Proactive Asset Management Process flow to avoid facility liabilities Mark J. Sydlowski Director of Cylinder Remediation & Asset Management Services SET Environmental, Inc. 508-789-3798
Proactive Asset Management
Process flow to avoid facility liabilities
Mark J. SydlowskiDirector of Cylinder Remediation
& Asset Management ServicesSET Environmental, Inc.
508-789-3798
Facility Liabilities -Cylinders
Unknown Cylinders
Non-DOT shippable cylinders
Excessive Idle Inventory
Unknown Gas Cylinders Unknown gas cylinders with no indicators
Lecture Bottles / 110 valves, rust, no markings or labels
Unknown gas cylinders with indicators
Cylinders with various identifiable CGA valves Cylinders with identifiable PRD’s Cylinders with a DOT label on the shoulder Cylinders with other indicators, stenciling.
Unknown Cylinder Liabilities
Is it an inert gas or a Zone A toxic If known, can we have it on the property? If known, does it comply with our permit? Identifying the gas requires analytical. Can we perform analytical on site? Unknowns are monetarily costly. Unknowns can be permit costly.
Non-DOT Cylinders
Valve CorrosionDents, evidence of fire or heat damageCylinders used incorrectly (drug lab)Cylinders without DOT or ICC stampingCylinders with valves that do not meet
DOT Specification (old Zone A gases)Cylinders not meeting DOT specifications
for transportation in commerce
Managing Non-DOT Cylinders
Require salvage vessels to be moved, or they need to be managed on site such as acetylene.
High pressure gases in high pressure vessels Low pressure gases in any salvage vessel Lecture Bottles can be shipped in Lecture Packs Each scenario above has an added cost Each scenario represents a facility liability.
Salvage Vessel Example
Non-DOT Transportable Cylinders
Excessive Idle Inventory Accumulation of returns that can be drained
using on-site equipment. Accumulation of returns that can not be drained
on site. Inventories that can not be sold. Cylinders where packaging specifications have
changed. Cylinders that have inoperable valves. Cylinders with gases that can create a hazard
over time (Hydrogen Fluoride / Hydrogen Bromide)
An Asset Should not remain Idle
Idle assets can:
Accumulate quickly. Become unnoticed in the facility. Start to physically deteriorate. Start to have labels and markings fade. Develop slow leaks without being noticed. Start to rust which can deteriorate markings.
Proactive Asset Management
An asset should:
Not remain idle. Have a direction Have a timeline to its destiny Be of known contents Have a future status Not be allowed to accumulate.
Customer Returns
Client Returns(route immediately)
Drain using internalcapabilities
Drain using futureInternal
capabilities
Drain using externalremediationcontractors
Monthly, Quarterlyor bi-annually?
Asset to be returned?Asset to be scrapped?
When will internalCapabilities beimplemented
Date set for internalDraining?
Asset to be scrapped?Asset to be re-used?
Existing On-Site Inventory
IdleOn-Site Inventory
Does it requireDraining?
Can it be sold or Recycled?
Is it off spec or in a package no longer
usable?
Can it be transferredto a usable package?
If it can, when can that step be taken?
If yes, internally orExternally?
Asset to be scrapped?Asset to be re-used?
Points to consider
Client returns need a defined routeIdle assets on site need to be definedIdle assets need to be a priorityTimelines should be set for all activity
Being Pro-Active will:Allow one to know what is “actually on site”reducing the chance for on site liabilities.
An Idle Asset is a Liability
It is not generating revenueIt could become an unknownIt could become non-DOTIt could leak
It needs Proactive Direction to minimize its negative potential.