Service Parts 40--200EOZDJ 33--175EFOZDJ 40 - Kohler Power

Marine Generator Sets

TP-6864 9/15b

Service Parts

Pleasure Craft Models:

40--200EOZDJ33--175EFOZDJ

Commercial Models:

40--200EOZCJ33--175EFOZCJ

Table of ContentsIntroduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Numbering System Significance 3. . . . . . . . . . . . . . . . .Illustrations 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .How to Find Part Numbers 3. . . . . . . . . . . . . . . . . . . . . .Hardware References 3. . . . . . . . . . . . . . . . . . . . . . . . . .Specification Number Index 4. . . . . . . . . . . . . . . . . . . . .Specification Number Index 5. . . . . . . . . . . . . . . . . . . . .Specification Number Index 6. . . . . . . . . . . . . . . . . . . . .Specification Number Index 7. . . . . . . . . . . . . . . . . . . . .Specification Number Index 8. . . . . . . . . . . . . . . . . . . . .Specification Number Index 9. . . . . . . . . . . . . . . . . . . . .Engine Model Index, 33--50 kW 10. . . . . . . . . . . . . . . .Engine Model Index, 55--65 kW 11. . . . . . . . . . . . . . . .Engine Model Index, 70--99 kW 12. . . . . . . . . . . . . . . .Engine Model Index, 125/150 kW 13. . . . . . . . . . . . . . .Engine Model Index, 125/150 kW 14. . . . . . . . . . . . . . .Engine Model Index, 200 kW 15. . . . . . . . . . . . . . . . . . .Engine Model Index, 200 kW 16. . . . . . . . . . . . . . . . . . .Group 11: Rocker Arm Cover 17. . . . . . . . . . . . . . . . . .Group 12: Oil Fill Neck 22. . . . . . . . . . . . . . . . . . . . . . .Group 13: Crankshaft Pulley 23. . . . . . . . . . . . . . . . . .Group 14: Flywheel Housing 25. . . . . . . . . . . . . . . . . .Group 15: Flywheel 27. . . . . . . . . . . . . . . . . . . . . . . . . .Group 16--1: Fuel Injection System 29. . . . . . . . . . . . .Group 16--2: Fuel Injection Nozzle 36. . . . . . . . . . . . .Group 16--3: Fuel Injection Sensor 38. . . . . . . . . . . . .Group 16--5: Injection Pump Parts 39. . . . . . . . . . . . .Group 17: Intake Manifold 41. . . . . . . . . . . . . . . . . . . . .Group 18: Air Cleaner Adapter 46. . . . . . . . . . . . . . . . .Group 19: Oil Pan 47. . . . . . . . . . . . . . . . . . . . . . . . . . .Group 20: Water Pump/Pulley 51. . . . . . . . . . . . . . . . .Group 21: Thermostat Cover 53. . . . . . . . . . . . . . . . . .Group 22: Thermostat 55. . . . . . . . . . . . . . . . . . . . . . . .Group 24: Fan Belt 57. . . . . . . . . . . . . . . . . . . . . . . . . . .Group 27: Heat Exchanger 60. . . . . . . . . . . . . . . . . . . .Group 28: Exhaust Manifold 67. . . . . . . . . . . . . . . . . . .Group 29: Vent Tube 71. . . . . . . . . . . . . . . . . . . . . . . . .Group 30: Starting Motor 75. . . . . . . . . . . . . . . . . . . . .Group 31: Alternator 79. . . . . . . . . . . . . . . . . . . . . . . . .Group 35: Fuel Filter 81. . . . . . . . . . . . . . . . . . . . . . . . .Group 35: Secondary Fuel Filter 82. . . . . . . . . . . . . . .Group 36: Front Plate & Crankshaft UpperIdler Gears 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 37: Fuel Transfer Pump 85. . . . . . . . . . . . . . . .Group 39: Thermostat Housing 88. . . . . . . . . . . . . . . .

Group 40: Oil Dipstick 89. . . . . . . . . . . . . . . . . . . . . . . .Group 43: Glow Plugs 93. . . . . . . . . . . . . . . . . . . . . . . .Group 44: Timing Gear Cover & Water Pump 94. . . .Group 45: Engine Balancer Shafts 96. . . . . . . . . . . . .Group 46: Cylinder Block 97. . . . . . . . . . . . . . . . . . . . .Group 47: Crankshaft 102. . . . . . . . . . . . . . . . . . . . . . .Group 48: Piston and Connecting Rod 105. . . . . . . . .Group 49: Valve Train 110. . . . . . . . . . . . . . . . . . . . . . .Group 50: Engine Oil Pump 115. . . . . . . . . . . . . . . . . .Group 51--1: Cylinder Head 118. . . . . . . . . . . . . . . . . .Group 52: Auxiliary Drive Adapter and Cover 124. . .Group 57: Water Pump Inlet 127. . . . . . . . . . . . . . . . . .Group 59--1: Engine Oil Cooler 130. . . . . . . . . . . . . . .Group 62: Alternator Brackets 135. . . . . . . . . . . . . . . .Group 63: Low Pressure Fuel Line 139. . . . . . . . . . . .Group 64: Exhaust Adapter 144. . . . . . . . . . . . . . . . . .Group 65: Turbocharger 145. . . . . . . . . . . . . . . . . . . . .Group 67: Engine Sensors 151. . . . . . . . . . . . . . . . . . .Group 68: Damper 155. . . . . . . . . . . . . . . . . . . . . . . . . .Group 77: Timing Gear Cover 156. . . . . . . . . . . . . . . .Group 80: Seawater Pump 157. . . . . . . . . . . . . . . . . . .Group 81: Primary Fuel Filter 160. . . . . . . . . . . . . . . . .Group 84: ECU 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 87: Belt Tensioner 171. . . . . . . . . . . . . . . . . . . .Group 88: Oil Filter 173. . . . . . . . . . . . . . . . . . . . . . . . . .Group 99--1: Gasket Sets 174. . . . . . . . . . . . . . . . . . . .Group 99--2: Engine Short Block 176. . . . . . . . . . . . . .Group 99--3: Engine Overhaul Kit 178. . . . . . . . . . . . .Air Intake 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Engine 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Nameplate and Decals 202. . . . . . . . . . . . . . . . . . . . . . .Skid 203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Alternator and Mounting 208. . . . . . . . . . . . . . . . . . . . . .Group 201: Generator and Mounting 220. . . . . . . . . .Control and Harness 224. . . . . . . . . . . . . . . . . . . . . . . . .Controller 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Literature 235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sound Shield 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parts List: Accessories 246. . . . . . . . . . . . . . . . . . . . . .Appendix A Abbreviations 268. . . . . . . . . . . . . . . . . . . .Appendix B Common Hardware ApplicationGuidelines 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix C General Torque Specifications 271. . . . .Appendix D Common Hardware Identification 272Appendix E Common Hardware List 273. . . . . . . . . . .

TP-6864 9/15 3

IntroductionThis manual lists service replacement parts forgenerator sets listed on the front cover.

Information in this publication represents data availableat the time of print. Kohler Co. reserves the right tochange this publication and the products representedwithout notice and without any obligation or liabilitywhatsoever.

This manual includes the following main sections:

Table of Contents. Lists the sections of the manual.

Introduction (and other information sections). Con-tains introductory material about part numbers, illustra-tions, and hardware.

Specification Number Index. Lists the generator setspecs and groups.

GroupParts Lists. List the part numbers of parts in thegroups.

Kit Sections. List modules and accessories and theirparts.

Appendices. Include Abbreviations, Common Hard-wareApplicationGuidelines,General TorqueSpecifica-tions, Common Hardware Identification, and CommonHardware List.

Numbering System SignificanceThis manual uses the following numbering systems:

Specification Number. The product identificationnumber located on the generator set nameplate. Specnumbers break down into groups.

GroupNumber. A unique number representing a partsgroupneeded to assemble a generator set function. Forexample, Group 101 is the Air Intake group.

VariationorModuleNumber. Agroupmight have sev-eral variations. Each variation performs the same func-tion with different parts lists. For example, a 50 Hz gen-erator alternator and a 60 Hz generator alternator bothperform the same function; however, with differentparts. Each difference requires a group variation ormodule number.

Part Number. The part number identifies an individualassembly, subassembly, component, or accessory kit.

IllustrationsIllustrations (or exploded-view drawings) best repre-senting the widest range of variations accompany mostgroups in this manual. Illustrations do not depict all de-tails andmay not show all parts. Do not use illustrationsfor assembly or disassembly instructions.

How to Find Part NumbersUse the following steps to locate a service replacementpart.

1. Locate the generator set nameplate to identify thegenerator set spec number.

2. Locate a second generator set nameplate listingaccessories to identify installed modules. Onsome models the accessory nameplate ismounted inside the generator junction box.

3. Turn to the Specification Number Index. Thefirst column lists the generator set spec numbers.The headings identify the groups of parts thatmake up the generator set.

4. Identify the group most likely to include the ser-vice part number.

5. Find the group variation number at the intersec-tion of the spec number row and the group column.Note the variation number.

6. Page forward to locate the group identified instep 4 or find the appropriate page in the Table ofContents.

7. Find the part on the illustration and note the itemnumber of the part or find the part description inthe parts list.

8. Select the part number that corresponds toyour group variation. The first column lists the il-lustration itemnumber. Find the variation identifiedin the Specification Number Index or the modulenumber found on the generator set nameplate inthe appropriate column on the right side of theparts list table. Find the quantity used at the inter-section of the item number row and the variationcolumn. A blank space at the intersection meansthe variation/module does not use that part num-ber.

Hardware ReferencesMany common hardware items do not appear in partsmanuals or will appear as common hardware entries. Acommon hardware entry lists the size of the hardware.For example, an item that appears as “Hardware,3/8-16” in the text means that the piece is 3/8-16 size.Obtain common hardware locally or, if contacting thefactory, use the CommonHardware List in the appendixto identify the commonhardware part number and spec-ifications. See Common Hardware Application Guide-lines in the appendix for mating hardware instructions.

Some hardware items require a specific size or someother characteristic. In that case, use the part numberlisted in the text.

When replacinghardware, donot substitute inferiorgrade hardware. Replacement hardware gradeshould be equal to or better than the grade of themanufacturer’s original hardware. Use the CommonHardware List in the appendix to identify the commonhardware hardness.

4 TP-6864 9/15

Specification Number Index

Variation Number

Group Title

40EOZDJ/33EFOZDJGM87033--GA1 GM86759* 1 1 1 1 1 1 1 498GM87033--GA2 GM51613* 1 2 1 1 1 1 1 498GM87033--GA3 GM86760* 1 3 1 1 1 1 1 498GM87033--GA4 GM51614* 1 4 1 1 1 1 1 498GM91441--GA1 GM86759* 1 1 1 1 4 1 1 498GM91441--GA2 GM51613* 1 2 1 1 4 1 1 498GM91441--GA3 GM86760* 1 3 1 1 4 1 1 498GM91441--GA4 GM51614* 1 4 1 1 4 1 1 498

40EFOZDJGM86211-GA3 GM86375* 3 5 1 2 2 5 2 499GM86211-GA4 GM86376* 3 6 1 2 2 5 2 499GM91442-GA3 GM86375* 3 5 1 2 5 5 2 499GM91442-GA4 GM86376* 3 6 1 2 5 5 2 499

50EFOZDJGM86211-GA7 GM86375* 3 5 1 2 3 5 2 500GM86211-GA8 GM86376* 3 6 1 2 3 5 2 500GM91442-GA7 GM86375* 3 5 1 2 6 5 2 500GM91442-GA8 GM86376* 3 6 1 2 6 5 2 500

55EOZDJ/45EFOZDJGM86211-GA1 GM85410* 2 7 1 2 2 2 2 501GM86211-GA2 GM85411* 2 8 1 2 2 2 2 501GM86211-GA17 GM88609* 2 9 1 2 2 2 2 501GM86211-GA18 GM88610* 2 10 1 2 2 2 2 501GM91442-GA1 GM85410* 2 7 1 2 5 2 2 501GM91442-GA2 GM85411* 2 8 1 2 5 2 2 501GM91442-GA17 GM88609* 2 9 1 2 5 2 2 501GM91442-GA18 GM88610* 2 10 1 2 5 2 2 501


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Variation Number

Group Title



6 TP-6864 9/15


Variation Number

Group Title




* See Engine Model Index for Engine variations.

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Variation Number

Group Title

40EOZCJ/33EFOZCJGM87033--GA5 GM86759* 5 15 1 4 10 1 1 507GM87033--GA6 GM51613* 5 16 1 4 10 1 1 507GM87033--GA7 GM86760* 5 17 1 4 10 1 1 507GM87033--GA8 GM51614* 5 18 1 4 10 1 1 507GM91441--GA5 GM86759* 5 15 1 4 7 1 1 507GM91441--GA6 GM51613* 5 16 1 4 7 1 1 507GM91441--GA7 GM86760* 5 17 1 4 7 1 1 507GM91441--GA8 GM51614* 5 18 1 4 7 1 1 507

40EFOZCJGM86211-GA11 GM86375* 7 19 1 5 11 5 2 508GM86211-GA12 GM86376* 7 20 1 5 11 5 2 508GM91442-GA11 GM86375* 7 19 1 5 8 5 2 508GM91442-GA12 GM86376* 7 20 1 5 8 5 2 508

50EFOZCJGM86211-GA15 GM86375* 7 19 1 5 12 5 2 509GM86211-GA16 GM86376* 7 20 1 5 12 5 2 509GM91442-GA15 GM86375* 7 19 1 5 9 5 2 509GM91442-GA16 GM86376* 7 20 1 5 9 5 2 509

55EOZCJ/45EFOZCJGM86211-GA9 GM85410* 6 21 1 5 11 2 2 510GM86211-GA10 GM85411* 6 22 1 5 11 2 2 510GM86211-GA21 GM88609* 6 23 1 5 11 2 2 510GM86211-GA22 GM88610* 6 24 1 5 11 2 2 510GM91442-GA9 GM85410* 6 21 1 5 8 2 2 510GM91442-GA10 GM85411* 6 22 1 5 8 2 2 510GM91442-GA21 GM88609* 6 23 1 5 8 2 2 510GM91442-GA22 GM88610* 6 24 1 5 8 2 2 510


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Variation Number

Group Title



9TP-6864 9/15


Variation Number

Group Title




* See Engine Model Index for Engine variations.

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Engine Model Index, 33--50 kWVariation

Engine Part Number/ModelGM51613 GM51614 GM86759 GM86760 GM86375 GM863764045DFM70 4045DFM70 4045DFM70 4045DFM70 4045TFM75 4045TFM75

Group Description 60 Hz, 24 V 50 Hz, 24 V 60 Hz, 12 V 50 Hz, 12 V 50 Hz, 12 V 50 Hz, 24 VGroup 11: Rocker Arm Cover 1150 1150 1150 1150 1150 1150Group 12: Oil Fill Neck 1299 1299 1299 1299 1299 1299Group 13: Crankshaft Pulley 1333 1333 1333 1333 1333 1333Group 14: Flywheel Housing 1406 1406 1406 1406 1406 1406Group 15: Flywheel 1597 1597 1597 1597 1597 1597Group 16: Fuel Injection System 167H 167K 167G 167J 168G 168HGroup 17: Intake Manifold 1783 1783 1783 1783 1785 1785Group 18: Air Cleaner Adapter -- -- -- -- 1838 1838Group 19: Oil Pan 1902 1902 1902 1902 1954 1954Group 20: Water Pump Pulley 2001 2001 2001 2001 2001 2001Group 21: Thermostat Cover 2150 2150 2150 2150 2150 2150Group 22: Thermostat 2206 2206 2206 2206 2206 2206Group 24: Fan Belt 24BN 24BN 24BN 24BN 24BN 24BNGroup 27: Heat Exchanger 2703 2703 2703 2703 2703 2703Group 28: Exhaust Manifold 2843 2843 2843 2843 2843 2843Group 29: Ventilating System 2952 2952 2952 2952 2915 2915Group 30: Starter 3090 3090 30AG 30AG 30AG 3090Group 31: Alternator 3149 3149 3148 3148 3148 3149Group 35: Fuel Filter 35DH 35DH 35DH 35DH 35DH 35DHGroup 36: Front Plate 3602 3602 3602 3602 3602 3602Group 37: Fuel Transfer Pump 3701 3701 3701 3701 3701 3701Group 40: Engine Oil Dipstick 4002 4002 4002 4002 4002 4002Group 44: Timing Gear Cover 4412 4412 4412 4412 4412 4412Group 45: Balancer Shaft 4502 4502 4502 4502 4501 4501Group 46: Cylinder Block 4601 4601 4601 4601 4614 4614Group 47: Crankshaft 4715 4715 4715 4715 4715 4715Group 48: Piston, Cylinder Liner 4833 4833 4833 4833 4822 4822Group 49: Rocker Arm and Shaft 4901 4901 4901 4901 4901 4901Group 50: Oil Pump 5001 5001 5001 5001 5001 5001Group 51: Cylinder Head 5102 5102 5102 5102 5102 5102Group 52: Aux. Drive Adapter 5202 5202 5202 5202 5202 5202Group 57: Water Pump Inlet 5726 5726 5726 5726 5726 5726Group 59: Oil Cooler and Filter 5904 5904 5904 5904 5901 5901Group 62: Alternator Brackets 6202 6202 6202 6202 6202 6202Group 63: Low Press. Fuel Lines 6356 6356 6356 6356 6351 6351Group 64: Exhaust Adapter 6414 6414 6414 6414 -- --Group 65: Turbocharger -- -- -- -- 65LV 65LVGroup 67: Engine Sensors -- -- -- -- 6716 6716Group 80: Sea Water Pump 8020 8020 8020 8020 8020 8020Group 81: Primary Fuel Filter 8154 8154 8150 8150 8150 8154Group 87: Tensioner 8712 8712 8712 8712 8712 8712Group 88: Engine Oil Filter 8843 8843 8843 8843 8843 8843Group 99--1: Gasket Sets 9901 9901 9901 9901 9901 9901Group 99--2: Engine Short Block 9902--1 9902--1 9902--1 9902--1 9902--2 9902--2Group 99--3: Engine Overhaul Kit 9903--1 9903--1 9903--1 9903--1 9903--2 9903--2

11TP-6864 9/15


Engine Part Number/ModelGM85410 GM85411 GM88609 GM886104045TFM85 4045TFM85 4045TFM85 4045TFM85

Group Description 60 Hz, 12V 60 Hz, 24V 50 Hz, 12V 50 Hz, 24VGroup 11: Rocker Arm Cover 1161 1161 1161 1161Group 12: Oil Fill Neck 1299 1299 1299 1299Group 13: Crankshaft Pulley 1333 1333 1333 1333Group 14: Flywheel Housing 1406 1406 1406 1406Group 15: Flywheel 1597 1597 1597 1597Group 16: Fuel Injection System 16KA 16KA 16KA 16KAGroup 17: Intake Manifold 1785 1785 1785 1785Group 19: Oil Pan 1954 1954 1954 1954Group 20: Water Pump Pulley 2001 2001 2001 2001Group 21: Thermostat Cover 2150 2150 2150 2150Group 22: Thermostat 2206 2206 2206 2206Group 24: Fan Belt 24BN 24BN 24BN 24BNGroup 27: Heat Exchanger 2769 2769 2769 2769Group 28: Exhaust Manifold 2843 2843 2843 2843Group 29: Ventilating System 2997 2997 2997 2997Group 30: Starter 30AG 3090 30AG 3090Group 31: Alternator 3148 3149 3148 3149Group 35: Fuel Filter 35DP 35DP 35DP 35DPGroup 36: Front Plate 3614 3614 3614 3614Group 37: Fuel Transfer Pump 3713 3713 3713 3713Group 40: Engine Oil Dipstick 4002 4002 4002 4002Group 44: Timing Gear Cover 4443 4443 4443 4443Group 45: Balancer Shaft 4501 4501 4501 4501Group 46: Cylinder Block 4652 4652 4652 4652Group 47: Crankshaft 4715 4715 4715 4715Group 48: Piston, Cylinder Liner 4838 4838 4838 4838Group 49: Rocker Arm and Shaft 4901 4901 4901 4901Group 50: Oil Pump 5001 5001 5001 5001Group 51: Cylinder Head 5130 5130 5130 5130Group 52: Aux. Drive Adapter 5202 5202 5202 5202Group 57: Water Pump Inlet 5726 5726 5726 5726Group 59: Oil Cooler and Filter 5901 5901 5901 5901Group 62: Alternator Brackets 6288 6288 6288 6288Group 63: Low Press. Fuel Lines 63DP 63DP 63DP 63DPGroup 65: Turbocharger 65H9 65H9 65H9 65H9Group 67: Engine Sensors 6774 6774 6774 6774Group 80: Sea Water Pump 8020 8020 8020 8020Group 81: Primary Fuel Filter 81BK 81BL 81BK 81BLGroup 87: Tensioner 8701 8701 8701 8701Group 88: Engine Oil Filter 8843 8843 8843 8843

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Engine Part Number/ModelGM85412 GM85413 GM88611 GM886124045AFM85 4045AFM85 4045AFM85 4045AFM85

Group Description 60 Hz, 12V 60 Hz, 24V 50 Hz, 12V 50 Hz, 24VGroup 11: Rocker Arm Cover 1154 1154 1154 1154Group 12: Oil Fill Neck 1299 1299 1299 1299Group 13: Crankshaft Pulley 1333 1333 1333 1333Group 14: Flywheel Housing 1406 1406 1406 1406Group 15: Flywheel 1597 1597 1597 1597Group 16: Fuel Injection System 16GX 16GX 16GX 16GXGroup 17: Intake Manifold 17EM 17EM 17EM 17EMGroup 19: Oil Pan 19CZ 19CZ 19CZ 19CZGroup 20: Water Pump Pulley 2001 2001 2001 2001Group 21: Thermostat Cover 2188 2188 2188 2188Group 22: Thermostat 2229 2229 2229 2229Group 24: Fan Belt 24KM 24KM 24KM 24KMGroup 27: Heat Exchanger 2765 2765 2765 2765Group 28: Exhaust Manifold 28BV 28BV 28BV 28BVGroup 29: Ventilating System 2997 2997 2997 2997Group 30: Starter 30AG 3090 30AG 3090Group 31: Alternator 3148 3149 3148 3149Group 35: Fuel Filter See Group 81 See Group 81 See Group 81 See Group 81Group 36: Front Plate 3614 3614 3614 3614Group 37: Fuel Transfer Pump 3799 3799 3799 3799Group 40: Engine Oil Dipstick 40AL 40AL 40AL 40ALGroup 44: Timing Gear Cover 4443 4443 4443 4443Group 45: Balancer Shaft 4501 4501 4501 4501Group 46: Cylinder Block 4634 4634 4634 4634Group 47: Crankshaft 4722 4722 4722 4722Group 48: Piston, Cylinder Liner 4866 4866 4866 4866Group 49: Rocker Arm and Shaft 4906 4906 4906 4906Group 50: Oil Pump 5001 5001 5001 5001Group 51: Cylinder Head 5158 5158 5158 5158Group 52: Aux. Drive Adapter 5204 5204 5204 5204Group 57: Water Pump Inlet 5726 5726 5726 5726Group 59: Oil Cooler and Filter 5947 5947 5947 5947Group 62: Alternator Brackets 6257 6257 6257 6257Group 63: Low Press. Fuel Lines 63ES 63ES 63ES 63ESGroup 65: Turbocharger 65J3 65J3 65J3 65J3Group 67: Engine Sensors 6775 6775 6775 6775Group 80: Sea Water Pump 8024 8024 8024 8024Group 81: Primary Fuel Filter 81BN 81D2 81BN 81D2Group 87: Tensioner 8701 8701 8701 8701Group 88: Engine Oil Filter 8843 8843 8843 8843

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Engine Model Index, 125/150 kWVariation


Group Description 60 Hz, 12V 60 Hz, 24V 50 Hz, 12V 50 Hz, 24VGroup 11: Rocker Arm Cover 1137 1137 1137 1137Group 12: Oil Fill Neck 1299 1299 1299 1299Group 13: Crankshaft Pulley 1333 1333 1333 1333Group 14: Flywheel Housing 1406 1406 1406 1406Group 15: Flywheel 1597 1597 1597 1597Group 16: Fuel Injection System 1679 1679 1679 1679Group 17: Intake Manifold 17EC 17EC 17EC 17ECGroup 19: Oil Pan 19BP 19BP 19BP 19BPGroup 20: Water Pump Pulley 2001 2001 2001 2001Group 24: Fan Belt 24KM 24KM 24KM 24KMGroup 27: Heat Exchanger 2761 2761 2761 2761Group 28: Exhaust Manifold 28CK 28CK 28CK 28CKGroup 29: Ventilating System 29BE 29BE 29BE 29BEGroup 30: Starter 30AG 3090 30AG 3090Group 31: Alternator 3148 3149 3148 3149Group 35: Fuel Filter See Group 81 See Group 81 See Group 81 See Group 81Group 36: Front Plate 3614 3614 3614 3614Group 37: Fuel Transfer Pump 3799 3799 3799 3799Group 40: Engine Oil Dipstick 4067 4067 4067 4067Group 43: Starting Aid 4337 4338 4337 4338Group 44: Timing Gear Cover 4443 4443 4443 4443Group 46: Cylinder Block 4633 4633 4633 4633Group 47: Crankshaft 4712 4712 4712 4712Group 48: Piston, Cylinder Liner 4852 4852 4852 4852Group 49: Rocker Arm and Shaft 4905 4905 4905 4905Group 50: Oil Pump 5024 5024 5024 5024Group 51: Cylinder Head 5120 5120 5120 5120Group 52: Aux. Drive Adapter 5204 5204 5204 5204Group 57: Water Pump Inlet 5737 5737 5737 5737Group 59: Oil Cooler and Filter 5973 5973 5973 5973Group 62: Alternator Brackets 6257 6257 6257 6257Group 63: Low Press. Fuel Lines 63FG 63FG 63FG 63FGGroup 65: Turbocharger 65D6 65D6 65D6 65D6Group 67: Engine Sensors 6749 6749 6749 6749Group 68: Damper 6813 6813 6813 6813Group 80: Sea Water Pump 8024 8024 8024 8024Group 81: Primary Fuel Filter 81BS 81BT 81BS 81BTGroup 87: Tensioner 8701 8701 8701 8701Group 88: Engine Oil Filter 8843 8843 8843 8843

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Group Description 60 Hz, 12V 60 Hz, 24V 50 Hz, 12V 50 Hz, 24VGroup 11: Rocker Arm Cover 1137 1137 1137 1137Group 12: Oil Fill Neck 1299 1299 1299 1299Group 13: Crankshaft Pulley 1333 1333 1333 1333Group 14: Flywheel Housing 1406 1406 1406 1406Group 15: Flywheel 1597 1597 1597 1597Group 16: Fuel Injection System 1679 1679 1679 1679Group 17: Intake Manifold 17EC 17EC 17EC 17ECGroup 19: Oil Pan 19BP 19BP 19BP 19BPGroup 20: Water Pump Pulley 2001 2001 2001 2001Group 24: Fan Belt 24KM 24KM 24KM 24KMGroup 27: Expansion Tank 2763 2763 2763 2763Group 28: Exhaust Manifold 28CK 28CK 28CK 28CKGroup 29: Ventilating System 29BE 29BE 29BE 29BEGroup 30: Starter 30AG 3090 30AG 3090Group 31: Alternator 3148 3149 3148 3149Group 35: Fuel Filter See Group 81 See Group 81 See Group 81 See Group 81Group 36: Front Plate 3614 3614 3614 3614Group 37: Fuel Transfer Pump 3799 3799 3799 3799Group 40: Engine Oil Dipstick 4067 4067 4067 4067Group 43: Starting Aid 4337 4338 4337 4338Group 44: Timing Gear Cover 4443 4443 4443 4443Group 46: Cylinder Block 4633 4633 4633 4633Group 47: Crankshaft 4712 4712 4712 4712Group 48: Piston, Cylinder Liner 4852 4852 4852 4852Group 49: Rocker Arm and Shaft 4905 4905 4905 4905Group 50: Oil Pump 5024 5024 5024 5024Group 51: Cylinder Head 5120 5120 5120 5120Group 52: Aux. Drive Adapter 5204 5204 5204 5204Group 57: Water Pump Inlet 5737 5737 5737 5737Group 59: Oil Cooler and Filter 5973 5973 5973 5973Group 62: Alternator Brackets 6257 6257 6257 6257Group 63: Low Press. Fuel Lines 63FG 63FG 63FG 63FGGroup 65: Turbocharger 65D6 65D6 65D6 65D6Group 67: Engine Sensors 6749 6749 6749 6749Group 68: Damper 6813 6813 6813 6813Group 81: Primary Fuel Filter 81BS 81BT 81BS 81BTGroup 87: Tensioner 8701 8701 8701 8701Group 88: Engine Oil Filter 8843 8843 8843 8843

15TP-6864 9/15



Group Description 60 Hz, 12V 60 Hz, 24V 50 Hz, 12V 50 Hz, 24VGroup 11: Rocker Arm Cover 1107 1107 1107 1107Group 13: Crankshaft Pulley 1359 1359 1359 1359Group 14: Flywheel Housing 1425 1425 1425 1425Group 15: Flywheel 1524 1524 1524 1524Group 16: Fuel Injection System 1601 1601 1601 1601Group 17: Intake Manifold 1712 1712 1712 1712Group 19: Oil Pan 1932 1932 1932 1932Group 20: Water Pump 2001--2 2001--2 2001--2 2001--2Group 24: Fan Belt 24AM 24AM 24AM 24AMGroup 27: Heat Exchanger 2706 2706 2706 2706Group 28: Exhaust Manifold 2821 2821 2821 2821Group 30: Starter 3014 3015 3014 3015Group 31: Alternator 3159 3160 3159 3160Group 35: Fuel Filter 3514 3515 3514 3515Group 39: Thermostat Housing 3928 3928 3928 3928Group 40: Engine Oil Dipstick 4062 4062 4062 4062Group 46: Cylinder Block 4609 4609 4609 4609Group 47: Crankshaft 4705 4705 4705 4705Group 48: Piston, Cylinder Liner 4804 4804 4804 4804Group 49: Rocker Arm and Shaft 4903 4903 4903 4903Group 50: Oil Pump 5003 5003 5003 5003Group 51: Cylinder Head 5101 5101 5101 5101Group 52: Aux. Drive Adapter 5204--2 5204--2 5204--2 5204--2Group 57: Water Pump Inlet 5711 5711 5711 5711Group 59: Oil Cooler and Filter 5937 5937 5937 5937Group 62: Alternator Brackets 6222 6222 6222 6222Group 65: Turbocharger 6565 6565 6566 6566Group 77: Timing Gear Cover 7706 7706 7706 7706Group 80: Sea Water Pump 8002 8002 8002 8002Group 84: ECU 8495 8495 8495 8495Group 99--1: Gasket Sets 9901--2 9901--2 9901--2 9901--2Group 99--2: Engine Short Block 9902--3 9902--3 9902--3 9902--3Group 99--3: Engine Overhaul Kit 9903--3 9903--3 9903--3 9903--3

16 TP-6864 9/15



Group Description 60 Hz, 12V 60 Hz, 24V 50 Hz, 12V 50 Hz, 24VGroup 11: Rocker Arm Cover 1107 1107 1107 1107Group 13: Crankshaft Pulley 1359 1359 1359 1359Group 14: Flywheel Housing 1425 1425 1425 1425Group 15: Flywheel 1524 1524 1524 1524Group 16: Fuel Injection System 1601 1601 1601 1601Group 17: Intake Manifold 1712 1712 1712 1712Group 19: Oil Pan 1932 1932 1932 1932Group 20: Water Pump 2001--2 2001--2 2001--2 2001--2Group 24: Fan Belt 24AM 24AM 24AM 24AMGroup 27: Expansion Tank 2702 2702 2702 2702Group 28: Exhaust Manifold 2821 2821 2821 2821Group 30: Starter 3014 3015 3014 3015Group 31: Alternator 3159 3160 3159 3160Group 35: Fuel Filter 3514 3515 3514 3515Group 39: Thermostat Housing 3928 3928 3928 3928Group 40: Engine Oil Dipstick 4062 4062 4062 4062Group 46: Cylinder Block 4609 4609 4609 4609Group 47: Crankshaft 4705 4705 4705 4705Group 48: Piston, Cylinder Liner 4804 4804 4804 4804Group 49: Rocker Arm and Shaft 4903 4903 4903 4903Group 50: Oil Pump 5003 5003 5003 5003Group 51: Cylinder Head 5101 5101 5101 5101Group 52: Aux. Drive Adapter 5204 5204 5204 5204Group 57: Water Pump Inlet 5711 5711 5711 5711Group 59: Oil Cooler and Filter 5937 5937 5937 5937Group 62: Alternator Brackets 6222 6222 6222 6222Group 65: Turbocharger 6565 6565 6566 6566Group 77: Timing Gear Cover 7706 7706 7706 7706Group 84: ECU 8495 8495 8495 8495Group 99--1: Gasket Sets 9901--2 9901--2 9901--2 9901--2Group 99--2: Engine Short Block 9902--3 9902--3 9902--3 9902--3Group 99--3: Engine Overhaul Kit 9903--3 9903--3 9903--3 9903--3

17TP-6864 9/15

Group 11: Rocker Arm Cover

1107

ItemPart

Description

QuantityVariation

Number 11071 # Medallion 12 360170 O-RING 13 GM50285 Fitting, elbow 14 # Screw, M8 X 35 155 GM98662 Cover 16 GM95664 Screw, M6 x 16 27 # Screw, M6 X 30 18 GM79795 Breather 19 GM79796 Gasket 1

18 TP-6864 9/15

Group 11: Rocker Arm Cover, continued

6443_6_1

ItemPart

Description

QuantityVariation

Number 11501 360004 Plug 42 360138 Nut 43 360139 O-ring 44 360507 Rocker arm cover 15 GM50616 Gasket 16 360018 Cap, oil filler (includes packing) 17 GM17493 Packing 1

19TP-6864 9/15


1154

ItemPart

Description

QuantityVariation

Number 11541 GM88683 Valve Cover 12 GM88688 Gasket 13 GM46620 Deflector 14 # Screw, M6 X 16 25 360004 Plug 56 GM49900 Screw 57 360139 O-Ring 58 360018 Filler Cap 19 GM17493 Packing 1

20 TP-6864 9/15


1161

ItemPart

Description

QuantityVariation

Number 11611 GM50057 Screw 22 GM52517 Heat Shield 13 360004 Plug 44 360138 Nut 45 360139 O-Ring 46 GM88777 Valve Cover 17 GM52519 Gasket 18 GM50069 Deflector 19 # Screw, M6 X 20 110 360018 Filler Cap 111 GM17493 Packing 1

21TP-6864 9/15


1137

ItemPart

Description

QuantityVariation

Number 11371 360018 Filler Cap 12 GM17493 Packing 13 360004 Plug 74 GM49900 Screw 75 360139 O-Ring 76 GM49910 Valve cover 17 GM46613 Gasket 18 GM46620 Deflector 19 # Screw, M6 x 16 2

22 TP-6864 9/15

Group 12: Oil Fill Neck

ItemPart

Description

QuantityVariation

Number 12991 GM17466 Gasket 22 360089 Cover 23 GM24536 Screw 4

23TP-6864 9/15

Group 13: Crankshaft Pulley

6443_28B_1

ItemPart

Description

QuantityVariation

Number 13331 GM50691 Pulley 12 GM47474 Bushing 13 GM47472 Screw, cap 1

24 TP-6864 9/15

Group 13: Crankshaft Pulley, continued

1359

ItemPart

Description

QuantityVariation

Number 13591 # Screw, M10 X 85 62 # Screw, M20 X 120 13 # Washer, 21.400 X 42 X 5 mm 14 GM50231 Torsional damper 15 GM98663 Pulley 16 GM79797 Hub 1

25TP-6864 9/15

Group 14: Flywheel Housing

6443_29A_2

ItemPart

Number Description

QuantityVariation1406

1 GM17468 Fitting 12 GM24539 Housing, flywheel 13 GM17453 Plug 14 223583 Seal 15 GM17553 Cap 16 GM18862 Pipe plug, 1/2 in. 17 GM17449 Plate 18 # Cap screw, M6 x 12 29 # Screw, M12 x 50 410 360581 Bolt 811 GM24540 O-ring 112 GM50612 Kit, liquid gasket 1

# Common hardware; procure locally.

26 TP-6864 9/15

Group 14: Flywheel Housing, continued

1425

ItemPart

Description

QuantityVariation

Number 14251 GM18691 Plug 12 GM79799 Seal 13 GM79800 Gasket 14 223731 DOWEL PIN 25 GM79801 Housing 16 # Screw, M12 X 20 27 GM50158 Cover 18 352707 DOWEL PIN 29 # Screw, M8 X 30 610 # Screw, M10 X 16 211 # Screw, M6 X 12 412 GM80317 Cover 113 GM52593 Gasket 114 GM52594 Plate 115 # Cap Screw, M20 X 55 616 GM98664 Housing 1

27TP-6864 9/15

Group 15: Flywheel

1524

ItemPart

Description

QuantityVariation

Number 15241 GM98665 Flywheel 12 223750 GEAR 13 GM79803 Screw 10

28 TP-6864 9/15

Group 15: Flywheel, continued

6443_29B_1

ItemPart

Description

QuantityVariation

Number 15971 GM88719 Flywheel 12 223750 Gear 13 360581 Bolt 4

29TP-6864 9/15

Group 16--1: Fuel Injection System

6443_18A_1

ItemPart

Description

QuantityVariation

Number 167K 167J 167G 167H1 GM50651 Fuel injection pump 11 GM50652 Fuel injection pump 11 GM50649 Fuel injection pump 11 GM50650 Fuel injection pump 12 GM21499 Shaft key 1 1 1 13 224172 O-ring 1 13 GM17487 O-ring 1 14 GM17456 Washer 1 1 1 15 224161 Nut, M14 1 1 1 16 # Flange nut, M8 3 3 3 37 360536 Fuel line, no. 1 1 1 1 18 360537 Fuel line, no. 2 1 1 1 19 360538 Fuel line, no. 3 1 1 1 110 360539 Fuel line, no. 4 1 1 1 111 223572 Clamp 2 2 2 212 223573 Clamp 1 1 1 113 # Cap screw, M6 x 12 1 1 1 114 360153 Gear, 60 teeth 1 1 1 115 223504 Tube 2 2 2 216 360141 Nut AR AR AR AR17 223476 Packing AR AR AR AR

AR As Required# Common hardware; procure locally.

