source media llc 360 SERVING AMERICAN MANUFACTURERS FOR OVER 30 YEARS MEDIA GUIDE 2018 YOUR MARKETING BLUEPRINT FOR SUCCESS Published by
source
media llc360
SERVING AMERICAN MANUFACTURERS FOR OVER 30 YEARS
MEDIAGUIDE
2018
YOUR MARKETING
BLUEPRINT FOR SUCCESS
Published by
2018 Circulation Profile
30,000*
MONTHLY PRINT & DIGITAL SUBSCRIBERS
75,000**
QUARTERLY DIGITAL SUBSCRIBERS
* BASED ON EDA UCC PURCHASING STATISTICS** BASED ON PUBLISHER’S OWN DATA
7,435+AND GROWING
SOCIAL MEDIA FOLLOWERS
TWITTER: 3,474FACEBOOK: 2,236LINKED IN: 1,725
12 MONTHLY ISSUES
4 QUARTERLY DIGITAL ISSUES
TOP PROCESSES BY READERS
Bonus Distribution at 20+
National and Regional
Trade Shows
117,000IMPRESSIONS EACH MONTH TOwww.IndustrIalMachInerydIgest.coM
67,000 IMPRESSIONS TO OUR SOCIAL MEDIA OUTLETS AND GROWING!
TOTAL REACH:
296,435
• Additive Manufacturing• Assembly• Bending• Boring• Brazing• Broaching• CAD/CAM, CIM• Composite Machining• CNC Operations• Contract Manufacturing• Cutting• Deburring• Drilling & Tapping
• EDM• Fabricating• Filtration• Finishing• Gear Cutting or Rolling• Grinding• Heat Treating• Honing• Inspection• Machining• Maintenance• Material Handling• Marking
• Measurement & Testing• Metalworking• Milling• Punching, Stamping• Retrofitting• Robotics• Safety• Sawing• Tooling• Turning• Welding• Warehousing• Workholding
BASED ON ANALYTICAL AVERAGES **AS OF AUGUST 31, 2017
IMD | IndustrIal MachInery dIgest delivers comprehensive coverage of allfacets in the Industrial and Manufacturing sectors. Our print and digital publications serve the owners and managers of America’s most diversified job shops, machine shops, OEM / MRO, contract manufacturers and production line manufacturing. This dedicated metalworking audience is the driving force behind U.S. manufacturing.
61.5%CORPORATE MANAGEMENT AND PURCHASING
4.5%OTHER
34%MANUFACTURING ENGINEERS/ PLANT & PRODUCTION MANAGEMENT
IndustrIal MachInery dIgest reader base consists of individuals who have the power to make purchasing decisions – decisions which will lead to new and continuing sales for our advertisers.
READERSHIP BY JOB FUNCTION
• Job Shops
• Machine Shops
• Fabricating Shops
• Original Equipment Manufacturers (OEM)
• Maintenance & Repair Operations (MRO)
• Contract Manufacturers
• Gear Manufacturers
• Industrial Facilities & Manufacturing Plants
TOP READERS BY CATEGORIES
2018 Circulation Profile
IMD HAS CREATED SEVERAL HUNDRED PROMISING
LEADS FROM MARKETS AND INDUSTRY SEGMENTS
THAT ARE TYPICALLY NOT COVERED BY OUR NORMAL
ADVERTISING EFFORTS. THIS EXPERIENCE WITH IMDIS REACHING POTENTIAL CUSTOMERS THAT WE WOULD
HAVE OTHERWISE MISSED.
-Lee Coleman, Manager of Automation ProductsSuhner Products, Corp.
VERIFIEDIMD maintains a unique partnership with Equipment Data Associates(EDA)to deliver unprecedented insight into the purchasing habits of the domestic manufacturing industry. EDA audits circulation to ensure the accuracy and credibility of our subscriber base.
www.IndustrIalMachInerydIgest.coM
800.366.0676
IndustrIalMachInerydIgest.coM
2018 IMD Core Focus
IMD | IndustrIal MachInery dIgest has grown overthe course of 30 years. We pride ourselves in meeting the demands of our readership in the latest industrial manufacturing technology and processes. Over the course of three decades, much has changed in the industrial and manufacturing segment – as has your own marketing strategy.
* * *
Relying on our established experience in the market and our diverse audience ranging from small to medium job shop owners and operators to original equipment manufacturers,
and industrial facilities, and manufacturing plants, we have developed comprehensive advertising strategies to be your marketing blueprint for success in 2018.
IMD offers a modern design across all media platforms.Advertisers can expect to appear alongside industry-relevant content designed to improve reader engagement and address critical issues across the manufacturing sector.
I‘VE BEEN AN ADVERTISER WITH INDUSTRIAL
MACHINERY DIGEST FOR YEARS. ASIDE FROM EXCELLENT
CUSTOMER SERVICE, WILLIAM AND HIS CREW CAN ALWAYS
BE DEPENDED UPON TO PUT DYNABRADE POWER TOOLS IN
A POSITIVE LIGHT.
WHAT WE REALLY LIKE IS THE FANTASTIC TRADE SHOW
EXPOSURE THEY PROVIDE. EITHER THEY ARE EXHIBITING
AT SHOWS, OR WALKING SHOWS. THIS RESULTS IN
ADDITIONAL EXPOSURE TO THE ADVERTISER. TRULY A
GRASS ROOTS EFFORT. SOMETHING YOU NEVER SEE FROM
OTHER INDUSTRIAL PUBLICATIONS IN TODAY’S MARKET. – Andy | Dynabrade
NEW TECHThere are new products each month that can change the way you work. Products to cut time, save you money, or revolutionize the industry. New Tech will feature the latest offerings from key suppliers and manufacturers.
Whether it is heat treating, finishing, or the latest in additive manufacturing, many of our readers are looking for the most up-to-date processes for their business. Process will break down new and innovative techniques to improve day to day operations.
PROCESS
Everyone knows you get the best information from the shop floor. Each month, an industry expert will “talk shop” and supply their knowledge in a Question and Answer format.
TALKING SHOPWith a detailed look into the industry itself, Industry Insight will give readers a deeper understanding on specific topics each month. This includes cutting systems, robotics and automation, controls, air filtration and more.
INDUSTRY INSIGHT
Maintaining your business will always be a top priority. Business 4.0 delivers the topics that can improve and enhance your day to day business functions. Whether the latest in digital technology systems, setting up 401ks, quality control, or shop management, this feature can deliver topics allowing your business to run more efficiently.
BUSINESS 4.0
There are few issues more critical than safety. Learning of new safety equipment and procedures to keep you and your workforce safe should be paramount. Furthermore, whether it is preventative or predictive, proper maintenance or learning of new tools to help maintain your machinery could mean the difference of down time for an hour or critical failure.
SAFETY & MAINTENANCEAs we enter Industry 4.0, a crucial element is the development of the next generation of workers. Colleges, technical schools, and other outlets are creating the programs to train and educate new and veteran laborers. Workforce Development will put special emphasis on areas that advance our workforce.
WORKFORCE DEVELOPMENT
Each month, IMD will give in depth coverage on one or more of the many upcoming national, regional, or international trade shows. This includes details on the event, as well as the exhibitor highlights. On Exhibit gives even those who cannot attend the event the knowledge of what can be found on the showroom floor.
