company

Fuel Cell Technology

Man Portable Solution

I.

II.

III.

IV.Other Applications

Page 21: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

22SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

ATEC uses SFC Fuel Cells for Test Instrumentation

100 hours operation

@ 250 Watts

with 28 liters fuel

Reduced costs: replace one cartridge in every 4 days, no disposal fees

Reduced weight: (24 kg) 53 lb fuel replaces (581) 1280 lb battery

Invisible testing: Stand alone, automatic and quiet operation

Page 22: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

24SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Mobility

Efficient power on board vehicles

Fuel saving

Independent of fossil fuels

Undetectable / silent watch

No connection to the engine power necessary

Easy to install

Page 23: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

25SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Reliable energy for all devices on board / mobile office

Fully automatic recharge, maintenance free, easy integration

No data loss due to empty batteries, no extra depot tours for recharges

Unlimited mission times

Inconspicuous, no emissions, no noise

Special Purpose Vehicles

Page 24: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

26SFC Smart Fuel Cell AG

Remote sensors, cameras, etc.

Unattended operation for weeks

Hybridized with solar power and rechargeable battery

Remote control available

Page 25: SFC’s Direct Methanol Fuel Cells: Lightweight, Portable ...€¦ · May 5, 2009 SFC fuel cells - reliable energy wherever you need it SFC Smart Fuel Cell 2 Agenda SFC – The Company.

27SFC Smart Fuel CellMay 5, 2009 SFC fuel cells - reliable energy wherever you need it

Visit our Booth 210!

Christian BoehmDirector Defense Division

Telephone: 404 812 9819Fax: 404 812 9940Mail: [email protected]

SFC Smart Fuel Cell Inc.10 Piedmont CenterSuite 110Atlanta, Georgia 30305

[email protected]