30 TP-6864 9/15

Group 16--1: Fuel Injection System, continued

6443_18A_2

ItemPart

Description

QuantityVariation

Number 168G 168H1 GM32839 Pump, fuel injection 1 12 GM17487 O-ring 1 13 GM17456 Washer 1 14 224161 Nut 1 15 # Flange nut, M8 5 56 GM32798 Gear 1 17 223504 Tube 3 38 360141 Nut 2 29 223476 Packing 2 210 GM32815 Line, fuel 1 111 GM32816 Line, fuel 1 112 GM32817 Line, fuel 1 113 GM32818 Line, fuel 1 114 223572 Clamp 2 215 223573 Clamp 1 116 # Cap screw, M6 x 12 1 117 GM32793 Bracket 1 118 GM32765 Screw 1 119 # Screw, M8 x 55 2 220 # Washer, 5.300 x 10 x 1 mm 4 421 # Lock washer, 0.216 in. 4 422 # Cap screw, M5 x 12 4 423 GM47030 Engine controller 123 GM32844 Engine controller 1


31TP-6864 9/15


16KA

ItemPart

Description

QuantityVariation

Number 16KA1 224161 Nut 12 GM46645 Gear 13 GM46644 O-Ring 14 GM46647 Adapter 15 # Flange Nut, M8 36 GM46643 O-Ring 17 360078 Plug, Drain 18 360180 O-Ring, 17.3 X 2.2 mm 19 GM50052 Fuel Injection Pump 110 GM77158 Control Valve 111 GM46641 Sensor, Fuel Temp 112 GM79805 O-Ring 113 GM46642 Screen 114 # Screw, M8 X 30 215 GM88737 Fuel Line 116 GM88736 Fuel Line 117 GM52524 Bracket 118 # Screw, M10 X 25 219 # Screw, M10 X 45 120 GM52523 Rail 121 GM49936 Pressure Relief Valve 122 GM46637 Restrictor 4

ItemPart

Description

QuantityVariation

Number 16KA23 GM49988 Sensor 124 GM88690 Stud 125 GM50042 Engine Controller 126 GM50043 Fuel Line 227 GM50044 Fuel Line 228 GM50059 Screw With Washer 429 GM49883 Clamp 430 GM88740 Nozzle Kit (includes washer) 431 GM50065 Electrical Connector Cap 432 GM46621 Nut 833 GM46681 O-Ring 434 GM49927 Washer, Sealing 435 GM52520 Wiring Harness 136 GM88672 Elec. Connector Housing 137 GM49889 Bracket 138 GM49915 Seal 139 GM50057 Screw 440 GM49924 Bracket 141 # Weld Nut, M8 142 GM50033 Cap Screw 143 223666 Clip 244 GM46646 O-Ring 1

32 TP-6864 9/15


16GX

ItemPart

Description

QuantityVariation

Number 16GX1 GM88748 Wiring Harness 12 # Washer, 5.300 X 10 X 1 mm 23 # Cap Screw, M5 X 20 24 GM49839 Clamp 45 GM46623 Cap Screw 46 GM88739 Nozzle Kit 47 GM46621 Nut 88 GM46635 O-Ring 49 GM46638 Washer 410 GM49996 Tube (order O-Ring also) 411 GM46631 O-Ring 412 GM46633 Nut (order O-Ring also) 413 GM52524 Bracket 114 GM50293 Clamp 115 # Screw, M10 X 25 216 # Screw, M10 X 45 117 GM88690 Stud 118 GM52523 Rail 119 GM49988 Sensor 120 GM46637 Restrictor 421 GM49936 Press. Relief Vlv (incls shim) 121 GM49835 Shim 122 GM88736 Fuel Line 123 GM88737 Fuel Line 124 GM50052 Fuel Injection Pump 1

ItemPart

Description

QuantityVariation

Number 16GX25 GM46641 Sensor, Fuel Temp 126 GM79805 O-Ring 127 GM46642 Screen 128 GM77158 Control Valve 129 GM46643 O-Ring 130 360078 Plug, Drain 131 360180 O-Ring, 17.3 X 2.2 mm 132 GM46647 Adapter 133 GM46646 O-Ring 134 GM46644 O-Ring 135 GM46645 Gear 136 224161 Nut 137 # Flange Nut, M8 338 # Screw, M8 X 30 239 GM88728 Electronic Control Unit 140 GM88744 Fuel Line 141 GM88745 Fuel Line 142 GM88746 Fuel Line 143 GM88747 Fuel Line 144 224071 Clamp 145 # Cap Screw, M6 X 12 146 223572 Clamp 347 # Cap Screw, M6 X 12 3

33TP-6864 9/15


1601

ItemPart

Description

QuantityVariation

Number 16011 GM50210 Fuel Injection Pump 12 GM46641 Sensor, fuel temp 13 GM79805 O-Ring 14 GM50251 Kit 15 GM77150 Control Valve 16 GM50177 O-ring 17 GM50140 Gear 18 224161 NUT 19 GM98666 Wiring Harness 110 GM98667 Sealing Ring 111 GM50170 Connector 112 GM50250 Fitting, Adapter 113 GM32896 O-ring 114 360555 O-RING 115 GM52807 Fitting 116 GM50114 O-ring 117 360165 O-RING 118 GM46623 Cap screw 119 # Washer, 8.400 x 15 x 1.600 mm 120 # Screw, M8 x 30 221 GM50215 Fuel line 122 # Screw, M12 x 60 222 GM98668 Stud 2

QuantityPart Variation

1601Item Number Description23 GM50224 Fuel line 124 GM46637 Restrictor 625 GM50252 Pressure relief valve 126 GM50243 Sensor 127 GM50202 Fitting, adapter 228 GM50216 Line 129 223476 PACKING 230 GM50256 Fuel line 131 GM50257 Fuel line 132 GM50258 Fuel line 133 GM50259 Fuel line 134 GM50260 Fuel line 135 GM50261 Fuel line 136 GM50262 Clamp 337 GM50274 Screw with washer 138 GM50033 Cap screw 339 GM50279 Nozzle Kit 640 GM50119 Washer 141 GM46635 O-ring 142 GM50225 Fitting 143 GM79808 Clamp 644 GM50059 Screw with washer 645 GM50153 Tube nut 6

34 TP-6864 9/15


1679

35TP-6864 9/15


ItemPart

Description

QuantityVariation

Number 16791 GM46624 Wiring harness 12 GM91880 Injection Nozzle 63 GM46621 Nut 124 GM46631 O-ring 65 GM49996 Tube 66 GM50119 Washer 67 GM46635 O-ring 68 GM46623 Cap screw 69 GM49839 Clamp 610 GM49904 Bracket 111 GM49998 Rail 112 GM49835 Shim 713 GM46637 Restrictor 614 GM49936 Pressure relief valve 115 GM49988 Sensor 116 # Screw, M10 x 25 217 GM50050 Fuel line 118 GM50049 Fuel line 119 360078 Plug, drain 120 360180 O-Ring, 17.3 X 2.2 MM 121 GM88728 Electronic Control Unit 122 GM46646 O-ring 123 GM46647 Adapter 124 224161 Nut 125 GM46645 Gear 126 GM46644 O-ring 127 GM46643 O-ring 128 # Flange Nut, M8 329 GM50052 Fuel injection pump 130 GM77158 Control Valve 131 GM46641 Sensor, fuel temp 132 GM79805 O-Ring 133 GM46642 Screen 134 # Screw, M8 x 30 235 GM91881 Fuel Line 136 GM86402 Stud 337 GM91882 Fuel Line 138 GM91883 Fuel Line 139 GM91884 Fuel Line 140 223572 CLAMP 541 # Cap Screw, M6 x 12 142 224071 Clamp 143 # Cap Screw, M6 x 12 144 GM91885 Fuel Line 145 GM91886 Fuel Line 146 # Screw, M6 x 16 247 GM46633 Nut 6

36 TP-6864 9/15

Group 16--2: Fuel Injection Nozzle

6443_18B_2

ItemPart

Description

QuantityVariation

Number 167K 167J 167G 167H1 GM17535 Injection nozzle 4 41 GM50653 Injection nozzle 4 42 — Not used NA NA3 — Packing (not sold separately, order item 15) 1 1 1 14 — Seal (not sold separately, order item 15) 1 1 1 15 — Not used NA NA NA NA6 360091 Screw 6 6 6 67 223504 Tube 5 58 360141 Nut 12 129 223476 Packing 12 1210 360167 Tee fitting AR AR AR AR11 — Sleeve (not sold separately, order item 15) 1 1 1 112 223517 Tube nut AR AR AR AR13 — Not used NA NA14 223710 Plug AR AR15 GM21515 O-ring kit AR AR15 GM21516 O-ring kit AR AR16 GM50654 Hose fitting 1 117 223504 Tube 5 5

AR As RequiredNA Not Available

37TP-6864 9/15

Group 16--2: Fuel Injection Nozzle, continued

6443_18B_1

ItemPart

Description

QuantityVariation

Number 168H 168G1 GM50655 Injection nozzle 4 42 360167 Tee fitting 1 13 — Packing 1 14 223517 Tube nut 1 15 — Plug 1 16 — Seal 1 17 — Packing 1 18 GM32825 Clamp 4 49 GM21516 O-ring kit AR AR

AR As Required

38 TP-6864 9/15

Group 16--3: Fuel Injection Sensor

6443_18C_1

ItemPart

Description

QuantityVariation

Number 167G 167H1 GM21509 Switch, temperature 1 12 GM21508 O-ring 1 13 GM21510 Wiring harness 1 14 GM50657 Elec. connector accessory AR AR5 GM50658 Adapter fitting 1 16 GM50659 Clamp 1 17 # Screw, M10 x 16 1 1


39TP-6864 9/15

Group 16--5: Injection Pump Parts

6443_18D

ItemPart

Description

QuantityVariation

Number 167G 167H 167J 167K1 GM50666 Screw 1 1 1 12 GM50667 Retainer 1 1 1 13 GM50668 Spring 1 1 1 14 GM50669 Lever 1 1 1 15 GM50670 Strap 1 1 1 16 GM50671 Screw 1 1 1 17 GM50672 Spacer 1 1 1 1

40 TP-6864 9/15

Group 16--5: Injection Pump Parts, continued

6443_18C_2

ItemPart

Description

QuantityVariation

Number 168G 168H1 GM50660 Kit, fuel temperature sensor 1 12 GM50661 Kit, inlet connector 1 13 GM50662 Kit, timing pin hole plug 1 14 GM50663 Kit, transfer pump tap screw 1 15 GM50664 Kit, solenoid connector assembly 1 1

41TP-6864 9/15

Group 17: Intake Manifold

1712

ItemPart

Description

QuantityVariation

Number 17121 # Screw, M8 X 16 12 # Screw, M8 X 55 13 GM98669 Plate 14 GM98670 Clamp 25 GM98671 Bracket 16 GM98672 Line 17 223461 HOSE FITTING 18 GM91990 Elbow Fitting 19 GM69810 O-Ring 110 GM69811 O-Ring 111 GM67288 Screw 712 GM50142 Gasket 113 # Screw, M8 X 110 714 GM50168 Washer, sealing 715 GM98673 Intake Manifold 116 GM98674 Pipe Plug 217 GM18851 Clamp 218 GM18726 Hose 119 GM98675 Line 120 GM98676 Hose 221 GM18881 Clamp 422 # Bolt, M12 X 40 823 GM50003 Sensor, temperature 124 GM49999 Sensor, manifold air press. 125 # Screw, M12 X 45 2

PartQuantityVariation

Item Number Description 171226 GM98677 Bracket 127 # Screw, M16 X 130 128 # Screw, M16 X 90 129 # Pipe Plug, 1” 130 # Screw, M10 X 45 231 GM98678 Air Intake 132 GM98679 Gasket 133 GM98680 Aftercooler 134 GM98681 Hose Fitting 135 GM17437 O-ring 136 GM98682 Bracket 137 # Bolt, M12 X 40 638 GM98683 Housing 139 GM91892 Plate 140 # Screw, M6 X 20 441 GM69811 O-Ring 142 GM91990 Elbow Fitting 143 GM69810 O-Ring 144 # Screw, M8 X 50 1045 GM98684 Cover 246 GM98685 O-Ring 247 GM98686 O-Ring 248 GM80377 O-Ring 249 GM98687 Core 1

42 TP-6864 9/15

Group 17: Intake Manifold, continued

6443_19_1

ItemPart

Number Description


1 # Screw, M10 x 50 22 GM32940 Tube 13 223532 Gasket 14 GM17483 Spacer 15 223532 Gasket 16 GM32896 O-ring 17 GM24516 Fitting 18 GM21508 O-ring 19 360013 Plug 1


43TP-6864 9/15


6443_19_2

ItemPart

Description

QuantityVariation

Number 17851 GM18669 Clamp 12 GM21400 Hose 13 GM52601 Air intake 14 # Screw, M10 x 55 25 GM30377 Washer, 10.500 x 18 x 1.600 mm 26 GM21508 O-ring 17 360013 Plug 18 223532 Gasket 29 GM17483 Spacer 110 GM32896 O-ring 111 GM24516 Fitting 1


44 TP-6864 9/15


17EM

ItemPart

Description

QuantityVariation

Number 17EM1 GM88706 Gasket 12 GM88699 Intake Manifold 13 # Screw, M10 X 60 34 # Screw, M10 X 45 135 # Screw, Hex Cap M10 X 35mm 26 GM88673 Elbow Fitting 17 GM69811 O-Ring 28 GM69810 O-Ring 39 GM88755 Line 110 GM88709 Hose 111 GM67286 Hose Clamp 212 GM88717 Hose Fitting 113 GM17437 O-Ring 114 GM88704 Gasket 115 GM88749 Aftercooler 116 GM88701 Adapter 117 # Screw, M8 X 35 818 GM88712 O-Ring 419 GM88751 Core 120 GM88702 Housing 121 GM88703 Plate 122 GM88700 Cover 123 GM88776 O-Ring 124 GM88762 Air Flow Tube 125 # Screw, Hex Cap M10 X 30mm 226 GM88773 Clamp 227 GM88714 Hose 128 GM88718 Fitting 130 GM88687 Hose 131 360062 Clamp 232 GM88756 Line 133 GM88782 Adapter Fitting 136 GM88720 Fitting Plug 137 GM17437 O-Ring 138 GM50694 Clamp 139 # Screw, M10 X 16 1

45TP-6864 9/15


17EC

ItemPart

Description

QuantityVariation

Number 17EC1 GM88714 Hose 12 GM88773 Clamp 23 GM91887 Air Flow Tube 14 # Screw, M10 x 25 45 GM52821 Gasket 16 GM46588 Gasket 17 GM91888 Aftercooler 18 GM91889 Cover 19 GM91890 Plate 110 GM91891 Core 111 # Screw, M6 x 16 412 GM91892 Plate 113 GM91893 O-Ring 414 GM91894 Adapter 115 # Screw, M8 x 35 816 GM91895 Housing 117 # Screw, M10 x 40 918 # Screw, M10 x 165 319 GM17498 Fitting 120 GM17437 O-ring 121 GM69811 O-Ring 122 GM69811 O-Ring 123 GM91896 Clamp 224 GM91897 Bracket 1

ItemPart

Description

QuantityVariation

Number 17EC25 # Screw, M10 x 30 226 360176 O-Ring 127 GM91898 Hose 228 GM91899 Line 129 GM91900 Elbow Fitting 130 GM69810 O-Ring 131 GM91901 Line 132 GM67286 Hose clamp 233 GM91902 Adapter Fitting 1

46 TP-6864 9/15

Group 18: Air Cleaner Adapter

6443_21B

ItemPart

Description

QuantityVariation

Number 18381 GM32524 Clamp, hose 22 GM50680 Hose 13 GM50681 Adapter fitting 14 # Pipe plug, 3/4 in. 15 # Screw, M10 x 25 16 # Flange nut, M10 27 352039 Bracket 18 GM50948 Spacer 1


47TP-6864 9/15

Group 19: Oil Pan

6443_11_1

ItemPart

Description

QuantityVariation

Number 1954 19021 360527 Gasket, oil pan 11 GM50621 Gasket 12 360523 Oil pump intake 12 GM17542 Oil pump intake 13 # Screw, M8 x 100 2 24 224035 O-ring 1 15 360529 Oil pan 15 GM17532 Oil pan 16 # Screw, M8 x 30 66 # Screw, M8 x 20 67 360176 O-ring 1 18 360014 Plug 3 29 # Screw, M8 x 25 189 # Screw, M8 x 16 2210 # Pipe plug, 3/4 in. 1 111 GM17437 O-ring 112 GM17498 Fitting 113 # Screw, M8 x 45 414 GM17512 Elbow fitting 115 360062 Clamp 216 224055 Hose 1


48 TP-6864 9/15

Group 19: Oil Pan, continued

1932

ItemPart

Description

QuantityVariation

Number 19321 GM98688 Screw 32 GM50220 Oil pump intake 13 352709 GASKET 14 GM98689 Gasket 15 GM50246 Oil pan 16 223458 DRAIN PLUG 27 223466 O-RING 28 GM53024 Plug, pipe 19 GM75821 Screw 810 # Screw, M12 X 50 1811 GM50204 Drain valve 1

49TP-6864 9/15


19CZ

ItemPart

Description

QuantityVariation

Number 19CZ1 GM88707 Oil Pan 12 GM17498 Fitting 13 GM17437 O-Ring 14 360014 Plug 25 360176 O-Ring 16 # Screw, M8 X 45 47 # Screw, M8 X 25 188 # Screw, M8 X 30 69 GM32846 Oil Pan Intake 110 224035 O-Ring 111 # Screw, M8 X 110 212 360527 Gasket, Oil Pan 1

50 TP-6864 9/15


19BP

ItemPart

Description

QuantityVariation

Number 19BP1 # Screw, M8 x 110 22 GM91903 Tube 13 224035 O-Ring 14 360123 Gasket, oil pan 15 # Screw, M8 x 25 276 GM91904 Oil Pan 17 GM17498 Fitting 18 GM17437 O-ring 19 # Screw, M8 x 50 110 # Screw, M8 x 45 211 # Screw, M8 x 30 6

51TP-6864 9/15

Group 20: Water Pump/Pulley

6443_22B

ItemPart

Description

QuantityVariation

Number 20011 # Screw, M6 x 12 32 360085 Pulley 1


52 TP-6864 9/15

Group 20: Water Pump/Pulley, continued

2001--2

ItemPart

Description

QuantityVariation

Number 2001--21 GM50288 Kit, water pump 12 GM50172 Snap ring 13 GM50205 O-ring kit 1

53TP-6864 9/15

Group 21: Thermostat Cover

6443_23A_1

ItemPart

Number Description


1 # Screw, M10 x 80 42 # Pipe plug, 3/8 in. 13 GM18862 Pipe plug, 1/2 in. 14 GM50683 Cover 15 GM21508 O-ring 16 360013 Plug 17 352031 Gasket 1


54 TP-6864 9/15

Group 21: Thermostat Cover, continued

2188

ItemPart

Description

QuantityVariation

Number 21881 GM88710 Gasket 12 GM88696 Cover 13 # Screw, M8 X 65 34 # Screw, M8 X 35 35 360013 Plug 16 GM21508 O-Ring 1

55TP-6864 9/15

Group 22: Thermostat

6443_23C_1

ItemPart

Number Description


1 223676 Thermostat 2

56 TP-6864 9/15

Group 22: Thermostat, continued

2229

ItemPart

Description

QuantityVariation

Number 22291 GM88766 Thermostat 2

57TP-6864 9/15

Group 24: Fan Belt

24AM

ItemPart

Description

QuantityVariation

Number 24AM1 # Screw, M10 X 85 12 GM98801 Belt 13 GM98802 Belt Tensioner 1

58 TP-6864 9/15

Group 24: Fan Belt, continued

6443_28A_1

ItemPart

Number Description

QuantityVariation24BN

1 GM17457 Spacer 12 GM17441 Pulley 13 GM15402 V-belt 14 GM17488 Sleeve 15 # Screw, M10 x 90 1


59TP-6864 9/15

Group 24: Fan Belt, continued

24KM

ItemPart

Description

QuantityVariation

Number 24KM1 GM88686 V-Belt 12 GM17457 Spacer 13 GM17441 Pulley 14 GM17488 Sleeve 15 # Screw, M10 X 90 1

60 TP-6864 9/15

Group 27: Heat Exchanger

2702

ItemPart

Description

QuantityVariation

Number 27021 223820 FITTING 32 GM98708 Line 13 GM18754 Clip 24 # Screw, M8 X 16 25 GM88674 Filler Cap 16 GM88675 O-Ring 17 352112 Filler Neck 18 GM95664 Screw, M6 x 16 49 # M6 X 20 410 GM91892 Plate 111 GM98924 Tank 112 GM80245 Plug 813 GM98692 Cap Screw 214 GM98691 Cap Screw 315 # Screw,M12 X 45 416 GM98690 Bracket 117 # Screw, M8 X 100 118 # Screw, M8 X 50 119 GM98695 Adapter 1


Item Number Description 270220 GM96103 Fitting 121 GM69810 O-Ring 122 M933-10030-82 SCREW, HEX CAP M10 x

30mm2

23 GM98694 Hose 124 GM98693 Clamp 225 GM98696 O-Ring 126 GM98704 Bracket 127 # Screw, M10 X 25 428 GM95662 Screw, M12 x 30 429 GM98696 O-Ring 130 GM98925 Adapter 131 # Screw, M10 X 40 232 GM98711 Bracket 133 GM98926 Line 134 GM98927 Line 135 223820 FITTING 136 # Pipe Plug, 1/8” 1

61TP-6864 9/15

Group 27: Heat Exchanger, continued

6443_16_1

ItemPart

Description

QuantityVariation

Number 27031 GM17497 Filler cap 12 # Screw, M6 x 16 43 352112 Filler neck 14 352033 Gasket 15 352081 Hose, 2100 mm 16 GM17526 Heat exchanger 17 352021 O-ring 28 352022 O-ring 29 GM26367 Cover, heat exchanger 210 # Screw, M10 x 35 411 352142 Zinc anode 212 352023 Drain plug 213 GM18882 Clamp 114 GM50632 Hose, ID 38 x 32 mm 115 GM50633 Clamp 116 GM32765 Screw 117 GM49146 Tube 118 GM17492 Hose 1


62 TP-6864 9/15


2706

ItemPart

Description

QuantityVariation

Number 27061 GM98690 Bracket 12 # Screw, M12 X 45 43 GM98691 Cap Screw 34 GM98692 Cap Screw 25 # Screw, M8 X 50 16 # Screw, M8 X 100 17 GM98693 Clamp 48 GM98694 Hose 19 M933-10030-82 SCREW, HEX CAP M10 x

30mm2

10 GM96103 Fitting 111 GM69810 O-Ring 112 - ORDER RE545494 113 GM98695 Adapter 114 GM98696 O-Ring 115 GM98697 Hose 116 # Screw, M8 X 35 1117 GM98698 Adapter 118 352142 Zinc Anode 119 352142 Zinc Anode 320 GM98699 Plate 121 GM98700 O-Ring 422 GM98701 Housing 123 # Screw, M6 X 16 624 GM98702 Core 1

ItemPart

Description

QuantityVariation

Number 270625 GM53024 Plug, pipe 126 # Pipe Plug, 1/4” 127 GM98703 Cover 128 GM95661 Screw, M6 x 16 429 GM91892 Plate 130 GM95664 Screw, M6 x 16 431 GM88674 Filler Cap 132 352112 Filler Neck 133 GM91912 O-Ring 134 GM95662 Screw, M12 x 30 435 # Screw, M10 X 25 436 GM98704 Bracket 137 # Screw, M8 X 16 238 GM18754 Clip 239 GM98705 O-Ring 140 GM98706 Adapter 141 # Pipe Plug, 1/8” 242 GM98707 Set Screw 243 223476 PACKING 244 GM98708 Line 145 223476 PACKING 246 GM98709 Hose 147 GM98693 Clamp 248 GM98710 Line 149 GM98711 Bracket 150 GM98712 Heat Exchanger 1

63TP-6864 9/15


2769

ItemPart

Description

QuantityVariation

Number 27691 # Screw, Hex Cap M10 X 35mm 22 GM88743 Cover 23 352142 Zinc Anode 14 352023 Drain Plug 15 352022 O-Ring 26 352021 O-Ring 27 GM17526 Heat Exchanger 18 GM88716 Hose 19 # Screw, M6 X 16 410 GM17497 Filler Cap 111 352112 Filler Neck 112 352033 Gasket 113 GM88694 Stud 214 GM17438 Clamp 115 GM88713 Hose 116 336705 Clamp, Hose 317 GM32765 Screw, M10 X 20 118 GM88764 Tube 119 352038 Bulk Hose 1

64 TP-6864 9/15


2765

ItemPart

Description

QuantityVariation

Number 27651 GM88773 Clamp 22 GM88705 Hose 13 GM18882 Clamp 64 GM88753 Tube 15 # Screw, Hex Cap M10 X 30mm 26 GM88711 Hose 17 GM88765 Cover 18 GM88781 Spring Pin 19 352023 Drain Plug 210 GM88774 O-Ring 211 GM88172 O-Ring 212 GM88752 Core 113 GM88697 Cover 114 # Screw, M8 X 45 815 352142 Zinc Anode 216 352112 Filler Neck 117 GM88675 O-Ring 118 # Screw, M6 X 16 419 352081 Tube 120 GM88674 Filler Cap 1

65TP-6864 9/15


2761

ItemPart

Description

QuantityVariation

Number 27611 GM91905 Hose Clamp 22 GM91906 Hose 13 GM91907 Tube 14 GM91908 Hose 15 GM91909 Heat Exchanger 16 GM91910 Cover 17 GM91911 Core 18 GM91893 O-Ring 49 352112 Filler Neck 110 GM88674 Filler Cap 111 # Screw, M6 x 16 412 GM91912 O-Ring 113 GM91913 Plate 114 # Screw, M6 x 16 415 GM91914 Housing 116 GM91915 Plate 117 GM91916 Cover 118 # Screw, M8 x 35 819 # Screw, M6 x 16 620 GM50679 Fitting,1/8’’-27npt x 1/2’’-24un 221 GM91917 Line 122 223476 Packing 423 # Washer, 10.500 X 20 X 2 mm 424 GM91918 Cap Screw 4

ItemPart

Description

QuantityVariation

Number 276125 GM91919 Line 126 # Pipe Plug, 1/8” 127 352142 Zinc Anode 128 GM91920 Support 129 # Screw, M12 x 60 230 # Screw, M8 x 25 231 GM88773 Clamp 1232 GM91921 Hose 133 GM17498 Fitting 134 GM17437 O-ring 135 # Screw, M10 x 120 136 GM47105 Bushing 137 GM91922 Half Clamp 238 GM47104 Bushing 139 GM30375 Flange Nut, M10 140 GM91923 Hose 1

66 TP-6864 9/15


2763

ItemPart

Description

QuantityVariation

Number 27631 - Identification Plate 12 # Screw, M6 x 16 43 # Screw, M12 x 30 24 223820 Fitting 25 GM91924 Tube 16 GM50019 Fitting 17 GM17437 O-ring 28 GM67286 Hose clamp 29 GM91925 Hose 110 GM17512 Elbow fitting 111 GM91926 Housing 112 GM91927 Line 113 # Screw, M10 x 150 414 GM88675 O-Ring 115 352112 Filler Neck 116 # Screw, M6 x 16 417 GM88674 Filler Cap 118 223476 Packing 2

67TP-6864 9/15

Group 28: Exhaust Manifold

2821

ItemPart

Description

QuantityVariation

Number 28211 GM88773 Clamp 22 GM98713 Hose 13 # Screw, M10 X 25 34 GM98714 Cover 15 GM98715 O-Ring 16 223820 FITTING 17 GM88720 Fitting Plug 28 GM17447 Fitting 19 GM17437 O-ring 110 GM50156 Gasket 611 GM50191 Sleeve 612 GM98716 Exhaust Manifold 113 GM88685 Stud 414 GM91933 Plug 715 GM80370 Tube 116 GM98717 Hose 117 GM98718 Clamp 218 GM98719 Fitting 119 # Screw, M10 X 160 12

68 TP-6864 9/15

Group 28: Exhaust Manifold, continued

6443_15B_2

ItemPart

Description

QuantityVariation

Number 28431 — Label 12 # Screw, M10 x 165 93 # Washer, 13/32 in. x 7/8 in. x 0.120 in. 94 # Plug, OD = 25.7 mm 45 # Pipe plug, 1/4 in. 16 GM17480 Stud 47 223435 Drain valve 18 # Pipe plug, 1/4 in. 39 224157 Cap 310 GM17522 Housing 111 GM17486 Gasket 1


69TP-6864 9/15


28BV

ItemPart

Description

QuantityVariation

Number 28BV1 GM88750 Gasket 12 GM88741 Exhaust Manifold 13 223448 Cap 104 GM88685 Stud 45 # Pipe Plug, 1/8” 26 GM53024 Plug, Pipe, 3/4” 17 # Pipe Plug, 1/4” 18 223820 Fitting 19 GM70547 Screw, M10 X 100 410 # Screw, M10 X 180 7

70 TP-6864 9/15


28CK

ItemPart

Description

QuantityVariation

Number 28CK1 GM91928 Rod 12 # Nut, M10 13 # Screw, M10 x 55 24 # Washer, 10.500 X 18 X 1.600 mm 15 GM70547 Screw, M10 x 100 36 GM91929 Cover 17 GM91930 O-Ring 18 GM91931 Housing 19 GM88766 Thermostat 210 # Screw, M10 x 190 1411 GM50679 Fitting,1/8’’-27npt x 1/2’’-24un 112 GM91932 Exhaust Manifold 113 GM88685 Stud 414 GM15403 Plug, pipe 115 GM91933 Plug 716 GM91934 O-Ring 117 GM91935 Cover 118 # Screw, M8 x 25 419 GM91936 Seal 120 GM91937 O-Ring 221 GM91938 Gasket 1

71TP-6864 9/15

Group 29: Vent Tube

6443_13_1

ItemPart

Number Description


1 223851 O-ring 12 360098 Fitting, elbow 13 GM32723 Tube 14 360530 Clamp 15 # Bolt, M8 x 20 1


72 TP-6864 9/15

Group 29: Vent Tube, continued

6443_13_3

Item Part Number Description


1 GM50622 Impactor 12 M931-08055-60 Screw, hex cap 32 M6923-08-80 Nut, hex, 8mm (not shown) 33 X-400-258 Spacer 34 — Bracket, lifting eye (see Group 105) 15 GM50624 Hose 16 GM50633 Clamp 47 # Screw, M10 x 20 28 GM50625 Hose 19 GM50626 Hose 110 360062 Clamp 111 223851 O-ring, 18.720 x 2.616 mm 112 360098 Elbow fitting 113 223746 O-ring, 19.177 x 2.464 mm 114 GM50627 Elbow fitting 115 GM50628 Clamp 316 GM50629 Check valve 117 GM50630 Hose 118 GM50631 Tube 1


73TP-6864 9/15


2997

ItemPart

Description

QuantityVariation

Number 29971 360098 Fitting, Elbow 12 GM88715 O-Ring 1

74 TP-6864 9/15


29BE

ItemPart

Description

QuantityVariation

Number 29BE1 # Screw, M10 x 165 22 GM91939 Spacer 23 360098 Fitting, Elbow 14 223851 O-Ring 1

75TP-6864 9/15

Group 30: Starting Motor

3014

ItemPart

Description

QuantityVariation

Number 30141 GM98928 Starter Motor Kit 12 GM83048 Cover 13 GM98929 Cover 14 GM80280 Nut 15 M933-10035-82 SCREW, HEX CAP M10 x 35mm 16 GM30375 Flange Nut, M10 27 GM50112 Stud 28 GM17554 Label 1

76 TP-6864 9/15

Group 30: Starting Motor, continued

3015

ItemPart

Description

QuantityVariation

Number 30151 M933-10035-82 SCREW, HEX CAP M10 x 35mm 22 GM17554 Label 13 # Lock Washer, 5 mm 14 # Nut, M5 15 GM80280 Nut 16 GM30375 Flange Nut, M10 17 GM50112 Stud 18 GM50639 Starter motor 19 223791 GASKET 1

77TP-6864 9/15


30AG

ItemPart

Number Description

QuantityVariation30AG

1 GM91982 Starter Motor 12 GM80280 Nut 13 GM50642 Cover 14 GM17554 Label 15 # Screw, M10 X 30 26 GM91983 Stud 17 # Flange Nut, M10 18 # Nut, M5 19 # Lock Washer, 5mm 1

78 TP-6864 9/15


6443_27_2

ItemPart

Number Description


1 # Flange nut, M10 12 # Stud, M10 x 42 mm 13 # Screw, M10 x 30 24 GM50639 Starter motor 15 GM50640 Solenoid 16 — Shifter 17 GM50641 Starter motor drive 18 — Carbon brush conductor 19 # Lock washer, 5 mm 110 # Nut 111 GM50642 Cover 112 # Nut, M10 113 — Label 1


79TP-6864 9/15

Group 31: Alternator

6443_35_1

ItemPart

Description

QuantityVariation

Number 3148 31491 GM52595 Alternator, 12 V 11 GM52600 Alternator, 24 V 12 GM52596 Fan 1 13 GM52597 Pulley 1 14 GM52598 Regulator 1 15 GM52599 Capacitor 1 16 GM32923 Harness, wiring 1 17 # Nut, M5 2 28 # Lock washer, 5 mm 2 29 # Screw, M8 x 30 1 110 GM18719 Washer 111 # Flange nut, M10 1 112 # Screw, M10 x 100 1 113 360166 Thrust washer 1 1


80 TP-6864 9/15

Group 31: Alternator, continued

3159

ItemPart

Description

QuantityVariation

Number 3159 31601 # Flange Nut, M12 1 12 # Lock Nut, M5 1 13 GM32923 Harness, wiring 1 14 GM99038 Alternator 14 GM98720 Alternator 15 # Screw, M12 X 150 1 16 # Screw, 1/2” X 1-1/4” 1 17 GM98721 Boot 1 1

81TP-6864 9/15

Group 35: Fuel Filter

3514

ItemPart

Description

Quantity QuantityVariation Variation

Number 3514 35151 GM21508 O-ring 1 22 GM50108 Fitting, tee 1 13 360555 O-RING 2 44 GM98722 Fuel Line 1 15 GM98723 Fuel Line 1 16 GM80225 Fitting 2 27 GM50109 Fitting, tee 1 18 GM50234 Fuel line 1 19 GM98724 Fuel Line 1 110 GM30375 Flange Nut, M10 2 211 GM50113 Stud 2 212 GM91976 Filter 1 113 GM50280 Bleed valve 1 114 360165 O-RING 2 515 GM50114 O-ring 1 416 GM50115 O-ring 2 417 360556 ELBOW FITTING,

45 DEG.1 1

18 GM50106 Fitting, adapter 1 119 GM50230 Sensor 1 120 GM50292 Fitting plug 1 1

ItemPart

Description

Quantity QuantityVariation Variation

Number 3514 351521 GM91974 Filter Element

(includes primaryand secondary fuelfilter element)

1 1

22 223466 O-RING 1 223 223458 DRAIN PLUG 1 124 GM98930 Fuel Filter 124 GM98725 Fuel Filter 125 GM84091 Sensor 1 126 GM91975 Bowl 1 127 GM52830 Drain plug 1 128 - Order GM91974 1 129 GM50193 O-ring 1 230 GM50107 Fitting, adapter 2 231 GM91973 Fuel Pump 131 GM50241 Fuel Pump 132 GM77149 Seal Kit 1 133 # Screw, M12 X 45 2 234 GM50160 Bracket 1 135 # Screw, M10 X 40 2 236 360013 PLUG 1 1

82 TP-6864 9/15

Group 35: Secondary Fuel Filter

35DP

ItemPart

Description

QuantityVariation

Number 35DH 35DP1 GM88724 Fuel Filter 11 GM50952 Fuel Filter 12 GM32765 Screw, M10 X 20 4 43 GM32800 Bracket 1 14 222772 Seal Kit 1 15 222773 Seal Kit 1 16 GM48728 Element, Fuel Filter 16 GM48730 Element, Fuel Filter 17 360048 Kit, Bleed Plug & Drain Valve 1 18 - Drain Valve 1 19 - Retainer (order item 5) 1 110 - Retainer (order item 5) 1 111 GM32836 Ring Kit 1 112 - Retainer (order item 5) 1 113 360178 O-Ring AR AR14 360015 Plug AR AR15 - Drain Plug (order item 5 or item 7) 1 116 GM17445 O-Ring 1 117 - Filter Element (order item 6) 1 118 - Retainer (order item 5) 1 119 352141 Drain Valve 1 120 -- Not used -- --21 -- Not used -- --22 -- Not used -- --23 -- Not used -- --