ON EXHIBIT
2018 IMD Core Focus
www.IndustrIalMachInerydIgest.coM
Email: [email protected]
Industrial Machinery Digest Core Editorial Focus
PRODUCT SHOWCASEDelivering IMD’s Monthly Top Products, our classic Product Showcase returns. Hand selected by our editorial staff, this department features the latest in developments for the industrial, manufacturing, metalworking, workholding, and fabricating segments.
IndustrIalMachInerydIgest.coM
2018 Editorial Calendar
ISSUE BUSINESS 4.0SAFETY &
MAINTENANCEWORKFORCE
DEVELOPMENTNEW TECH PROCESS
INDUSTRY INSIGHT
ON EXHIBIT
JANUARYSpace: 12/12/17
Materials: 12/15/17
Top Challenges and Opportunities
Safety: Personal Protective Equipment (PPE)
Educational Institute Spotlight
Cutting Systems: Plasma
Finishing and Deburring
Robotics & Automation
Pacific Design & Manufacturing
FEBRUARYSpace: 1/9/18
Materials: 1/16/18
Evaluating Critical Business Assets
Maintenance: Preventative Maintenance Programs Certifying Job Skills Industry 4.0 /
Internet of ThingsAdditive Manufacturing /
3D PrintingExotic Metals and Materials AeroDef
MARCHSpace: 2/6/18
Materials: 2/13/18
Maximizing Product Stream with ERP
Safety: Lifting Solutions
Securing a Strong Work Ethic Vision Systems Automation &
Material HandlingSupply Chain, Logistics,
Shipping Solutions Modex
APRILSpace: 3/6/18
Materials: 3/13/18
Quality Control and Assurance
Maintenance: Automated Machine
Health Evaluation
Educational Institute Spotlight
Marking Equipment / RFID Refining for Production Cutting Systems:
Water JetSmart Manufacturing
Experience (SME)
MAYSpace: 4/10/18
Materials:4/17/18
Automation for Beginners
Safety: Security in the Cloud
Lost Knowledge: The Aging Workforce
Robotics & Automation
Metalizing, Plating, Spin Coating Air Filtration Atlantic Design &
Manufacturing
JUNESpace: 5/8/18
Materials: 5/15/18
JULYSpace: 6/5/18
Materials: 6/12/18
Reshoring / Domestic Manufacturing
Maintenance: Outsourcing Maintenance
Preparing the Next Generation Labor Force Controls/CAD/CAM Fabricating Made in the USA:
American Manufacturing IMTS
AUGUSTSpace: 7/10/18
Materials: 7/17/18
Business Strategies for Success
Safety: Understanding Signage
Automation: Redeploying Your Workforce
Cutting Systems: Laser Heat Treatment Press Brakes / Shears IMTS
SEPTEMBERSpace: 8/7/18
Materials: 8/14/18Outsourcing/Logistics
Maintenance: Reduce Threat of Downtime -
Maintenance Strategies
Educational Institute Spotlight
Additive Manufacturing / 3D Printing
Quality and Inspection Equipment
Aerospace Design and Manufacturing IMTS
OCTOBERSpace: 9/4/18
Materials:9/11/18
Inventory vs. Supply Management
Forklift / Machine Guarding Safety
Online Training and Certifications Milling Gear Manufacturing Sheet Metal /
Plate Fabrication FABTECH
NOVEMBERSpace: 10/9/18
Materials: 10/16/18
Managing your Business from the Cloud?
Maintenance: Welding Maintenance
Educational Institute Spotlight
Bending & Forming
Electrical discharge machining (EDM)
Retrofit and Rebuilding FABTECH
DECEMBERSpace: 11/6/18
Materials: 11/13/18Looking Ahead
Safety: Fire Safety (Electrical, Combustibles,
Fire Prevention, and Suppression
Bringing Back Shop Class Welding & Automation Cutting Systems: Plasma, Laser, Water Jet, etc.
Automotive Design and Manufacturing PRI
2 0 1 8 A N N U A L B U Y E R ’ S G U I D E
DATES COLUMNS FEATURES DEPARTMENTS
2018Editorial Calendar
*Editorial Calendar subject to change per editor or market conditions
ISSUE BUSINESS 4.0SAFETY &
MAINTENANCEWORKFORCE
DEVELOPMENTNEW TECH PROCESS
INDUSTRY INSIGHT
ON EXHIBIT
JANUARYSpace: 12/12/17
Materials: 12/15/17
Top Challenges and Opportunities
Safety: Personal Protective Equipment (PPE)
Educational Institute Spotlight
Cutting Systems: Plasma
Finishing and Deburring
Robotics & Automation
Pacific Design & Manufacturing
FEBRUARYSpace: 1/9/18
Materials: 1/16/18
Evaluating Critical Business Assets
Maintenance: Preventative Maintenance Programs Certifying Job Skills Industry 4.0 /
Internet of ThingsAdditive Manufacturing /
3D PrintingExotic Metals and Materials AeroDef
MARCHSpace: 2/6/18
Materials: 2/13/18
Maximizing Product Stream with ERP
Safety: Lifting Solutions
Securing a Strong Work Ethic Vision Systems Automation &
Material HandlingSupply Chain, Logistics,
Shipping Solutions Modex
APRILSpace: 3/6/18
Materials: 3/13/18
Quality Control and Assurance
Maintenance: Automated Machine
Health Evaluation
Educational Institute Spotlight
Marking Equipment / RFID Refining for Production Cutting Systems:
Water JetSmart Manufacturing
Experience (SME)
MAYSpace: 4/10/18
Materials:4/17/18
Automation for Beginners
Safety: Security in the Cloud
Lost Knowledge: The Aging Workforce
Robotics & Automation
Metalizing, Plating, Spin Coating Air Filtration Atlantic Design &
Manufacturing
JUNESpace: 5/8/18
Materials: 5/15/18
JULYSpace: 6/5/18
Materials: 6/12/18
Reshoring / Domestic Manufacturing
Maintenance: Outsourcing Maintenance
Preparing the Next Generation Labor Force Controls/CAD/CAM Fabricating Made in the USA:
American Manufacturing IMTS
AUGUSTSpace: 7/10/18
Materials: 7/17/18
Business Strategies for Success
Safety: Understanding Signage
Automation: Redeploying Your Workforce
Cutting Systems: Laser Heat Treatment Press Brakes / Shears IMTS
SEPTEMBERSpace: 8/7/18
Materials: 8/14/18Outsourcing/Logistics
Maintenance: Reduce Threat of Downtime -
Maintenance Strategies
Educational Institute Spotlight
Additive Manufacturing / 3D Printing
Quality and Inspection Equipment
Aerospace Design and Manufacturing IMTS
OCTOBERSpace: 9/4/18
Materials:9/11/18
Inventory vs. Supply Management
Forklift / Machine Guarding Safety
Online Training and Certifications Milling Gear Manufacturing Sheet Metal /
Plate Fabrication FABTECH
NOVEMBERSpace: 10/9/18
Materials: 10/16/18
Managing your Business from the Cloud?
Maintenance: Welding Maintenance
Educational Institute Spotlight
Bending & Forming
Electrical discharge machining (EDM)
Retrofit and Rebuilding FABTECH
DECEMBERSpace: 11/6/18
Materials: 11/13/18Looking Ahead
Safety: Fire Safety (Electrical, Combustibles,
Fire Prevention, and Suppression
Bringing Back Shop Class Welding & Automation Cutting Systems: Plasma, Laser, Water Jet, etc.
Automotive Design and Manufacturing PRI
2 0 1 8 A N N U A L B U Y E R ’ S G U I D E
DATES COLUMNS FEATURES DEPARTMENTS
IndustrIalMachInerydIgest.coM
2018 Digital Advertising
PLACEMENT 1X 4X
FRONT COVER9”w x 8.25”h
$5,200 _
PRIORITY PAGES 2-15 9”w x 10.875”h
$2,200 $1,990
FULL PAGE9”w x 10.875”h
$1,850 $1,550
HALF PAGE Horizontal: 8”w x 4.75”h
Vertical: 3.875”w x 9.75”h$995 $895
QUARTER PAGE3.875”w x 4.75”h
$795 $695
EIGHTH PAGE3.875”w x 2.25”h
$395 $295
PLACEMENT 1 X 6 X 12 X
LEADERBOARD eNewsletter • 600w X 75h pixels
$1,250 $1,050 $995
STANDARD BANNER eNewsletter • 600w X 75h pixels
$1,050 $950 $795
MINI BANNER eNewsletter • 300w X 100h pixels
$795 $695 $595
$495 $395 $295
CUSTOM E-MAIL BLASTS $.35 PER NAME
• Digital files should be provided at 72 dpi in RGB color mode.
• The following file formats are acceptable: .JPG, .JPEG, .EPS, .PNG
• Digital files should be made exactly to ad specifications. IMD is not responsible for files that do not adhere to published specifications.
eNEWSLETTER 35,643+**
SUBSCRIBERS
75,297+**
SUBSCRIBERS
IMD WEBSITE*LEADERBOARD (728 X 90 pixels)1X $1,4506X $1,25012X $1,095
*STANDARD BANNER (728 X 90 pixels) 1X $1,0506X $85012X $650
RECTANGLE (300 X 250 pixels)1X $9256X $79512X $695
PEEL BACK (400 X 400 pixels)1X $1,2256X $1,05012X $995
NEW PRODUCT PREVIEWeNewsletter • Product Description
Photo 72 dpi
SPECIALTY AD SIZES Please call your advertising representative
for specs and pricing.
IMD QUARTERLY DIGITAL ADVERTISING MATERIAL
DEADLINES Quarter One: 02/20/18Quarter Two: 04/19/18
Quarter Three: 07/20/18Quarter Four: 10/19/18
• Deploys to 75,000+ each quarter• Posted on IMD Website (Home Page)• Included in the monthly eNewsletters
*Must include an additional mobile friendly version measuring 320 x 50 pixels.
2018Print Advertising
PLACEMENT 1X 3X 6X 12X AD SIZE
FRONT COVERCover 1
$5,200 $4,900 — —Bleed: 9.25w x 8.5’’h Trim: 9w x 8.25”h (Live area: 8w x 7.25”h)
INSIDE FRONT COVERCover 2
$3,580 $3,443 $3,207 $2,975Bleed: 9.25w x 11.125”h Trim: 9w x 10.875”h(Live area: 8w x 9.75”h)
INSIDE BACK COVERCover 3
$3,221 $3,098 $2,884 $2,675Bleed: 9.25w x 11.125”h Trim: 9w x 10.875”h (Live area: 8w x 9.75”h)
BACK COVERCover 4
$4,900 $4,500 — —Bleed: 9.25w x 8.5”h Trim: 9w x 8.25”h (Live area: 8w x 7.25”h)
TWO-PAGE SPREADAdd 10% for Premium Positions.
$3,990 $3,890 $3,690 $3,590Bleed: 18.25w x 11.125”h Trim: 18w x 10.875”h (Live area: 17w x 9.75”h)
FULL PAGEAdd 10% for Premium Positions.
Pages 3-15$2,690 $2,490 $2,290 $1,990
Bleed: 9.25w x 11.125”h Trim: 9w x 10.875”h (Live area: 8w x 9.75”h)
HALF PAGE $1,525 $1,425 $1,295 $1,095 Horizontal: 8w x 4.75”h Vertical: 3.875w x 9.75”h
QUARTER PAGE $895 $795 $695 $625 3.875w x 4.75”h
EIGHTH PAGE $613 $536 $495 $395 3.875w x 2.25”h
CLASSIFIED (per column inch)
$175 $150 $125 $105 2.5” wide
SPECIAL MARKETINGOPPORTUNITIES
Please call for information on inserts, outserts, belly bands and other customer marketing.
JAN. - 12/15/17
FEB. - 1/16/18
MAR. - 2/13/18
APR. - 3/13/18
MAY - 4/17/18
JUN. - 5/10/18
JUL. - 6/12/18
AUG. - 7/17/18
SEP. - 8/14/18
OCT. - 9/10/18
NOV. - 10/16/18
DEC. - 11/13/18
ADVERTISING MATERIAL DEADLINES
ARTWORK REQUIREMENTS• Digital files should be provided in high resolution pdf, jpg, tif or psd format.• Digital file sizes should be made exactly to the specifications at 300dpi. We cannot be responsible for files that don’t meet these specs.
PREMIUM PACKAGE $995
PLUS PACKAGE $595
BOLD PACKAGE $195
The Premium Listing Includes: • Alpha Company Logo Listings
• Brief Company Description• 5 Category Listings in Buyer’s Guide Section
• Bold Contact Information in Buyer’s Guide Section• Listing & Links Alpha Listings
• 2 Category Listings in Buyer’s Guide • Bold Contact Information in Buyer’s Guide Section
• Listing & Links Alpha Listings
• 2 Category Listings in Buyer’s Guide• Company Name and URL information
Copy your Sales Associate when sending artwork!
ANNUAL BUYER’S GUIDE | JUNE ISSUE YEAR ROUND COVERAGE
Send ad material to [email protected] or call 800-366-0676
IndustrIalMachInerydIgest.coM
Please direct all additional questions to your sales associate.
2018 MultiMedia Marketing
Combine a wholelistic comprehensive marketing plan that will help promote
your business and expand across all platforms to maximize exposure in the industrial manufacturing market.