83TP-6864 9/15

Group 36: Front Plate & Crankshaft Upper Idler Gears

6443_4

ItemPart

Number Description


1 GM50612 Kit, liquid gasket 12 GM17461 Plate 13 360092 Stud 34 360516 Screw 45 360514 Stud 26 360113 Washer, lock 17 360101 Shaft 18 GM50613 Helical gear 19 360147 Thrust washer 110 360179 Spring pin, 3/16 x 1 3/4 in. 110 # Spring pin, 5 x 45 mm 111 # Screw, M10 x 65 112 360083 Shaft 113 336446 Thrust washer 114 360140 Stud 4


84 TP-6864 9/15

Group 36: Front Plate & Crankshaft Upper Idler Gears,continued

3614

ItemPart

Description

QuantityVariation

Number 36141 GM88677 Plate 12 360140 Stud 73 360514 Stud 24 360516 Screw 55 GM46691 Lock Washer 26 GM46692 Shaft (Upper) 17 GM46694 Gear 18 - Bushing 19 GM46693 Dowel Pin 110 # Screw, M10 X 60 111 # Screw, M10 X 50 112 360148 Thrust Washer 113 360021 Gear 114 360082 Bushing 115 360083 Shaft 116 336446 Thrust Washer 1

85TP-6864 9/15

Group 37: Fuel Transfer Pump

6443_26

ItemPart

Number Description


1 # Cap screw, M8 x 30 22 # Washer, 8.400 x 16 x 1.600 mm 23 GM17540 Fuel pump 14 360119 O-ring 15 GM17471 O-ring 26 GM17470 Fitting 27 360159 Push rod 1


86 TP-6864 9/15

Group 37: Fuel Transfer Pump, continued

3713

ItemPart

Description

QuantityVariation

Number 37131 GM52528 Fuel Pump (includes O-Ring) 12 360159 Push Rod 13 GM17525 Cap Screw 2

360119 O-Ring 1

87TP-6864 9/15

Group 37: Fuel Transfer Pump, continued

3799

ItemPart

Description

QuantityVariation

Number 37991 360067 Cap Screw 22 GM91980 Cover 1

88 TP-6864 9/15

Group 39: Thermostat Housing

3928

ItemPart

Description

QuantityVariation

Number 39281 M933-10035-82 SCREW, HEX CAP M10 x 35mm 12 # Pipe Plug, 1/8” 13 # Screw, M10 X 75 24 GM98726 Cover 15 GM98727 Thermostat 26 GM98728 Housing 17 GM96102 Fitting 18 360176 O-RING 19 GM50195 Sensor 110 GM21508 O-ring 111 GM50203 Tube 112 GM50131 O-ring 213 GM88720 Fitting Plug 114 GM17437 O-ring 115 GM50134 Gasket 116 # Screw, M10 X 25 4

89TP-6864 9/15

Group 40: Oil Dipstick

6443_10A_1

ItemPart

Number Description


1 360073 Dipstick 12 GM32788 Tube, dipstick 13 GM32789 Plug 1

90 TP-6864 9/15

Group 40: Oil Dipstick, continued

4062

ItemPart

Description

QuantityVariation

Number 40621 GM50196 Dipstick 12 # Pipe Plug, 1/4” 13 GM98759 Dipstick Tube 14 GM18877 Cap (oil fill hole) 1

91TP-6864 9/15


40AL

ItemPart

Description

QuantityVariation

Number 40AL1 # Screw, M8 X 25 22 360089 Cover 13 GM17466 Gasket 14 GM88692 Gasket 25 GM88769 Adapter 16 GM17498 Fitting 17 GM17437 O-Ring 18 GM42207 Filler Neck 19 360018 Filler Cap 110 # Screw, M8 X 130 211 GM88708 Dipstick Tube 112 GM88722 Dipstick 113 GM32789 Plug 1

92 TP-6864 9/15


4067

ItemPart

Description

QuantityVariation

Number 40671 360014 Plug 12 360176 O-Ring 13 GM32789 Plug 24 # Screw, M8 x 25 85 GM91940 Plate 16 GM91941 Seal 27 GM91942 Dipstick 18 GM91943 Housing 19 352758 Dipstick tube 110 GM91944 Drain Valve 1

93TP-6864 9/15

Group 43: Glow Plugs

ItemPart

Description

QuantityVariation

Number 4337 43381 GM91945 Glow Plug 61 GM46711 Glow plug 6

94 TP-6864 9/15

Group 44: Timing Gear Cover & Water Pump

6443_5_1

ItemPart

Number Description


1 GM84804 Kit, Cover 12 -- 13 GM60527 Gasket 14 360078 Plug 25 360180 O--Ring 16 360181 Seal 17 GM17513 Water Pump 18 360014 Plug 19 360176 O--Ring 110 GM32944 Kit, Water Pump 111 GM17443 Filter 212 # Screw, M6 X 25 713 # Screw, M6 X 30 314 360029 Kit, stainless steel insert 115 360124 Gasket, Water Pump 116 # Screw, M8 X 40 817 360107 O--Ring 118 360105 Cover 119 # Screw, M6 X 16 120 GM17552 Bracket 121 # Screw, M8 X 35 122 360512 Screw, M8 X 45 123 # Flange Nut, M10 624 # Screw, M8 X 60 225 # Screw, M8 X 55 426 360021 Gear 227 360082 Bushing 128 360148 Thurst Washer 129 Screw, M10 X 50 130 GM32810 Valve 131 GM24543 O--Ring 1

AR As Required # Common hardware; procure locally.

95TP-6864 9/15

Group 44: Timing Gear Cover & Water Pump, continued

4443

ItemPart

Description

QuantityVariation

Number 44431 GM88691 Gasket 12 GM52534 Support 13 # Washer, 10.500 X 18 X 1.600 Mm 44 # Cap Screw, M10 X 45 45 GM88726 Cover 16 GM88721 Cover 17 GM24543 O-Ring 18 360029 Kit, Stainless Steel Insert 19 360124 Gasket, Water Pump 110 GM88727 Water Pump (order insert and gasket also) 111 360003 Snap Ring 112 GM49931 Ring 113 360014 Plug 114 360176 O-Ring 115 # Screw, M6 X 40 316 # Screw, M6 X 30 517 # Screw, M8 X 60 318 # Screw, M8 X 40 119 360181 Seal 120 360078 Plug, Drain 121 360180 O-Ring, 17.3 X 2.2 Mm 122 GM17498 Fitting 123 GM17437 O-Ring 124 GM30375 Flange Nut, M10 925 # Screw, M8 X 50 8

96 TP-6864 9/15

Group 45: Engine Balancer Shafts

6443_20

ItemPart

Description

QuantityVariation

Number 4501 45021 GM50634 Balancer shaft, right hand 11 GM50637 Balancer shaft, right hand 12 GM50635 Balancer shaft, left hand 12 GM50638 Balancer shaft, left hand 13 360549 Gear, 15 teeth 1 14 360100 Gear, 30 teeth 1 15 # Screw, M8 x 12 1 16 360547 Plate 1 17 360158 Key, shaft 1 18 — Balancer shaft (order item 1) 1 18 — Balancer shaft (order item 2) 1 19 GM50636 Weight 29 GM17469 Weight 210 # Screw, M8 x 40 4 411 360519 Bushing 3 3


97TP-6864 9/15

Group 46: Cylinder Block

6443_8_1

ItemPart

Description

QuantityVariation

Number 4601 46141 — Cylinder block (order short block assy) 1 12 GM21420 Valve kit 1 13 # Plug, pipe 3/8 in. 1 14 GM32824 Drain plug AR 25 223988 O-ring 1 16 360014 Plug AR AR7 360176 O-ring 1 18 GM50618 Plug, 1 5/8 in.-12 UN x M18 x 1.5 AR AR9 360146 Jet 4 410 — See Group 2 1 111 — See Group 2 1 112 — See Group 2 2 213 223472 Dowel pin 4 414 360093 Plug 1 115 352246 Bushing 1 116 360517 Cap 2 217 352064 Dowel pin 2 218 360519 Bushing 6 619 224089 Washer 10 1020 223639 Cap screw 10 1021 336458 O-ring 1 122 360087 Bushing 1 123 223512 O-ring 1 124 224268 Pipe plug 4 425 # Pipe plug, 1/2 in.-14 NPT AR AR26 # Pipe plug, 1/4 in.-18 NPT AR AR27 223435 Drain valve AR AR28 GM32810 Valve 1 1


98 TP-6864 9/15

Group 46: Cylinder Block, continued

4609

ItemPart

Description

QuantityVariation

Number 46091 223435 DRAIN VALVE 12 224157 CAP 13 GM98729 Cam Follower Roller 124 GM50232 Orifice 65 223716 KIT 66 GM79817 O-Ring 67 GM79818 Shim 68 - Cylinder Liner 69 GM79820 Gear 110 GM50141 Gear 111 GM50132 Washer 112 352700 SHAFT KEY 113 GM79821 Camshaft 114 GM18873 Pipe plug 515 GM59793 Sensor (engine speed) 216 360180 O-RING, 17.3 X 2.2 MM 117 GM18862 Pipe plug, 1/2” 318 GM32919 Sensor, pressure 119 352748 BEARING CAP 620 GM79822 Cap Screw 1421 352813 BEARING CAP, THRUST 122 223866 CAP 123 GM79823 Bushing 624 -- Order short block assembly 1

99TP-6864 9/15


4634

ItemPart

Description

QuantityVariation

Number 46341 - Cylinder Block 12 GM32824 Plug 23 223988 O-Ring 14 GM88730 Camshaft 15 360154 Plate, Thrust 16 # Screw, M8 X 25 27 223472 Dowel Pin 48 360093 Plug 19 352246 Bushing 110 360517 Cap 111 352064 Dowel Pin 112 360519 Bushing 613 GM32810 Valve 114 GM21420 Valve Kit 115 224089 Washer 1016 223639 Cap Screw 1017 336458 O-Ring 118 # Pipe Plug, 3/8” 119 360146 Jet 420 GM18873 Pipe Plug 521 # Pipe Plug, 1/2” 122 GM86406 Pipe Plug 123 GM77165 Elbow Fitting 1

100 TP-6864 9/15


4652

ItemPart

Description

QuantityVariation

Number 46521 224268 Pipe Plug 12 # Pipe Plug, 1/2” 13 223802 Pipe Plug 104 GM86407 Cap Screw 45 360084 Bearing Cap, Main Bearing 16 GM86408 Bearing Cap 17 # Pipe Plug, 3/8” 18 - Cylinder Block 19 GM32824 Plug 210 223988 O-Ring 111 336458 O-Ring 112 GM32810 Valve 113 GM17452 Compression Spring 114 360103 Valve, Engine Oil Bypass 115 360080 Spring 116 360146 Jet 417 360519 Bushing 618 360517 Cap 219 GM49823 Pin, Dowel 220 352246 Bushing 121 360093 Plug 122 GM49822 Pin, Dowel 423 GM32813 Camshaft 124 360158 Key, Shaft 125 360154 Plate, Thrust 126 # Screw, M8 X 25 2

101TP-6864 9/15


4633

ItemPart

Description

QuantityVariation

Number 46331 - Cylinder Block 12 GM32824 Plug 23 223988 O-Ring 14 GM50071 Camshaft 15 360154 PLate, Thrust 16 # Screw, M8 x 25 27 223472 Dowel Pin 48 360093 Plug 19 360517 Cap 210 352064 Dowel Pin 211 352246 Bushing 112 GM32810 Valve 113 GM21420 Valve kit 114 224089 Washer 1415 223639 Cap Screw 1416 336458 O-Ring 117 360146 Jet 618 # Pipe Plug, 3/8” 119 # Pipe Plug, 1/2” 120 GM18873 Pipe plug 721 GM86406 Pipe Plug 122 GM77165 Elbow fitting 1

102 TP-6864 9/15

Group 47: Crankshaft

4705

ItemPart

Description

QuantityVariation

Number 47051 352853 Bearing 62 GM79825 Crankshaft 13 352715 GEAR 14 352746 KEY 15 GM79828 Plug 66 GM79829 Dowel Pin 17 GM79830 Dowel Pin 18 352854 THRUST BEARING 1

103TP-6864 9/15

Group 47: Crankshaft, continued

6443_1_1

ItemPart

Description

QuantityVariation

Number 4715 47121 360181 Seal kit, front 1 12 360099 Gear, 30 teeth 1 13 GM32811 Crankshaft 13 GM34543 Crankshaft 14 GM50610 Shaft key 1 15 223472 Dowel pin 1 16 223583 Seal, rear 1 17 360049 Bearing, standard 4 47 360055 Bearing, undersize, 0.254 mm AR AR8 360050 Bearing, standard 1 18 360056 Bearing, undersize, 0.254 mm AR AR9 GM32909 Wheel 19 GM49838 Wheel 1

AR As Required

104 TP-6864 9/15

Group 47: Crankshaft, continued

4722

ItemPart

Description

QuantityVariation

Number 47221 GM88731 Crankshaft 12 360099 Gear (30 Theeth) 13 GM50610 Shaft Key 14 223472 Dowel Pin 15 GM88695 Cap Screw 66 360050 Bearing, Standard 17 360049 Bearing, Standard 4

105TP-6864 9/15

Group 48: Piston and Connecting Rod

4804

ItemPart

Description

QuantityVariation

Number 48041 GM79832 Piston 62 GM98730 Piston Ring 63 GM50135 Piston pin 64 GM50159 Snap ring 125 GM79833 Connecting Rod 66 223853 BUSHING 17 GM18728 Screw 28 GM79834 Bearing 6

106 TP-6864 9/15

Group 48: Piston and Connecting Rod, continued

6443_7

ItemPart

Description

QuantityVariation

Number 4822 48331 GM17610 Connecting rod 41 GM17499 Connecting rod 42 GM17477 Screw 2 23 GM17446 Bushing 13 GM17451 Bushing 14 223479 Snap ring 84 223452 Snap ring 85 GM17450 Piston pin 45 360114 Piston pin 46 360053 Bearing, standard 4 46 360054 Bearing, 0.25 mm undersize AR AR7 GM32820 Piston/liner kit 47 GM50617 Piston/liner kit 48 GM32821 Piston ring kit 19 — Piston (not sold separately) 1 110 — Cylinder liner (not sold separately) 1 111 223419 O-ring kit 1 112 GM21474 Shim, 0.05mm AR AR12 GM21475 Shim, 0.1mm AR AR13 GM21468 Piston pin kit AR14 — Bushing (not sold separately) 1

AR As Required

107TP-6864 9/15


4838

ItemPart

Description

QuantityVariation

Number 48381 GM50055 Piston-Liner Kit 42 - Cylinder Liner (order item 1) 13 223419 O-Ring Kit 14 GM50056 Piston Ring Kit 15 - Piston (order item 1) 16 GM46667 Piston Pin 47 223479 Snap Ring 88 GM17610 Connecting Rod 49 GM17446 Bushing 110 GM17477 Screw 211 360053 Bearing, Standard 4

360054 Bearing, .25 Mm Undersize AR

108 TP-6864 9/15


4866

2

3

1

6

9

4

4

5

7

8

ItemPart

Description

QuantityVariation

Number 48661 GM88790 Cylinder Kit 42 GM50031 Piston ring kit 13 223419 O-Ring Kit 14 223479 Snap Ring 85 GM46667 Piston pin 46 GM17610 Connecting rod 47 GM17446 Bushing 18 GM17477 Screw 29 360053 Bearing, Standard 4

109TP-6864 9/15


4852

ItemPart

Description

QuantityVariation

Number 48521 GM88790 Cylinder Kit 62 GM50031 Piston Ring Kit 13 223419 O-Ring Kit 14 223479 Snap Ring 125 GM46667 Piston Pin 66 GM17610 Connecting Rod 67 GM17446 Bushing 18 GM17477 Screw 29 360053 Bearing 6

110 TP-6864 9/15

Group 49: Valve Train

6443_3_1

ItemPart

Description

QuantityVariation

Number 49011 223481 Rocker arm shaft 12 223480 Plug 23 360509 Rocker arm shaft 14 223634 Washer, 20.650 x 29.460 x 0.500 mm 25 GM50611 Rocker arm 86 # Nut, M10 17 360112 Support 48 223632 Spring 39 360118 Stud 410 # Washer, 11 x 20 x 2 mm 411 352026 Push rod 812 360135 Tappet 8


111TP-6864 9/15

Group 49: Valve Train, continued

4903

ItemPart

Description

QuantityVariation

Number 49031 GM79835 Rocker Arm 12 GM79836 Cap Screw 63 GM79837 Pedestal 64 GM50136 Spring 55 GM79842 Rocker Arm 66 GM79838 Rocker Arm 67 GM50111 Snap ring 28 GM50123 Washer 29 GM50182 Washer 410 GM79840 Rocker Arm Shaft 111 GM79841 Plug 212 GM79843 Guide 1213 223877 Push Rod 1214 GM79839 Nut 1

112 TP-6864 9/15


4905

113TP-6864 9/15


ItemPart

Description

QuantityVariation

Number 49051 GM91946 Rocker Arm Shaft 12 GM91947 Gasket 13 GM91948 Push Rod 124 360135 Tappet 125 GM91949 Housing 16 GM49886 O-ring 17 GM46610 Lever 128 # Washer, 10.500 X 18 X 1.600 mm 29 GM49902 Screw 710 GM49930 Ball 111 GM50008 Cap 112 # Screw, M10 x 50 113 GM46607 Strap 514 # Screw, M8 x 50 115 GM46604 Clamp 116 GM46605 Rocker arm shaft 117 GM49818 Plug 218 # Nut, M10 119 GM46609 Rocker arm, exhaust valve 620 GM46611 Spring 621 GM50007 Rocker arm, intake 6

114 TP-6864 9/15


4906

ItemPart

Description

QuantityVariation

Number 49061 GM88729 Rocker Arm Shaft 12 GM88678 Gasket 13 GM46614 Push Rod 84 360135 Tappet 85 - Cradle (order item 1) 16 GM49886 O-Ring 17 GM46610 Lever 88 # Washer, 10.500 X 18 X 1.600 MM 29 GM49902 Screw 510 GM50008 Cap 111 # Screw, M10 X 50 112 GM46607 Strap 313 # Screw, M8 X 50 114 GM46604 Clamp 115 GM88723 Rocker Arm Shaft 116 GM49818 Plug 217 # Nut, M10 818 GM46609 Rocker Arm, Exhaust Valve 419 GM46611 Spring 420 GM50007 Rocker Arm 4

115TP-6864 9/15

Group 50: Engine Oil Pump

6443_12_1

ItemPart

Number Description


1 # Screw, M8 x 65 22 360028 Pump, oil 13 360524 Gear, 30 teeth 14 # Nut, M12 15 336458 O-ring 16 360104 Tube 1


116 TP-6864 9/15

Group 50: Engine Oil Pump, continued

5003

ItemPart

Description

QuantityVariation

Number 50031 GM79844 Oil Pump 12 GM98731 Quick Lock Pin 13 # Nut, 1/2” 14 223982 WASHER 15 GM79845 Gear 16 223850 O-RING 17 # Cap Screw, M10 X 60 28 M933-10030-82 SCREW, HEX CAP M10 x 30mm 19 GM18727 Bushing 210 # Screw, M10 X 45 4

117TP-6864 9/15

Group 50: Engine Oil Pump, continued

5024

ItemPart

Number Description


1 # Screw, M8 x 65 22 GM49994 Oil pump 13 336458 O-Ring 14 GM91950 Oil Tube 15 360524 Gear, 30 Teeth 16 # Nut, M12 1

118 TP-6864 9/15

Group 51--1: Cylinder Head

5101

ItemPart

Description

QuantityVariation

Number 51011 GM67294 Cylinder head 12 - Order item 1 13 GM79846 Valve Seat Insert 244 GM46683 Sleeve 65 GM79848 Guide 246 GM67271 Plug 37 GM67303 Plug 18 GM50162 Intake valve 129 GM50163 Exhaust valve 1210 GM67291 Seal 2411 GM50127 Spring 2412 GM50139 Retainer 2413 GM50173 Retainer 4814 223755 BUSHING 215 GM79847 Engine Cylinder Head Gasket 116 GM67273 Screw 26

119TP-6864 9/15

Group 51--1: Cylinder Head, continued

6443_14_1

ItemPart

Description

QuantityVariation

Number 51021 224164 Cap screw 182 360532 Cylinder head 13 223448 Cap, OD = 32.6 mm, rear 13 224157 Cap, OD = 43.3 mm 24 224268 Pipe plug AR5 360174 Fitting 16 223746 O-ring AR7 360531 Gasket, cylinder head 1

AR As Required

120 TP-6864 9/15

Group 51--2: Cylinder Head, continued

6443_14_2

ItemPart

Description

QuantityVariation

Number 51021 224184 Lock 162 224176 Rotator 83 223455 Spring 84 224243 Seal 85 GM21433 Insert, valve 46 224168 Intake valve, standard 46 224193 Intake valve, OD = +0.381 mm AR6 224197 Intake valve, OD = +0.762 mm AR7 GM21434 Insert, valve, OD = 43.1 mm 48 224156 Exhaust valve, standard 48 224153 Exhaust valve, OD = +0.381 mm AR8 224151 Exhaust valve, OD = +0.762 mm AR

AR As Required

121TP-6864 9/15

Group 51: Cylinder Head, continued

5120

ItemPart

Description

QuantityVariation

Number 51201 GM91951 Cylinder Head 12 GM88786 Retainer 483 GM46673 Cap 244 GM46683 Sleeve 65 GM49845 Spring 246 GM50041 Seal 247 GM49906 Bushing 28 GM49886 O-ring 79 GM18873 Pipe plug 110 GM88785 Valve Seat Insert 1211 GM88784 Valve Seat Insert 1212 GM88799 Valve Kit 1213 GM49841 Valve Kit (Intake) 1214 223448 CAP 415 GM49860 Sleeve 616 GM88698 Cap Screw 2617 360094 Gasket, Cylinder Head 1

122 TP-6864 9/15


5130

ItemPart

Description

QuantityVariation

Number 51301 GM77164 Cylinder Head Kit 12 223448 Cap 43 224243 Seal 84 223455 Spring 85 224176 Rotator 86 224184 Lock 167 GM50051 Sleeve 48 360174 Fitting (order O-ring also) 19 223746 O-Ring 110 224157 Cap 211 GM21434 Insert, Valve 412 224156 Exhaust Valve 413 GM21433 Insert, Valve 414 224168 Intake Valve 415 GM88698 Cap Screw 216 224164 Cap Screw 1617 360531 Gasket, Cylinder Head 1

123TP-6864 9/15


5158

7

9

10

12

17

16

5

13

1414

15

13

15

13

14

15

11

18

6

1

2

34

6

8

11

13

14

15 18

19

ItemPart

Description

QuantityVariation

Number 51581 GM88698 Cap Screw 182 GM49906 Bushing 23 GM49886 O-ring 54 GM46676 Sleeve 45 GM88798 Cylinder Head 16 223448 Cap 37 GM46683 Sleeve 48 GM18873 Pipe plug 19 GM49845 Spring 1610 GM46678 Valve seat insert 411 GM88784 Valve Seat Insert 812 GM88799 Valve Kit (exhaust) (includes (2) seal) 413 GM46673 Cap 1614 GM88786 Retainer 3215 GM50041 Seal 1616 GM49841 Valve Kit (intake) (includes (2) seal) 417 GM46677 Valve seat insert 418 GM88785 Valve Seat Insert 819 360531 Gasket, Cylinder Head 120 GM46675 Seal (not shown) 4

124 TP-6864 9/15

Group 52: Auxiliary Drive Adapter and Cover

6443_32_1

ItemPart

Number Description


1 # Cap screw, M12 x 70 22 # Washer, 13 x 24 x 2.500 mm 23 # Screw, M10 x 25 24 352091 Cover 15 352092 Gasket 15 352093 Gasket 16 GM17506 Adapter 17 — Housing 18 360178 O-ring 19 GM17436 Elbow fitting 110 GM17557 O-ring 111 — Gear 112 GM50643 Oil line 113 223476 Packing 114 360141 Nut 115 352049 Coupling 116 # Pipe bushing, 3/8 in.-18 NPT x 1/4 in.-18 NPT 117 GM17460 Gasket 118 GM17507 Adapter kit 1


125TP-6864 9/15

Group 52: Auxiliary Drive Adapter and Cover, continued

5204

ItemPart

Description

QuantityVariation

Number 52041 360172 O-Ring 12 360593 Cover 13 GM70546 Screw, M12 X 35 2

126 TP-6864 9/15

Group 52: Auxiliary Drive Adapter and Cover, continued

5204--2

ItemPart

Description

QuantityVariation

Number 5204--21 GM18873 Pipe plug 12 GM95964 O-Ring 13 GM98732 Cap Screw 14 M933-10030-82 SCREW, HEX CAP M10 x 30mm 25 GM98733 Cover 16 GM52853 Gasket 17 GM98734 Spacer 18 GM18681 Seal 19 GM98735 Screw 1

127TP-6864 9/15

Group 57: Water Pump Inlet

5711

ItemPart

Description

QuantityVariation

Number 57111 352737 GASKET 12 GM98736 Cover 13 352726 DOWEL PIN 24 223435 DRAIN VALVE 15 M933-10030-82 SCREW, HEX CAP M10 x 30mm 26 GM18862 Pipe plug, 1/2” 27 GM67274 Screw 1

128 TP-6864 9/15

Group 57: Water Pump Inlet, continued

6443_22C_1

ItemPart

Number Description


1 352108 Clamp 12 GM17556 Hose 13 GM18882 Clamp 34 GM17524 Tube 15 # Screw, M10 x 25 26 GM50682 Hose 17 # Screw, M8 x 65 18 # Stud, M8 x 58 19 360109 Water pump adapter 110 224172 O-ring 111 # Pipe plug, 1/4 in.-18 NPT 1


129TP-6864 9/15

Group 57: Water Pump Inlet, continued

5737

ItemPart

Number Description


1 GM18882 Clamp 42 GM91952 Radiator Hose 13 GM91953 Tube 14 # Screw, M16 x 25 15 # Pipe Plug, 1/4” 16 GM91954 Hose 17 # Screw, M8 x 65 18 # Screw, M8 x 25 19 GM32792 Housing 110 224172 O-Ring 1

130 TP-6864 9/15

Group 59--1: Engine Oil Cooler

6443_24A_1

ItemPart

Description

QuantityVariation

Number 5901 59041 GM50684 Screw, M6 x 16 6 62 GM17531 Oil cooler 12 GM17533 Oil cooler 13 360130 Gasket, oil cooler housing 1 14 360170 O-ring 2 25 360127 Housing 1 16 360014 Plug 1 17 360176 O-ring 1 18 360015 Plug 1 19 360178 O-ring 1 1

131TP-6864 9/15

Group 59--1: Engine Oil Cooler, continued

6443_24B_1

ItemPart

Description

QuantityVariation

Number 5901 59041 GM50685 Adapter fitting (includes items 2--5) 1 12 — Intermediate housing (order item 1) 1 13 GM24543 O-ring 1 14 GM17479 Gasket 1 15 GM24536 Screw, M8 x 20 1 16 # Screw, M8 x 100 2 27 # Screw, M8 x 65 2 2


132 TP-6864 9/15


5937

ItemPart

Description

QuantityVariation

Number 59371 352722 VALVE (was R108867) 12 352811 SPRING, BYPASS 13 GM50130 Retainer 14 GM50200 Filter assembly (Replaces

RE505743)1

5 GM52862 Cap 16 GM67282 O-ring 17 GM48731 Element, oil filter 18 GM67282 O-ring 19 GM67292 Drain valve 110 GM52863 Pressure relief valve 111 GM52864 Compression spring 112 GM52865 Fitting plug 113 GM50219 Fitting, adapter 114 360555 O-RING 115 GM67272 Adapter fitting 116 223742 O-RING 117 GM50207 Seal kit 218 GM67279 Cap screw 319 GM98737 Bracket 120 M933-10035-82 SCREW, HEX CAP M10 x

35mm4

21 GM50146 Oil tube 1

ItemPart

Description

QuantityVariation

Number 593722 223850 O-RING 123 GM67285 Oil tube 124 # Cap Screw 225 # Washer, M12 X 30 226 GM50247 Fitting, Adapter 127 223850 O-RING 228 GM50129 Seal 229 GM50129 Seal 230 GM50145 Fitting, Adapter 131 # Screw, M10 X 25 232 GM50206 Oil tube 233 GM50149 O-ring (Replaces R518804) 434 223680 OIL COOLER 135 GM88067 Seal (Replaces R504668) 136 GM98738 Gasket 137 GM50128 Cover 138 # Screw, M8 X 35 739 # Screw, M8 X 65 140 GM98739 Spacer 241 GM52867 Clamp 242 # Screw, M8 X 25 243 GM98740 Oil Line 1

133TP-6864 9/15


5947

ItemPart

Description

QuantityVariation

Number 59471 GM50684 Screw, M6 X 16 62 275503 Cooler, Oil 13 360170 O-Ring 24 360130 Gasket, Oil Cooler Housing 15 GM49890 Housing 16 360015 Plug 17 360178 O-Ring 18 GM50685 Adapter Fitting 19 GM17479 Gasket 110 GM24543 O-Ring 111 - Adapter Fitting (order item 8) 112 # Screw, M8 X 65 213 # Screw, M8 X 100 214 GM24536 Screw 115 360014 Plug 116 360176 O-Ring 1

134 TP-6864 9/15


5973

ItemPart

Description

QuantityVariation

Number 59731 # Screw, M8 x 100 22 GM24536 Screw 13 # Screw, M8 x 65 24 GM91955 Cover 15 GM17479 Gasket 16 360015 Plug 17 360178 O-Ring 18 360014 Plug 19 360176 O-Ring 110 GM49890 Housing 111 360170 O-Ring 212 360130 Gasket, Oil Cooler Housing 113 GM32957 Cooler, oil 114 GM50082 Screw 6

135TP-6864 9/15

Group 62: Alternator Brackets

6443_34_1

ItemPart

Number Description


1 360150 Bracket, alternator mounting 12 # Screw, M10 x 30 53 360076 Bushing 14 # Screw, M10 x 25 25 GM17455 Strap 16 # Flange nut, M10 17 # Screw, M8 x 60 28 360155 Bracket, alternator mounting 1


136 TP-6864 9/15

Group 62: Alternator Brackets, continued

6222

ItemPart

Description

QuantityVariation

Number 62221 223774 Gasket 12 GM98741 Bracket 13 # Screw, M8 X 110 14 # Screw, M8 X 90 15 # Screw, M12 X 65 26 GM98742 Bracket 1

137TP-6864 9/15


6257

ItemPart

Description

QuantityVariation

Number 62571 GM88693 Bracket 12 # Screw, M10 X 25 23 # Screw, Hex Cap M10 X 30mm 74 # Screw, M8 X 60 25 GM88680 Hose 16 # Screw, M10 X 120 17 GM18707 Bushing 18 GM46701 Strap 19 GM30375 Flange Nut, M10 310 GM46703 Bracket 111 GM46702 Bushing

138 TP-6864 9/15


6288

ItemPart

Description

QuantityVariation

Number 62881 360076 Bushing 12 360150 Bracket, Alternator Mounting 13 # Screw, M10 X 25 24 # Screw, M8 X 60 25 # Screw, Hex Cap M10 X 30mm 56 GM88684 Support 17 GM17455 Strap 18 GM30375 Flange Nut, M10 3

139TP-6864 9/15

Group 63: Low Pressure Fuel Line

ItemPart

Number Description


1 GM50677 Fuel line 12 GM17494 Sealing washer 63 GM21453 Nut 64 GM17549 Fuel line 15 223476 Packing 26 360141 Nut 47 223837 Elbow fitting 18 352126 Line, leakoff 19 223710 Plug 110 # Flange nut, M8 111 336749 Clamp 112 223492 Strap 113 # Screw, M10 x 16 114 # Screw, M8 x 16 115 360178 O-ring 816 360015 Plug 417 360037 Fitting 318 GM32830 Line, fuel 119 GM50675 Fuel line 120 GM50676 Elbow fitting, M12 x 1.5 x 1/2 in.-20 UNF 1


140 TP-6864 9/15

Group 63: Low Pressure Fuel Line, continued

6443_18F_2

ItemPart

Description

QuantityVariation

Number 63511 GM50673 Fuel line 12 GM17494 Sealing washer 63 GM21453 Nut 64 GM50674 Fuel line 15 223476 Packing 36 360141 Nut 37 352126 Line, leakoff 18 # Washer, 10 x 18 x 2.5 mm 19 336749 Clamp 110 # Screw, M10 x 16 111 360178 O-ring 812 360015 Plug 413 360037 Fitting 314 GM32830 Line, fuel 115 GM50675 Fuel line 116 GM50676 Elbow fitting 117 360171 Clip 118 # Screw, M10 x 16 1


141TP-6864 9/15


63DP

19

21

17

16

1715

2117

1520

6

4

4

17

21

17

17

1517

16

1515

4

4

12

3 4

56

7

8

9

1011

12 13

14

15

16

17

18

1920

21

22

23

2425

ItemPart

Description

QuantityVariation

Number 63DP1 GM32895 Fitting 42 GM49918 Washer, sealing 43 GM88794 Fuel Line 14 223476 Packing 55 GM32920 Fitting 16 GM32896 O-ring 27 GM88791 Fuel Line 18 223912 Tee Fitting 19 GM88793 Fuel Line 110 GM50026 Fitting 111 223710 Plug 112 GM50037 Fitting, elbow 113 GM21508 O-ring 114 GM52526 Fuel line 115 GM17494 Sealing washer 616 360037 Fitting 317 360178 O-ring 818 GM32830 Fuel Line 119 GM17470 Fitting 220 GM17471 O-ing 221 360015 PLug 422 GM34530 Adapter 123 GM52525 Fuel line 124 GM88783 Clamp 125 # Screw, M10 X 16 1

142 TP-6864 9/15


63ES

29

7

10

3

6

26

2

2

4

4

4

4

4

30

21

21

20

19

19

19

19 22

2219

218

2

17

1819

17

1819

18

1

2

4

5

89

11

12

13 14

15

16

17

18

19

20

21

2223

24

25

27

28

30

See Note.

31

ItemPart

Description

QuantityVariation

Number 63ES1 GM32920 Fitting 12 GM32896 O-ring 53 GM88791 Fuel Line 14 223476 Packing 65 223912 Tee Fitting 16 GM88793 Fuel Line 17 GM50026 Fitting 18 223710 Plug 19 360141 Nut 110 GM88792 Fuel Line 111 360036 Fitting 112 GM24516 Fitting 113 GM46659 Elbow fitting 114 GM21508 O-ring 115 GM88796 Fuel Line 116 223835 Packing 1

ItemPart

Description

QuantityVariation

Number 63ES17 GM49819 Fitting, adapter 118 360555 O-Ring 519 360178 O-Ring 820 GM50293 Clamp 221 # Screw, M10 X 16 322 360015 Plug 323 GM88788 Adapter Fitting 124 GM88795 Fuel Line 125 GM34530 Adapter 126 GM88787 Hose Fitting

(order O-Ring also)1

27 GM17471 O-ring 128 GM88797 Fuel Line 129 GM50250 Fitting, Adapter 130 GM88801 Clamp 231 GM90152 Valve, fuel shutoff (12V) 231 GM90153 Valve, fuel shutoff (24V) 2

NoteOptional Agency Approval Installed Items. See AccessoriesSection for additional parts.