++ +
+
PRINT WEBSITE eNEWSLETTERDIGITAL
SOCIAL MEDIA
CUSTOM MARKETING• Company Brochures or Catalogs
• Article Reprints (2 or 4 pages)
• Inserts/Outserts
• Belly Bands
• White Papers
• Landing pages
• Lead Generation Programs
• Trade Show Promotions
• Digital Asset Design(Website/Custom Email Marketing)
Radwell.comAUTOMATIONCountersDrivesEncodersHeating ElementsInvertersI/O ModulesLight StacksMotion ControlsPanel MetersPLCsTemperature ControlsThermocouplesTimersTransducersTransmitters
MAINTENANCEBatteriesBroomsCartsCleaning SuppliesFixturesLightingShelving
DATACOLLECTION / BARCODINGBarcode ScannersCommunication CardsCPUsHandheld PDA DevicesHard DrivesMemoryMonitors
ELECTRICALBallastsBeaconsCircuit BreakersConduitContactorsEmergency LightingFittingsFuse HoldersFusesGrounding RodsIndicatorsLighting SwitchesMiniature LampsMotor ControlMotor StartersPanel BoardsPower BlocksPush ButtonsRelaysSafety SwitchesSwitch BoxesSwitchesTapeTerminalsTransformersWireWire MarkersWire NutsWire TroughWiring Devices
ELECTRONICSBatteriesCapacitorsCircuit BoardsEdge ConnectorsFusesICsRelaysResistorsSCRsTransistors
INSTRUMENTSChartsData LoggersInsulation TestersMetersMultimetersOscilloscopesRecordersSignal GeneratorsTest Leads
HARDWAREBoltsLugsNailsNutsRodsScrewsWashers
HVACBoiler ControlsChillersCompressorsDuctFiltersGaugesHangersInsulationThermostatsValves
OPERATIONSCartsCopiersOffice SuppliesPaperPrintersStorage Systems
PLUMBINGEye Wash EquipmentFaucetsPipeSolderToolsValves
SAFETYDoor InterlocksFloor MatsGlovesGogglesLight CurtainsLimit Switches
TOOLSCalipersFlashlightsHammersPneumatic ToolsRulersScrewdriversTorque WrenchesWrenches
Always Nearby, Always Free Pick Up!*We pick up your repairs and deliver quality
Radwell International, Inc. - New Jersey, HQ111 Mount Holly BypassLumberton, NJ 08048Call: 800.332.4336International Phone: +1 609.288.9393Email: [email protected] 9001: 2008 Certified
Canada:Radwell International - Ontario101-1100 South Service RoadStoney Creek, OntarioCanada L8E 0C5Call: 855.752.9393 International Phone: +1 855.752.9393 Email: [email protected]
United Kingdom:Radwell International UK Ltd - StaffordshireUnit D, Dalewood Rd. Lymedale Business ParkNewcastle Under LymeStaffordshire - ST5 9QZ - UKCall: 01782 576800 International Phone: +44 1782 576800Email: [email protected] ISO 9001, ISO 14001,OHSAS 18001 Registered
Our locations
Radwell International, Inc. - Indiana600 N Forsythe Street Franklin, IN 46131Call: 800.747.7450Email: [email protected]
Radwell International, Inc. - Texas3401 Ave. E East Arlington, TX 76011 Call: 800.722.7323Email: [email protected]
United States
Radwell International, Inc. - North Carolina309A South Regional RoadGreensboro, NC 27409Call: 800.295.5495Email: [email protected]
Radwell International, Inc. - Missouri180 Hughes LaneSt. Charles, MO 63301 Call: 800.592.2233Email: [email protected]
Radwell International, Inc. - Georgia5002 North Royal Atlanta DriveSuite B, Tucker, GA 30084 Call: 888.966.0663 Email: [email protected]
Germany:Radwell International GmbHAdolf-Dembach-Straße 22H47829 Krefeld-UerdingenCall: 2151 4475100International Phone: +49 2151 4475100Email: [email protected]
*Free pickup where available
- Reduce facility downtime- Reduce operating costs- Industrial Electronic Repair- Radwell Certified PreOwned- Radwell Verified Substitutes- Brand New- Buy Back- Engineering- Field Service
Radwell.comFrom Auxiliary Contactors to Z-Terminals Radwell is here to supply you with all your plant floor needs.
Connect with us...
Disclaimer: Layout, design, and compilations in this brochure, are Copyright © 2016 Radwell International, Inc. All rights are reserved. PLCCenter is a Division of Radwell International, Inc. Radwell International, Inc. sells new and surplus products and develops channels to purchase such product. PLCCenter and Radwell International, Inc. are not affiliated with nor an authorized distributor or representative of any manufacturer, brand or product listed. Designated trademarks, brand names and brands appearing herein are the property of their respective owners.
F “ C MYK / .ai
Radwell.com makes it easy for you tocompare cost saving options.
Over 37 years of quality sales and service.
BOOTH# E-4365
800.332.4336 [email protected]
Radwell.comAUTOMATIONCountersDrivesEncodersHeating ElementsInvertersI/O ModulesLight StacksMotion ControlsPanel MetersPLCsTemperature ControlsThermocouplesTimersTransducersTransmitters
MAINTENANCEBatteriesBroomsCartsCleaning SuppliesFixturesLightingShelving
DATA COLLECTION / BARCODINGBarcode ScannersCommunication CardsCPUsHandheld PDA DevicesHard DrivesMemoryMonitors
ELECTRICALBallastsBeaconsCircuit BreakersConduitContactorsEmergency LightingFittingsFuse HoldersFusesGrounding RodsIndicatorsLighting SwitchesMiniature LampsMotor ControlMotor StartersPanel BoardsPower BlocksPush ButtonsRelaysSafety SwitchesSwitch BoxesSwitchesTapeTerminalsTransformersWireWire MarkersWire NutsWire TroughWiring Devices
ELECTRONICSBatteriesCapacitorsCircuit BoardsEdge ConnectorsFusesICsRelaysResistorsSCRsTransistors
INSTRUMENTSChartsData LoggersInsulation TestersMetersMultimetersOscilloscopesRecordersSignal GeneratorsTest Leads
HARDWAREBoltsLugsNailsNutsRodsScrewsWashers
HVACBoiler ControlsChillersCompressorsDuctFiltersGaugesHangersInsulationThermostatsValves
OPERATIONSCartsCopiersOffice SuppliesPaperPrintersStorage Systems
PLUMBINGEye Wash EquipmentFaucetsPipeSolderToolsValves
SAFETYDoor InterlocksFloor MatsGlovesGogglesLight CurtainsLimit Switches
TOOLSCalipersFlashlightsHammersPneumatic ToolsRulersScrewdriversTorque WrenchesWrenches
Always Nearby, Always Free Pick Up!*We pick up your repairs and deliver quality
Radwell International, Inc. - New Jersey, HQ111 Mount Holly BypassLumberton, NJ 08048Call: 800.332.4336International Phone: +1 609.288.9393Email: [email protected] 9001: 2008 Certified
Canada:Radwell International - Ontario101-1100 South Service RoadStoney Creek, OntarioCanada L8E 0C5Call: 855.752.9393 International Phone: +1 855.752.9393 Email: [email protected]
United Kingdom:Radwell International UK Ltd - StaffordshireUnit D, Dalewood Rd. Lymedale Business Park Newcastle Under LymeStaffordshire - ST5 9QZ - UK Call: 01782 576800 International Phone: +44 1782 576800 Email: [email protected] ISO 9001, ISO 14001,OHSAS 18001 Registered
Our locations
Radwell International, Inc. - Indiana600 N Forsythe Street Franklin, IN 46131Call: 800.747.7450Email: [email protected]
Radwell International, Inc. - Texas3401 Ave. E East Arlington, TX 76011 Call: 800.722.7323Email: [email protected]
United States
Radwell International, Inc. - North Carolina 309A South Regional RoadGreensboro, NC 27409Call: 800.295.5495Email: [email protected]
Radwell International, Inc. - Missouri180 Hughes LaneSt. Charles, MO 63301 Call: 800.592.2233Email: [email protected]
Radwell International, Inc. - Georgia5002 North Royal Atlanta DriveSuite B, Tucker, GA 30084 Call: 888.966.0663 Email: [email protected]
Germany:Radwell International GmbHAdolf-Dembach-Straße 22H 47829 Krefeld-UerdingenCall: 2151 4475100International Phone: +49 2151 4475100Email: [email protected]
*Free pickup where available
- Reduce facility downtime- Reduce operating costs- Industrial Electronic Repair- Radwell Certified PreOwned- Radwell Verified Substitutes- Brand New- Buy Back- Engineering- Field Service
Radwell.comFrom Auxiliary Contactors toZ-Terminals Radwell is here tosupply you with all your plantfloor needs.
Connect with us...
Disclaimer: Layout, design, and compilations in this brochure, are Copyright © 2016 Radwell International, Inc. All rights are reserved. PLCCenter is a Division of Radwell International, Inc. Radwell International, Inc. sells new and surplus products and develops channels to purchase such product. PLCCenter and Radwell International, Inc. are not affiliated with nor an authorized distributor or representative of any manufacturer, brand or product listed. Designated trademarks, brand names and brands appearing herein are the property of their respective owners.
F “ C MYK / .ai
Radwell.com makes it easy for you tocompare cost saving options.
Over 37 years of quality sales and service.
BOOTH# E-4365
800.332.4336 [email protected]
Bellyband_7-26-16.indd 1 7/26/16 12:55 PM
Unrivaled Quality.Reduce Rework.
Dynabrade® Abrasive Belt ToolsQuickly grind & remove welds, deburr rough edges and
polish hard-to-reach areas. Even in extreme environments,
Dynabrade® has the right tool to get the job done on the
hardest of metals. Quality and precision means finishing
tasks sooner, with less rework.
Experience the ease of working with Dynabrade® with free
on-site demonstrations, excellent customer service, and
tools that are in-stock and ready for immediate shipment.
We listen. We observe. We optimize.The Dynabrade Difference!
Visit us online at dynabrade.com
Dynabelter®
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EXTENDING YOUR REACHDynabrade, Inc. is proud to introduce their
new line of .4 hp Extension Die Grinders.
These new air tools allow for efficient work
within long pipes, castings, and other plac-
es where an extended reach is needed.
The .4 hp straight-line air tools are
available in either a front or rear exhaust
air motor and run at 25,000 RPM. The
new tools are available in two different
shaft lengths: 3” Extension models or 6”
Extension models. Both lengths allow the
operator to extend into work pieces and
reach previously inaccessible areas.
The die grinders are ideal for rapid
material removal, deburring, deflashing,
surface preparation, cleaning, finishing and
polishing. Models accept optional carbide
burrs, abrasive stones, mounted wheels
and molded abrasives. Each .4 hp Exten-
sion Die Grinder features a safety-lock
lever to prevent accidental start up of the
tool. Also, the tools run as low as 72 dB(A)
to further reduce sound in the workplace.
The .4 hp Extension Die Grinder powers
optional carbide burrs and mounted points
for deburring, grinding, etching, cleaning
and more.
FIRST AND ONLY ON THE MARKETDynabrade’s New Dynapoint II is a unique,
lightweight, air-powered abrasive belt ma-
chine for deburring, blending and cleaning
in normally inaccessible areas. Running at
20,000 RPM, the Dynapoint II is the only
tool on the market to run 7”-long cartridge
rolls.
DYNABRADE, known for their extensive line of abrasive power tools and
accessories, meets the needs of manufacturers while continuing to expand on
their already prominent product lines. With the release of the .4 hp Extension Die
Grinders, the new Dynapoint II, Pipe Belt Finisher, and the Raptor Vac® line of
versatile of portable vacuum systems and accessories, Dynabrade continues to
design high quality products that help produce superior finishes.
ABRASIVE SOLUTIONS from DYNABRADE
DynaBradInsert.indd 2 6/3/16 11:05 AM
The ability to run 7”-long abrasive rolls
means less downtime changing out abra-
sives, saving both time and money. The
extended DynaRoll abrasive allows the tool
to deburr in hard-to-reach areas, providing
a maximum reach of 3-1/2”. The Dynapoint
II is perfect for many industries including
stainless steel, wheel and rim production,
small machine parts and much more.
For the Dynapoint II, the abrasives are
hand-tightened for quick and simple tool
adjustments. Replaceable DynaRoll abra-
sives are available in grits from 50 to 120.
1/2” diameter and 3/4” diameter DynaRoll
abrasives are offered. The offset housing
allows for improved maneuverability over a
standard die grinder. The tool also features
a Safety-Lock Lever to prevent accidental
start up.
PIPE BELT FINISHERThis tool is ideal for blending and finishing
applications on metal, stainless steel and
a variety of other materials. The Pipe Belt
Finisher can be used on pharmaceutical
equipment, food machinery, railing and
other metal fabrication applications.
Using abrasive belts 1/2” – 1-1/2” wide
x 30” long, the tool is excellent for blend-
ing cylinders, sanding castings, cleaning
welds and fabricating metal. The Pipe Belt
Finisher is also excellent for blending and
polishing tubing and round stock, finishing
structural steel and various blending appli-
cations. The design of the tool allows for
180° of work piece abrasive capture at any
time on stock up to 2-3/8” in diameter.
The slack of the abrasive belt allows for
use on various sizes of pipe. Taking ad-
vantage of both coated and non-woven
belts, the tool features a tension arm which
allows for quick belt change. Both the belt
housing and side handle are adjustable for
operator comfort. Utilizing a .7 hp air mo-
tor, the tool runs at 3,400 RPM. Dynabrade
also offers no-obligation demonstrations.
PORTABLE VACUUM SOLUTIONS Designed to aggressively capture dust
and debris for a cleaner, safer workplace,
Dynabrade introduces the new Raptor
Vac® Portable Vacuum Systems. These
top-quality vacuums may be utilized in
a wide variety of industries, such as Auto
Body shops, Wood Shops, Fiberglass Fabri-
cators and more.
Raptor Vac® Vacuums meet North
American and international safety stan-
dards, and are offered in electric and
pneumatic models, each with an efficient
HEPA filter:
• M-CLASS VacuumsSuitable for general source capture
and dry cleanup on non-metallic
surfaces such as woods and plastics.
• DIVISION 2 VacuumsDesigned for workplaces where
hazardous dust is not normally
suspended in an ignitable
concentration, but may accidentally
exist.
• DIVISION 1 VacuumsFor dry-only collection where ignitable
quantities of dust normally are or may
be in suspension, or conductive dust
may exist.
• DIVISION 1 Vacuums with Immersion Separator Guaranteed for safe recovery of
combustible dusts, rendering
hazardous material inert, using
mineral oil as a neutralizing liquid.
Dynabrade also offers optional Vac-
uum/Accessory Cart (for M-Class and
Division 2 units) where tools and accesso-
ries may be conveniently mounted, then
saved in a lockable storage compartment.
A variety of accessories are also available
including vacuum hose assemblies, filter
elements, hose and air-line accessories,
vacuum cleaning kits and vacuum trays.