143TP-6864 9/15


63FG

ItemPart

Description

QuantityVariation

Number 63FG1 GM91956 Fuel Line 12 GM91957 Union Fitting 13 360165 O-Ring 24 GM52867 Clamp 25 # Screw, M8 x 16 26 GM91958 Clamp 27 # Screw, M8 x 30 18 # Flange Nut, M8 29 GM91959 Fuel Line 110 GM88787 Hose Fitting 111 GM17471 O-ring 112 360555 O-Ring 113 GM91960 Fuel Line 114 223835 Packing 115 GM91961 Bracket 116 # Screw, M10 x 35 117 # Washer, 10.500 X 20 X 2 mm 118 GM32961 Support 119 # Screw, M8 x 20 120 GM24516 Fitting 121 GM32896 O-ring 122 GM46659 Elbow fitting 123 GM91962 Fuel Line 124 223476 Packing 6

ItemPart

Description

QuantityVariation

Number 63FG25 360036 Fitting 126 GM32896 O-ring 127 GM46658 Fitting 128 GM32896 O-ring 129 223710 Plug 130 GM50017 Fuel line 131 223912 Tee Fitting 132 GM50018 Fuel line 133 GM32920 Fitting 134 GM32896 O-ring 135 360141 Nut 1

144 TP-6864 9/15

Group 64: Exhaust Adapter

6443_15A

ItemPart

Number Description


1 # Flange nut, M10 42 224268 Pipe plug 13 352059 Adapter 14 352029 Gasket 1


145TP-6864 9/15

Group 65: Turbocharger

6565

ItemPart

Description

QuantityVariation

Number 65651 GM98743 Fitting 12 GM98744 Hose Clamp 23 GM98748 Hose 14 GM98745 Elbow Fitting 15 223820 FITTING 16 GM67297 Fitting 17 360006 ADAPTER 18 360165 O-RING 19 GM53024 Plug, pipe 110 GM98931 Turbocharger 111 GM88742 Gasket 112 GM30375 Flange Nut, M10 413 223435 DRAIN VALVE 114 # Pipe Plug, 1” 215 GM98932 Hose 116 GM18851 Clamp 217 GM49825 Screw 218 GM98749 Oil Line 119 GM49894 Gasket 120 GM98750 Fitting 121 GM95954 O-Ring 1

146 TP-6864 9/15

Group 65: Turbocharger, continued

6566

ItemPart

Description

QuantityVariation

Number 65661 GM98743 Fitting 12 GM98744 Hose Clamp 23 GM53024 Plug, pipe 14 GM98745 Elbow Fitting 15 223820 FITTING 16 GM67297 Fitting 17 360006 ADAPTER 18 360165 O-RING 19 GM98746 Turbocharger Reman 110 GM88742 Gasket 111 # Pipe Plug 212 GM30375 Flange Nut, M10 413 223435 DRAIN VALVE 114 GM88773 Clamp 115 GM98747 Hose 116 GM18851 Clamp 117 223757 GASKET (was 336503) 117 223757 GASKET 118 GM32526 Screw 219 GM98748 Hose 120 GM98749 Oil Line 121 GM98750 Fitting 122 GM95954 O-Ring 1

147TP-6864 9/15


6443_21A_1

ItemPart

Description

QuantityVariation

Number 65LV1 GM50678 Turbocharger 12 # Flange nut, M8 43 360006 Adapter 14 360165 O-ring 15 GM17521 Oil line 16 360555 O-ring 17 360556 Elbow fitting, 45 deg. 18 360557 O-ring 19 GM50679 Fitting 110 GM17511 Tube 111 223477 Tube nut 212 223476 Packing 213 223837 Elbow fitting 114 352029 Gasket 115 # Pipe plug, 3/8 in. 116 360136 Gasket, turbo oil outlet tube 117 GM17527 Line 118 # Bolt, M8 x 20 219 336721 Clamp 120 # Screw, M10 x 16 1


148 TP-6864 9/15


65H9

ItemPart

Description

QuantityVariation

Number 65H91 # Screw, Hex Cap M10 X 30mm 12 GM88689 Clip 13 GM50948 Spacer 14 360165 O-Ring 15 360006 Adapter 16 GM88768 Oil Line 17 223837 Elbow Fitting 18 GM17511 Tube 19 223476 Packing 210 223820 Fitting 111 GM88763 Turbocharger 112 352029 Gasket 113 GM30375 Flange Nut, M10 414 # Pipe Plug, 1/4” 115 GM49894 Gasket 116 360555 O-Ring 117 360556 Elbow Fitting, 45 Deg. 118 360557 O-Ring 119 # Screw, M8 X 25 220 GM88738 Line 1

149TP-6864 9/15


65J3

ItemPart

Description

QuantityVariation

Number 65J31 GM88767 Turbocharger 12 GM88742 Gasket 13 GM30375 Flange Nut, M10 44 223820 Fitting 15 GM88758 Line 16 223476 Packing 27 GM49990 Fitting, Adapter 18 360165 O-Ring 29 GM88772 Oil Line 110 360006 Adapter 111 # Pipe Plug, 1” 212 GM88725 Elbow Fitting 113 GM69811 O-Ring 214 GM88757 Line 115 360062 Clamp 216 GM88687 Hose 117 GM88682 Fitting 118 360176 O-Ring 119 360015 Plug 120 360178 O-Ring 121 GM88671 Adapter Fitting 122 GM17437 O-Ring 123 GM88771 Oil Line 124 # Screw, M8 X 25 225 360136 Gasket, Turbo Oil Outlet Tube 126 223435 Drain Valve 127 GM50694 Clamp 128 # Screw, M10 X 16 1

150 TP-6864 9/15


65D6

ItemPart

Description

QuantityVariation

Number 65D61 360006 Adapter 12 GM91963 Oil Line 13 GM49990 Fitting, adapter 14 360165 O-Ring 25 # Pipe Plug, 1” 26 GM88725 Elbow Fitting 17 223837 Elbow Fitting 18 GM91964 Turbocharger 19 223435 Drain Valve 110 # Screw, M10 x 25 311 GM91965 Bracket 112 GM30375 Flange Nut, M10 513 GM88742 Gasket 114 360136 Gasket, Turbo Oil Outlet Tube 115 # Screw, M8 x 25 216 GM91966 Oil Line 117 360015 Plug 118 360178 O-Ring 119 GM17498 Fitting 120 GM91967 Line 1

ItemPart

Description

QuantityVariation

Number 65D621 GM50694 Clamp 322 360062 Clamp 223 GM88687 Hose 124 GM91968 Hose Fitting 125 360176 O-Ring 126 GM32765 Screw, M10 x 20 127 GM91969 Bracket 128 # Screw, M14 x 25 129 GM91970 Elbow Fitting 130 GM17437 O-ring 231 GM69811 O-Ring 232 # Pipe Plug, 1/4” 1

151TP-6864 9/15

Group 67: Engine Sensors

6443_36B

ItemPart

Description

QuantityVariation

Number 67161 GM32958 Sensor, air temperature 12 GM21508 O-ring 13 GM32955 Sensor, coolant temperature 14 GM50658 Adapter fitting, 1/2 in.-14 NPT x M14 x 1.5 15 # Threaded nipple 16 # Elbow fitting 17 GM32919 Sensor, pressure 18 GM50704 Sensor, engine speed 19 360180 O-ring, 17.3 x 2.2 mm 1


152 TP-6864 9/15

Group 67: Engine Sensors, continued

67746775

6774_RE553832_PCD

4

5

7

4

5

2

3

1

6

ItemPart

Description

QuantityVariation

Number 67741 GM50034 Thermocouple (air temperature) 12 GM32955 Sensor, coolant temperature 13 GM21508 O-ring 14 GM59793 Sensor, Magnetic Pick-up 25 360180 O-Ring, 17.3 X 2.2 MM 16 GM32919 Sensor, pressure 17 GM49838 Wheel 1

153TP-6864 9/15


6775

12

12

3

4

5

6

7

89

10

ItemPart

Description

QuantityVariation

Number 67751 GM59793 Sensor, Magnetic Pick-up 22 360180 O-Ring, 17.3 X 2.2 MM 23 GM49838 Wheel 14 GM50230 Sensor 15 GM88800 Adapter Fitting 16 GM88789 Manifold Air Press. Sensor 17 GM50034 Thermocouple (air temperature) 18 GM32955 Sensor, coolant temperature 19 GM21508 O-ring 110 GM32919 Sensor, pressure 1

154 TP-6864 9/15


6749

ItemPart

Description

QuantityVariation

Number 67491 GM49999 Sensor, manifold air press. 12 GM50034 Thermocouple (air temperature) 13 GM32955 Sensor, coolant temperature 14 GM21508 O-ring 15 GM59793 Sensor, Magnetic Pick-up 26 360180 O-Ring, 17.3 X 2.2 MM 17 GM32919 Sensor, pressure 18 GM49838 Wheel 1

155TP-6864 9/15

Group 68: Damper

6813

ItemPart

Description

QuantityVariation

Number 68131 GM91971 Adapter 12 GM50231 Torsional damper 13 # Screw, M10 x 50 6

156 TP-6864 9/15

Group 77: Timing Gear Cover

7706

ItemPart

Description

QuantityVariation

Number 77061 GM79849 Seal 12 M933-10030-82 SCREW, HEX CAP M10 x 30mm 13 GM79850 Cover 14 360078 Plug, drain 15 360180 O-RING, 17.3 X 2.2 MM 16 352812 FILTER 17 # Pipe Plug, 3/8” 18 # Screw, M8 X 50 29 # Screw, M8 X 35 310 223731 DOWEL PIN 211 GM50132 Washer 112 352738 GASKET 1

157TP-6864 9/15

Group 80: Seawater Pump

8002

ItemPart

Description

QuantityVariation

Number 80021 # Screw, M8 X 25 22 # Screw, M8 X 75 23 352023 Drain Plug 14 GM98751 Adapter 15 GM98752 O-Ring 16 GM98753 Water Pump 16 GM98754 Pump Repair Kit (Minor Rebuild) 16 GM98755 Pump Repair Kit (Major Rebuild) 16 GM98756 Impeller Kit 17 M933-10035-82 SCREW, HEX CAP M10 x 35mm 38 GM98757 O-Ring 19 # Washer, 8.400 X 15 X 1.600 mm 510 # Screw, M8 X 20 511 GM70546 Screw 212 GM98758 Cover 113 GM98752 O-Ring 114 352023 Drain Plug 115 # Washer, 8.400 X 15 X 1.600 mm 416 # Screw, M8 X 25 4

158 TP-6864 9/15

Group 80: Seawater Pump, continued

6443_33_1a

ItemPart

Number Description


1 GM57562 Pump 12 352092 Gasket 13 GM50644 Kit, impeller 14 GM50645 Kit, end plate 15 GM50646 Kit, bearing 16 GM50647 Kit, seal 1

159TP-6864 9/15

Group 80: Seawater Pump, continued

8024

ItemPart

Description

QuantityVariation

Number 80241 GM88734 Adapter 12 GM88775 O-Ring 13 # Screw, M8 X 20 44 # Washer, 8.400 X 15 X 1.600 MM 45 # Screw, M12 X 50 26 GM88732 Water Pump 17 # Screw, M8 X 25 48 # Screw, M8 X 20 39 # Washer, 8.400 X 15 X 1.600 MM 310 352023 Drain Plug 211 GM17460 Gasket 112 GM88676 Gear 113 GM88733 Adapter 114 GM88775 O-Ring 115 # Washer, 8.400 X 15 X 1.600 MM 416 # Screw, M8 X 25 4

GM18793 Impeller Kit 1GM88735 Pump Repair Kit (Water Pump Major Repair) 1

160 TP-6864 9/15

Group 81: Primary Fuel Filter

6443_25A_1

ItemPart

Description

QuantityVariation

Number 8154 81501 GM50686 Fuel filter assembly 11 GM50689 Fuel filter assembly 12 # Screw, M10 x 25 2 23 GM50687 Bracket 1 14 # Screw, M10 x 55 2 25 # Washer, 10.500 x 18 x 1.600 mm 2 26 222772 Seal kit AR AR7 222773 Seal kit AR AR8 GM48727 Filter element 1 19 360048 Kit, bleed plug & drain valve AR AR10 — Drain valve NA NA11 — Retainer (order item 7) 1 112 — Retainer (order item 7) 1 113 GM32836 Ring kit 1 114 — Retainer (order item 7) 1 115 360178 O-ring AR AR16 360015 Plug AR AR17 — Drain plug (order item 7 or 9) 1 118 GM17445 O-ring 1 119 — Filter element (order item 8) 1 120 — Retainer (order item 9) 1 121 352141 Drain valve 1 122 GM50690 Wiring harness, 24 V 122 GM50688 Wiring harness, 12 V 123 — Not used24 — Not used25 — Not used26 — Not used

AR As Required # Common hardware; procure locally. NA Not Available

161TP-6864 9/15

Group 81: Primary Fuel Filter, continued

81BK

ItemPart

Description

QuantityVariation

Number 81BK1 # Screw, M10 X 25 32 GM52539 Bracket 13 GM52540 Spacer 14 GM75821 Screw, M10 X 45 15 GM50949 Fuel Filter 16 GM48729 Element, Fuel Filter 17 352141 Drain Valve 18 GM50688 Wiring Harness, 12V 19 360048 Kit, Bleed Plug & Drain Valve 1

162 TP-6864 9/15


81BL

ItemPart

Description

QuantityVariation

Number 81BL1 # Screw, M10 X 20 22 GM50950 Fuel Filter 13 360048 Kit, Bleed Plug & Drain Valve 14 GM48729 Element, Fuel Filter 15 352141 Drain Valve 16 GM50690 Wiring Harness, 12V 17 # Screw, M10 X 45 18 # Screw, M10 X 25 19 GM52539 Bracket 110 GM52540 Spacer 1

163TP-6864 9/15


81BN

See Note.

ItemPart

Description

QuantityVariation

Number 81BN1 GM88754 Bracket * See Note 12 GM88679 Pipe Plug 23 223988 O-Ring 24 # Screw, M10 X 25 65 GM88759 Filter Head* See Note 16 222773 Seal Kit* See Note 27 GM88770 Seal Kit* See Note 28 GM48729 Element, Fuel Filter* See Note 19 352141 Drain Valve* See Note 110 GM50688 Wiring Harness, 12V* See Note 111 # Screw, M12 X 45 112 GM50948 Spacer 113 GM88760 Filter Head* See Note 114 GM17448 Drain Valve* See Note 115 GM48730 Element, Fuel Filter* See Note 1

NoteIf optional Agency Approval items are installed,see page 131 and Accessories Section for additional parts.

164 TP-6864 9/15


81D2

See Note.

ItemPart

Description

QuantityVariation

Number 81D21 GM88754 Bracket* See Note 12 GM88679 Pipe Plug 23 223988 O-Ring 24 GM88761 Filter Head* See Note 15 222773 Seal Kit* See Note 26 GM48729 Element, Fuel Filter* See Note 17 352141 Drain Valve* See Note 18 GM88770 Seal Kit* See Note 29 GM50690 Wiring Harness, 24V* See Note 110 # Screw, M12 X 45 111 GM50948 Spacer 112 # Screw, M10 X 25 613 GM88760 Filter Head* See Note 114 GM48730 Element, Fuel Filter* See Note 115 GM17448 Drain Valve* See Note 1

NoteIf optional Agency Approval items are installed,see page 131 and Accessories Section for additional parts.

165TP-6864 9/15

Group 81: Primary Fuel Filter, continuedVariation 81BN, 81D2

Optional Agency Approval Installed Items.See Accessories Section for additional parts.

ItemPart

DescriptionVariation

Number Quantity1 -- Fuel Filter 12 GM50241 Fuel Pump 13 GM77149 Seal Kit 14 GM50107 Fitting, adapter 25 GM50115 O-ring 46 360165 O-Ring 57 GM50263 Fuel Filter Kit (includes primary and secondary filters) 18 GM50193 O-ring 19 GM91975 Filter Bowl 110 GM52830 Drain plug 111 GM50114 O-ring 412 GM84091 Sensor 113 GM30375 Flange Nut, M10 214 GM91976 Filter 115 223458 Drain Plug 116 GM50263 Fuel Filter Kit (includes primary and secondary filters) 117 223466 O-Ring 118 360556 Elbow Fitting, 45 deg. 119 GM50292 Fitting plug 120 GM50230 Sensor 121 GM50106 Fitting, adapter 122 GM50280 Bleed valve 1

166 TP-6864 9/15


81BS

167TP-6864 9/15


ItemPart

Description

QuantityVariation

Number 81BS1 GM91972 Fuel Filter 12 GM91973 Fuel Pump 13 GM77149 Seal Kit 14 GM50107 Fitting, adapter 25 GM50115 O-ring 46 360165 O-Ring 57 GM50263 Fuel Filter Kit (includes primary and secondary filters) 18 GM50193 O-ring 19 GM91975 Filter Bowl 110 GM52830 Drain plug 111 GM50114 O-ring 412 GM84091 Sensor 113 GM30375 Flange Nut, M10 214 GM91976 Filter 115 223458 Drain Plug 116 GM50263 Fuel Filter Kit (includes primary and secondary filters) 117 223466 O-Ring 118 360556 Elbow Fitting, 45 deg. 119 GM50292 Fitting plug 120 GM50230 Sensor 121 GM50106 Fitting, adapter 122 GM50280 Bleed valve 123 # Screw, M8 x 20 424 GM88692 Gasket 125 GM91977 Bracket 126 # Screw, M10 x 25 227 # Screw, M10 x 35 228 GM91978 Fuel Line 129 GM91979 Plate 130 GM24536 Screw 2

168 TP-6864 9/15


81BT

169TP-6864 9/15


ItemPart

Description

QuantityVariation

Number 81BT1 GM91972 Fuel Filter 12 GM91973 Fuel Pump 13 GM77149 Seal Kit 14 GM50107 Fitting, adapter 25 GM50115 O-ring 46 360165 O-ring 57 GM91974 Fuel Filter 18 GM50193 O-ring 19 GM91975 Filter 110 GM52830 Drain plug 111 GM50114 O-ring 412 GM84091 Sensor 113 GM30375 Flange Nut, M10 214 GM91976 Filter 115 223458 Drain Plug 116 GM91974 Fuel Filter 117 223466 O-Ring 118 360556 Elbow Fitting, 45 deg. 119 GM50292 Fitting plug 120 GM50230 Sensor 121 GM50106 Fitting, adapter 122 GM50280 Bleed valve 123 # Screw, M8 x 20 424 GM88692 Gasket 125 GM91977 Bracket 126 # Screw, M10 x 25 227 # Screw, M10 x 35 228 GM91978 Fuel Line 129 GM91979 Plate 130 GM24536 Screw 2

170 TP-6864 9/15

Group 84: ECU

8495

ItemPart

Description

QuantityVariation

Number 84951 GM49989 Engine controller 1

171TP-6864 9/15

Group 87: Belt Tensioner

8701

ItemPart

Description

QuantityVariation

Number 87011 GM88681 Spacer 12 GM49938 Tightener 13 # Washer, 10 X 18 X 2.500 Mm 14 # Cap Screw, M10 X 90 1

172 TP-6864 9/15

Group 87: Belt Tensioner, continued

6443_28C

ItemPart

Number Description


1 GM17476 Nut 12 GM17475 Bracket 13 GM17481 Spacer 14 GM17529 Pulley 15 GM17488 Sleeve 16 # Screw, M10 x 55 17 # Screw, M10 x 25 2


173TP-6864 9/15

Group 88: Oil Filter

6443_10B_1

ItemPart

Number Description


1 GM46686 Filter head 12 GM24535 Plug AR3 360557 O-ring AR4 GM32787 Seal 15 GM17447 Fitting 26 GM17437 O-ring 27 GM24536 Screw 18 # Screw, M8 x 65 59 GM17472 Gasket 110 GM32809 Filter, oil 1


174 TP-6864 9/15

Group 99--1: Gasket Sets

ItemPart

Description

QuantityVariation

Number 99011 360587 Gasket kit, overhaul 123 360586 Gasket kit, cylinder head 1

175TP-6864 9/15

Group 99--1: Gasket Sets, continued

9901--2

ItemPart

Description

QuantityVariation

Number 9901--21 GM98761 Gasket Kit 1

176 TP-6864 9/15

Group 99--2: Engine Short Block

ItemPart

Description

QuantityVariation

Number 9902--1 9902--21 GM50619 Short block assembly 11 GM50620 Short block assembly 1

177TP-6864 9/15

Group 99--2: Engine Short Block, continued

9902--3

ItemPart

Description

QuantityVariation

Number 9902--31 GM98765 Short Block Assembly 1

178 TP-6864 9/15

Group 99--3: Engine Overhaul Kit

ItemPart

Description

QuantityVariation

Number 9903--1 9903--21 GM91981 Engine Overhaul Kit 11 GM84858 Engine Overhaul Kit 1

179TP-6864 9/15

Group 99--3: Engine Overhaul Kit, continued

9903--3

ItemPart

Description

QuantityVariation

Number 9903--31 GM98760 Engine Overhaul Kit 1

180 TP-6864 9/15

Air Intake

GM86745

1

23

4

5

6

7

8

9

10

3.1

Variation 1, 5

ItemPart

DescriptionNumber Quantity1 275527 Clamp, Hose, 2.81/3.12 In. 12 276320 Clamp, Hose, 2.38/2.69 In. 13 GM14199 Air Cleaner Assembly (JD) 13.1 226915 Element, Air Cleaner (Branded 1 Per Case) 14 GM14200 Mount, Air Cleaner (6.76” ID) 15 See chart Bracket, Air Cleaner Mounting 16 GM40739 Hose, Air Intake 17 M6923-08-80 Nut, Hex 8mm 28 M6923-10-80 Nut, Hex 10mm 19 M933-08025-60 Screw, Hex Cap 210 M933-10025-60 Screw, Hex Cap 1

Use this table to identify part numbers of item 5.

Variation Module

Part Number

Item 5,Bracket

1 GM86745--GR1--WHT GM14202-WHT5 GM86745--GR1--G49 GM14202-G49

TP-6864 9/15 181

Air Intake, continued

GM85595_B

1.1

2

3

45

67

89

8

1

10

11

Variation 2, 3, 6, 7

ItemPart

DescriptionNumber Quantity1 GM86445 Air Cleaner Assembly 1

1.1 GM86446 Element, Air Cleaner 12 GM88452 Mount, Air Cleaner 13 M125A-10-80 Washer, Plain, 10.5 ID X 20.0 OD 24 M6923-10-80 Nut, Hex 10mm 35 M933-10025-60 Screw, Hex Cap,Fully Thrd M10 X 25mm 36 M933-10030-60 Screw, Hex Cap 17 M934-10-60 Nut, Hex 10mm 18 See chart Clamp, Hose, 3.56/4.5 In. 29 See chart Hose, Air Intake 110 See chart Insert, Hose Reducer (4.00” To 3.00”) 111 See chart Bracket, Air Cleaner Mounting 1

Use this table to identify part numbers of item 8--11.

Variation Module

Part Number

Item 8,Clamp

Item 9,Hose

Item 10,Insert

Item 11,Bracket

2 GM85595--GR1--WHT X-426-5 GM86624-1 Not used GM86625-WHT3 GM85595--GR2--WHT X-426-7 GM86624-2 274724 GM86625-WHT6 GM85595--GR1--G49 X-426-5 GM86624-1 Not used GM86625-G497 GM85595--GR2--G49 X-426-7 GM86624-2 274724 GM86625-G49

182 TP-6864 9/15


GM87034_A

1

2

3

4

578

4.1

1

Variation 4, 8

ItemPart

DescriptionNumber Quantity1 274545 Clamp, Hose, 4.31/4.62 In. 22 324362 Mount, Air Cleaner/Exhaust ( 8.50” ID) 13 GM86624-2 Hose, Air Intake 14 GM87478 Air Cleaner Assy 14.1 GM87479 Element, Air Cleaner 15 See chart Bracket, Air Cleaner Mounting 16 GM87774 Decal, Air Cleaner 17 M6923-08-80 Nut, Hex 8mm 48 M933-08025-60 Screw, Hex Cap 4


Variation Module

Part Number

Item 5,Bracket


TP-6864 9/15 183


GM88864_A

3 4

5

6

7

8

9

10

11

13

14

Variations 9, 10

ItemPart

DescriptionNumber Quantity3 X-6047-7 Channel, U 14 274545 Clamp, hose, 4.31/4.62 in. 15 GM90294 Hose, Molded Air Intake 16 GM90310 Filter, Air 17 See chart Box, Air Filter 18 See chart Tray, Air Filter 19 GM92022 Insulation, Acoustic Foam 110 M933-08030-60 Screw, hex cap 411 M982-08-80 Nut, hex elastic stop, 8MM 412 X-25-101 Washer, plain, .375 ID x 2 in. OD 413 X-276-9 Nut, wing, 1/4-20 2

Use this table to identify part numbers of items 7 and 8.

Variation Module

Part Number

Item 7,Box, Air Filter

Item 8,Tray, Air Filter

9 GM88864--GR1--WHT GM90311--WHT GM91693--WHT10 GM88864--GR1--G49 GM90311--G49 GM91693--G49

184 TP-6864 9/15


GM93101_A

1

2

3

4

5

6

7

8

9

10

11

4.1

6

Variations 11, 12

ItemPart

DescriptionNumber Quantity1 274545 Clamp, hose, 4.31/4.62 in. 12 291562 Clamp, hose, 5.25/5.56 in. 13 GM93709 Hose, Molded Air Intake 14 GM93710 Air Cleaner Assy 14.1 GM98860 Element, Air Cleaner 15 See chart Bracket, Air Cleaner Mounting 16 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 77 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 28 M6923-08-80 Nut, Hex 8mm 59 M6923-10-80 Nut, Hex 10mm 210 M933-08025-60 Screw, hex cap 511 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm 2

Use this table to identify part number of item 5.

Variation Module

Part Number

Item 5,Bracket

11 GM93101--GR1--WHT GM93713--WHT12 GM93101--GR1--G49 GM93713--G49

TP-6864 9/15 185

Notes

186 TP-6864 9/15

Engine

GM86744_A

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

2425

26

27

28

29

30

31

32

10

10

12

24

1813

TP-6864 9/15 187

Engine, continuedVariation 1, 2, 3, 4, 15, 16, 17, 18

ItemPart

DescriptionNumber Quantity1 256971 Bottle, Overflow 12 352029 Gasket 13 GM25430 Hose, Seawater (1.25” ID) 14 GM42525 Adapter Bushing 15 GM47453 Tube, Water Inlet 16 GM47702 Elbow, Wet Exhaust 17 GM48028 Line, Fuel 18 GM63139 Eye, Lifting 19 GM86086 Guard, Belt 110 M125A-08-80 Washer, Plain, 8.4 ID X 16.0 OD 711 M125A-10-80 Washer, Plain, 10.5 ID X 20.0 OD 312 M6923-08-80 Nut, Hex 8mm 713 M6923-10-80 Nut, Hex 10mm 614 M931-08045-60 Screw, Hex Cap 315 M931-10040-60 Screw, Hex Cap 116 M933-05020-60 Screw, Hex Cap 217 M933-08025-60 Screw, Hex Cap 318 M933-10025-60 Screw, Hex Cap,Fully Thrd M10 X 25mm 319 M933-10025-82 Screw, Hex Cap 320 M934-05-50 Nut, Hex 5mm 221 X-272-2 Hose, Radiator, Straight, 1.25 In. ID 122 X-400-52 Spacer, .359 ID X .547 OD X .75 In. 323 X-426-19 Clamp, Hose, 1.00/2.00 In. 424 X-447-23 Elbow, Male Tube (90 Deg) + Vibra Seal 125 X-672-31 Clamp, Insulated, .75 In. 126 X-75-4 Plug, Pipe ( 1/8” Nptf) 127 X-801-3 Washer, Hardened,.406 ID X .812 In. OD 328 See Chart Relay, 12 VDC 229 See Chart Bracket, Belt Guard 130 See Chart Bracket, Belt Guard 131 See Chart Bracket, Water Bottle 132 See Chart Engine Assembly 1

Use this table to identify part numbers of items 28--32.

Variation Module

Part Number

Item 28,Relay

Item 29,Bracket

Item 30,Bracket

Item 31,Bracket

Item 32,Engine

1 GM86744--GR1--WHT GM49746 GM49941-WHT GM49942-WHT GM85815-WHT GM867592 GM86744--GR2--WHT GM49747 GM49941-WHT GM49942-WHT GM85815-WHT GM516133 GM86744--GR3--WHT GM49746 GM49941-WHT GM49942-WHT GM85815-WHT GM867604 GM86744--GR4--WHT GM49747 GM49941-WHT GM49942-WHT GM85815-WHT GM5161415 GM86744--GR1--G49 GM49746 GM49941-G49 GM49942-G49 GM85815-G49 GM8675916 GM86744--GR2--G49 GM49747 GM49941-G49 GM49942-G49 GM85815-G49 GM5161317 GM86744--GR3--G49 GM49746 GM49941-G49 GM49942-G49 GM85815-G49 GM8676018 GM86744--GR4--G49 GM49747 GM49941-G49 GM49942-G49 GM85815-G49 GM51614

188 TP-6864 9/15

Engine, continued

GM86087_A

2

34

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

2021

22

23

1624

1725

26

172027

28

29

30

31

3236

33

3435

36

37

38

39

40

41

42

33

2636

8

34

TP-6864 9/15 189

Engine, continuedVariation 5, 6, 19, 20

ItemPart

DescriptionNumber Quantity2 X-373-15 Hose, 3/4 In. I.D. 13 X-373-25 Hose, 3/4 In. I.D. 14 256971 Bottle, Overflow 15 324245 Clamp, Exhaust (4.25 In.) 16 GM14216 Eye, Lifting 17 GM16234 Assembly, Emissions Filter 17.1 GM32404 Element, Air Emissions Filter 18 GM16246 Connector, Hose 19 GM25435 Hose, Seawater (1.25” ID) 110 GM42525 Adapter Bushing 111 GM47453 Tube, Water Inlet 112 GM47704 Elbow, Wet Exhaust 113 GM48028 Line, Fuel 114 GM64277 Fitting, 90 deg. Elbow 115 GM86086 Guard, Belt 116 M125A-08-80 Washer, Plain, 8.4 ID X 16.0 OD 717 M125A-10-80 Washer, Plain, 10.5 ID X 20.0 OD 518 M125A-12-80 Washer, Plain 219 M6923-08-80 Nut, Hex 8mm 420 M6923-10-80 Nut, Hex 10mm 321 M931-10040-60 Screw, Hex Cap 122 M931-10065-82 Screw, Hex Cap (Metric) 123 M933-05020-60 Screw, Hex Cap 224 M933-08025-60 Screw, Hex Cap 325 M933-10025-60 Screw, Hex Cap,Fully Thrd M10 X 25mm 226 M933-10025-82 Screw, Hex Cap 227 M933-10035-60 Screw, Hex Cap 228 M933-12030-60 Screw, Hex Cap 229 M934-05-50 Nut, Hex 5mm 230 X-75-4 Plug, Pipe ( 1/8” Nptf) 131 X-272-2 Hose, Radiator, Straight, 1.25 In. ID 132 X-400-209 Spacer, .406 ID X 1 OD X 1.48 In. 133 X-426-12 Clamp, Hose, .69/1.25 In. 434 X-426-19 Clamp, Hose, 1.00/2.00 In. 435 X-447-23 Elbow, Male Tube (90 Deg) + Vibra Seal 136 X-801-3 Washer,Hardened,.406 ID X .812 In. OD 337 See chart Bracket, Filter Mounting 138 See chart Relay, 12 VDC 239 See chart Bracket, Belt Guard 140 See chart Bracket, Belt Guard 141 See chart Bracket, Water Bottle 142 See chart Engine Assembly 1


Variation Module

Part Number

Item 37,Bracket

Item 38,Relay

Item 39,Bracket

Item 40,Bracket

Item 41,Bracket

Item 42,Engine

5 GM86087--GR1--WHT GM16285-WHT GM49746 GM49941-WHT GM49942-WHT GM85815-WHT GM863756 GM86087--GR2--WHT GM16285-WHT GM49747 GM49941-WHT GM49942-WHT GM85815-WHT GM8637619 GM86087--GR1--G49 GM16285-G49 GM49746 GM49941-G49 GM49942-G49 GM85815-G49 GM8637520 GM86087--GR2--G49 GM16285-G49 GM49747 GM49941-G49 GM49942-G49 GM85815-G49 GM86376

190 TP-6864 9/15

Engine, continued

GM85593_B

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

2122

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

3839

40

41

42

43

44

45

47

39

71923

46

18

48

19

40

1822

42

TP-6864 9/15 191


ItemPart

DescriptionNumber Quantity2 X-373-15 Hose, 3/4 In. I.D. 13 X-373-25 Hose, Fuel/Oil .75” Id 14 256971 Bottle, Overflow 15 324245 Clamp, Exhaust (4.25 In.) 16 GM16234 Assembly, Emissions Filter 16.1 GM32404 Element, Air Emissions Filter 17 GM16246 Connector, Hose 28 GM25435 Hose, Seawater (1.25” ID) 19 GM38784-3 Vibromount, Controller 410 GM42525 Adapter Bushing 111 GM47453 Tube, Water Inlet 112 GM47704 Elbow, Wet Exhaust 113 GM48028 Fuel Line 114 GM50971 Bracket, ECM Mounting 115 GM64277 Fitting, 90 deg. Elbow 216 GM85681 Eye, Lifting 117 GM85816 Guard, Belt 118 M125A-08-80 Washer, Plain, 8.4 ID X 16.0 OD 919 M125A-10-80 Washer, Plain, 10.5 ID X 20.0 OD 520 M125A-12-80 Washer, Plain 221 M6923-06-80 Nut, Hex 6mm 422 M6923-08-80 Nut, Hex 8mm 623 M6923-10-80 Nut, Hex 10mm 324 M931-08055-60 Screw, Hex Cap 225 M931-10040-60 Screw, Hex Cap 126 M931-10050-82 Screw, Hex Cap 227 M933-05020-60 Screw, Hex Cap 228 M933-06010-60 Screw, Hex Cap 429 M933-08025-60 Screw, Hex Cap 330 M933-10025-60 Screw, Hex Cap,Fully Thrd M10 X 25mm 231 M933-10025-82 Screw, Hex Cap 132 M933-10035-60 Screw, Hex Cap 233 M933-12030-60 Screw, Hex Cap 234 M934-05-50 Nut, Hex 5mm 235 X-22-12 Washer, Lock, .262 Idx.743 In. OD 836 X-75-4 Plug, Pipe ( 1/8” Nptf) 137 X-272-2 Hose, Radiator, Straight, 1.25 In. ID 138 X-400-235 Spacer, .437 ID X .875 OD X 1.125 In. 239 X-426-12 Clamp, Hose, .69/1.25 In. 440 X-426-19 Clamp, Hose, 1.00/2.00 In. 441 X-447-23 Elbow, Male Tube (90 Deg) + Vibra Seal 142 X-801-3 Washer,Hardened,.406 ID X .812 In. OD 343 See chart Relay, 12 VDC 244 See chart Engine 4045TFM85, John Deere, 12 V, Dsl 145 See chart Bracket, Filter Mounting 146 See chart Bracket, Water Bottle 147 See chart Bracket, Belt Guard (RH) 148 See chart Bracket, Belt Guard (LH) 1


Variation Module

Part Number

Item 43,Relay

Item 44,Engine

Item 45,Bracket

Item 46,Bracket

Item 47,Bracket

Item 48,Bracket

7 GM85593--GR1--WHT GM49746 GM85410 GM85814-WHT GM85815-WHT GM85817-WHT GM85988-WHT8 GM85593--GR2--WHT GM49747 GM85411 GM85814-WHT GM85815-WHT GM85817-WHT GM85988-WHT9 GM85593--GR3--WHT GM49746 GM88609 GM85814-WHT GM85815-WHT GM85817-WHT GM85988-WHT10 GM85593--GR4--WHT GM49747 GM88610 GM85814-WHT GM85815-WHT GM85817-WHT GM85988-WHT21 GM85593--GR1--G49 GM49746 GM85410 GM85814-G49 GM85815-G49 GM85817-G49 GM85988-G4922 GM85593--GR2--G49 GM49747 GM85411 GM85814-G49 GM85815-G49 GM85817-G49 GM85988-G4923 GM85593--GR3--G49 GM49746 GM88609 GM85814-G49 GM85815-G49 GM85817-G49 GM85988-G4924 GM85593--GR4--G49 GM49747 GM88610 GM85814-G49 GM85815-G49 GM85817-G49 GM85988-G49

192 TP-6864 9/15

Engine, continued

GM87035_E

2

3

4

6

7

8

9

102236

11

12

13

14

15

16

17

1923

202426

2133

2519

2735

2818

2919

2030

202432

534

37

38

39

40

42

43

44

45

46

47

38

14

TP-6864 9/15 193


ItemPart

DescriptionNumber Quantity2 X-373-14 Hose, 3/4 In. I.D. 13 X-373-15 Hose, 3/4 In. I.D. 14 256971 Bottle, Overflow 15 X-801-3 Washer,Hardened,.406 ID X .812 In. OD 15 X-400-227 Spacer, .406 ID x 1.25 OD x .5 in. 16 324245 Clamp, Exhaust (4.25 In.) 17 GM16234 Assembly, Emissions Filter 17.1 GM32404 Element, Air Emissions Filter 18 GM16246 Connector, Hose 29 GM25435 Hose, Seawater (1.25” ID) 110 GM38784-3 Vibromount, Controller 411 GM42525 Adapter Bushing 112 GM92412 Elbow, Wet Exhaust 113 GM48028 Line, Fuel 114 GM64277 Fitting, 90 deg. Elbow 215 GM87321 Eye, Lifting 116 GM87704 Bracket, ECU Mounting 117 GM87839 Guard, Belt 118 M125A-06-80 Washer, Plain 419 M125A-08-80 Washer, Plain, 8.4 ID X 16.0 OD 920 M125A-10-80 Washer, Plain, 10.5 ID X 20.0 OD 521 M125A-12-80 Washer, Plain 222 M6923-06-80 Nut, Hex 6mm 423 M6923-08-80 Nut, Hex 8mm 424 M6923-10-80 Nut, Hex 10mm 325 M931-08055-60 Screw, Hex Cap 226 M931-10040-60 Screw, Hex Cap 127 M933-05020-60 Screw, Hex Cap 228 M933-06014-60 Screw, Hex Cap 429 M933-08025-60 Screw, Hex Cap 330 M933-10025-60 Screw, Hex Cap,Fully Thrd M10 X 25mm 232 M933-10035-60 Screw, Hex Cap 233 M933-12030-60 Screw, Hex Cap 234 M933-12035-82 Screw, Hex Cap 135 M934-05-50 Nut, Hex 5mm 236 X-22-12 Washer, Lock, .262 Idx.743 In. OD 837 X-75-4 Plug, Pipe (1/8” Nptf) 138 X-426-12 Clamp, Hose, .69/1.25 In. 439 X-426-19 Clamp, Hose, 1.00/2.00 In. 240 X-447-23 Elbow, Male Tube (90 Deg) + Vibra Seal 142 See chart Relay, 12 VDC 243 See chart Engine 4045AFM85, John Deere, 12 V, DSL 144 See chart Bracket, Water Bottle 145 See chart Bracket, Belt Guard (RH) 146 See chart Bracket, Belt Guard (LH) 147 See chart Bracket, Filter Mounting 1