THE DYNABRADE DIFFERENCEDynabrade has always sought to fulfill their
mission statement with every product they
produce and with every interaction with
their customers. By providing innovative
solutions and offering the latest in abrasive
power tools, Dynabrade strives to make the
experience enjoyable for their customers
and employees alike. With offices in Clar-
ence, New York, Dynabrade products are
proudly made in the USA.
About DynabradeFounded in 1969, Dynabrade has earned
a reputation for excellence and a position
of leadership in the innovative design and
manufacturing of unique portable abrasive
power tools and related accessories. With
over 800 high-quality tools in our prod-
uct line, they are able to meet the specific
needs of industrial and automotive markets.
Their products and accessories are used
in grinding, deburring, filing, sanding and
polishing applications on materials such as
metal, wood, plastic, glass, rubber, stone
and composites. Dynabrade supply these
products to customers through a worldwide
network of professional distributors/jobbers.
For more information, visit www.dynabrade.com
DynaBradInsert.indd 3 6/3/16 11:05 AM DynaBradInsert.indd 4 6/3/16 11:05 AM
Plastic cooling towers and industrial water conservation
indmacdig.com quarter 2 digital 2015
turning to sPindle rePairs and rebuilds
whatever your sPindle rePair needs
sKFMachine tool services
has the solution see ads inside
IMD0715_SKF_Insert.indd 1 6/7/15 1:10 PM
18 | IMD | FEBRUARY 2015 | WWW.INDMACDIG.COM
SPECIAL FOCUS
SAVING TIME AND MONEYSometimes, replacing a spindle will be unavoidable. But in the majority of cases, repairs or rebuilds can make a more timely and cost-effective fix.
“In fact, on average, the lead time for delivery of a new replacement spindle can run as long as six months,” notes Ed Zitney, who is manager of the SKF Solution Factory-Cleveland and has more than 33 years of experience. “By comparison, repairs to a spindle usually can be made in less than two weeks and, in some instances, in just a few days.”
Timing is not the only benefit. According to Zitney, the price tag for a new spindle can average as much as triple the cost of a rebuilt unit, in part because a repair or rebuild will only involve the defective components. Even better news: Spindles can be rebuilt many times over without compromising performance in service.
SKF’s extensive history of partnering with customers for spindle repair and rebuilds has led to countless success stories.
“One of our customers had repeatedly experienced high failure rates for its machine tool spindles,” Zitney
recalls. “Their response was simply to replace the spindle bearings every time, because the bearings were noticeably compromised from an ingress of coolant.” But this approach didn’t do the long-term job: Spindle problems continued to persist and units would go down every four to six weeks in a vicious cycle.
“When we were consulted,” Zitney explains, “our focus first turned to the coolant issue. The ingress of coolant through a spindle’s seals, labyrinth, or covers must always be avoided, because the coolant can wash out the grease or oil from the bearings and ultimately attack the spindle’s shaft, motor, and electronics.” The lesson for the customer: Simply replacing the bearings and taking no other actions would never resolve the root cause of the spindle failures.
“As part of our repair and rebuild process, “ Zitney reports, “we took a careful look at the spindle’s sealing system and then initiated proactive measures for a long-term solution to the coolant problem.” Inadequate seals were removed, an air purge was added, new and properly specified seals were installed front and rear, the rear cap was replaced with one that included a
TURNING TO SPINDLE REPAIRS
AND REBUILDS
Machine tool spindles in all their designs and sizes serve as highly advanced technology solutions essential to critical operations on the shop floor. They are routinely used to rotate cutting tools, grinding wheels, or parts to be machined in applications ranging from milling, drilling, and boring to grinding, cutting, and sawing. Spindles perform as complex systems integrating dozens of components critical to machine tool performance. As with any asset, however, defects can arise resulting in spindle breakdowns over time–but it is no longer commonplace to automatically purchase a new spindle when one fails. Instead, spindle repairs and rebuilds have become highly practical options over outright replace-ment wherever possible. SKF USA Inc. has been a pioneer in developing the necessary know-how and technical support to enable damaged spindles to return to full service and productivity. The company has centralized this expertise at its SKF Solution Factory in Cleveland, OH, a dedicated resource for use by operations anywhere in the country.
The spindle disassembly and failure analysis department at the SKF Solution
Factory in Cleveland, OH, which is a dedicated resource for use by
operations anywhere in the country.
SPECIAL FOCUS
IMD0215.indd 18 1/26/15 11:57 AM
WWW.INDMACDIG.COM | FEBRUARY 2015 | IMD | 19
seal diameter, and both the shaft and front cap were reworked to accept the new seals.
The outcome: The MTBF (Mean Time BetweenFailure) for the customer’s spindles dramatically increasedfrom a matter of only weeks (before the rebuild) to 18months – more than six times longer than before.
Another customer encountered a three-fold problem: A spindle’s existing tool interface was not fulfilling required accuracy and repeatability demands for the application, the design was inefficient for tool changes, and coolant contamination was leading to frequent spindle failure, because the spindle was positioned in a nose-up configuration allowing coolant to flood over the top of the spindle.
“Our solution,” Zitney says, “was to convert to anHSK toolholder, which provided a highly accurate, quick,and easy tool change to deliver the desired repeatability.We also redesigned the spindle’s front cap and replaced itwith a rotating slinger to dispense the coolant away fromthe spindle and keep it at bay.” The customer ultimatelyrealized much higher quality, greater efficiency, and a five-fold increase in MTBF for maximized uptime.
OPPORTUNITY TO UPGRADEWhen a spindle is turned over for repairs, an opportunity can open up to consider upgrading or otherwise customizing a unit to realize improved performance, gain greater versatility, and/or accommodate new or changing application requirements. Making an upgrade while a spindle is already down and due for repair inherently makes economical sense.
“Some upgrades for spindles can be relatively simple to implement, while others may become more involved,” Zitney observes, “but all can help improve upon spindle performance and operation.”
An SKF customer found this out firsthand. The operation logged ongoing incidents of motor coolantclogging and environmentally related problems with an oil mist lubrication system. As a result, spindles were failing repeatedly due to plugged coolant lines, and overheated motors.
“Our solution was to totally replace the spindle with an air-cooled grease-packed version,” Zitney says. “This particular air-cooled spindle resolved all the problems plaguing the motor coolant system and eliminated the costs for coolant tank, pump, and air oil supply. Contamination and clogging disappeared, motors no longer overheated due to clogged coolant lines, and spindle uptime increased.
“Even more dramatic from a ‘green’ perspective,”he adds, “the new 5½ HP spindles running at 18,000RPM compared with the old 15 HP spindles were ableto achieve documented power savings by matching thespindle to the required job and not overpowering thespindle.” The overall power savings translated to anannual reduction of 7000 kilowatts per spindle per 8-hourshift, which multiplies significantly with four spindlesrunning five days per week at three per shifts every day.
FREQUENTLY ASKED QUESTIONSSKF customers typically will pose basic questions to
assist them in the decision-making on how best to return a failed spindle to service or otherwise improve performance. Among them:
• Are you sure that you can successfully repair my “XYZ” spindle? The thinking behind this inquiry is that a customer effectively wants to know for certain that a particular spindle is a prime candidate for repair over replacement – especially since there are thousands of makes and models of spindles. This question can best be answered with as complete a spindle profile as possible. Helpful information includes the spindle’s manufacturer (not always the same as the machine), the model number, maximum RPM, HP (horse power), tool nose configuration, and drive type (belt, gear, coupled, or integral motor). In addition, does the spindle have manual or automatic tool change? Can the spindle’s bearings be identified from the OEM manual?