Variation Module

Part Number

Item 42,Relay

Item 43,Engine

Item 44,Bracket

Item 45,Bracket

Item 46,Bracket

Item 47,Bracket

11 GM87035--GR1--WHT GM49746 GM85412 GM85815-WHT GM85817-WHT GM85988-WHT GM87285-WHT12 GM87035--GR2--WHT GM49747 GM85413 GM85815-WHT GM85817-WHT GM85988-WHT GM87285-WHT13 GM87035--GR3--WHT GM49746 GM88611 GM85815-WHT GM85817-WHT GM85988-WHT GM87285-WHT14 GM87035--GR4--WHT GM49747 GM88612 GM85815-WHT GM85817-WHT GM85988-WHT GM87285-WHT25 GM87035--GR1--G49 GM49746 GM85412 GM85815-G49 GM85817-G49 GM85988-G49 GM87285-G4926 GM87035--GR2--G49 GM49747 GM85413 GM85815-G49 GM85817-G49 GM85988-G49 GM87285-G4927 GM87035--GR3--G49 GM49746 GM88611 GM85815-G49 GM85817-G49 GM85988-G49 GM87285-G4928 GM87035--GR4--G49 GM49747 GM88612 GM85815-G49 GM85817-G49 GM85988-G49 GM87285-G49

194 TP-6864 9/15

Engine, continued

GM88865_a

7

6

8

10

1112

13

9

15

21

16

17

18

19

20

22

23

24

25

26

37

28

29

31

32

33

34

35

36

30

3738

39

40

42

43

44

45

47

41

5150

52

53

54

55

43

1343

38

43

22

22

22

22

33

33

23

23

46

2

46

14

43

4

4839

32

49

TP-6864 9/15 195

Engine, continuedVariations 29--36

ItemPart

DescriptionNumber Quantity2 X-386-36 Fuel line, flexible 14 X-577-47 Hose, rubber, straight, .62 in. ID 16 X-373-11 Hose, molded, .75 in. ID 17 X-373-16 Hose, 3/4 In. I.D. 18 225127 Adapter, bushing 19 249959 Adaptor, bushing 110 256971 Bottle, overflow 111 324245 Clamp, exhaust (4.25 in.) 112 GM16234 Assembly, Emissions Filter 1

12.1 GM32404 Element, Air Emissions Filter 113 GM16246 Connector, Hose 214 GM38784-3 Vibromount, Controller 415 GM47705 Elbow, Wet Exhaust 116 GM64277 Fitting, 90 deg. Elbow 117 GM87704 Bracket, ECU Mounting 118 GM88333 Guard, Belt 119 GM89806 Hose, Molded Seawater 120 GM90227 Eye, Lifting 121 GM91720 Line, Fuel 122 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 923 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 524 M125A-12-80 Washer, Plain 425 M6923-06-80 Nut, Hex 6mm 426 M6923-08-80 Nut, Hex 8mm 427 M6923-10-80 Nut, Hex 10mm 228 M931-08055-60 Screw, Hex Cap 229 M931-10040-60 Screw, Hex Cap 130 M931-12050-60 Screw, Hex Cap 431 M933-05020-60 Screw, Hex Cap 232 M933-06014-60 Screw, Hex Cap 533 M933-08025-60 Screw, hex cap 334 M933-10025-60 Screw, hex cap, fully thrd M10 x 25mm EXP 235 M933-10035-60 Screw, Hex Cap 236 M933-10035-82 Screw, Hex Cap 237 M934-05-50 Nut, Hex 5mm 238 X-22-12 Washer, lock.262 IDx.743 in. OD 839 X-25-40 Washer, plain, .281 ID x .625 in. OD 540 X-75-4 Plug, pipe ( 1/8” nptf) 141 X-202-30 Bushing, reducing (1/4 x 3/8”npt)+vibra 142 X-400-161 Spacer, .531 ID x 1 OD x .75 in. 443 X-426-12 Clamp, hose, .69/1.25 in. 544 X-426-16 Clamp, hose, 1.81/2.75 in. 145 X-426-19 Clamp, hose, 1.00/2.00 in. 146 X-426-9 Clamp, hose, .25/.70 in. 247 X-447-9 Elbow, Male Tube (90 deg) + vibra seal 148 X-672-24 Clamp, insulated, .62 in. 149 X-801-3 Washer,hardened,.406 ID x .812 in. OD 250 See chart Relay 251 See chart Engine Assy. 152 See chart Bracket, Water Bottle 153 See chart Bracket, Belt Guard (RH) 154 See chart Bracket, Belt Guard (LH) 155 See chart Bracket, Filter Mounting 1


Variation Module

Part Number

Item 50,Relay

Item 51,Engine

Item 52,Bracket

Item 53,Bracket

Item 54,Bracket

Item 55,Bracket

29 GM88865--GR1--WHT GM49746 GM85414 GM85815--WHT GM85817--WHT GM88937--WHT GM89519--WHT30 GM88865--GR2--WHT GM49747 GM85415 GM85815--WHT GM85817--WHT GM88937--WHT GM89519--WHT31 GM88865--GR3--WHT GM49746 GM88613 GM85815--WHT GM85817--WHT GM88937--WHT GM89519--WHT32 GM88865--GR4--WHT GM49747 GM88614 GM85815--WHT GM85817--WHT GM88937--WHT GM89519--WHT33 GM88865--GR1--G49 GM49746 GM85414 GM85815--G49 GM85817--G49 GM88937--G49 GM89519--G4934 GM88865--GR2--G49 GM49747 GM85415 GM85815--G49 GM85817--G49 GM88937--G49 GM89519--G4935 GM88865--GR3--G49 GM49746 GM88613 GM85815--G49 GM85817--G49 GM88937--G49 GM89519--G4936 GM88865--GR4--G49 GM49747 GM88614 GM85815--G49 GM85817--G49 GM88937--G49 GM89519--G49

196 TP-6864 9/15

Engine, continued

GM91658

7

6

8

10

1112

13

9

15

21

16

17

18

20

22

23

24

25

26

37

28

29

31

32

33

34

35

36

30

3738

39

40

42

43

47

41

5150

52

53

54

55

43

1343

38

43

22

22

22

22

33

33

23

23

46

2

46

14

43

4

4839

32

49

TP-6864 9/15 197

Engine, continuedVariations 37--44 (Keel Cooled)

ItemPart

DescriptionNumber Quantity2 X-386-36 Fuel line, flexible 14 X-577-47 Hose, rubber, straight, .62 in. ID 16 X-373-11 Hose, molded, .75 in. ID 17 X-373-16 Hose, 3/4 In. I.D. 18 225127 Adapter, bushing 19 249959 Adaptor, bushing 110 256971 Bottle, overflow 111 324245 Clamp, exhaust (4.25 in.) 112 GM16234 Assembly, Emissions Filter 1

12.1 GM32404 Element, Air Emissions Filter 113 GM16246 Connector, Hose 214 GM38784-3 Vibromount, Controller 415 GM49740 Elbow, Dry Exhaust 116 GM64277 Fitting, 90 deg. Elbow 117 GM87704 Bracket, ECU Mounting 118 GM88333 Guard, Belt 120 GM90227 Eye, Lifting 121 GM91720 Line, Fuel 122 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 923 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 524 M125A-12-80 Washer, Plain 425 M6923-06-80 Nut, Hex 6mm 426 M6923-08-80 Nut, Hex 8mm 427 M6923-10-80 Nut, Hex 10mm 228 M931-08055-60 Screw, Hex Cap 229 M931-10040-60 Screw, Hex Cap 130 M931-12050-60 Screw, Hex Cap 431 M933-05020-60 Screw, Hex Cap 232 M933-06014-60 Screw, Hex Cap 533 M933-08025-60 Screw, hex cap 334 M933-10025-60 Screw, hex cap, fully thrd M10 x 25mm EXP 235 M933-10035-60 Screw, Hex Cap 236 M933-10035-82 Screw, Hex Cap 237 M934-05-50 Nut, Hex 5mm 238 X-22-12 Washer, lock.262 IDx.743 in. OD 839 X-25-40 Washer, plain, .281 ID x .625 in. OD 540 X-75-4 Plug, pipe ( 1/8” nptf) 141 X-202-30 Bushing, reducing (1/4 x 3/8”npt)+vibra 142 X-400-161 Spacer, .531 ID x 1 OD x .75 in. 443 X-426-12 Clamp, hose, .69/1.25 in. 546 X-426-9 Clamp, hose, .25/.70 in. 247 X-447-9 Elbow, Male Tube (90 deg) + vibra seal 148 X-672-24 Clamp, insulated, .62 in. 149 X-801-3 Washer,hardened,.406 ID x .812 in. OD 250 See chart Relay 251 See chart Engine Assy. 152 See chart Bracket, Water Bottle 153 See chart Bracket, Belt Guard (RH) 154 See chart Bracket, Belt Guard (LH) 155 See chart Bracket, Filter Mounting 1


Variation Module

Part Number

Item 50,Relay

Item 51,Engine

Item 52,Bracket

Item 53,Bracket

Item 54,Bracket

Item 55,Bracket

37 GM91658--GR1--WHT GM49746 GM91650 GM85815--WHT GM85817--WHT GM88937--WHT GM89519--WHT38 GM91658--GR2--WHT GM49747 GM91651 GM85815--WHT GM85817--WHT GM88937--WHT GM89519--WHT39 GM91658--GR3--WHT GM49746 GM91652 GM85815--WHT GM85817--WHT GM88937--WHT GM89519--WHT40 GM91658--GR4--WHT GM49747 GM91653 GM85815--WHT GM85817--WHT GM88937--WHT GM89519--WHT41 GM91658--GR1--G49 GM49746 GM91650 GM85815--G49 GM85817--G49 GM88937--G49 GM89519--G4942 GM91658--GR1--G49 GM49747 GM91651 GM85815--G49 GM85817--G49 GM88937--G49 GM89519--G4943 GM91658--GR1--G49 GM49746 GM91651 GM85815--G49 GM85817--G49 GM88937--G49 GM89519--G4944 GM91658--GR1--G49 GM49747 GM91653 GM85815--G49 GM85817--G49 GM88937--G49 GM89519--G49

198 TP-6864 9/15

Engine, continued

GM93102

2

4

6

8

9

10

1112

13

14

15

16

17

18

19

20

21

22 23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

4344

45

4647

48

49

50

51 66

64

52

65

6757

57

34

17 57

57

60

58

5858

58

61

55

3333

33

3333

33

54

53

53

36

37

37

5662

59

6368

3446

44

44

59

44

34

69

43

TP-6864 9/15 199

Engine, continuedVariations 45--48, 53--56

ItemPart

DescriptionNumber Qty.2 X-386-34 Fuel line, flexible 14 X-373-25 Hose, Fuel/Oil .75” ID, 14 in. 16 X-356-28 Hose, radiator, straight, 1 in. ID 18 X-312-46 Hose,.63 ID, 20 in. 19 225127 Adapter, bushing 110 256971 Bottle, overflow 111 290945 Washer, hardened,

.531 ID x 1.06 in. OD2

12 324245 Clamp, exhaust (4.25 in.) 113 GM16234 Assembly, Emissions Filter 113.1 GM32404 Element, Air Emissions Filter 114 GM16246 Connector, Hose 115 GM30635 Connector, Hose 116 GM38784-3 Vibromount, Controller 417 GM64277 Fitting, 90 Elbow 218 GM87704 Bracket, ECU Mounting 119 GM93204 Bracket, ECU Mounting 120 GM93656 Guard, Belt 121 GM93680 Bracket, Belt Guard (RH) 122 GM93702 Bracket, Belt Guard (Top) 123 GM93703 Bracket, Belt Guard (Bottom) 124 GM93818-2 Bearing, Nylon 425 GM94420 Elbow, Wet Exhaust 126 GM94429 Hose, Molded Seawater 127 GM94532 Bracket, Hose Support 128 GM95672 Line, Fuel 129 GM95672 Line, Fuel 130 GM95750 Hose, Molded Seawater 131 GM97561 Eye, Lifting 132 GM97564 Spacer, Lifting Eye 133 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 1534 M125A-10-80 Washer, Plain 10.5 ID x 20.0

OD7

35 M125A-16-80 Washer, Plain 436 M6923-06-80 Nut, Hex 6mm 5

ItemPart

DescriptionNumber Qty.37 M6923-08-80 Nut, Hex 8mm 738 M6923-10-80 Nut, Hex 10mm 239 M931-08055-60 Screw, Hex Cap 240 M933-05020-60 Screw, Hex Cap 241 M933-06014-60 Screw, Hex Cap 442 M933-06016-60 Screw, hex cap, M6x16mm,

js500 full thrd1

43 M933-08016-60 Screw, hex cap 344 M933-08025-60 Screw, hex cap 1045 M933-10020-60 Screw, Hex Cap 146 M933-10025-60 Screw, hex cap,fully thrd M10 x

25mm4

47 M933-10035-60 Screw, Hex Cap 248 M933-14035-82 Screw, Hex Cap 249 M933-16025-60 Screw, Hex Cap 450 M933-20040-82 Screw, Hex Cap 251 M934-05-50 Nut, Hex 5mm 252 M961-12030-82 Screw, Hex Cap 153 X-22-12 Washer, lock.262 IDx.743

in.OD(GM-NRP)KM8

54 X-25-40 Washer, plain, .281 ID x .625in.OD

4

55 X-75-4 Plug, pipe ( 1/8” nptf) 156 X-426-10 Clamp, hose, .5/1 in. 157 X-426-12 Clamp, hose, .69/1.25 in. 458 X-426-2 Clamp, hose, 2.31/3.25 in. 259 X-426-9 Clamp, hose, .25/.70 in. 260 X-447-9 Elbow, Male Tube (90 deg) +

vibra seal1

61 X-582-51 Connector, Hose 162 X-672-31 Clamp, insulated, .75 in. 163 X-672-41 Clamp, Insulated 164 X-801-13 Washer, Hardened 265 X-801-16 Washer, Hardened 166 See chart Relay, 12 VDC 267 See chart Bracket, Filter Mounting 168 See chart Engine, 6090AFM85 169 See chart Bracket, Water Bottle 1


Variation Module

Part Number

Item 66,Relay

Item 67,Bracket

Item 68,Engine

Item 69,Bracket

45 GM93102--GR1--WHT GM49746 GM93202--WHT GM93285 GM94680--WHT46 GM93102--GR2--WHT GM49747 GM93202--WHT GM93286 GM94680--WHT47 GM93102--GR3--WHT GM49746 GM93202--WHT GM93287 GM94680--WHT48 GM93102--GR4--WHT GM49747 GM93202--WHT GM93288 GM94680--WHT53 GM93102--GR1--G49 GM49746 GM93202--G49 GM93285 GM94680--G4954 GM93102--GR1--G49 GM49747 GM93202--G49 GM93286 GM94680--G4955 GM93102--GR1--G49 GM49746 GM93202--G49 GM93287 GM94680--G4956 GM93102--GR1--G49 GM49747 GM93202--G49 GM93288 GM94680--G49

200 TP-6864 9/15

Engine, continued

GM95561

2

4

6

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

2627

2829

30

31

32

33

34

35

36

37

38

39

40

41

42

4344

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

54

17

32

32

4354

54

31

50

35

31

31

31

3165

55

4141

40

31

41

TP-6864 9/15 201

Engine, continuedVariations 49--52, 57--60 (Keel Cooled)

ItemPart

DescriptionNumber Quantity2 X-386-34 Fuel line, flexible 14 X-373-25 Hose, Fuel/Oil .75” ID, 14 in. 16 X-356-28 Hose, radiator, straight, 1 in.

ID1

8 X-312-46 Hose, .63 ID, 20 in. 19 225127 Adapter, bushing 110 256971 Bottle, overflow 111 290945 Washer, hardened, .531 ID x

1.06 in. OD1

12 324245 Clamp, exhaust (4.25 in.) 113 GM16234 Assembly, Emissions Filter 114 GM16246 Connector, Hose 115 GM30635 Connector, Hose 116 GM38784-3 Vibromount, Controller 417 GM64277 Fitting, 90 Elbow 218 GM87704 Bracket, ECU Mounting 119 GM93204 Bracket, ECU Mounting 120 GM93656 Guard, Belt 121 GM93680 Bracket, Belt Guard (RH) 122 GM93702 Bracket, Belt Guard (Top) 123 GM93703 Bracket, Belt Guard

(Bottom)1

24 GM93818-2 Bearing, Nylon 125 GM94423 ELBOW, DRY EXHAUST 126 GM95616 COVER, AUXILIARY DRIVE 127 GM95672 Line, Fuel 128 GM95672 Line, Fuel 129 GM97561 Eye, Lifting 130 GM97564 Spacer, Lifting Eye 131 M125A-08-80 Washer, Plain 8.4 ID x

16.0 OD15

32 M125A-10-80 Washer, Plain 10.5 ID x20.0 OD

8

33 M125A-16-80 Washer, Plain 434 M6923-06-80 Nut, Hex 6mm 4

ItemPart

DescriptionNumber Quantity35 M6923-08-80 Nut, Hex 8mm 736 M6923-10-80 Nut, Hex 10mm 237 M931-08055-60 Screw, Hex Cap 238 M933-05020-60 Screw, Hex Cap 239 M933-06014-60 Screw, Hex Cap 440 M933-08016-60 Screw, hex cap 341 M933-08025-60 Screw, hex cap 1042 M933-10020-60 Screw, Hex Cap 143 M933-10025-60 Screw, hex cap, fully thrd

M10 x 25mm5

44 M933-10035-60 Screw, Hex Cap 245 M933-14035-82 Screw, Hex Cap 246 M933-16030-82 Screw, Hex Cap 447 M933-20040-82 Screw, Hex Cap 248 M934-05-50 Nut, Hex 5mm 249 M961-12030-82 Screw, Hex Cap 150 X-22-12 Washer, lock .262 ID x .743

in. OD (GM-NRP)KM8

51 X-25-40 Washer, plain, .281 ID x.625 in .OD

4

52 X-75-4 Plug, pipe ( 1/8” nptf) 153 X-426-10 Clamp, hose, .5/1 in. 154 X-426-12 Clamp, hose, .69/1.25 in. 455 X-426-9 Clamp, hose, .25/.70 in. 256 X-447-9 Elbow, Male Tube (90 deg)

+ vibra seal1

57 X-672-31 Clamp, insulated, .75 in. 158 X-801-13 Washer, Hardened 259 X-801-16 Washer, Hardened 160 X-6214-13 Cap 161 X-6214-17 Cap, Plastic (4PX) 162 See chart Relay, 12 VDC 263 See chart Bracket, Filter Mounting 164 See chart Engine, 6090AFM85 165 See chart Bracket, Water Bottle 1


Variation Module

Part Number

Item 62,Relay

Item 63,Bracket

Item 64,Engine

Item 65,Bracket

49 GM95561--GR1--WHT GM49746 GM93202--WHT GM93289 GM94680--WHT50 GM95561--GR2--WHT GM49747 GM93202--WHT GM93290 GM94680--WHT51 GM95561--GR3--WHT GM49746 GM93202--WHT GM93291 GM94680--WHT52 GM95561--GR4--WHT GM49747 GM93202--WHT GM93292 GM94680--WHT57 GM95561--GR1--G49 GM49746 GM93202--G49 GM93289 GM94680--G4958 GM95561--GR1--G49 GM49747 GM93202--G49 GM93290 GM94680--G4959 GM95561--GR1--G49 GM49746 GM93202--G49 GM93291 GM94680--G4960 GM95561--GR1--G49 GM49747 GM93202--G49 GM93292 GM94680--G49

202 TP-6864 9/15

Nameplate and Decals

ItemPart

Description

QuantityVariation

Number 11 224233 Decal, 1-800 Number 12 226917 Decal, Negative Battery Conn 13 238162 Decal, Pos. Battery Connection 14 239796 Decal, Warning 15 249808 Decal, Warning Rotating Parts 16 249809 Decal, Caution Hot Engine 17 249810 Decal, Warning Hot Coolant 18 257438 Decal, Danger Moving Rotor 19 259365 Decal 110 344282 Decal, Notice 111 344486 Decal, CE 112 359278 Decal, Fuel Inlet 113 359279 Decal, Fuel Return 114 GM14167 Decal, Drain 115 GM28971 Decal, Battery Connection 116 X-6348-3 Decal, Kohler Power Systems 1

ItemPart

Description

QuantityVariation

Number 21 224233 Decal, 1-800 Number 12 226917 Decal, Negative Battery Conn 13 238162 Decal, Pos. Battery Connection 14 239796 Decal, Warning 15 249808 Decal, Warning Rotating Parts 16 249809 Decal, Caution Hot Engine 17 249810 Decal, Warning Hot Coolant 18 257438 Decal, Danger Moving Rotor 19 259365 Decal 110 344282 Decal, Notice 111 344486 Decal, CE 112 GM14167 Decal, Drain 113 X-6348-3 Decal, Kohler Power Systems 1

ItemPart

Description

QuantityVariation

Number 31 224233 Decal, 1-800 Number 12 226917 Decal, Negative Battery Conn 13 238162 Decal, Pos. Battery Connection 14 239796 Decal, Warning 15 249808 Decal, Warning Rotating Parts 16 249809 Decal, Caution Hot Engine 17 249810 Decal, Warning Hot Coolant 18 257438 Decal, Danger Moving Rotor 19 GM90356 Decal, Reconnection Diagram 110 344282 Decal, Notice 111 344486 Decal, CE 112 X-6348-3 Decal, Kohler Power Systems 1


Item Number Description 41 224233 Decal, 1-800 number 12 226917 Decal, negative battery conn 13 238162 Decal, pos. battery connection 14 239796 Decal, warning 15 249808 Decal, warning rotating parts 16 249809 Decal, Caution Hot Engine 17 249810 Decal, warning hot coolant 18 257438 Decal, danger moving rotor 19 344282 Decal, notice 110 344486 Decal, CE 111 GM14167 Decal, Drain 112 GM90356 Decal, Reconnection Diagram 113 X-6348-8 Decal, Kohler Power Systems 1

TP-6864 9/15 203

Skid

GM86747_A

2345

6

7

8

9

10

11

Items not shown: 12

13

14

15

11

Variation 1, 4

ItemPart

DescriptionNumber Quantity2 X-577-27 Hose, Rubber, Straight, .62 In. ID 13 272701 Valve, Oil Drain (1/2-14 Nptf) 14 GM11694 O-Ring, ISO 6149 (15.3mm Id) 15 GM22991 Bushing, Adapter 16 See chart Skid 17 M6923-12-80 Nut, Hex 18 M933-08020-60 Screw, Hex Cap 19 M933-12030-60 Screw, Hex Cap 110 X-22-16 Washer, Lock, .326 Idx.883 In. OD 111 X-22-26 Washer, Lock, .521 Idx1.24 In. OD 212 X-75-54 Plug, Pipe ( 1/2”Nptf) Brass 113 X-426-12 Clamp, Hose, .69/1.25 In. 214 X-545-200 Cable, Battery 115 X-582-1 Connector, Hose 5/8” X 1/2” MIP Brass 1


Variation Module

Part Number

Item 6,Skid


204 TP-6864 9/15

Skid, continued

GM85594_A

7

8

9

10

11

17

11

234

5

6

131415

1618

Items not shown: 12

Variation 2, 5

ItemPart

DescriptionNumber Quantity2 X-577-48 Hose, Rubber, Straight, .62 In. ID 13 272701 Valve, Oil Drain (1/2-14 Nptf) 14 GM11694 O-Ring, ISO 6149 (15.3mm ID) 15 GM22991 Bushing, Adapter 16 See chart Skid 17 M6923-12-80 Nut, Hex 18 M933-08020-60 Screw, Hex Cap 19 M933-12030-60 Screw, Hex Cap 110 X-22-16 Washer, Lock, .326 Idx.883 In. OD 111 X-22-26 Washer, Lock, .521 Idx1.24 In. OD 212 X-75-54 Plug, Pipe ( 1/2”Nptf) Brass 113 X-202-47 Bushing, Reducing (1/4 X 1/2”Npt) 114 X-203-13 Tee, Pipe (1/2 X 1/2 X 1/2 Npt) 115 X-209-2 Pipe (1/2”Npt X 1.19”) 116 X-426-12 Clamp, Hose, .69/1.25 In. 217 X-545-200 Cable, Battery 118 X-582-1 Connector, Hose 5/8” X 1/2” MIP Brass 1


Variation Module

Part Number

Item 6,Skid


TP-6864 9/15 205

Skid, continued

GM87037

23

45

6

7

810

911

131415

16

17

18

19

Items not shown: 12

Variation 3, 6

ItemPart

DescriptionNumber Quantity2 X-577-5 Hose, Rubber, Straight, .62 In. ID 13 272701 Valve, Oil Drain (1/2-14 Nptf) 14 GM11694 O-Ring, ISO 6149 (15.3mm Id) 15 GM22991 Bushing, Adapter 16 See chart Skid 17 M6923-12-80 Nut, Hex 18 M933-08020-60 Screw, Hex Cap 19 M933-12030-60 Screw, Hex Cap 110 X-22-16 Washer, Lock, .326 Idx.883 In. OD 111 X-22-26 Washer, Lock, .521 Idx1.24 In. OD 212 X-75-54 Plug, Pipe (1/2”Nptf) Brass 213 X-202-47 Bushing, Reducing (1/4 X 1/2”Npt) 114 X-207-7 Cross, Pipe (1/2” Npt) 115 X-209-2 Pipe (1/2”Npt X 1.19”) 116 X-211-1 Elbow, Street (90 Deg X 1/2”Nptf) 217 X-426-12 Clamp, Hose, .69/1.25 In. 218 X-545-200 Cable, Battery 119 X-582-1 Connector, Hose 5/8” X 1/2” MIP Brass 1


Variation Module

Part Number

Item 6,Skid


206 TP-6864 9/15

Skid, continued

GM88867_A

2

3

4

5

67

8

9

10

1112

13

14

15

16

10

1013

Variation 7--10

ItemPart

DescriptionNumber Quantity2 X-577-28 Hose, rubber, straight, .62 in. ID 13 GM11694 O-ring, ISO 6149 (15.3mm ID) 14 GM22991 Bushing, Adapter 15 M6923-12-80 Nut, Hex 16 M933-08020-60 Screw, Hex cap 17 M933-12030-60 Screw, Hex Cap 18 X-22-16 Washer, lock.326 IDx.883 in. OD 19 X-22-26 Washer,lock.521 IDx1.24 in. OD 210 X-75-54 Plug, pipe ( 1/2”nptf) brass 311 X-203-13 Tee, Pipe (1/2 x 1/2 x 1/2 npt) 112 X-209-2 Pipe (1/2”npt x 1.19”) 113 X-426-12 Clamp, hose, .69/1.25 in. 214 X-545-200 Cable, Battery 115 X-582-1 Connector, Hose 5/8” x 1/2” MIP Brass 116 See chart Skid 1


Variation Module

Part Number

Item 16,Skid

7 GM88867--GR1--WHT GM85167--WHT8 GM88867--GR2--WHT GM85168--WHT9 GM88867--GR1--G49 GM85167--G4910 GM88867--GR2--G49 GM85168--G49

TP-6864 9/15 207

Skid, continued

GM93105_

2

3

4

5

6

7

8

9

10

1112

13

14

15

1614

11

10

Variation 11, 12

ItemPart

DescriptionNumber Quantity2 X-577-5 Hose, rubber, straight, .62 in. ID 13 272701 Valve, oil drain (1/2-14 nptf) 14 GM81345-1 Adapter, Male Straight W/O-Ring SAE-10 15 See chart Skid 16 M6923-12-80 Nut, Hex 17 M933-08020-60 Screw, Hex cap 18 M933-12030-60 Screw, Hex Cap 19 X-22-16 Washer, lock.326 IDx.883 in.OD 110 X-22-26 Washer, Lock.521 IDx1.24 in.OD 211 X-75-54 Plug, pipe ( 1/2”nptf) brass 212 X-203-13 Tee, Pipe (1/2 x 1/2 x 1/2 npt) 113 X-209-2 Pipe (1/2”npt x 1.19”) 114 X-426-12 Clamp, hose, .69/1.25 in. 215 X-545-200 Cable, Battery 116 X-582-1 Connector, Hose 5/8” x 1/2” MIP Brass 1

Use this table to identify part number of item 5.

Variation Module

Part Number

Item 5,Skid

11 GM93104--GR1--WHT GM92847--WHT12 GM93104--GR2--G49 GM92847--G49

208 TP-6864 9/15

Alternator and Mounting

GM85760_C1

2

3

5

67

813

9

11

122610

13

14

1516

17

18

19

20

24

25

27

2818

29

30

31

32

33

34

35

36

Items not shown: 4, 21, 22, 23

25

24

18

28

37

3839

TP-6864 9/15 209

Alternator and Mounting, continuedVariation 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12

ItemPart

DescriptionNumber Quantity1 257046 Guard, Generator Fan 12 257442 Clip, Speed 23 257986 Bus, Ground 1/4” 14 362323 Cap, Masking 65 GM14210 Bracket, Lead Connection 16 M125A-05-80 Washer, Plain 127 M7985A-05010-20 Screw, Pan Head M5x10 128 M933-06030-60 Screw, Hex Cap 39 M933-10035-82 Screw, Hex Cap 610 M934-06-60 Nut, Hex 6mm 311 X-22-12 Washer, Lock, .262 Idx.743 In. OD 612 X-25-20 Washer, Flat, .312 ID X.75 OD 513 X-25-40 Washer, Plain, .281 ID X .625 In. OD 714 X-67-125 Screw, Hex Washer, Thread-Forming 215 X-352-121 Stud, 3/8-16 X 3.62 In. 816 X-400-210 Spacer, .406 ID x .625 OD x 2.344 in. 817 X-465-17 Bolt, Hex Cap 318 X-465-2 Bolt, Hex Cap 819 X-465-6 Bolt, Hex Cap (1/4-20 X 1/2”) Gr5 320 X-465-9 Bolt, Hex Cap 421 X-750-14 Marker, Wire 122 X-750-15 Marker, Wire 123 X-750-16 Marker, Wire 124 X-794-4 Screw, Hex Wshr Hd, Drill 1/4-14 X 7/8 1025 X-801-3 Washer,Hardened,.406 ID X .812 In. OD 1426 X-6086-24 Washer, Spring 527 X-6128-3 Insulator, Standoff 1/4-20 X 1.5 In. 428 X-6128-30 Standoff Insulator, 1/4-20 X 1 In. 529 X-6210-9 Nut, Flange Spiralock, 3/8-16 830 X-6216-1 Screw, Phillips Hex Crimptite 431 X-6266-2 Connector, Cable 132 See chart Panel, Junction Box 133 See chart Panel, Junction Box 134 See chart Alternator, 4PX 135 See chart Box, Junction 136 See chart Cover, Junction Box 137 GM79560 Cover, End Bracket (4PX) 138 M125A-10-80 Washer, Plain 439 M934-10-60 Nut, Hex 10 mm 4


Variation Module

Part Number

Item 32,Panel (RH)

Item 33,Panel (LH)

Item 34,Alternator

Item 35,Junction Box

Item 36,Cover

1 GM85760-MA1-WHT 344082-WHT 344421-WHT GC79429-43 GM84658-WHT GM84861-WHT2 GM85760-MA2-WHT 344082-WHT 344421-WHT GC79429-44 GM84659-WHT GM84862-WHT3 GM85760-MA3-WHT 344082-WHT 344421-WHT GC79429-45 GM84659-WHT GM84862-WHT4 GM91280-MA1-WHT GM91120-WHT 344421-WHT GC79429-43 GM91239-WHT GM84861-WHT5 GM91280-MA2-WHT GM91120-WHT 344421-WHT GC79429-44 GM91240-WHT GM84862-WHT6 GM91280-MA3-WHT GM91120-WHT 344421-WHT GC79429-45 GM91240-WHT GM84862-WHT7 GM91280-MA4-G49 GM91120-G49 344421-G49 GM87763 GM91239-G49 GM84861-G498 GM91280-MA5-G49 GM91120-G49 344421-G49 GM87764 GM91240-G49 GM84862-G499 GM91280-MA6-G49 GM91120-G49 344421-G49 GM87765 GM91240-G49 GM84862-G4910 GM85760-MA4-G49 344082-G49 344421-G49 GM87763 GM84658-G49 GM84861-G4911 GM85760-MA5-G49 344082-G49 344421-G49 GM87764 GM84659-G49 GM84862-G4912 GM85760-MA6-G49 344082-G49 344421-G49 GM87765 GM84659-G49 GM84862-G49

210 TP-6864 9/15

Alternator and Mounting, continued

GM87038_A

1

2

4

5

6

78

9

1014 11

12

1318

15

1613

1713

18

2021

25

26

27

28

2927

30

31

32

33

34

35

36

37

Items not shown: 3, 22, 23, 24

26

25

1319

28

28

1712

TP-6864 9/15 211

Alternator and Mounting, continuedVariation 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24

ItemPart

DescriptionNumber Quantity1 257442 Clip, Speed 22 257985 Bus, Ground 5/16” 13 362323 Cap, Masking 64 GM14210 Bracket, Lead Connection 15 GM70117 Guard, Gen Fan (4RX Sae# 2&3) 16 GM79592 Cover, End Bracket 17 M125A-05-80 Washer, Plain 128 M7985A-05010-20 Screw, Pan Head M5x10 129 M933-10035-82 Screw, Hex Cap 610 M934-10-60 Nut, Hex 10mm 411 X-22-16 Washer, Lock, .326 Idx.883 In. OD 612 X-25-75 Washer, Plain, .344 ID X .875 In. OD 513 X-25-85 Washer, Plain, .344 ID X .687 In. OD 1614 X-25-93 Washer, Plain, .406ID X .75in. OD 415 X-67-125 Screw, Hex Washer, Thread-Forming 216 X-125-24 Bolt, Hex Cap 317 X-125-31 Bolt, Hex Cap 418 X-125-33 Bolt, Hex Cap 5/16-18 X 1/2” 1019 X-125-34 Bolt, Hex Cap 420 X-352-63 Stud, 3/8-16 X 4 In. 821 X-400-132 Spacer,.406 ID X .625 OD X 2.531 In 822 X-750-14 Marker, Wire 123 X-750-15 Marker, Wire 124 X-750-16 Marker, Wire 125 X-794-4 Screw, Hex Wshr Hd, Drill 1/4-14 X 7/8 1026 X-801-3 Washer,Hardened,.406 ID X .812 In. OD 1427 X-6086-25 Washer, Spring 528 X-6128-34 Insulator, Standoff 929 X-6210-7 Nut, Flange Spiralock, 5/16-18 330 X-6210-9 Nut, Flange Spiralock, 3/8-16 831 X-6216-1 Screw, Phillips Hex Crimptite 432 X-6266-3 Conn. Cable 133 See chart Panel, Junction Box 134 See chart Panel, Junction Box 135 See chart Alternator, 4RX 136 See chart Box, Junction 137 See chart Cover, Junction Box 1


Variation Module

Part Number

Item 33,Panel (RH)

Item 34,Panel (LH)

Item 35,Alternator


Item 37,Cover

13 GM87038-MA1-WHT 344082-WHT 344421-WHT GC79454-28 GM84660-WHT GM84863-WHT14 GM87038-MA2-WHT 344082-WHT 344421-WHT GC79454-29 GM84660-WHT GM84863-WHT15 GM87038-MA3-WHT 344082-WHT 344421-WHT GC79454-30 GM84660-WHT GM90314-WHT22 GM87038-MA4-G49 344082-G49 344421-G49 GM87766 GM84660-G49 GM84863-G4923 GM87038-MA5-G49 344082-G49 344421-G49 GM87767 GM84660-G49 GM84863-G4924 GM87038-MA6-G49 344082-G49 344421-G49 GM87768 GM84660-G49 GM90314-G4927 GM91281--MA1-WHT GM91006--WHT 344421-WHT GC79454-28 GM91241--WHT GM84863-WHT28 GM91281--MA2-WHT GM91006--WHT 344421-WHT GC79454-29 GM91241--WHT GM84863-WHT29 GM91281--MA3-WHT GM91006--WHT 344421-WHT GC79454-30 GM91724--WHT GM84863-WHT30 GM91281--MA4--G49 GM91006--G49 344421-G49 GM87766 GM91241--G49 GM84863-WHT31 GM91281--MA5--G49 GM91006--G49 344421-G49 GM87767 GM91241--G49 GM84863-WHT32 GM91281--MA6--G49 GM91006--G49 344421-G49 GM87768 GM91724--G49 GM84863-WHT

212 TP-6864 9/15


GM88868

Items not shown: 18, 19, 20

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

1617

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

28

87

21

2324

24

27

22

25

28

13

13

21

13

TP-6864 9/15 213

Alternator and Mounting, continuedVariation 25, 26

ItemPart

DescriptionNumber Quantity1 257179 Guard, generator fan 12 257442 Clip, speed 23 257978 Bus, Ground 3/8” 14 362323 Cap, masking 65 GM14210 Bracket, Lead Connection 16 GM79593 Cover, End Bracket 17 M125A-05-80 Washer, Plain 128 M7985A-05010-20 Screw, Pan Head M5X10 129 M933-10035-82 Screw, Hex Cap 610 M934-10-60 Nut, Hex 10mm 411 X-22-10 Washer, lock .391 IDx.681 in. OD 612 X-25-18 Washer, Flat, .391 ID x.875 in. OD 513 X-25-37 Washer, plain, .406 ID x.812 in OD 1614 X-25-93 Washer, plain .406ID x .75in. OD 415 X-67-125 Screw, hex washer, thread-forming 216 X-352-63 Stud, 3/8-16 x 4 in. 817 X-400-132 Spacer,.406 ID x .625 OD x 2.531 in 818 X-750-14 Marker, wire 119 X-750-15 Marker, wire 120 X-750-16 Marker, wire 121 X-794-6 Screw, Drill 621 X-794-4 Screw, hex wshr hd, drill 1/4-14 x 7/8 422 X-801-3 Washer, hardened, .406 ID x .812 in. OD 1423 X-6086-6 Washer, Spring, .39 ID x .81 in OD 524 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 925 X-6210-9 Nut, flange spiralock, 3/8-16 1126 X-6216-1 Screw, Phillips hex crimptite 427 X-6238-10 Bolt, Hex Cap 428 X-6238-2 Bolt, Hex Cap 1029 X-6238-3 Bolt, Hex Cap 430 X-6238-5 Bolt, Hex Cap (3/8-16 x 1.5”) Gr5 331 X-6266-3 Conn. Cable 132 See chart Panel, Junction Box 133 See chart Panel, junction box 134 See chart Alternator Assembly 135 See chart Junction Box 136 See chart Cover, Junction Box 1


Variation Module

Part Number

Item 32,Panel (RH)

Item 33,Panel (LH)

Item 34,Alternator


Item 36,Cover

25 GM88868--MA1--WHT GM91006--WHT 344421--WHT GC70194--13 GM84661--WHT GM84864--WHT26 GM88868--MA2--G49 GM91006--G49 344421--G49 GM89474 GM84661--G49 GM84864--G49

214 TP-6864 9/15


GM93105_B

Items not shown: 21, 22, 23

2

3

5

7

8

13

15

16

1826

27

29

31

32

33

35

39

40

18

18

26

26

26

2613

13

27

35

13

24

7

1011

4

6

9

10

11

14

17

1920

24

28

3034

36

3738

6

25

2512

TP-6864 9/15 215

Alternator and Mounting, continuedVariation 33, 34

ItemPart

DescriptionNumber Quantity2 X-6422-36 Seal, Push-on Trim 14 257442 Clip, speed 45 257978 Bus, Alternator Ground (3/8”) 16 347268 Guard, generator fan 27 362323 Cap, masking 68 GM14210 Bracket, Lead Connection 19 GM94901 Cover, End Bracket (4UA) 110 M125A-05-80 Washer, Plain 1211 M7985A-05010-20 Screw, Pan Head M5X10 1212 M931-10040-82 Screw, Hex Cap 1213 X-25-118 Washer, Plain .406 ID x 1 in. OD 1414 X-25-169 Washer, Plain 415 X-25-18 Washer, Flat, .391 ID x.875 in.ODKM 516 X-25-37 Washer, Plain, .406 ID X.812 IN. OD 517 X-67-125 Screw, hex washer, thread-forming 418 X-83-7 Nut, hex, 3/8-16, zinc 1019 X-352-63 Stud, 3/8-16 x 4 in. 820 X-400-132 Spacer,.406 ID x .625 OD x 2.531 in 821 X-750-14 Marker, wire 122 X-750-15 Marker, wire 123 X-750-16 Marker, wire 124 X-794-4 Screw, hex wshr hd, drill 1/4-14 x 7/8 1025 X-801-3 Washer,hardened,.406 ID x .812 in.OD 2026 X-6086-6 Washer, Spring, .39 ID x .81 in OD 1927 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 928 X-6210-9 Nut, Flange Spiralock, 3/8-16 829 X-6216-1 Screw, Phillips hex crimptite 430 X-6234-9 Nut, Hex 431 X-6238-10 Bolt, Hex Cap 832 X-6238-2 Bolt, Hex Cap 333 X-6238-5 Bolt, Hex Cap (3/8-16 X 1.5”) GR5 334 X-6266-3 Conn. Cable 235 X-6274-7 Stud 736 See chart Alternator Assembly, 4UA10 Marine 137 See chart Panel, Junction Box 138 See chart Box, Junction (4UA) 139 See chart Cover, Junction Box (4UA) 140 See chart Panel, 4UA Junction Box (RH) 1


Variation Module

Part Number

Item 36,Alternator

Item 37,Panel (LH)


Item 39,Cover

Item 40,Panel (RH)

33 GM93105--MA1--WHT GC94676 344421--WHT GM93095--WHT GM93096--WHT GM93515--WHT34 GM93105--MA2--G49 GM94692 344421--G49 GM93095--G49 GM93096--G49 GM93515--G49

216 TP-6864 9/15

Alternator and Mounting, continued4PX Alternators

GC70113

1

2

3

4

5

6

7

13

14

15

16

17 18

19

20

21

22

23

24

25

26

27

28

29

28

28

20

30 31 32

TP-6864 9/15 217

Alternator and Mounting, continued4PX Alternators

ItemPart

Number Description Qty.1 See chart Disc, Drive 22 See chart Adapter, Generator 13 See chart Rotor Assembly 14 See chart Stator Assembly 15 See chart Bracket Assembly, End 16 See chart Exciter Armature, SCR 17 See chart Fan, Alternator 113 M933-16030-82 Screw, hex cap 114 GM70070 Washer, FRX Exciter Mtg 115 GM70076 Spacer, FRX Activator 116 M7500D-05035-85 Screw, Metric Thread Forming 317 M934-04-SS Nut, Hex (Stainless Steel) 518 M985-04-SS Nut, Hex Elastic Stop 519 X-6071-8 Screw, Thread Forming 320 GM72391 PCB ASSY, World Alternator Activator 121 GM74218 Holder Assy, LED Optic Board (includes items 30--32) 122 M125A-06-80 Washer, Plain 423 M931-10050-60 Screw, hex cap 624 M933-10065-60 Screw, Hex Cap 425 M933-06016-60 Screw, hex cap, M6x16mm, js500 full thrd 426 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm EXP 427 M933-10030-82 Screw, hex cap 828 X-25-93 Washer,plain .406ID x .75in. OD 1429 X-801-3 Washer,hardened,.406 ID x .812 in.OD 830 GM74110 Holder, LED Optic Board 131 GM74198 PCB ASSY, Alt. LED Optic Board 132 M7500C-05010-83 Screw, Thread Forming Metric 1


Alternator No.

Part Number

Item 1,Drive Disc

Item 2,Adapter

Item 3,Rotor Assy.

Item 4,Stator Assy.

Item 5,End Bracket

Item 6,ExciterArmature

Item 7,Fan

GC79429-43 257016 GM87533 GC81408-11 GC85348-1 GM81402-2 GC70064-2 GM87190GC79429-44 257016 GM87533 GC81408-10 GC85342-1 GM81402-2 GC70064-2 GM87190GC79429-45 257016 GM87533 GC81408-7 GC85342-2 GM81402-2 GC70064-2 GM87190GM87763 257016 GM87533 GC81408-11 GC85348-1 GM81402-2 GC70064-2 GM87190GM87764 257016 GM87533 GC81408-10 GC85342-1 GM81402-2 GC70064-2 GM87190GM87765 257016 GM87533 GC81408-7 GC85342-2 GM81402-2 GC70064-2 GM87190

218 TP-6864 9/15

Alternator and Mounting, continued4RX Alternators

GC70164_C

1

2

3

45

6

78

910

11

14

16

17

18

19

20

21

22

23

24

25

26

27

17

26

26

28 29 30

TP-6864 9/15 219

Alternator and Mounting, continued4RX Alternators

ItemPart

Number Description Qty.1 See chart Disc, Drive 32 See chart Adapter, Generator 13 See chart Rotor Assembly 14 See chart Stator Assembly 15 GM70070 Washer, FRX Exciter Mtg 16 GM70076 Spacer, FRX Activator 17 M7500D-05035-85 Screw, Metric Thread Forming 38 M933-16030-82 Screw, hex cap 19 M934-04-SS Nut, Hex (Stainless Steel) 510 M985-04-SS Nut, Hex Elastic Stop 511 X-6071-8 Screw, Thread Forming 314 GC70064-3 Exciter Armature, SCR 116 GM70116 Bracket Assembly, End 117 GM72391 PCB ASSY, World Alternator Activator 118 GM74218 Holder Assy, LED Optic Board (includes items 28--30) 119 GM81609 Fan, Alternator 120 M125A-06-80 Washer, Plain 421 M931-10080-60 Screw, hex cap 622 M933-10100-60 Screw, hex cap 423 M933-06016-60 Screw, hex cap, M6x16mm, js500 full thrd 424 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm EXP 425 M933-10030-82 Screw, hex cap 1226 X-25-93 Washer,plain .406ID x .75in. OD 1427 X-801-3 Washer,hardened,.406 ID x .812 in.OD 1228 GM74110 Holder, LED Optic Board 129 GM74198 PCB ASSY, Alt. LED Optic Board 130 M7500C-05010-83 Screw, Thread Forming Metric 1


Alternator No.

Part Number

Item 1,Drive Disc

Item 2,Adapter

Item 3,Rotor Assy.

Item 4,Stator Assy.

GC79454--28 257103 GM81773 GC81424--2 GC87302--1GC79454--29 257103 GM81773 GC81424--7 GC87302--2GC79454--30 257103 GM81773 GC81424--7 GC87302--3GM87766 257103 GM81773 GC81424--2 GC87302--1GM87767 257103 GM81773 GC81424--7 GC87302--2GM87768 257103 GM81773 GC81424--7 GC87302--3

220 TP-6864 9/15

Group 201: Generator and Mounting4S_X Alternators

GC70194_C

1

2

3

4

5

6

14

15

16

17

18 19

20

21

26

35

29

31

3233

27

34

30

25 33

28

33

24 33

25

26

26.126.226.3

TP-6864 9/15 221

Group 201: Generator and Mounting, continued4S_X Alternators

ItemPart

Number Description Qty.1 See chart Disc, Drive 32 See chart Adapter, Generator 13 See chart Rotor Assembly 14 See chart Stator Assembly 15 GM70167 Bracket Assembly, End 16 GC70064--4 Exciter Armature, SCR 114 M933--16030--82 Screw, hex cap 115 GM70070 Washer, FRX Exciter Mtg 116 GM70076 Spacer, FRX Activator 117 M7500D--05035--85 Screw, Metric Thread Forming 318 M934--04--SS Nut, Hex (Stainless Steel) 519 M985--04--SS Nut, Hex Elastic Stop 520 X--6071--8 Screw, Thread Forming 321 344295 Decal, equipment grd 124 GM79507 Fan, Alternator 125 GM72391 PCB ASSY, World Alternator Activator 126 GM74218 Holder Assy, LED Optic Board 126.1 GM74198 PCB ASSY, Alt. LED Optic Board 126.2 M7500C--05010--83 Screw, Thread Forming Metric 126.3 GM74110 Holder, LED Optic Board 127 M125A--06--80 Washer, Plain 428 M931--10080--60 Screw, hex cap 529 M933--06016--60 Screw, hex cap, M6x16mm, js500 full thrd 430 M933--10025--60 Screw, hex cap,fully thrd M10 x 25mm EXP 431 M933--12040--82 Screw, hex cap 1032 M931--10055--60 Screw, hex cap 133 X--25--93 Washer,plain .406ID x .75in. OD 1434 290945 Washer,hardened,.531 ID x 1.06 in.OD 1035 M933-10100-60 Screw, hex cap 4

Alternator Part Number and Mount TypeUse this table to identify part numbers of items 1--4.

Alternator No.

Assembly

Item 1,Drive Disc

Item 2,Adapter

Item 3,Rotor Assy.

Item 4,Stator Assy.

GC70194-13 GM70180 GM78317 GC70182-5 GC88488-1GM89474 GM70180 GM78317 GC70182-5 GC88488-1

222 TP-6864 9/15

Group 201: Generator and Mounting, continued4UA10 Alternators

3

4

27

15

22

14

10

18

1

2

75

9

32

8

6, 11

10

17

19

23

12

13

28

16

2126

30

2425

29

208

25

33

10

31

24

6102_201_2

34

35

TP-6864 9/15 223

Group 201: Generator and Mounting, continued4UA10 Alternators

ItemPart

Number Description Qty.1 B-257099 PCB assembly, LED, FRII 12 GC94649 Rotor assembly 13 A-354299 Heatsink 14 X-758-9 Bearing, ball 15 GM34505 PCB assembly, photo receiver 16 X-101-24 Nut, hex elastic stop, 6-32 57 X-117-5 Screw, hex head machine 28 X-22-46 Washer, lock, 0.391 ID x 0.975 in. OD 29 X-22-9 Washer, lock, 0.20 ID x 0.373 in. OD 210 X-25-93 Washer, plain, 0.406 ID x 0.75 in. OD 1410 290945 Washer, hardened, 0.531 ID x 1.06 in. OD 1210 257951 Washer, special, 0.562 ID x 1.13 in. OD 1211 X-283-7 Terminal, ring, male, 22-16 AWG 411 X-431-25 Terminal, fast-on, female 412 X-6071-1 Screw, Phillips pan head 413 X-67-133 Screw, hex washer, thread-forming 314 243321 Washer, insulating, 0.195 ID x 0.5 in. 215 222881 Disc, drive 416 347241 Adapter, generator 117 257077 Actuator, magnetic cup 118 GC347707 Exciter field assembly 119 257258 Cover, FR LED circuit board 120 X-791-6 Screw, hex head machine 121 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. 1222 GC94675 Stator assembly 123 257850 Insulator 124 347236 Bracket, end 125 257978 Connector, lead 126 270158 Screw, cylinder head, 3/8-16 x1 1/4 1227 257855 Fan, alternator 128 X-6238-5 Screw, hex cap 329 X-6238-11 Screw, hex cap 130 X-6238-17 Screw, hex cap 431 X-6238-11 Screw, hex cap 832 X-129-25 Screw, hex cap 433 X-129-25 Screw, hex cap 834 347119 Fitting, grease 135 X-801-3 Washer, hardened, 0.406 ID x 0.812 in. 4

AlternatorDescription

AlternatorAssembly

4UA10 GC946764UA10 w/varish overcoat GM94692

224 TP-6864 9/15

Control and Harness

GM86968_D

Detail B

Detail A

Detail D

Detail C

3

4

56

7

8

11

12

13

14

15

16

17

18

21

2327

2831

292420

30

3233

3431

35

36

37312521

38

2327

TP-6864 9/15 225

Control and Harness, continued

ItemPart

Description

QuantityVariation

Number 13 241621 Strip, Terminal 14 GM39934 Switch, High Temperature Shutoff 15 264390 Sender, Oil Pressure 16 268298 Sender, Water Temperature 17 GM30263 Switch Assembly, Pressure 18 273769 Terminal Block 111 GM22350 Boot, Starter Terminal 112 GM49728 Bus, Starter Negative 113 255750 Pickup, RPM 114 GM74032 Bracket 215 GM86392 Harness Engine 40 T2 Marine DEC3500 116 GM86393 Harness , Jbox 40 T2 Marine DEC3500 117 GM87761 Marker, Strip 118 GM87762 Marker, Strip 120 M125A-12-80 Washer, Plain 121 M6923-12-80 Nut, Hex 423 M7985A-04020-20 Screw, Pan Head Mach. 424 M933-12020-60 Screw, Hex Cap 125 M933-12030-60 Screw, Hex Cap 327 M934-04-50 Nut, Hex 4mm 428 M961-12030-60 Screw, Hex Cap 229 X-22-26 Washer, Lock, .521 Idx1.24 In. OD 130 X-25-145 Washer, Plain, .859 ID X 1.185 In. OD 131 X-25-26 Washer, Plain, .531 Idx1.062 In. OD 932 X-25-85 Washer, Plain, .344 ID X .687 In. OD 133 X-125-23 Bolt, Hex Cap 134 X-129-15 Bolt, Hex Cap 435 X-202-27 Bushing, Reducing (1/8 X 1/4”Npt)+Vibra 136 X-545-229 Cable, Battery 137 X-6086-5 Washer, Spring, .515 Idx1.06in.OD 338 X-6128-1 Standoff Insulator, 1/2-13 X 2 In. 2

226 TP-6864 9/15


GM85772eDetail A

3

4

5

6

919

10

11

12

1314

15

172429

182238

2337

19253039

2721

2830

3034

3133

35

36

40

4132

2721

TP-6864 9/15 227


ItemPart

Description

QuantityVariation

Number 2 53 241621 Strip, Terminal 1 14 GM39934 Switch, High Temperature Shutoff 1 15 GM30263 Switch Assembly, Pressure 1 16 273769 Terminal Block 1 19 GM22350 Boot, Starter Terminal 1 110 GM49728 Bus, Starter Negative 1 111 GM74032 Bracket 2 212 GM85770 Harness, Engine 55-99 JD Tier III 112 GM86389 Harness, Engine 50 kW JD Tier 2 113 GM85771 Harness, J-Box 113 GM86390 Harness, Control Box 50 kW JD Marine 114 GM87761 Marker, Strip 1 115 GM87762 Marker, Strip 1 117 M125A-12-80 Washer, Plain 1 118 M6923-08-80 Nut, Hex 8mm 1 119 M6923-12-80 Nut, Hex 4 421 M7985A-04020-20 Screw, Pan Head Mach. 4 422 M933-08025-60 Screw, Hex Cap 1 123 M933-10020-60 Screw, Hex Cap 2 224 M933-12020-60 Screw, Hex Cap 1 125 M933-12030-60 Screw, Hex Cap 3 327 M934-04-50 Nut, Hex 4mm 4 428 M961-12030-60 Screw, Hex Cap 2 229 X-22-26 Washer, Lock, .521 IDx1.24 In. OD 1 130 X-25-26 Washer, Plain, .531 IDx1.062 In. OD 9 931 X-25-85 Washer, Plain, .344 ID X .687 In. OD 1 132 X-49-26 Screw, Machine 4 433 X-125-23 Bolt, Hex Cap 1 134 X-129-15 Bolt, Hex Cap 4 435 X-202-27 Bushing, Reducing (1/8 X 1/4”Npt)+Vibra 1 136 X-545-229 Cable, Battery 1 137 X-672-32 Clamp, Insulated, 1.06 In. 2 238 X-672-7 Clamp, Insulated, .44 In. 1 139 X-6086-5 Washer, Spring, .515 IDx1.06in.OD 3 340 X-6128-1 Standoff Insulator, 1/2-13 X 2 In. 2 241 X-6210-3 Nut, Flange Whiz, 6-32 4 4

228 TP-6864 9/15


GM87182_EDetail A

3

4

5

6

9

10

11

12

13

14

15

172530

182439

19

20263140

38

2822

2931

3135

3234

3342

36

37

41

2822

TP-6864 9/15 229


ItemPart

Description

QuantityVariation

Number 33 241621 Strip, Terminal 14 GM39934 Switch, High Temperature Shutoff 15 GM30263 Switch Assembly, Pressure 16 273769 Terminal Block 19 GM22350 Boot, Starter Terminal 110 GM49728 Bus, Starter Negative 111 GM74032 Bracket 212 GM85771 Harness, J-Box 113 GM87759 Harness, Engine 80-99 KW JD Marine 114 GM87761 Marker, Strip 115 GM87762 Marker, Strip 117 M125A-12-80 Washer, Plain 118 M6923-08-80 Nut, Hex 8mm 119 M6923-10-80 Nut, Hex 10mm 120 M6923-12-80 Nut, Hex 322 M7985A-04020-20 Screw, Pan Head Mach. 424 M933-08025-60 Screw, Hex Cap 125 M933-12020-60 Screw, Hex Cap 126 M933-12030-60 Screw, Hex Cap 328 M934-04-50 Nut, Hex 4mm 429 M961-12030-60 Screw, Hex Cap 230 X-22-26 Washer, Lock, .521 Idx1.24 In. OD 131 X-25-26 Washer, Plain, .531 Idx1.062 In. OD 932 X-25-85 Washer, Plain, .344 ID X .687 In. OD 133 X-49-26 Screw, Machine 434 X-125-23 Bolt, Hex Cap 135 X-129-15 Bolt, Hex Cap 436 X-202-27 Bushing, Reducing (1/8 X 1/4”Npt)+Vibra 137 X-545-229 Cable, Battery 138 X-672-32 Clamp, Insulated, 1.06 In. 139 X-672-7 Clamp, Insulated, .44 In. 140 X-6086-5 Washer, Spring, .515 Idx1.06in.OD 341 X-6128-1 Standoff Insulator, 1/2-13 X 2 In. 242 X-6210-3 Nut, Flange Whiz, 6-32 4

230 TP-6864 9/15


GM89915_A

2

3

4

56

7

8

1011

12

9

14

15

16 17

18

20

22

23

24

25

26

27

29

30

31

32

34

35

3738

39

40

24

18

27

27

27

32

19

36

28

213613

TP-6864 9/15 231

Control and Harness, continuedQuantityVariation

Item Number Description 42 241621 Strip, terminal 13 273769 Terminal block 14 GM22350 Boot, Starter Terminal 15 GM30263 Switch, Pressure Assembly 16 GM39934 Switch, High Temp. Cutout 17 GM49728 Bus, Starter Negative 18 GM74032 Bracket 29 GM85771 Harness, JBox 110 GM87761 Marker, Strip 111 GM87762 Marker, Strip 112 GM89491 Harness, Engine 125-150Kw Marine 113 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 114 M125A-12-80 Washer, Plain 115 M6923-08-80 Nut, Hex 8mm 116 M6923-10-80 Nut, Hex 10mm 117 M6923-12-80 Nut, Hex 318 M7985A-04020-20 Screw, pan head mach. 419 M933-06014-60 Screw, Hex Cap 120 M933-08025-60 Screw, hex cap 121 M933-10020-60 Screw, Hex Cap 122 M933-12020-60 Screw, Hex Cap 123 M933-12030-60 Screw, Hex Cap 324 M934-04-50 Nut, Hex 4mm 425 M961-12030-60 Screw, Hex Cap 226 X-22-26 Washer, lock.521 IDx1.24 in. OD 127 X-25-26 Washer, Plain 928 X-25-40 Washer, plain, .281 ID x .625 in. OD 129 X-25-85 Washer, plain, .344 ID x .687 in. OD 130 X-49-26 Screw, Machine 431 X-125-23 Bolt, Hex Cap 132 X-129-15 Bolt, Hex Cap 433 X-129-17 Bolt, Hex Cap (1/2-13 x 1”) Gr5 234 X-202-27 Bushing, reducing (1/8 x 1/4”npt)+vibra 135 X-545-229 Cable, Battery 136 X-672-32 Clamp, insulated, 1.06 in. 237 X-672-7 Clamp, insulated, .44 in. 138 X-6086-5 Washer, spring, .515 IDx1.06in.OD 339 X-6128-1 Standoff insulator, 1/2-13 x 2 in. 240 X-6210-3 Nut, flange whiz, 6-32 4

232 TP-6864 9/15


GM93203_B

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

2930

31

32

33

34

35

2213

26

1515

2033

33

20

24

18

TP-6864 9/15 233

Control and Harness, continuedQuantityVariation

Item Number Description 62 241621 Strip, terminal 13 273769 Terminal block 14 GM22350 Boot, Starter Terminal 15 GM49728 Bus, Starter Negative 16 GM54744 Switch, Pressure 17 GM87761 Marker, Strip 18 GM87762 Marker, Strip 19 GM93428 Bracket, Bus Mounting 110 GM93708 Sender, Temperature 111 GM95012 Harness, Engine 200 KW Marine 112 GM96313 Harness, Control Box 200 KW JD Marine 113 M125A-16-80 Washer, Plain 314 M6923-06-80 Nut, Hex 6mm 115 M6923-10-80 Nut, Hex 10mm 616 M6923-12-80 Nut, Hex 317 M7985A-03012-20 Screw, pan head M3X12 418 M7985A-04020-20 Screw, pan head mach. 419 M933-06016-60 Screw, hex cap, M6x16mm, js500 full thrd 120 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm 521 M933-12030-60 Screw, Hex Cap 322 M933-16025-60 Screw, Hex Cap 323 M934-03-50 Nut, Hex 3mm 424 M934-04-50 Nut, Hex 4mm 425 X-22-30 Washer, lock.652 IDx1.058 in.OD 126 X-25-26 Washer, Plain 727 X-25-9 Washer, plain, .156 ID x .375 in.OD 428 X-129-15 Bolt, Hex Cap 229 X-129-17 Bolt, Hex Cap (1/2-13 x 1”) Gr5 230 X-202-27 Bushing, reducing (1/8 x 1/4”npt)+vibra 131 X-545-229 Cable, Battery 132 X-672-10 Clamp, insulated, .5 in. 133 X-672-20 Clamp, insulated, 1.25 in. 534 X-6086-5 Washer, spring, .515 IDx1.06in.OD 335 X-6128-1 Standoff insulator, 1/2-13 x 2 in. 2

234 TP-6864 9/15

Controller

GM85935_D

1

34

5

67

8

9

ItemPart

Description

QuantityVariation

Number 1 2 3 4 51 276417 Bracket, CT Mounting 1 1 11 299966 Bracket, CT Mounting 1 12 GM11040-6 Insert, Threaded, M5-0.8 4 4 4 4 43 GM16252 Transformer, Current 200A:3 VAC 33 GM16257 Transformer, Current 400A:3 VAC 3 33 GM16259 Transformer, Current 600A:3 VAC 33 GM24898 Transformer, Current 800A:3 VAC 34 GM91749 Harness, Wiring Current Transformer 1 1 1 1 15 GM92086 Controller Assy, DEC3500 (service) 1 1 1 1 16 M125A-05-80 Washer, Plain 4 4 4 4 47 M7985A-05020-20 Screw, Pan Head Machine 4 4 4 4 48 X-794-1 Screw, Hex Wshr Hd, Drill 1/4-14 X 5/8 4 4 4 4 49 GM88990 Gasket, Controller Cover 1 1 1 1 1

GM86809

1

2

3

ItemPart

Description

QtyVar

Number All1 GM86812 Switch, Push Button 12 GM58147 Knob, Adjustment 13 GM60403 Plug, USB 1

TP-6864 9/15 235

Literature

ItemPart

Description

QuantityVariation

Number 498 499 500 501 502 503 504 505 5061 TP--5620 Safety Precautions, Marine 1 1 1 1 1 1 1 1 12 TP--5854 S/M John Deere 4045/6068, (CTM104) 1 1 1 1 1 1 1 1 13 TP--6444 O/M JD6068TFM75, Marine (OMRG35856) 1 1 13 TP--6889 O/M JD 4045/6068TFM/AFM85, Mar OMRG3940 1 1 1 1 1 14 TP--6692 Warranty, Marine (33 kW & Above) 1 1 1 1 1 1 1 1 15 TP--6829 S/M JD 4.5&6.8 L Dsl Mch Fl Sys (CTM207) 15 TP--6830 S/M JD 4.5&6.8 L Dsl Ele Fl Sys (CTM331) 1 1 1 1 1 15 TP--6456 S/M JD 6068HF285, Fuel System (CTM502) 1 16 TP--6861 O/M 40--150EOZDJ & 33--125EFOZDJ, Marine 1 1 1 1 1 1 1 1 17 TP--6862 I/M 40--150EOZDJ/33--125EFOZDJ, Marine 1 1 1 1 1 1 1 1 18 TP--6863 S/M 40--150EOZDJ & 33--125EFOZDJ, Marine 1 1 1 1 1 1 1 1 19 TP--6864 P/C 40--150EOZCJ/DJ & 33--125EFOZCJ/DJ, Ma 1 1 1 1 1 1 1 1 1

ItemPart

Description

QuantityVariation

Number 507 508 509 510 511 512 513 514 5151 TP--5620 Safety Precautions, Marine 1 1 1 1 1 1 1 1 12 TP--5854 S/M John Deere 4045/6068, (CTM104) 1 1 1 1 1 1 1 1 13 TP--6444 O/M JD6068TFM75, Marine (OMRG35856) 1 1 13 TP--6889 O/M JD 4045/6068TFM/AFM85, Mar OMRG3940 1 1 1 1 1 14 TP--6692 Warranty, Marine (33 kW & Above) 1 1 1 1 1 1 1 1 15 TP--6829 S/M JD 4.5&6.8 L Dsl Mch Fl Sys (CTM207) 15 TP--6830 S/M JD 4.5&6.8 L Dsl Ele Fl Sys (CTM331) 1 1 1 1 1 15 TP--6456 S/M JD 6068HF285, Fuel System (CTM502) 1 16 TP--6861 O/M 40--150EOZDJ & 33--125EFOZDJ, Marine 1 1 1 1 1 1 1 1 17 TP--6862 I/M 40--150EOZDJ/33--125EFOZDJ, Marine 1 1 1 1 1 1 1 1 18 TP--6863 S/M 40--150EOZDJ & 33--125EFOZDJ, Marine 1 1 1 1 1 1 1 1 19 TP--6864 P/C 40--150EOZCJ/DJ & 33--125EFOZCJ/DJ, Ma 1 1 1 1 1 1 1 1 1

ItemPart

Description

QuantityVariation

Number 5401 TP-5620 Safety Precautions, Marine 12 TP-6458 S/M John Deere 6090, (CTM400) 13 TP-6459 S/M John Deere 6090, (CTM385) 14 TP-6692 Warranty, Marine (33 kW & Above) 15 TP-6701 O/M SiteTech Software 16 TP-6861 O/M 40-150EOZDJ & 33-125EFOZDJ, Marine 17 TP-6862 I/M 40-150EOZCJ/DJ & 33-125EFOZCJ/DJ, Ma 18 TP-6863 S/M 40-150EOZDJ & 33-125EFOZDJ, Marine 19 TP-6864 P/C 40-150EOZCJ/DJ & 33-125EFOZCJ/DJ, Ma 110 TP-6972 O/M JD 9.0L Dsl, Tier 3, Mar (OMRG39578) 1

236 TP-6864 9/15

Sound Shield33EFOZDJ/40EOZDJ

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20 21

22

23

24

25

26

27

28

29

30

31

32

33

34

38

36

37

39

40

47

48

49

50

51

52

31

18

Items not shown: 41, 42, 44, 45, 46, 53, 54, 55

GM86396_D

TP-6864 9/15 237

Sound Shield, continued

ItemPart

Description

QuantityVariation

Number GM86396-KA12 X-6422-12 Seal, Push-On Trim 13 291537 Clamp, Hose, 3.75/4.06 In. 24 GM85875 Bracket, Corner Extrusion Mounting 45 GM85876 Bracket, Extrusion Mounting 36 GM86014 Base, Sound Shield 17 GM86035 Corner, Sound Shield 48 GM86036 Cover, Sound Shield Corner 49 GM93272 Bulkhead Upper Sound Shield 110 GM86075 Bulkhead Sound Shield(RH) 111 GM86076 Bulkhead Sound Shield (LH) 112 GM86078 Rail, Sound Shield 213 GM86079 Bulkhead Sound Shield (LH) 414 GM86080 Rail, Sound Shield 215 GM86082 Rail, Internal Sound Shield 116 GM86084 Rail, Internal Sound Shield 117 GM86085 Rail, Internal Sound Shield 318 GM86091 Bracket, Sound Shield 1819 GM86092-28 Insulation, Acoustic Foam 120 GM86092-13 Insulation, Acoustic Foam 121 GM86092-15 Insulation, Acoustic Foam 122 GM86092-22 Insulation, Acoustic Foam 123 GM86093 Panel, Subassy, Sound Shield (RH) 124 GM86094 Panel, Subassy, Sound Shield Front 125 GM86095 Panel, Subassy, Sound Shield (LH) 126 GM86097 Roof Subassy, Soundshield (Engine) 127 GM93009 Panel, Subassy, Sound Shield Alt (RH) 128 GM93007 Panel, Subassy, Sound Shield Controller 129 GM86102 Roof Subassy, Sound Shield (ALT) 130 GM86106 Panel, Subassy, Sound Shield (Rear) 131 GM86395 Line, Flexible Fuel 232 GM86851 Panel Subassy, Sound Shield (LH) 133 GM86854 Panel Subassy, Bulkhead Connection 134 GM86872 Panel Subassy, Sound Shield Alt (LH) 135 GM86884 Insulation, Acoustic Foam 136 GM86937 Hose, Molded Wet Exhaust 137 GM86938 Elbow, Exhaust 138 GM87547 Insulation, Acoustic Foam Corner 1239 GM87548 Insulation, Acoustic Foam Rail 240 GM87549 Insulation, Acoustic Foam 541 M6923-06-80 Nut, Hex 6mm 642 M933-06020-60 Screw, Hex Cap 643 M965A-06020-20 Screw, Pan Head Mach., M6 X 20mm 1244 X-25-37 Washer, Plain, .406 ID X.812 In OD 3445 X-25-40 Washer, Plain, .281 ID X .625 In. OD 646 X-67-141 Screw, Hex Washer, Thread-Forming 2447 X-276-9 Nut, Wing, 1/4-20 1148 X-426-19 Clamp, Hose, 1.00/2.00 In. 249 X-426-2 Clamp, Hose, 2.31/3.25 In. 150 X-695-2 Fitting, Straight Union 151 X-6014-66 Hose, Radiator Wire Inset 1.25 Id 152 X-6014-144 Hose, Radiator Wire Inset 2.50 Id 153 X-6210-7 Nut, Flange Spiralock, 5/16-18 6854 X-6224-20 Bolt, Carriage 6855 X-6238-3 Bolt, Hex Cap 14

238 TP-6864 9/15

Sound Shield, continued55E(F)OZDJ--65EOZDJ

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20 21

22

23

24

25

26

27

28

29

30

31

32

33

34

38

36

37

39

40

47

48

49

50

51

52

31

18

Items not shown: 41, 42, 44, 45, 46, 53, 54, 55

GM86016_D

TP-6864 9/15 239


ItemPart

Description

QuantityVariation

Number GM86016-2 X-6422-12 Seal, Push-On Trim 14 GM85875 Bracket, Corner Extrusion Mounting 45 GM85876 Bracket, Extrusion Mounting 36 See chart Base, Sound Shield 17 GM86035 Corner, Sound Shield 48 GM86036 Cover, Sound Shield Corner 49 GM86074 BukLHead Upper Sound Shield 110 GM86075 Bulkhead Sound Shield(RH) 111 GM86076 Bulkhead Sound Shield (LH) 112 See chart Rail, Sound Shield 213 See chart Rail, Sound Shield 414 See chart Rail, Sound Shield 215 See chart Rail, Internal Sound Shield 116 GM86084 Rail, Internal Sound Shield 117 GM86085 Rail, Internal Sound Shield 318 GM86091 Bracket, Sound Shield 1819 GM86092-12 Insulation, Acoustic Foam 120 GM86092-13 Insulation, Acoustic Foam 121 GM86092-15 Insulation, Acoustic Foam 122 GM86092-14 Insulation, Acoustic Foam 123 GM86093 Panel, Subassy, Sound Shield (RH) 124 GM86094 Panel, Subassy, Sound Shield Front 125 GM86095 Panel, Subassy, Sound Shield (LH) 126 GM86097 Roof Subassy, Sound shield (Engine) 127 See chart Panel, Subassy, Sound Shield Alt (RH) 128 See chart Panel, Subassy, Sound Shield Controller 129 See chart Roof Subassy, Sound Shield (ALT) 130 GM86106 Panel, Subassy, Sound Shield (Rear) 131 GM86395 Line, Flexible Fuel 232 See chart Panel, Subassy, Sound Shield Exhaust 133 GM86346 Panel, Subassy, Bulkhead Connection 134 See chart Panel, Subassy, Sound Shield Alt (LH) 138 GM87547 Insulation, Acoustic Foam Corner 1239 GM87548 Insulation, Acoustic Foam Rail 240 GM87549 Insulation, Acoustic Foam 541 M6923-06-80 Nut, Hex 6mm 642 M933-06020-60 Screw, Hex Cap 643 M965A-06020-20 Screw, Pan Head Mach., M6 X 20mm 1244 X-25-37 Washer, Plain, .406 ID X.812 In OD 3445 X-25-40 Washer, Plain, .281 ID X .625 In. OD 646 X-67-141 Screw, Hex Washer, Thread-Forming 2447 X-276-9 Nut, Wing, 1/4-20 1148 X-426-19 Clamp, Hose, 1.00/2.00 In. 249 X-426-5 Clamp, Hose, 3.56/4.5 In. 150 X-695-2 Fitting, Straight Union 151 X-6014-66 Hose, Radiator Wire Inset 1.25 ID 152 359249 Hose, Molded 153 X-6210-7 Nut, Flange Spiralock, 5/16-18 6854 X-6224-20 Bolt, Carriage 6855 X-6238-3 Bolt, Hex Cap 14

Use this table to identify part numbers of items 6,12--15, 27--29, 32, 34.