• How long will it take for a repair? Based on initial information from a customer, a best/worst case delivery timeline can generally be developed. When a customer offers accurate information about the spindle and the equipment appears in reasonably good shape, then a delivery date will likely be more on target. If a customer’s spindle is in bad shape or has unseen damage internally, an evaluation by a repair technician will be necessary in determining a true timeline for return to service.
• Can an exchange spindle beprovided? With thousands ofspindles in the field, it is usuallyonly by chance that an exactreplacement spindle will bein stock to match a particularunit. Sometimes, though, analternative model can make anexchange possible.
One of the questions most often asked – and withuniversal appeal – refers both to failed spindles and thosein service: How can I get more life from my spindle?
Understanding the way that each spindle is used in daily operation is essential to realizing extended spindle lifetime. More often than not, spindles must perform in harsh environments, often leading to potential internal contamination and subsequent failure. Whencontaminants are present, modifications to a spindle – especially to the sealing system – can be implemented to mitigate problems and extend service life. In some applications, too, a spindle may be run too hard or forced to operate where it was never intended according to its original design. In these cases, design changes can be made to reconfigure and tailor spindle setup consistent with the specific application.
For more information, visit www.skf.com/us/services/spindle-repair-and-rebuild-services/index.html, email [email protected], or call 440-720-1545.
A spindle assembly is prepared to run and “break in” as part of SKF’s spindle repair and rebuild services.
IMD0215.indd 19 6/7/15 12:46 PMIMD0715_SKF_Insert.indd 2 6/7/15 1:10 PM
18 | IMD | FEBRUARY 2015 | WWW.INDMACDIG.COM
SPECIAL FOCUS
SAVING TIME AND MONEYSometimes, replacing a spindle will be unavoidable. But in the majority of cases, repairs or rebuilds can make a more timely and cost-effective fix.
“In fact, on average, the lead time for delivery of a new replacement spindle can run as long as six months,” notes Ed Zitney, who is manager of the SKF Solution Factory-Cleveland and has more than 33 years of experience. “By comparison, repairs to a spindle usually can be made in less than two weeks and, in some instances, in just a few days.”
Timing is not the only benefit. According to Zitney, the price tag for a new spindle can average as much as triple the cost of a rebuilt unit, in part because a repair or rebuild will only involve the defective components. Even better news: Spindles can be rebuilt many times over without compromising performance in service.
SKF’s extensive history of partnering with customers for spindle repair and rebuilds has led to countless success stories.
“One of our customers had repeatedly experienced high failure rates for its machine tool spindles,” Zitney
recalls. “Their response was simply to replace the spindle bearings every time, because the bearings were noticeably compromised from an ingress of coolant.” But this approach didn’t do the long-term job: Spindle problems continued to persist and units would go down every four to six weeks in a vicious cycle.
“When we were consulted,” Zitney explains, “our focus first turned to the coolant issue. The ingress of coolant through a spindle’s seals, labyrinth, or covers must always be avoided, because the coolant can wash out the grease or oil from the bearings and ultimately attack the spindle’s shaft, motor, and electronics.” The lesson for the customer: Simply replacing the bearings and taking no other actions would never resolve the root cause of the spindle failures.
“As part of our repair and rebuild process, “ Zitney reports, “we took a careful look at the spindle’s sealing system and then initiated proactive measures for a long-term solution to the coolant problem.” Inadequate seals were removed, an air purge was added, new and properly specified seals were installed front and rear, the rear cap was replaced with one that included a
TURNING TO SPINDLE REPAIRS
AND REBUILDS
Machine tool spindles in all their designs and sizes serve as highly advanced technology solutions essential to criticaloperations on the shop floor. They are routinely used to rotate cutting tools, grinding wheels, or parts to be machinedin applications ranging from milling, drilling, and boring to grinding, cutting, and sawing. Spindles perform as complexsystems integrating dozens of components critical to machine tool performance. As with any asset, however, defectscan arise resulting in spindle breakdowns over time–but it is no longer commonplace to automatically purchase a newspindle when one fails. Instead, spindle repairs and rebuilds have become highly practical options over outright replace-ment wherever possible. SKF USA Inc. has been a pioneer in developing the necessary know-how and technical supportto enable damaged spindles to return to full service and productivity. The company has centralized this expertise at itsSKF Solution Factory in Cleveland, OH, a dedicated resource for use by operations anywhere in the country.
The spindle disassembly and failureanalysis department at the SKF Solution
Factory in Cleveland, OH, which is a dedicated resource for use by
operations anywhere in the country.
SPECIAL FOCUS
IMD0215.indd 18 1/26/15 11:57 AM
WWW.INDMACDIG.COM | FEBRUARY 2015 | IMD | 19
seal diameter, and both the shaft and front cap were reworked to accept the new seals.
The outcome: The MTBF (Mean Time Between Failure) for the customer’s spindles dramatically increased from a matter of only weeks (before the rebuild) to 18 months – more than six times longer than before.
Another customer encountered a three-fold problem: A spindle’s existing tool interface was not fulfilling required accuracy and repeatability demands for the application, the design was inefficient for tool changes, and coolant contamination was leading to frequent spindle failure, because the spindle was positioned in a nose-up configuration allowing coolant to flood over the top of the spindle.
“Our solution,” Zitney says, “was to convert to an HSK toolholder, which provided a highly accurate, quick, and easy tool change to deliver the desired repeatability. We also redesigned the spindle’s front cap and replaced it with a rotating slinger to dispense the coolant away from the spindle and keep it at bay.” The customer ultimately realized much higher quality, greater efficiency, and a five-fold increase in MTBF for maximized uptime.
OPPORTUNITY TO UPGRADEWhen a spindle is turned over for repairs, an opportunity can open up to consider upgrading or otherwise customizing a unit to realize improved performance, gain greater versatility, and/or accommodate new or changing application requirements. Making an upgrade while a spindle is already down and due for repair inherently makes economical sense.
“Some upgrades for spindles can be relatively simple to implement, while others may become more involved,” Zitney observes, “but all can help improve upon spindle performance and operation.”
An SKF customer found this out firsthand. The operation logged ongoing incidents of motor coolant clogging and environmentally related problems with an oil mist lubrication system. As a result, spindles were failing repeatedly due to plugged coolant lines, and overheated motors.
“Our solution was to totally replace the spindle with an air-cooled grease-packed version,” Zitney says. “This particular air-cooled spindle resolved all the problems plaguing the motor coolant system and eliminated the costs for coolant tank, pump, and air oil supply. Contamination and clogging disappeared, motors no longer overheated due to clogged coolant lines, and spindle uptime increased.
“Even more dramatic from a ‘green’ perspective,” he adds, “the new 5½ HP spindles running at 18,000 RPM compared with the old 15 HP spindles were able to achieve documented power savings by matching the spindle to the required job and not overpowering the spindle.” The overall power savings translated to an annual reduction of 7000 kilowatts per spindle per 8-hour shift, which multiplies significantly with four spindles running five days per week at three per shifts every day.