Module Model

Part Number

Item 6,Base

Item 12,Rail

Item 13,Rail

Item 14,Rail

Item 15,Rail

GM86016-KA1 45EFOZDJ/55EOZDJ GM86014 GM86078 GM86079 GM86080 GM86082GM86016-KA2 55EFOZDJ/65EOZDJ GM86015 GM86078 GM86079 GM86081 GM86083GM86016-KA3 40EFOZDJ GM86014 GM86078 GM86079 GM86080 GM86082GM86016-KA4 50EFOZDJ GM86015 GM86078 GM86079 GM86081 GM86083

Module

Part Number

Item 27,Panel

Item 28,Panel

Item 29,Roof

Item 32,Panel

Item 34,Panel

GM86016-KA1 GM93009 GM93007 GM86102 GM86096 GM86104GM86016-KA2 GM93010 GM93008 GM86103 GM86096 GM86105GM86016-KA3 GM93009 GM93007 GM86102 GM86096 GM86104GM86016-KA4 GM93010 GM93008 GM86103 GM86096 GM86105

240 TP-6864 9/15

Sound Shield, continued70/80EFOZDJ & 80/99EOZDJ

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20 21

22

23

24

25

26

27

28

29

30

31

32

33

34

38

36

37

39

40

47

48

49

50

51

52

31

18

Items not shown: 41, 42, 44, 45, 46, 53, 54, 55

GM87198b

TP-6864 9/15 241


ItemPart

Description

QuantityVariation

Number GM87198-2 X-6422-12 Seal, Push-On Trim 14 GM85875 Bracket, Corner Extrusion Mounting 45 GM85876 Bracket, Extrusion Mounting 36 See chart Base, Sound Shield 17 GM86035 Corner, Sound Shield 48 GM86036 Cover, Sound Shield Corner 49 GM87203 Bulkhead, Upper Sound Shield 110 GM87204 Bulkhead, Sound Shield (RH) 111 GM87205 Bulkhead, Sound Shield (LH) 112 See chart Rail, Sound Shield 213 See chart Rail, Sound Shield 414 See chart Rail, Sound Shield 215 See chart Rail, Internal Sound Shield 116 GM87544 Rail, Internal Sound Shield 117 GM87545 Rail, Internal Sound Shield 318 GM86091 Bracket, Sound Shield 1819 GM86092-12 Insulation, Acoustic Foam 119 GM86092-21 Insulation, Acoustic Foam (attached to air cleaner in-

let)1

20 GM86092-13 Insulation, Acoustic Foam 121 GM86092-15 Insulation, Acoustic Foam 122 GM86092-14 Insulation, Acoustic Foam 123 GM87224 Panel, Subassy, Sound Shield (RH) 124 GM87225 Panel, Subassy, Sound Shield Front 125 GM87226 Panel, Subassy, Sound Shield (LH) 126 GM87228 Roof Subassy, Sound shield (Engine) 127 See chart Panel, Subassy, Sound Shield Alt (RH) 128 See chart Panel, Subassy, Sound Shield Controller 129 See chart Roof Subassy, Sound Shield (ALT) 130 GM87237 Panel, Subassy, Sound Shield (Rear) 131 GM86395 Line, Flexible Fuel 232 See chart Panel, Subassy, Sound Shield Exhaust 133 GM87238 Panel, Subassy, Bulkhead Connection 134 See chart Panel, Subassy, Sound Shield Alt (LH) 138 GM87547 Insulation, Acoustic Foam Corner 1239 GM87548 Insulation, Acoustic Foam Rail 240 GM87549 Insulation, Acoustic Foam 641 M6923-06-80 Nut, Hex 6mm 642 M933-06020-60 Screw, Hex Cap 643 M965A-06020-20 Screw, Pan Head Mach., M6 X 20mm 1244 X-25-37 Washer, Plain, .406 ID X.812 In OD 3445 X-25-40 Washer, Plain, .281 ID X .625 In. OD 646 X-67-141 Screw, Hex Washer, Thread-Forming 2447 X-276-9 Nut, Wing, 1/4-20 1148 X-426-16 Clamp, Hose, 1.81/2.75 In. 250 X-695-2 Fitting, Straight Union 151 X-6014-133 Hose, Radiator Wire Inset 1.25 Id 153 X-6210-7 Nut, Flange Spiralock, 5/16-18 6854 X-6224-20 Bolt, Carriage 6855 X-6238-3 Bolt, Hex Cap 14

Use this table to identify part numbers of items 6,12--15, 27--29, 32, 34.

Module Model

Part Number

Item 6,Base

Item 12,Rail

Item 13,Rail

Item 14,Rail

Item 15,Rail

GM87198-KA1 70EFOZDJ/80EOZDJ GM87199 GM87712 GM87713 GM87714 GM87542GM87198-KA2 80EFOZDJ/99EOZDJ GM87200 GM87712 GM87713 GM87715 GM87543

Module

Part Number

Item 27,Panel

Item 28,Panel

Item 29,Roof

Item 32,Panel

Item 34,Panel

GM87198-KA1 GM87229 GM87231 GM87233 GM87227 GM87235GM87198-KA2 GM87230 GM87232 GM87234 GM87227 GM87236

242 TP-6864 9/15

Sound Shield, continued125/150EOZDJ

Items not shown: 54 GM89754

2

3

4

5

6

7

8

9

10

1112

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

3435

36

37

38

39

40

41

42

43

44

46

47

48

49

50

23

10

10

88

10

8

36

51

35

35

43

43

43 43

43

52

53

38

29

4236

42

42

4434

42

42

34

34

36

36

44 43

TP-6864 9/15 243


ItemPart

Description

QuantityVariation

Number GM89754-2 GM85875 Bracket, Corner Extrusion Mounting 43 GM85876 Bracket, Extrusion Mounting 44 GM86035 Corner, Sound Shield 45 GM86036 Cover, Sound Shield Corner 46 GM86091 Bracket, Sound Shield 197 GM91721 Line, Flexible Fuel 28 GM87547 Insulation, Acoustic Foam Corner 129 GM87548 Insulation, Acoustic Foam Rail 210 GM87549 Insulation, Acoustic Foam 611 GM89551 Base, Sound Shield 112 GM89743 Panel Subassy, Sound Shield (RH) 213 GM89744 Panel Subassy, Sound Shield (Front) 114 GM89745 Panel Subassy, Sound Shield (LH) 115 GM89746 Panel Subassy, Sound Shield Exhaust 116 GM89747 Roof Subassy, Sound Shield (Engine) 117 GM89748 Panel Subassy, Sound Shield Alt (RH) 118 GM89749 Panel Subassy, Sound Shield Controller 119 GM89750 Roof Subassy, Sound Shield (Alt) 120 GM89751 Panel Subassy, Sound Shield Alt (LH) 121 GM89752 Panel Subassy, Sound Shield (Rear) 122 GM89753 Bulkhead Subassy, Sound Shield 123 GM89769 Rail, Sound Shield 224 GM89770 Rail, Sound Shield 425 GM89771 Rail, Sound Shield 226 GM89772 Rail, Internal Sound Shield 127 GM89773 Rail, Internal Sound Shield 128 GM89774 Rail, Internal Sound Shield 429 M6923-06-80 Nut, Hex 6mm 330 M933-06012-60 Screw 431 M933-06020-60 Screw, hex cap 232 M933-06025-60 Screw, Hex Cap 133 M965A-06020-20 Screw, Pan Head Mach., M6 x 20mm 1234 X-25-37 Washer, plain, .406 ID x.812 in OD 4035 X-25-40 Washer, plain, .281 ID x .625 in. OD 736 X-67-141 Screw, hex washer, thread-forming 2437 X-276-9 Nut, wing, 1/4-20 1138 X-426-16 Clamp, hose, 1.81/2.75 in. 239 X-672-33 Clamp, insulated, 2.62 in. 141 X-6014-38 Hose, Radiator Wire Insert 2.00 ID 142 X-6210-7 Nut, flange spiralock, 5/16-18 7443 X-6224-20 Bolt, Carriage 7444 X-6238-3 Bolt, Hex Cap 1846 See chart Seal, Push-On Trim 147 See chart Insulation, Acoustic Foam 148 See chart Insulation, Acoustic Foam 149 See chart Insulation, Acoustic Foam 150 See chart Insulation, Acoustic Foam 151 See chart Bulkhead, Upper Sound Shield 152 See chart Bulkhead, Sound Shield (RH) 153 See chart Bulkhead, Sound Shield (LH) 154 See chart Insulation, Acoustic Foam 1


Module Model

Part Number

Item 46,Seal

Item 47,Insulation

Item 48,Insulation

Item 49,Insulation

Item 50,Insulation

GM89754--KA1 125EOZDJ X-6422-38 GM89778-12 GM89778-13 GM89778-14 GM89778-15GM89754--KA2 150EOZDJ X-6422-39 GM89778-18 GM89778-19 GM89778-21 GM89778-22

Module

Part Number

Item 51,Bulkhead

Item 52,Bulkhead

Item 53,Bulkhead

Item 54,Insulation

GM89754--KA1 GM89856 GM89857 GM89858 GM90499GM89754--KA2 GM89859 GM89860 GM89861 GM90500

244 TP-6864 9/15

Sound Shield, continued200EOZDJ

Items not shown: 1, 3, 5, 35 GM95427

2

5

6

7

8

9 10

11

12

13

14

15

16

17

18

19

20

2122

23

24

25 26

27

2829

30 31

32

33

34

36

37

38

3941

4243

44

45

46

47

48

49

50

51

52

53

54

5556

5758

59

60 61

62

38

404444

57

21

21

20

2322

60

60

6161

2162

62

53

53

24

2454

36

28

TP-6864 9/15 245


ItemPart

Description

QuantityVariation

Number GM95427-1 25493 00001 Seal, push-on trim 6.582 X-6422-44 Seal, Push-On Trim 13 32000 00110 Tape, Black Bonding 15.14 32200 00198 Sealant, Dow RTV 732 0.55 274976 Clamp, hose, 5.94/6.25 in. 16 GM39538 Fitting, Fuel 17 GM85875 Bracket, Corner Extrusion Mounting 48 GM85876 Bracket,Extrusion Mounting 69 GM86035 Corner, Sound Shield 410 GM86036 Cover, Sound Shield Corner 411 GM86091 Bracket,Sound Shield 2212 GM88910 Insulation, Mineral Wool Corner 1213 GM88911 Insulation, Mineral Wool Rail 214 GM88912 Insulation, Mineral Wool 915 GM93517-1 Base, Sound Shield (Front) 116 GM93517-2 Base, Sound Shield (Rear) 117 GM93567 Bulkhead, Upper Sound Shield 118 GM93568 Bulkhead, Sound Shield (RH) 119 GM93569 Bulkhead, Sound Shield (LH) 120 GM94933 Rail, Sound Shield 221 GM94934 Rail, Sound Shield 422 GM94935 Rail, Sound Shield 223 GM94936 Rail, Internal Sound Shield 224 GM94937 Rail, Internal Sound Shield 625 GM95059 Line, Flexible Fuel 126 GM95060 Line, Flexible Fuel 127 GM95105 Hose, Radiator Wire Inserted 128 GM95428 Base Plate, Sound Shield 229 GM95438-12 Insulation, Mineral Wool 130 GM95438-13 Insulation, Mineral Wool 131 GM95438-14 Insulation, Mineral Wool 132 GM95438-15 Insulation, Mineral Wool 133 GM95438-21 Insulation, Mineral Wool 134 GM95438-22 Insulation, Mineral Wool 135 GM95439 Insulation, Acoustic Foam 200EOZDJ 136 GM95440 Panel Subassy, Sound Shield (RH) 237 GM95441 Panel Subassy, Sound Shield (Front) 138 GM95442 Panel Subassy, Sound Shield (LH) 239 GM95443 Panel Subassy, Sound Shield Exhaust 140 GM95444 Panel Subassy, Sound Shield Alt (LH) 141 GM95445 Panel Subassy, Sound Shield (Rear) 142 GM95446 Panel Subassy, Sound Shield Alt (RH) 143 GM95447 Panel Subassy, Sound Shield Controller 144 GM95448 Roof Subassy, Sound Shield (Engine) 245 GM95449 Roof Subassy, Sound Shield (Alt) 146 GM95450 Panel Subassy, Bulkhead Connection 147 M6923-06-80 Nut, Hex 6mm 248 M6923-10-80 Nut, Hex 10mm 149 M933-06012-60 Screw 450 M933-06020-60 Screw, hex cap 251 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm 152 M965A-06020-20 Screw, Pan Head Mach., M6 x 20mm 1253 X-25-37 Washer, Plain, .406 ID X.812 IN. OD 4154 X-25-40 Washer, plain, .281 ID x .625 in.OD 655 X-67-141 Screw, hex washer, thread-forming 2456 X-276-9 Nut, wing, 1/4-20 1257 X-426-2 Clamp, hose, 2.31/3.25 in. 258 X-672-20 Clamp, insulated, 1.25 in. 159 X-6014-145 Hose, Radiator Wire Inserted 160 X-6210-7 Nut,flange spiralock, 5/16-18 8861 X-6224-20 Bolt, Carriage 8862 X-6238-11 Bolt, Hex Cap (3/8-16 X 1”) GR5 27

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Parts List: AccessoriesBlock Heater KitsKits: GM63526-KP3 and GM63526-KP4

Qty. DescriptionCommonParts

Unique PartsGM63526--KP3 GM63526--KP4

1 Adapter, bushing 2736921 O--Ring (1.475” id) 2736931 O--ring, ISO 6149 (15.3mm id) GM116941 Bushing, Adapter GM229911 Bracket, Block Heater GM329871 Hose, molded, .62 in. ID X--312--171 Hose, molded, .62 in. ID X--312--512 Elbow, Street (90 deg x 1/2”nptf) X-211-12 Connector, Hose 5/8” x 1/2” MIP Brass X-582-14 Clamp, hose, .69/1.25 in. X--426--121 Installation Instructions TT--15331 Heater, block (1500W) 352945 352946

Kits: GM87771-KP1 and GM87771-KP2



1 Bushing, reducing (1/2 x 3/4”npt)+vibra 1536591 O-ring, ISO 6149 (15.3mm ID) GM116941 Bushing, Adapter GM229911 Bracket, Block Heater GM329871 Elbow, Street(90 deg x 1/2”nptf) X-211-11 Elbow, Street (90 deg x 1/2”nptf) X-211-31 Hose,.63 in. ID X-312-241 Hose,.63 in. ID X-312-572 Connector, Hose 5/8” x 1/2” MIP Brass X-582-14 Clamp, hose, .69/1.25 in. X--426--121 Heater, block (1500W) 352945 352946

Kits: GM89494-KP1 and GM89494-KP2



1 Elbow, street (45 deg x 1/2”npt) 2276421 Adapter, bushing 2736921 O--Ring (1.475” id) 2736931 O--ring, ISO 6149 (15.3mm id) GM116941 Bushing, Adapter GM229911 Bracket, Block Heater GM329871 Hose, molded, .62 in. ID X--312--171 Hose, molded, .62 in. ID X--312--504 Clamp, hose, .69/1.25 in. X--426--121 Heater, block (1500W) 352945 352946

Block Heater KitsKits: GM93652-KP1 and GM93652-KP2



1 Elbow, street (45 deg x 1/2”npt) 2276421 Washer,nylon,.878 IDx1.132in.OD 2765521 O--ring, ISO 6149 (15.3mm id) GM116941 Bracket, Block Heater GM329871 Adapter Bushing GM401161 Bushing, Adapter GM957621 Hose,.63 ID, 45 in. X--312--361 Hose,.63 ID, 56 in. X--312--464 Clamp, hose, .69/1.25 in. X--426--121 Connector, Hose 5/8” x 1/2” MIP Brass X--582--11 Adapter, bushing X--672--321 Heater, block GM75552 GM755523

247TP-6864 9/15

Parts List: Accessories, continuedQty. Description Part No.

Circuit Breaker Kits

Line Circuit Breaker PA-3343691 TT Circuit Brkr, 33-125EFOZ, 40-150EOZ TT-12964 Washer, plain, .156 ID x .375 in. OD X-25-94 Screw, Machine X-49-21 Circuit breaker, 60 A, 600 V, 3 pole 2532241 Panel, circuit breaker mounting 3440831 Decal, notice 246242

Line Circuit Breaker PA-3343721 TT Circuit Brkr, 33-125EFOZ, 40-150EOZ TT-12964 Washer, plain, .156 ID x .375 in. OD X-25-94 Screw, Machine X-49-21 Circuit breaker, 70 A, 600 V, 3 pole 2583811 Panel, circuit breaker mounting 3440831 Decal, notice 246242

Line Circuit Breaker, 80A GM15276-KP11 TT Circuit Brkr, 33-125EFOZ, 40-150EOZ TT-12964 Washer, plain, .156 ID x .375 in. OD X-25-94 Screw, Machine X-49-21 Circuit breaker, 80 A, 480 V, 3 pole 2532251 Panel, circuit breaker mounting 344083-WHT1 Decal, notice 246242

Line Cir. Breaker, 80A, UL/IEC GM15276-KP21 TT Circuit Brkr, 33-125EFOZ, 40-150EOZ TT-12964 Washer, plain, .156 ID x .375 in. OD X-25-94 Screw, Machine X-49-21 Circuit breaker, 80 A, 480 V, 3 pole 2532251 Panel, circuit breaker mounting 344083-G491 Decal, notice 246242

Line Cir. Breaker, 90A GM15277-KP11 TT Circuit Brkr, 33-125EFOZ, 40-150EOZ TT-12964 Washer, plain, .156 ID x .375 in. OD X-25-94 Screw, Machine X-49-21 Circuit breaker, 90 A, 480 V, 3 pole 3449051 Panel, circuit breaker mounting 344083-WHT

Line Cir. Breaker, 90A, UL/IEC GM15277-KP21 TT Circuit Brkr, 33-125EFOZ, 40-150EOZ TT-12964 Washer, plain, .156 ID x .375 in. OD X-25-94 Screw, Machine X-49-21 Circuit breaker, 90 A, 480 V, 3 pole 3449051 Panel, circuit breaker mounting 344083-G49

Line Circuit Breaker, 100A, UL1077 GM15278-KP11 TT Circuit Brkr, 33-125EFOZ, 40-150EOZ TT-12964 Washer, plain, .156 ID x .375 in. OD X-25-94 Screw, Machine X-49-21 Breaker, Circuit,E-Frame,100A,480V GM23366-101 Panel, circuit breaker mounting 344083-WHT1 Decal, notice 246242

Line Cir. Breaker, 100A, UL/IEC GM15278-KP24 Screw, Machine X-49-21 Breaker, Circuit,E-Frame,100A,480V GM23366-101 Panel, circuit breaker mounting 344083-G491 Decal, Power Breaker GM15301

Circuit Breaker GM74766-KP14 Screw, Machine X-49-21 Circuit breaker, 70 A, 600 V, 3 pole 2583811 Panel, Junction box (RH) 3440821 Panel, circuit breaker mounting 344083-G491 Decal, Power Breaker GM15301

Qty. Description Part No.

Circuit Breaker GM74767-KP14 Screw, Machine X-49-21 Circuit breaker, 60 A, 600 V, 3 pole 2532241 Panel, Junction box (RH) 3440821 Panel, circuit breaker mounting 344083-G491 Decal, Power Breaker GM15301

248 TP-6864 9/15

Parts List: Accessories, continuedCircuit Breaker KitsKits: GM87090--KA1 to GM87090--KA4

Qty. Description Common PartsUnique Parts

GM87090-KA1 GM87090-KA2 GM87090-KA3 GM87090-KA42 Lug, H--Frame M6 Terminal Insert GM25991--171 Bus, Load GM875781 Bus, Load GM875791 Bus, Load GM875803 Bus, Load GM875812 Spacer, .209 ID x .375 OD x 1.062 X--400--2471 Panel, Load Lead Access 344651* 344651* 344651* 344651*1 Breaker, Circuit GM47475-47 GM47475--49 GM47475-44 GM47475-421 Panel, Circuit Breaker Mtg. GM87091* GM87091* GM87091* GM87091*

Kits: GM87090--KA5 to GM87090--KA7


GM87090-KA5 GM87090-KA6 GM87090-KA72 Lug, H--Frame M6 Terminal Insert GM25991--171 Bus, Load GM875781 Bus, Load GM875791 Bus, Load GM875803 Bus, Load GM875812 Spacer, .209 ID x .375 OD x 1.062 X--400--2471 Panel, Load Lead Access 344651* 344651* 344651*1 Breaker, Circuit GM47475-40 GM47475--38 GM47475--361 Panel, Circuit Breaker Mtg. GM87091* GM87091* GM87091*



GM87093-KA1 GM87093-KA2 GM87093-KA32 Lug, J--Frame M6 Terminal Insert GM25991--181 Bus, Load GM875762 Bus, Load GM875771 Bus, Load GM875821 Bus, Load GM875833 Bus, Load GM875843 Bus, Load GM875851 Bus, Load GM875862 Spacer, .209 ID x .375 OD x 1.062 X--400--2471 Panel, Load Lead Access 344651* 344651* 344651*1 Breaker, Circuit GM47476-9 GM47475-13 GM47475-71 Panel, Circuit Breaker Mtg. GM87091* GM87091* GM87091*



GM87094-KA1 GM87094-KA24 Bus, Load GM874511 Bus, Load GM874524 Bus, Load GM874532 Bus, Load GM874541 Bus, Load GM874564 Spacer X--400--2491 Breaker, Circuit GM85432--4 GM85432--71 Panel, Circuit Breaker Mtg. GM87446* GM87446*1 Panel, Load Lead Access GM87461 GM874614 Bus, Load GM874521 Bus, Load GM874541 Bus, Load GM87455

* Model EOZDJ/EFOZDJ (white), add --WHT suffix to part number. Model EOZCJ/EFOZCJ (gray), add --G49 suffix to part number.

249TP-6864 9/15

Parts List: Accessories, continuedCircuit Breaker KitsKits: GM91140--KA1(KP1) to GM91140--KA4(KP4)


Unique PartsGM91140-KA1 GM91140-KA2 GM91140-KA3 GM91140-KA4

2 Bus, Load GM911791 Bus, Load GM911801 Bus, Load GM911813 Bus, Load GM911821 Bus, Load GM911831 Bracket, CB Mtg. GM910121 Circuit Breaker GM91134-1 GM91134-2 GM91134-3 GM91134-41 Panel GM91114* GM91114* GM91114* GM91114*

Kits: GM91140--KA5(KP5) to GM91140--KA8(KP8)



2 Bus, Load GM911791 Bus, Load GM911801 Bus, Load GM911813 Bus, Load GM911821 Bus, Load GM911831 Bracket, CB Mtg. GM910121 Circuit Breaker GM91134-1 GM91134-2 GM91134-3 GM91134-41 Panel GM91009* GM91009* GM91009* GM91009*



Unique PartsGM91141-KA1 GM91141-KA2 GM91141-KA3 GM91141-KA4 GM91141-KA5

1 Bus, Load GM911842 Bus, Load GM911851 Bus, Load GM911862 Bus, Load GM911873 Bus, Load GM911883 Bus, Load GM911891 Bus, Load GM911901 Bus, Load GM911911 Bus, Load GM911921 Bus, Load GM911931 Bracket, CB Mtg. GM910121 Circuit Breaker GM91134-5 GM91134-6 GM91134-7 GM91134-5 GM91134-61 Panel GM91114* GM91114* GM91114* GM91009* GM91009*




1 Bus, Load GM911842 Bus, Load GM911851 Bus, Load GM911862 Bus, Load GM911873 Bus, Load GM911883 Bus, Load GM911891 Bus, Load GM911901 Bus, Load GM911911 Bus, Load GM911921 Bus, Load GM911931 Bracket, CB Mtg. GM910121 Circuit Breaker GM91134-7 GM91134-5 GM91134-6 GM91134-71 Panel GM91009* GM91009* GM91009* GM91009*


250 TP-6864 9/15




2 Bus, Load GM911941 Bus, Load GM911951 Bus, Load GM912062 Bus, Load GM912073 Bus, Load GM912081 Bus, Load GM912091 Bus, Load GM912101 Bus, Load GM912111 Bus, Load GM912131 Bus, Load GM912141 Bus, Load GM912151 Bus, Load GM912161 Bracket, CB Mtg. GM910111 Circuit Breaker GM91135-1 GM91135-2 GM91135-1 GM91135-21 Panel GM91010* GM91010* GM91010* GM91010*1 Bus, Load GM91195 GM911951 Bus, Load GM91206 GM912061 Bus, Load GM91207 GM912072 Bus, Load GM91209 GM912091 Bus, Load GM91212 GM912121 Bus, Load GM91217 GM912171 Bus, Load GM91218 GM91218




2 Lug GM25991-171 Bus, Load GM875781 Bus, Load GM875791 Bus, Load GM875803 Bus, Load GM875811 Bracket, CB Mtg. GM910121 Circuit Breaker GM47475-36 GM47475-38 GM47475-40 GM47475-42 GM47475-441 Panel GM91113* GM91113* GM91113* GM91113* GM91113*




2 Lug GM25991-171 Bus, Load GM875781 Bus, Load GM875791 Bus, Load GM875803 Bus, Load GM875811 Bracket, CB Mtg. GM910121 Circuit Breaker GM47475-47 GM47475-49 GM47475-36 GM47475-38 GM47475-401 Panel GM91113* GM91113* GM91113* GM91007* GM91007*




2 Lug GM25991-171 Bus, Load GM875781 Bus, Load GM875791 Bus, Load GM875803 Bus, Load GM875811 Bracket, CB Mtg. GM910121 Circuit Breaker GM47475-42 GM47475-44 GM47475-47 GM47475-491 Panel GM91007* GM91007* GM91007* GM91007*


251TP-6864 9/15




2 Lug GM25991-181 Bus, Load GM875762 Bus, Load GM875771 Bus, Load GM875821 Bus, Load GM875833 Bus, Load GM875843 Bus, Load GM875851 Bus, Load GM875861 Bracket, CB Mtg. GM910121 Circuit Breaker GM47476-7 GM47476-9 GM47476-13 GM47476-7 GM47476-91 Panel GM91113* GM91113* GM91113* GM91007* GM91007*




2 Lug GM25991-181 Bus, Load GM875762 Bus, Load GM875771 Bus, Load GM875821 Bus, Load GM875833 Bus, Load GM875843 Bus, Load GM875851 Bus, Load GM875861 Bracket, CB Mtg. GM910121 Circuit Breaker GM47476-13 GM47476-7 GM47476-9 GM47476-131 Panel GM91007* GM91007* GM91007* GM91007*




4 Bus, Load GM874511 Bus, Load GM874524 Bus, Load GM874532 Bus, Load GM874541 Bus, Load GM874561 Bracket, CB Mtg. GM910111 Circuit Breaker GM85432-4 GM85432-7 GM85432-4 GM85432-71 Panel GM91008* GM91008* GM91008* GM91008*4 Bus, Load GM87452 GM874521 Bus, Load GM87454 GM874541 Bus, Load GM87455 GM87455




4 Bus, Load GM874511 Bus, Load GM874524 Bus, Load GM874532 Bus, Load GM874541 Bus, Load GM874561 Bracket, CB Mtg. GM910111 Circuit Breaker GM85432-4 GM85432-7 GM85432-4 GM85432-71 Panel GM91008* GM91008* GM91008* GM91008*4 Bus, Load GM87452 GM874521 Bus, Load GM87454 GM874541 Bus, Load GM87455 GM87455


252 TP-6864 9/15



GM94109-KA1 GM94109-KA22 Bus, Load GM874511 Bus, Load GM874522 Bus, Load GM874536 Bus, Load GM874541 Bus, Load GM874561 Bracket, Circuit Breaker Mounting GM941081 Breaker, Circuit GM85432--4 GM85432--71 Panel, Circuit Breaker Mtg. GM94120* GM94120*2 Bus, Load GM874523 Bus, Load GM874541 Bus, Load GM87455



GM94109-KA1 GM94109-KA24 Bus, Load GM911942 Bus, Load GM911952 Bus, Load GM912061 Bus, Load GM912071 Bus, Load GM912081 Bus, Load GM912131 Bus, Load GM912141 Bus, Load GM912151 Bus, Load GM912161 Bracket, Circuit Breaker Mounting GM941081 Bus, Line GM964011 Bus, Line GM964021 Breaker, Circuit GM91135--1 GM91135--11 Panel, Circuit Breaker Mtg. GM94121* GM94121*2 Bus, Load GM911952 Bus, Load GM912061 Bus, Load GM912091 Bus, Load GM912171 Bus, Load GM912181 Bus, Line GM96403

Kits: GM94128--KA1(KP1)


GM94128-KA11 Bracket, Circuit Breaker Mounting GM937373 Bus,Line GM937383 Bus,Line GM943341 Insulation, Circuit Breaker GM970326 Standoff insulator, 3/8--16 x 2 in. X--6128--291 Breaker, Circuit 800A 3P NS GM93732--11 Panel, NS Frame Circuit Breaker GM94122*



GM94129-KA11 Bracket, Circuit Breaker Mounting GM937373 Bus,Line GM937384 Bus,Line GM943341 Bus,Line GM964001 Insulation, Circuit Breaker GM970328 Standoff insulator, 3/8--16 x 2 in. X--6128--291 Breaker, Circuit 800A 4P NS GM93733--11 Panel, NS Frame Circuit Breaker GM94122*

253TP-6864 9/15

Parts List: Accessories, continuedKits: GM94130--KA1(KP1)


GM94130-KA11 Auxiliary Contact GM259901 Bracket, Circuit Breaker Mounting GM937373 Bus,Line GM937383 Bus,Line GM943341 Insulation, Circuit Breaker GM970326 Standoff insulator, 3/8--16 x 2 in. X--6128--291 Breaker, Circuit 800A 3P EO NS GM93734--11 Panel, EO NS Frame Circuit Breaker GM94123*



GM94131-KA11 Auxiliary Contact GM259901 Bracket, Circuit Breaker Mounting GM937373 Bus,Line GM937384 Bus,Line GM943341 Bus,Line GM964001 Insulation, Circuit Breaker GM970328 Standoff insulator, 3/8--16 x 2 in. X--6128--291 Breaker, Circuit 800A 4P EO NS GM93735--11 Panel, EO NS Frame Circuit Breaker GM94123*

Circuit Breaker Motor Operator KitsKits: GM91377--KA1(KP1) to GM91377--KA5(KP5)



1 Auxiliary Contact GM259901 Harness, Breaker GM901402 Relay GM49746 GM49747 GM49746 GM49747 GM497461 Operator, Motor GM89929 GM89929 GM89929 GM89929 GM899301 Panel GM91384* GM91384* GM91385* GM91385* GM91385*














254 TP-6864 9/15


Fuel System Kits

Duplex Fuel Filter GM49664-KP11 Filter, Fuel/Water Separator GM49227

Duplex Fuel Filter GM97298-KP11 Filter, Fuel/Water Separator GM97297

Fuel Boost Pump, 24V GM52065-KP11 Bracket, mounting 2290501 Pump, fuel 3447401 Lead assembly 2291683 Nut, hex elastic stop, M6-1 X-101-251 Bushing, reducing (1/8 x 1/4”npt)+vibra X-202-276 Washer, plain, .281 ID x .625 in. OD X-25-403 Grommet, Round X-284-391 Connector, 90 deg. ( 1/4” ID hose) X-391-201 Elbow, street (90 deg x 1/4”nptf) X-555-1

Fuel Lines, Double Wall w/Leak Alarm GM52980-KP11 Fuel Line, Double Wall 4045DFM70 GM497011 Bracket, Relay Mounting GM14320-WHT2 Screw, Hex Cap M933-08020-602 Nut, Hex 8mm M6923-08-802 Washer, lock.326 IDx.883 in.OD X-22-162 Screw, Hex Cap M933-06020-602 Nut, Hex 6mm M6923-06-802 Washer, lock.262 IDx.743 in.OD X-22-12

Fuel Lines, Double Wall w/Leak Alarm GM52980-KP21 Fuel Lines, Double Wall 4045TFM75 GM497021 Bracket, Relay Mounting GM14320-WHT2 Screw, Hex Cap M933-08020-602 Nut, Hex 8mm M6923-08-802 Washer, lock.326 IDx.883 in.OD X-22-162 Screw, Hex Cap M933-06020-602 Nut, Hex 6mm M6923-06-802 Washer, lock.262 IDx.743 in.OD X-22-12

Double Wall Fuel Line, 40kW GM52980-KP51 Fuel Line, Double Wall 4045DFM70 GM497011 Bracket, Relay Mounting GM14320-G492 Washer, lock.326 IDx.883 in.OD X-22-162 Washer, lock.262 IDx.743 in.OD X-22-122 Screw, Hex Cap M933-06020-602 Nut, Hex 6mm M6923-06-802 Screw, Hex Cap M933-08020-602 Nut, Hex 8mm M6923-08-80

Double Wall Fuel Lines GM88159-KP11 Bracket, Relay Mounting GM14320*1 Fuel Lines, Double Wall 4045TFM85 GM881582 Nut, Hex 8mm M6923-08-802 Nut, Hex 6mm M6923-06-802 Screw, Hex Cap M933-06025-602 Screw, Hex Cap M933-08020-602 Washer, lock.262 IDx.743 in.OD X-22-122 Washer, lock.326 IDx.883 in.OD X-22-16


Double Wall Fuel Lines GM88165-KP11 Bracket, Relay Mounting GM14320*1 Fuel Lines, Double Wall 4045AFM85 GM881641 Fitting, fuel inlet GM903462 Fuel Line GM935842 Bearing, Nylon GM93818-11 Bearing, Nylon GM93818-21 Coupling, pipe X-216-232 Elbow, Street (45 deg, x 3/8 in. NPT) X-274-62 Washer, Nylon X-6278-111 Washer, Nylon, .48 X x .825 in. OD X-6278-91 JD Fuel System Kit 12V GM90088

Double Wall Fuel Lines GM88165-KP21 Bracket, Relay Mounting GM14320*1 Fuel Lines, Double Wall 4045AFM85 GM881641 Fitting, fuel inlet GM903462 Fuel Line GM935842 Bearing, Nylon GM93818-11 Bearing, Nylon GM93818-21 Coupling, pipe X-216-232 Elbow, Street (45 deg, x 3/8 in. NPT) X-274-62 Washer, Nylon X-6278-111 Washer, Nylon, .48 X x .825 in. OD X-6278-91 JD Fuel System Kit 24V GM90089

Fuel Boost Pump, 12V PA-2291723 Nut, hex elastic stop, M6-1 X-101-251 Bushing, reducing (1/8 x 1/4”npt)+vibra X-202-276 Washer, plain, .281 ID x .625 in. OD X-25-403 Grommet, Round X-284-391 Elbow, street (90 deg x 1/4”nptf) X-555-11 Bracket, mounting 2290501 Pump, fuel 2290511 Lead assembly 2291681 Connector, 90 deg. ( 1/4” ID hose) X-391-20

Double Wall Fuel Lines w/Alarm Tank GM91876--KP11 Bracket, Relay Mounting GM14320*1 Fuel Lines, Double Wall 6068AFM85 GM91875

Double Wall Fuel Lines GM95150-KP11 Bracket, Relay Mounting GM14320*

1Fuel Lines, Double Wall 6090AFM85 GM951512 Nut, Hex 8mm M6923-08-802 Nut, Hex 6mm M6923-06-802 Screw, Hex Cap M933-06025-602 Screw, Hex Cap M933-08020-602 Washer, lock.262 IDx.743 in.OD X-22-122 Washer, lock.326 IDx.883 in.OD X-22-16


255TP-6864 9/15

Parts List: Accessories, continuedRadiator Cooling KitsKits: GM87705--KA1 to GM87705--KA6


Unique PartsGM87705-

KA1GM87705-

KA2GM87705-

KA3GM87705-

KA4GM87705-

KA5GM87705-

KA61 Valve, drain (3/8 in. NPTF) 2787881 Guard, wire fan 3368881 Stud 3520201 Spacer 3520431 Washer 3520441 Gasket 3520921 Shroud, fan GM298001 Bracket, belt guard GM642671 Sensor, low coolant level GM662701 Spacer, fan (2 in.) GM875561 Hose, upper radiator GM875571 Hose, lower radiator GM875581 Support, radiator (RH) GM875591 Support, radiator (LH) GM875601 Guard, radiator GM875611 Cover plate, top GM875641 Bracket, fan pulley mounting GM875711 Fan, pulley GM875721 Belt (402 mm) GM875741 Fan, pusher GM879911 Guard, belt bottom GM892741 Guard, belt top GM894501 Guard, belt (RH) GM894511 Guard, belt (LH) GM894521 Harness, Radiator GM917091 Cover 352091* 352091* 352091* 352091* 352091* 352091*1 Elbow, dry Exhaust GM49739 GM49740 GM49740 GM49739 GM49740 GM497401 Radiator assembly GM52731 GM52731 GM52731 GM89382 GM89382 GM893822 Skid, extension GM87553* GM87553* GM87553* GM87553* GM87553* GM87553*1 End cap GM87554* GM87554* GM87554* GM87554* GM87554* GM87554*2 Bracket, skid extension GM87555* GM87555* GM87555* GM87555* GM87555* GM87555*1 Bracket, belt guard GM89277* GM89277* GM89277* GM89277* GM89277* GM89277*1 Bracket, belt guard GM89453* GM89453* GM89276* GM89453* GM89453* GM89276*1 Bracket guard back cover GM90293 GM90293 GM89459 GM90293 GM90293 GM894591 Gasket, exhaust 352029 352029


256 TP-6864 9/15

Parts List: Accessories, continuedRadiator Cooling KitsKits: GM87787--KP1 and GM87787--KP2


Unique PartsGM87787-KP1 GM87787-KP2

1 Valve, drain (3/8 in. NPTF) 2787881 Guard, wire fan 3368881 Shroud, fan GM298001 Elbow, dry exhaust GM497401 Cover, engine gear GM59872-P1 Bracket, belt guard GM642671 Sensor, low coolant level GM662701 Spacer, fan (2 in.) GM875561 Guard, radiator GM875611 Cover plate, top GM875641 Bracket, fan pulley mounting GM875711 Belt (402 mm) GM875741 Support, radiator (RH) GM877061 Support, radiator (LH) GM877071 Fan, pulley GM877091 Fan, pusher GM879912 Cover, assembly GM881712 O-ring, cover GM881721 Adapter GM881731 O-ring, adapter GM881741 Hose, upper radiator GM881761 Hose, lower radiator GM881771 Guard, belt top GM892711 Guard, belt (RH) GM892721 Guard, belt (LH) GM892731 Guard, belt bottom GM892741 Belt guard back cover GM892751 Radiator assembly GM52731* GM89382*2 Bracket, skid extension GM87555* GM87555*2 Skid, extension GM87563* GM87563*1 End cap GM87573* GM87573*1 Bracket, belt guard GM89276* GM89276*1 Bracket, belt guard GM89277* GM89277*