FREQUENTLY ASKED QUESTIONSSKF customers typically will pose basic questions to
assist them in the decision-making on how best to return a failed spindle to service or otherwise improve performance. Among them:
• Are you sure that you can successfully repair my “XYZ” spindle? The thinking behind this inquiry is that a customer effectively wants to know for certain that a particular spindle is a prime candidate for repair over replacement – especially since there are thousands of makes and models of spindles. This question can best be answered with as complete a spindle profile as possible. Helpful information includes the spindle’s manufacturer (not always the same as the machine), the model number, maximum RPM, HP (horse power), tool nose configuration, and drive type (belt, gear, coupled, or integral motor). In addition, does the spindle have manual or automatic tool change? Can the spindle’s bearings be identified from the OEM manual?
• How long will it take for a repair? Based on initial information from a customer, a best/worst case delivery timeline can generally be developed. When a customer offers accurate information about the spindle and the equipment appears in reasonably good shape, then a delivery date will likely be more on target. If a customer’s spindle is in bad shape or has unseen damage internally, an evaluation by a repair technician will be necessary in determining a true timeline for return to service.
• Can an exchange spindle be provided? With thousands of spindles in the field, it is usually only by chance that an exact replacement spindle will be in stock to match a particular unit. Sometimes, though, an alternative model can make an exchange possible.
One of the questions most often asked – and with universal appeal – refers both to failed spindles and those in service: How can I get more life from my spindle?
Understanding the way that each spindle is used in daily operation is essential to realizing extended spindle lifetime. More often than not, spindles must perform in harsh environments, often leading to potential internal contamination and subsequent failure. When contaminants are present, modifications to a spindle – especially to the sealing system – can be implemented to mitigate problems and extend service life. In some applications, too, a spindle may be run too hard or forced to operate where it was never intended according to its original design. In these cases, design changes can be made to reconfigure and tailor spindle setup consistent with the specific application.
For more information, visit www.skf.com/us/services/spindle-repair-and-rebuild-services/index.html, email [email protected], or call 440-720-1545.
A spindle assembly is prepared to run and “break in” as part of SKF’s spindle repair and rebuild services.
IMD0215.indd 19 6/7/15 12:46 PMIMD0715_SKF_Insert.indd 3 6/7/15 1:10 PM
® SKF is a registered trademark of the SKF Group | © SKF Group 2015
The Power of Knowledge Engineering
The fastest way back to maximum productivityWhatever your spindle repair needs, SKF Machine Tool Services has the solution.
SKF repairs all brands and types of high frequency, belt driven, high speed machining and machining center spindles.
Complete in-house manufacturing capabilities allow SKF to manufacture any required replacement parts, providing products of highest quality within a reasonable time period.
Since 1960, we have been providing spindle repairs and modifi cations with the highest degree of accuracy and quality. This is why so many manufacturers choose SKF to repair their spindles.
Turn to the leaderSKF engineering and technical personnel can assist you in all your spindle repair, replacement and upgrade requirements.
• Every component inspected and analyzed• Experienced machinists rebuild or reproduce any part
• Spindles carefully assembled in a clean room • Testing verifi es speed, vibration, temperature and
critical runouts
Return to maximum productivity and turn your “problems” into “profi ts.”
To learn more, visit skfusa.com/machinetoolservicesor call SKF Solution Factory at 800-589-5563.
IMD0715_SKF_Insert.indd 4 6/7/15 1:10 PM
BELLY BAND
INSERTS/OUTSERTS
ARTICLE REPRINTS
Please direct all additional questions to [email protected]
SHOW DATES VENUE LOCATIONDESIGNCON JAN 31 - FEB 1 Santa Clara Convention Center Santa Clara, CA
PACIFIC DESIGN - MANUFACTURING FEB 6 - 8 Anaheim Convention Center Anaheim, CA
AMCON FEB 19 - 20 Maydenbauer Center Bellevue, WAADVANCED DESIGN -
MANUFACTURING EXPO MAR 7 - 8 Huntington Convention Center of Cleveland Cleveland, OH
TEXAS DESIGN-2-PART SHOW MAR 14 - 15 Gaylord Texan Convention Center Grapevine, TX
AERODEF MANUFACTURING MAR 26 - 28 Long Beach Convention Center Long Beach, CA
SOUTHEAST DESIGN-2-PART SHOW MAR 28 - 29 Cobb Galleria Centre Atlanta, GA
AMCON APR 3 - 4 Overland Park Convention Center Overland Park, KS
MODEX APR 9 - 12 Georgia World Congress Center Atlanta, GA
DESIGN - MANUFACTURING NEW ENGLAND APR 18 - 19 Boston Convention -
Exhibition Center Boston, MA
GREATER NEW YORK DESIGN-2-PART SHOW APR 18 - 19 Meadowlands Exposition Center Secaucus, NJ
RAPID + TCT APR 24 - 26 Fort Worth Convention Center Fort Worth, TX
AMCON APR 24 - 25 Colorado Convention Center Denver, CO
SMART MANUFACTURING EXPERIENCE APR 30 - MAY 2 Boston Convention Center Boston, MA
GREATER CHICAGO DESIGN-2-PART SHOW MAY 9 - 10 Schaumburg Convention Center Shaumburg, IL
AMCON MAY 15 - 16 Kentucky Expo Center Louisville, KY
AMCON MAY 22 - 23 Orange County Convention Center Orlando, FL
NORTHERN CALIFORNIA DESIGN-2-PART SHOW MAY 23 - 24 Santa Clara Convention Center Santa Clara, CA
UPPER MIDWEST DESIGN-2-PART SHOW JUN 6 - 7 Minneapolis Convention Center Minneapolis, MN
ATLANTIC DESIGN AND MANUFACTURING JUN 12 - 14 Jacob K. Javits Convention Center New York, NY
IMTS SEP 10 - 15 McCormick Place Chicago, IL
SOUTHERN CALIFORNIA DESIGN-2- PART SHOW SEP 12 - 13 Long Beach Convention Center Long Beach, CA
NEW ENGLAND DESIGN-2-PART SHOW SEP 26 - 27 Royal Plaza Trade Center Marlborough, MA
SOUTHEAST DESIGN-2-PART SHOW OCT 10 - 11 Raleigh Convention Center Raleigh, NC
GREATER OHIO DESIGN-2-PART SHOW OCT 10 - 11 John S. Knight Center Akron, OH
SEMA OCT 31 - NOV 3 Las Vegas Convention Center Las Vegas, NV
DESIGN - MANUFACTURING MINNEAPOLIS OCT 31 - NOV 1 Minneapolis Convention Center, Minneapolis, MN
FABTECH NOV 6 - 8 Georgia World Congress Center Atlanta, GA
MIDWEST DESIGN-2-PART SHOW NOV 14 - 15 St. Charles Convention Center, St. Charles, MO
PERFORMANCE RACING INDUSTRY TRADE SHOW DEC 7 - 9 Indiana Convention Center Indianapolis, IN
For Complete Listing visit IndustrIalMachInerydIgest.coM
2018 Tradeshow Schedule
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