Kits: GM90678--KP1 and GM90678--KP2


Unique PartsGM90678-KP1 GM90678-KP2

1 Valve, drain ( 3/8”nptf) 2787881 Shroud, Fan 3430541 Guard, Wire Fan 3430622 Bracket, fan shroud 3434221 Fan, Pusher GM390491 Spacer, Fan GM393111 Elbow, Dry Exhaust GM497401 Bracket, Belt Guard GM642671 Sensor, Low Coolant Level GM662701 Cover Plate Top GM875641 Bracket, Fan Pulley Mtg GM875711 Belt, 40--54 Kw GM875741 Fan Pulley GM877091 Belt Guard Back Cover GM892751 Guard, Belt (Top) GM907791 Guard, Belt (RH) GM907801 Guard, Belt (LH) GM907811 Guard, Belt (Bottom) GM907821 Support, Radiator (RH) GM907871 Support, Radiator (LH) GM907881 Guard, Radiator GM907981 Hose, Upper Radiator GM909371 Hose, Lower Radiator GM909381 Harness, Radiator GM917091 Bracket, Coolant Hose Support GM933982 Bracket, skid extension GM87555* GM87555*1 Bracket, belt guard GM89277* GM89277*1 Radiator Assembly GM90767 GM907681 Cap, Skid Extension End GM90783* GM90783*2 Skid, extension GM90785* GM90785*1 Bracket, Radiator Mounting (RH) GM90789* GM90789*1 Bracket, Radiator Mounting (LH) GM90790* GM90790*1 Bracket, Belt Guard (LH) GM90898* GM90898*1 Bracket, Belt Guard (RH) GM93388* GM93388*

257TP-6864 9/15

Parts List: Accessories, continuedRectangular Focus Mount KitsKits: GM85978--MA1 to GM85978--MA3


Unique PartsGM85978-MA1 GM85978-MA2 GM85978-MA3

1 Support, Engine (RH) GM855971 Support, Engine (LH) GM855982 Bracket, Rectangular Vibromount GM859542 Bracket, Rectangular Vibromount GM863972 Mount, Fail-Safe Plate GM84779 GM84780 GM847802 Mount, Fail-Safe Plate GM84781 GM84781 GM84782

Kits: GM87059--MA1 to GM87059--MA3



1 Support, Engine (RH) GM855971 Support, Engine (LH) GM855984 Bracket, Rectangular Vibromount GM859542 Mount, Fail-Safe Plate (engine mount) GM84781 GM84781 GM847832 Mount, Fail-Safe Plate (alternator mount) GM84783 GM84784 GM84785




1 Support, Engine (RH) GM855971 Support, Engine (LH) GM855984 Bracket, Rectangular Vibromount GM859542 Mount, Fail-Safe Plate (engine mount) GM84781 GM84781 GM847832 Mount, Fail-Safe Plate (alternator mount) GM84783 GM84784 GM84785

Kits: GM893100--MA1

Qty. DescriptionUnique PartsGM93100-MA1

1 Support, Engine (RH) GM928481 Support, Engine (LH) GM928494 Bracket, Rectangular Vibromount GM859542 Mount, Fail-Safe Plate (engine mount) GM950872 Mount, Fail-Safe Plate (alternator mount) GM84785

Standard Vibromount KitsKits: GM87903--MA1 to GM87903--MA3



1 Support, Engine (RH) GM855971 Support, Engine (LH) GM855984 Support, Standard Vibromount GM879084 Spacer, .527 ID x .625 OD x 2.3 in. X-400-1542 Vibromount 324389 324390 3243892 Vibromount 336022 336022 324390



Unique PartsGM87904-MA1 GM87904-MA2

1 Support, Engine (RH) GM855971 Support, Engine (LH) GM855982 Support, Standard Vibromount GM879082 Support, Standard Vibromount GM879104 Spacer, .527 ID x .625 OD x 2.3 in. X-400-1542 Vibromount 324390 3368132 Vibromount 336813 336813

258 TP-6864 9/15

Parts List: Accessories, continuedHydolastic Mount KitsKits: GM87931--MA1 to GM87932--MA2



1 Support, Engine (RH) GM855971 Support, Engine (LH) GM855982 Spacer, .640 ID x 1 OD x .531 in. X-400-172 X-400-1722 Mount, Fluid 344091 3443392 Mount, Fluid 344339 344339

Rubber Mount KitsKits: GM87936--MA1 and GM87937--MA1



1 Support, Engine (RH) GM855971 Support, Engine (LH) GM855984 Mount, Vibro Duro 45 GM792724 Support, Rubber Mount GM879384 Washer, plain, .688 ID x 3.25 in. OD X-25-132

259TP-6864 9/15


Sound Shield Accessory Kits

Siphon Break Hose Connection GM86345-KP11 Valve, siphon break (1.50” hose) 344160

includes 1 Valve, duct GM785732 Connector, hose (90 deg elbow)(Nylon) GM154672 Grommet, round X-284-41 Hose, Molded Seawater GM863521 Hose, Molded Seawater GM863512 Clamp, hose, 1.00/2.00 in. X-426-19


includes 1 Valve, duct GM785732 Connector, hose (90 deg elbow)(Nylon) GM154672 Grommet, round X-284-41 Hose, Molded Seawater GM869131 Hose, Molded Seawater GM869122 Clamp, hose, 1.00/2.00 in. X-426-19


includes 1 Valve, duct GM785732 Connector, hose (90 deg elbow)(Nylon) GM154671 Hose, Molded Seawater GM863511 Hose, Molded Seawater GM878222 Grommet, round X-284-42 Clamp, hose, 1.00/2.00 in. X-426-19

Siphon Break PA-3441601 Valve, siphon break (1.50” hose) 344160

includes 1 Valve, duct GM785731 TT Siphon Break, 3.5-150 kW TT-1268

Siphon Break GM97310--KP11 Valve, Siphon Break GM95470

Siphon Break Hose Connection GM89902--KP11 Valve, siphon break (1.50” hose) 3441602 Connector, hose (90 deg elbow)(Nylon) GM154671 Hose, Molded Seawater GM899031 Hose, Molded Seawater GM899042 Grommet, round X--284--42 Clamp, hose, 1.00/2.00 in. (NRP) X--426--19

Miscellaneous Kits

Low Coolant Level Indicator GM40921-KP11 Switch, Liquid Level GM155061 Bracket, Water Level Switch GM40920-WHT1 Connector, 90 deg. ( 1/4” ID hose) X-391-202 Connector, hose + Vibra Seal 6.4 X-582-251 Hose, Rubber X-6359-182 Clamp, hose, .25/.70 in. X-426-91 Low Coolant Level Indicator Kit, Marine TT-15611 Coupling, non-metallic X-567-11 Insulink, 22-18 gauge, insulated X-367-31 O-Ring (1.475” ID) 2736931 Adapter, bushing 2736921 Elbow, street (45 deg x 1/2”npt) 227642


Low Coolant Level Indicator GM40921-KP21 Switch, Liquid Level GM155061 Bracket, Water Level Switch GM40920-WHT1 Connector, 90 deg. ( 1/4” ID hose) X-391-203 Connector, hose + Vibra Seal 6.4 X-582-252 Hose, rubber, straight, .25 in. ID X-6359-14 Clamp, hose, .25/.70 in. X-426-91 Coupling, non-metallic X-567-11 Insulink, 22-18 gauge, insulated X-367-31 Pipe (1/2”npt x 1.50”) brass X-209-11 Tee, pipe (1/2 x 1/2 x 1/2 npt) K-11181 Adapter, bushing 3643501 Connector, 90 deg. ( 1/4” ID hose) X-391-11 O-Ring (1.475” ID) 2736931 Adapter, bushing 2736921 Elbow, street (45 deg x 1/2”npt) 227642

Low Coolant level Indicator GM40921-KP81 Switch, Liquid Level GM155061 Bracket, Water Level Switch GM40920-G491 Connector, 90 deg. ( 1/4” ID hose) X-391-202 Connector, hose + Vibra Seal 6.4 X-582-252 Clamp, hose, .25/.70 in. X-426-91 Coupling, non-metallic X-567-11 Insulink, 22-18 gauge, insulated X-367-31 Hose, Rubber X-6359-181 O-Ring (1.475” ID) 2736931 Adapter, bushing 2736921 Elbow, street (45 deg x 1/2”npt) 2276421 Low Coolant Level Indicator Kit, Marine TT-1561

Low Coolant level Indicator GM40921-KP91 Elbow, street (45 deg x 1/2”npt) 2276421 Adapter, bushing 2736921 O-Ring (1.475” ID) 2736931 Adapter, bushing 3643501 Switch, Liquid Level GM155061 Bracket, Water Level Switch GM40920-G491 Tee, pipe (1/2 x 1/2 x 1/2 npt) K-11181 Pipe (1/2”npt x 1.50”) brass X--209--11 Insulink, 22-18 gauge, insulated X-367-31 Connector, 90 deg. ( 1/4” ID hose) X-391-24 Clamp, hose, .25/.70 in. X-426-91 Coupling, non-metallic X-567-11 Connector, hose + Vibra Seal 6.4 X--582--252 Hose, Rubber X-6359-11 Low Coolant Level Indicator Kit, Marine TT-1561

Low Coolant Level Indicator GM86386-KP11 Switch, Liquid Level GM155061 Bracket, Water Level Switch GM86385*1 Connector, 90 deg. ( 1/4” ID hose) X-391-203 Connector, hose + Vibra Seal 6.4 X-582-252 Hose, rubber, straight, .25 in. ID X-6359-24 Clamp, hose, .25/.70 in. X-426-91 Coupling, non-metallic X-567-11 Insulink, 22-18 gauge, insulated X-367-31 O-Ring (1.475” ID) 2736931 Adapter, bushing 2736921 Elbow, street (45 deg x 1/2”npt) 2276421 Hose, Rubber X-6359-151 Elbow, Street (90 deg x 1/2”nptf) X-211-3

260 TP-6864 9/15


Low Coolant Level Indicator GM87381-KP11 O-ring, ISO 6149 (15.3mm ID) GM116941 Switch, Liquid Level GM155061 Bushing, Adapter GM229911 Bracket, Water Level Switch GM87377*01 Tee, Pipe (1/2 x 1/2 x 1/2 npt) X-203-131 Pipe (1/2”npt x 2.00”) X-209-61 Elbow, Street (90 deg x 1/2”nptf) X-211-31 Insulink, 22-18 gauge, insulated X-367-31 Connector, 90 deg. ( 1/4” ID hose) X-391-11 Connector, 90 deg. ( 1/4” ID hose) X-391-204 Clamp, hose, .25/.70 in. X-426-91 Coupling, non-metallic X-567-12 Connector, hose + Vibra Seal 6.4 X-582-251 Hose, rubber X-6359-111 Hose, Rubber X-6359-151 Plug, pipe (1/2” nptf) X-75-3

Low Coolant Level Indicator GM90353--KP11 O--ring, ISO 6149 (15.3mm id) GM116941 Switch, Liquid Level GM155061 Bushing, Adapter GM229911 Bracket, Water Level Switch GM90352*1 Tee, Pipe (1/2 x 1/2 x 1/2 npt) X--203--131 Pipe (1/2”npt x 3.00”) X--209--111 Elbow, Street (90 deg x 1/2”nptf) X--211--31 Coupling, pipe ( 1/8”npt)(NRP) X--216--241 Pipe, Nipple (1/8” npt x 2.00”) X--217--121 Insulink, 22--18 gauge, insulated X--367--31 Connector, 90 deg. ( 1/4”id hose) X--391--11 Connector, 90 deg. ( 1/4”id hose) X--391--202 Spacer,.406 ID x .625 OD x .297 in.(NRP) X--400--754 Clamp, hose, .25/.70 in. (GM--NRP) (KM) X--426--91 Coupling, non--metallic X--567--12 Connector, hose + Vibra Seal 6.4 X--582--251 Hose, Rubber X--6359--151 Hose, rubber, straight, .25 in. ID X--6359--62 Clamp, insulated, .5 in. X--672--101 Plug, pipe (1/2” nptf) X--75--3

Low Coolant Level Indicator GM93817--KP11 Connector, hose + Vibra Seal 3375531 Switch, Liquid Level GM155061 Bracket, Water Level Switch GM94528--WHT2 Washer, Plain 8.4 ID x 16.0 OD M125A--08--802 Nut, Hex 6mm M6923--06--802 Screw, hex cap M933--06020--602 Screw, Hex cap M933--08020--601 INSTRUCTION, INSTALLATION TT--11 Elbow, Street(90 deg x 1/2”nptf) X--211--31 Coupling, pipe ( 1/8”npt) X--216--241 Pipe, Nipple (1/8” npt x 2.00”) X--217--121 Insulink, 22--18 gauge, insulated X--367--32 Connector, 90 deg. ( 1/4”id hose) X--391--204 Clamp, hose, .25/.70 in. X--426--91 Coupling, non--metallic X--567--11 Connector, hose + Vibra Seal 6.4 X--582--252 Hose, Rubber X--6359--15

Dry Exhaust Elbow GM49689-KP11 Elbow, Dry Exhaust GM497391 Gasket 352029

Dry Exhaust Elbow GM49689-KP21 Elbow, Dry Exhaust GM49740


Keel Cooling & Dry Exhaust GM49690-KP11 Stud 3520201 Plug 3520431 Strap 3520441 Washer, Plain .406 ID x .656 OD X-25-282 Plug, pipe ( 1/2”nptf) brass X-75-541 Cover 352091-WHT1 Gasket 3520921 Elbow, Dry Exhaust GM497391 Gasket 3520291 Nut, flange spiralock, 3/8-16 X-6210-92 Cap, plug 2588921 Plate, Cover GM397854 Screw,slotted hex washer head,mach X-794-31 40-99EOZD/EOZC Marine Keel Cooling Kit TT-15351 TT Keel Cooling Guidelines, 40-150EOZ TT-1361

Keel Cooling & Dry Exhaust GM49690-KP21 Stud 3520201 Plug 3520431 Strap 3520441 Washer, Plain .406 ID x .656 OD X-25-282 Plug, pipe ( 1/2”nptf) brass X-75-541 Cover 352091-WHT1 Gasket 3520921 Clamp, exhaust (4.25 in.) 3242451 Elbow, Dry Exhaust GM497401 Nut, flange spiralock, 3/8-16 X-6210-91 40-99EOZD/EOZC Marine Keel Cooling Kit TT-15351 TT Keel Cooling Guidelines, 40-150EOZ TT-1361

Keel Cooling and Dry Exhaust GM49690-KP31 Stud 3520201 Plug 3520431 Strap 3520441 Washer, Plain .406 ID x .656 OD X-25-282 Plug, pipe ( 1/2”nptf) brass X-75-541 Cover 352091-G491 Gasket 3520921 Elbow, Dry Exhaust GM497391 Gasket 3520298 Screw,slotted hex washer head,mach X-794-32 Cap, plug 2588921 Plate, Cover GM397851 TT Keel Cooling Guidelines, 40-150EOZ TT-13611 40-99EOZD/EOZC Marine Keel Cooling Kit TT-15351 Nut, flange spiralock, 3/8-16 X-6210-9

Keel Cooling & Dry Exhaust GM88272-KP11 Cover 352091*1 Elbow, Dry Exhaust GM497402 Cover, Assembly GM881712 O-Ring,Cover GM881721 Adapter GM881731 O-Ring, Adapter GM881741 Gasket 3520922 Cap, plug 258892

Keel Cooling & Dry Exhaust GM95562--KP11 ELBOW, DRY EXHAUST GM944231 Expansion Tank Assembly GM955631 Adapter, Coolant Tube GM956081 Tube Assembly, Coolant GM956091 Tube Assembly, Coolant GM956101 Gasket, Auxiliary Drive GM956151 COVER, AUXILIARY DRIVE GM956162 Washer, Plain (EXP) 10.5 ID x 20.0 OD M125A--10--802 Screw, hex cap,fully thrd M10 x 25mm EXP M933--10025--601 Plug, pipe ( 1/8” nptf) X--75--4


261TP-6864 9/15


Assy, JD Marine LCB Cover GM67403-KA11 Hood, Breaker Handle GM655645 Screw, Pan Head Machine M7985A-05016-20

Exhaust Elbow, Wet GM69322-KP11 Blanket, Exhaust GM408811 Elbow, Wet Exhaust GM69237

Insulating Blanket, Exhaust GM69323-KA11 Blanket, Exhaust GM40881

Elbow, Wet Exhaust (4” OD) Kit GM78338-KP11 Elbow, Wet Exhaust (4” OD) GM78337

Dry Exhaust Elbow GM95603--KP11 Elbow, Dry Exhaust GM93521

Generator Heater, 120/240V, 200W GM79104-KP11 TT Generator Strip Heater, 20-200 kW TT-15674 Washer, Plain M125A-05-804 Screw, M5 x 14mm M933-05014-602 Heater, Strip GM79574

LCB/Motor Operator Cover GM91861--KA21 Hood, Cir Brkr Motor Operator (4RX/4SX) GM91860

LCB/Motor Operator Cover GM95590--KA11 Hood, Circuit Brkr Motor Operator (4UA) GM95591

Oil Level Indicator (Low/High) GM86334-KP11 Bushing, reducing (1/2 x 3/4”npt)+vibra 1536591 Gauge, oil level 2272574 Mount, controller 2417691 Fitting, tee, hose 2967551 Bracket, Oil Level Alarm GM86335*2 Nut, Hex 10mm M6923-10-802 Screw, hex cap,fully thrd M10 x 25mm M933-10025-604 Washer, lock.262 IDx.743 in.OD X-22-121 Fuel line, flexible X-386-622 Connector, 90 deg. ( 1/2” ID hose) X-391-211 Fuel line, flexible X-422-64 Clamp, hose, .69/1.25 in. X-426-122 Clamp, hose, .25/.70 in. X-426-91 Coupling, non-metallic X-567-14 Nut, flange spiralock, 1/4-20 X-6210-2

Oil Level Indicator (Low/High) GM87026-KP11 Gauge, oil level 2272574 Mount, controller 2417691 Cover, Plate GM47418*1 Bracket, Oil Level Alarm GM86335*2 Nut, Hex 10mm M6923-10-802 Screw, hex cap,fully thrd M10 x 25mm M933-10025-601 Cross, pipe ( 1/2” npt) X-207-71 Pipe (1/2”npt x 1.19”) X-209-24 Washer, lock.262 IDx.743 in.OD X-22-121 Fuel line, flexible X-386-741 Line, Flex Fuel .50” I.D. X-422-182 Clamp, hose, .69/1.25 in. X-426-122 Clamp, hose, .25/.70 in. X-426-91 Coupling, non-metallic X-567-11 Connector, Hose X-582-382 Connector, hose + Vibra Seal X-582-54 Nut, flange spiralock, 1/4-20 X-6210-21 Plug, pipe (1/2” nptf) X-75-3


Oil Level Indicator GM87773-KP11 Gauge, oil level 2272574 Mount, controller 2417691 Cover, Plate GM47418*1 Bracket, Oil Level Alarm GM86335*2 Nut, Hex 10mm M6923-10-802 Screw, hex cap,fully thrd M10 x 25mm M933-10025-604 Washer, lock.262 IDx.743 in.OD X-22-121 Fuel line, flexible X-386-752 Connector, 90 deg. ( 1/2” ID hose) X-391-211 Elbow, Hose X-391-441 Fuel line, flexible X-422-192 Clamp, hose, .69/1.25 in. X-426-122 Clamp, hose, .25/.70 in. X-426-91 Coupling, non-metallic X-567-14 Nut, flange spiralock, 1/4-20 X-6210-2

Oil Level Indicator GM90276--KP11 Gauge, oil level 2272574 Mount, controller 2417691 Cover, Plate GM47418*1 Bracket, Oil Level Alarm GM86335*2 Nut, Hex 10mm M6923--10--802 Screw, hex cap,fully thrd M10 x 25mm M933--10025--604 Washer, lock.262 IDx.743 in.OD X--22--121 Fuel line, flexible X--386--562 Connector, hose + Vibra Seal X--582--51 Elbow, Hose X--391--441 Hose, Flex Fuel Line X--422--362 Clamp, hose, .69/1.25 in. X--426--122 Clamp, hose, .25/.70 in. X--426--91 Coupling, non--metallic X--567--1

Oil Level Indicator GM90276--KP11 Gauge, oil level 2272574 Mount, controller 2417691 Tube, Seawater GM308821 Bracket, Oil Level Alarm GM86335*2 Nut, Hex 10mm M6923--10--802 Screw, hex cap,fully thrd M10 x 25mm M933--10025--604 Washer, lock.262 IDx.743 in.OD X--22--121 Fuel line, flexible X--386--751 Connector, 90 deg. ( 1/4”id hose) X--391--11 Connector, 90 deg. ( 1/2”id hose) X--391--211 Fuel line, flexible X--422--64 Clamp, hose, .69/1.25 in. X--426--122 Clamp, hose, .25/.70 in. X--426--91 Coupling, non--metallic X--567--11 Connector, hose + Vibra Seal X--582--5


262 TP-6864 9/15

Parts List: Accessories, continuedOpen Unit Guard KitsKits: GM88060--KA1 to GM88060--KA4



1 Guard, Generator Fan GM65509 GM65509 GM88061 GM655092 Seal, Push-on Trim X-6422-37 X-6422-37 X-6422-16 X-6422-37

Open Unit Guard KitsKits: GM95120--KA1


Unique PartsGM95120-KA1

1 Guard, Generator Fan GM65511

Agency Approval KitsKits: GM88313--KA1 to GM88313--KA4



1 Bushing, reducing (1/2 x 3/4”npt) 1536592 Sender, oil pressure 2643901 Sender, water temperature 2682981 Elbow, street (90 deg x 3/8”nptf) S--4041 Bushing, reducing (1/8 x 1/4”npt) X--202--272 Pipe, Nipple (3/8” npt x 2.00”) X--204--61 Elbow, pipe (90 deg x 3/8”npt) X--215--91 Valve, Fuel Shutoff GM90152 GM90153 GM90152 GM901531 Insulated Blanket GM51347 GM51347 GM51347 GM51347




1 Bushing, reducing (1/2 x 3/4”npt) 1536592 Sender, oil pressure 2643901 Sender, water temperature 2682981 Elbow, street (90 deg x 3/8”nptf) S--4041 Bushing, reducing (1/8 x 1/4”npt) X--202--272 Pipe, Nipple (3/8” npt x 2.00”) X--204--61 Elbow, pipe (90 deg x 3/8”npt) X--215--91 Valve, Fuel Shutoff GM90152 GM90153 GM90152 GM901531 Insulated Blanket GM51347 GM51347 GM51347 GM51347




1 Bushing, reducing (1/2 x 3/4”npt) 1536592 Sender, oil pressure 2643901 Sender, water temperature 2682981 Elbow, street (90 deg x 3/8”nptf) S--4041 Bushing, reducing (1/8 x 1/4”npt) X--202--272 Pipe, Nipple (3/8” npt x 2.00”) X--204--61 Elbow, pipe (90 deg x 3/8”npt) X--215--91 Valve, Fuel Shutoff GM90152 GM90153 GM90152 GM901531 Insulated Blanket GM88316 GM88316 GM88316 GM883161 Metal Fuel Filter Parts Kit GM90438 GM90438 GM90438 GM90438

263TP-6864 9/15

Parts List: Accessories, continuedKits: GM88313--KA13 to GM88313--KA16



1 Bushing, reducing (1/2 x 3/4”npt) 1536592 Sender, oil pressure 2643901 Sender, water temperature 2682981 Elbow, street (90 deg x 3/8”nptf) S--4041 Bushing, reducing (1/8 x 1/4”npt) X--202--272 Pipe, Nipple (3/8” npt x 2.00”) X--204--61 Elbow, pipe (90 deg x 3/8”npt) X--215--91 Valve, Fuel Shutoff GM90152 GM90153 GM90152 GM901531 Insulated Blanket GM88316 GM88316 GM88316 GM883161 Metal Fuel Filter Parts Kit GM90438 GM90438 GM90438 GM90438

Agency Approval KitsKits: GM88314--KA1 to GM88314--KA4



2 Sender, oil pressure 2643901 Adapter, bushing 3643501 O--ring, ISO 6149 (15.3mm id) GM116941 Sender, Temperature GM385231 Exhaust Manifold Blanket GM901051 Valve, Fuel Shutoff GM90152 GM90153 GM90152 GM90153




2 Sender, oil pressure 2643901 Adapter, bushing 3643501 O--ring, ISO 6149 (15.3mm id) GM116941 Sender, Temperature GM385231 Exhaust Manifold Blanket GM901051 Valve, Fuel Shutoff GM90152 GM90153 GM90152 GM90153

Motor Operator Adapter PanelKits: GM92349--KA1 to GM92349--KA4



1 Panel Subassy, Sound Shield Alt (RH) GM91731 GM91732 GM91733 GM917331 Panel, NSX Frame Cir Brkr 4RX--4SX GM91388*




1 Panel Subassy, Sound Shield Alt (RH) GM91734 GM91734 GM91735 GM917351 Panel, NSX Frame Cir Brkr 4RX--4SX GM91389* GM91388*




1 Panel Subassy, Sound Shield Alt (RH) GM92189 GM92189 GM92190 GM921911 Panel, NSX Frame Cir Brkr 4RX--4SX GM91389* GM91388* GM91389*

Kits: GM92349--KA13 to GM9234916




264 TP-6864 9/15

Parts List: Accessories, continuedKits: GM92349--KA17 to GM92349--KA20



1 Panel Subassy, Sound Shield Alt (RH) GM92343 GM92344 GM92344 GM923451 Panel, NSX Frame Cir Brkr 4RX--4SX GM91389* GM91388*

Motor Operator Adapter PanelKits: GM92349--KA21 to GM92349--KA24




Kits: GM92349--KA25 to GM92349--KA26


Unique PartsGM92349-KA25 GM92349-KA26

1 Panel Subassy, Sound Shield Alt (RH) GM92348 GM923481 Panel, NSX Frame Cir Brkr 4RX--4SX GM91389*

Electric Clutch PTO KitsKits: GM88296--KP1 to GM88296--KP4


Unique PartsGM88296--KP1 GM88296--KP2 GM88296--KP3 GM88296--KP4

1 Housing, power take-off GM882231 Hub, PTO drive GM194151 Coupling, flexible GM194161 Tube, coolant GM885111 Guard, power take-off GM885411 Clutch, electric 344240 344241 344242 3442431 Plate, clutch mounting GM88670 GM52104 GM88670 GM521041 Hub, PTO clutch drive GM886691 Clamp (2.0 in. ID) X-672-402 Mount GM847811 Guard, belt GM88544

Kits: GM88297--KP1 to GM88297--KP4


Unique PartsGM88297--KP1 GM88297--KP2 GM88297--KP3 GM88297--KP4

1 Housing, power take-off GM882231 Hub, PTO drive GM888161 Coupling, flexible GM869651 Tube, coolant GM885111 Guard, power take-off GM885411 Clutch, electric GM51571 GM52062 GM51571 GM520621 Plate, clutch mounting GM521041 Shaft, PTO drive GM869641 Clamp (2.0 in. ID) X-672-401 Cover, plate 360089 3600892 Mount GM84781 GM84781 GM84782 GM847821 Guard, belt GM88545 GM88545 GM88546 GM88546

PTO Adapter KitsKits: GM88282-KP1 and GM88282-KP2



1 Panel GM89131 GM891771 Panel GM89134 GM891802 Bracket GM86091


265TP-6864 9/15

Parts List: Accessories, continuedKits: GM88283-KP1 and GM88283-KP2



1 Panel GM89132 GM891781 Panel GM89135 GM891812 Bracket GM86091

Governor KitsKits: GM17725-KP6 and GM17725-KP8



1 Pickup, magnetic 2557501 Controller, Governor (LS )Req Programming GM17644-51 Bushing, 1.312 x 1.50 in. NPT X-634-164 Spacer, .209 ID x .375 OD x .234 in. X-400-1451 Harness, Wiring Shielded Power Cable GM177671 Harness, Wiring Shielded Cable GM17768-11 Harness, Wiring Shielded Cable GM17768-41 TT Governor, 125-150EOZ/100-125EFOZ TT--14201 TT Digital Isochronous Governor Program TT--13881 Relay 259391 2726841 Actuator, governor 324516 324703

Kits: GM91245--KP1 and GM91245--KP2



1 Governor, Electronic GM906521 Actuator, governor 324516 3247032 Spacer, .282 ID x .5 OD x .531 in. X--400--28

266 TP-6864 9/15


Electrical System Kits

RSA Wiring, 50’ GM64595-KP11 Cable, Communications 50 Ft GM66135

RSA Wiring, 100’ GM64595-KP21 Cable, Communications 100 Ft GM66136

Display, Remote Digital GM88293--KP11 Display, Remote Digital GM91770

Generator Heater, 120/240V, 200W GM79104--KP12 Heater, Strip GM79574

Harness,25’,Remote Std. Panel GM88294--KP11 Harness, Extension GM904421 Strap X--526--3



Harness, Remote Display 25’ GM91774--KP11 HARNESS, REMOTE GAUGE 25’ GM917711 Strap X--526--3



Harness, 25’ Digital Display Ext. GM92053--KP11 HARNESS, EXTENSION GM920551 Strap X--526--3



Harness, Digital Display Y GM92054--KP11 HARNESS, ADAPTER GM92058


Standard Panel, 12V GM88292--KP11 Decal, warning 2494941 Panel Assy, Control 12V GM62337

1 Switch, rocker, 1 pole 3443921 Wiring harness, Remote Panel 344391

Standard Panel, 24V GM88292--KP21 Decal, warning 2494941 Panel Assy, Control 24V GM62338

1 Switch, rocker, 1 pole 3443981 Wiring harness, Remote Panel 344391

Remote Controller Mounting, DEC3500 40’ GM96985--KP11 TT Remote Controller Mounting Kits TT-16711 Gasket, Controller Cover GM889901 Panel, Remote PCB Mounting GM96382*1 PCB ASSY, DEC3500 Interface Board GM964191 HARNESS, REMOTE CONTROLLER GM9642816 Spacer, .25 OD, .375 in. X--712--13

Run Relay, 12V PA-2737431 TT Run Relay, 20-1600 kW TT-7002 Washer, plain, .156 ID x .375 in. OD X-25-92 Screw, Machine X-49-262 Nut, flange whiz, 6-32 X-6210-31 Relay Assembly, 3PDT, 12VDC 273705

Run Relay, 24V PA-2737441 TT Run Relay, 20-1600 kW TT-7004 Washer, plain, .156 ID x .375 in. OD X-25-92 Screw, Machine X-49-262 Nut, flange whiz, 6-32 X-6210-31 Relay Assembly, 3PDT, 24VDC 273706

15 Relay Dry Contact Kit GM88193-KP11 PCB Assy, 15 Relay Dry Contact w/ Com GM840631 Harness, 15 Relay GM881921 Decal, warning 3445566 Nut, hex machine screw, 8-32 X-70-126 Spacer, .25 OD, .5 in. X-712-9

15 Relay Dry Contact Kit GM93966-KP11 PCB Assy, 15 Relay Dry Contact w/ Com GM924831 Decal, warning 3445566 Nut, hex machine screw, 8-32 X-70-126 Spacer, .25 OD, .5 in. X-712-9

267TP-6864 9/15

Notes

TP--6864 9/15268 Appendix

Appendix A Abbreviations

The following list contains abbreviations that may appear in this publication.A, amp ampereABDC after bottom dead centerAC alternating currentA/D analog to digitalADC advanced digital control;

analog to digital converteradj. adjust, adjustmentADV advertising dimensional

drawingAh amp--hourAHWT anticipatory high water

temperatureAISI American Iron and Steel

InstituteALOP anticipatory low oil pressurealt. alternatorAl aluminumANSI American National Standards

Institute (formerly AmericanStandards Association, ASA)

AO anticipatory onlyAPDC Air Pollution Control DistrictAPI American Petroleum Instituteapprox. approximate, approximatelyAQMD Air Quality Management DistrictAR as required, as requestedAS as supplied, as stated, as

suggestedASE American Society of EngineersASME American Society of

Mechanical Engineersassy. assemblyASTM American Society for Testing

MaterialsATDC after top dead centerATS automatic transfer switchauto. automaticaux. auxiliaryavg. averageAVR automatic voltage regulatorAWG American Wire GaugeAWM appliance wiring materialbat. batteryBBDC before bottom dead centerBC battery charger, battery

chargingBCA battery charging alternatorBCI Battery Council InternationalBDC before dead centerBHP brake horsepowerblk. black (paint color), block

(engine)blk. htr. block heaterBMEP brake mean effective pressurebps bits per secondbr. brassBTDC before top dead centerBtu British thermal unitBtu/min. British thermal units per minuteC Celsius, centigradecal. calorieCAN controller area networkCARB California Air Resources BoardCB circuit breakercc cubic centimeterCCA cold cranking ampsccw. counterclockwiseCEC Canadian Electrical Codecert. certificate, certification, certifiedcfh cubic feet per hour

cfm cubic feet per minuteCG center of gravityCID cubic inch displacementCL centerlinecm centimeterCMOS complementary metal oxide

substrate (semiconductor)cogen. cogenerationcom communications (port)coml commercialComl/Rec Commercial/Recreationalconn. connectioncont. continuedCPVC chlorinated polyvinyl chloridecrit. criticalCRT cathode ray tubeCSA Canadian Standards

AssociationCT current transformerCu coppercUL Canadian Underwriter’s

LaboratoriesCUL Canadian Underwriter’s

Laboratoriescu. in. cubic inchcw. clockwiseCWC city water--cooledcyl. cylinderD/A digital to analogDAC digital to analog converterdB decibeldB(A) decibel (A weighted)DC direct currentDCR direct current resistancedeg., degreedept. departmentDFMEA Design Failure Mode and

Effects Analysisdia. diameterDI/EO dual inlet/end outletDIN Deutsches Institut fur Normung

e. V. (also Deutsche IndustrieNormenausschuss)

DIP dual inline packageDPDT double--pole, double--throwDPST double--pole, single--throwDS disconnect switchDVR digital voltage regulatorE, emer. emergency (power source)ECM electronic control module,

engine control moduleEDI electronic data interchangeEFR emergency frequency relaye.g. for example (exempli gratia)EG electronic governorEGSA Electrical Generating Systems

AssociationEIA Electronic Industries

AssociationEI/EO end inlet/end outletEMI electromagnetic interferenceemiss. emissioneng. engineEPA Environmental Protection

AgencyEPS emergency power systemER emergency relayES engineering special,

engineered specialESD electrostatic discharge

est. estimatedE--Stop emergency stopetc. et cetera (and so forth)exh. exhaustext. externalF Fahrenheit, femalefglass. fiberglassFHM flat head machine (screw)fl. oz. fluid ounceflex. flexiblefreq. frequencyFS full scaleft. foot, feetft. lb. foot pounds (torque)ft./min. feet per minuteftp file transfer protocolg gramga. gauge (meters, wire size)gal. gallongen. generatorgenset generator setGFI ground fault interrupter

GND, groundgov. governorgph gallons per hourgpm gallons per minutegr. grade, grossGRD equipment groundgr. wt. gross weightH x W x D height by width by depthHC hex capHCHT high cylinder head temperatureHD heavy dutyHET high exhaust temp., high

engine temp.hex hexagonHg mercury (element)HH hex headHHC hex head capHP horsepowerhr. hourHS heat shrinkhsg. housingHVAC heating, ventilation, and air

conditioningHWT high water temperatureHz hertz (cycles per second)IC integrated circuitID inside diameter, identificationIEC International Electrotechnical

CommissionIEEE Institute of Electrical and

Electronics EngineersIMS improved motor startingin. inchin. H2O inches of waterin. Hg inches of mercuryin. lb. inch poundsInc. incorporatedind. industrialint. internalint./ext. internal/externalI/O input/outputIP iron pipeISO International Organization for

StandardizationJ jouleJIS Japanese Industry Standard

TP--6864 9/15 Appendix 269

k kilo (1000)K kelvinkA kiloampereKB kilobyte (210 bytes)KBus Kohler communication protocolkg kilogramkg/cm2 kilograms per square

centimeterkgm kilogram--meterkg/m3 kilograms per cubic meterkHz kilohertzkJ kilojoulekm kilometerkOhm, k kilo--ohmkPa kilopascalkph kilometers per hourkV kilovoltkVA kilovolt amperekVAR kilovolt ampere reactivekW kilowattkWh kilowatt--hourkWm kilowatt mechanicalkWth kilowatt--thermalL literLAN local area networkL x W x H length by width by heightlb. pound, poundslbm/ft3 pounds mass per cubic feetLCB line circuit breakerLCD liquid crystal displayld. shd. load shedLED light emitting diodeLph liters per hourLpm liters per minuteLOP low oil pressureLP liquefied petroleumLPG liquefied petroleum gasLS left sideLwa sound power level, A weightedLWL low water levelLWT low water temperaturem meter, milli (1/1000)M mega (106 when used with SI

units), malem3 cubic meterm3/hr. cubic meters per hourm3/min. cubic meters per minutemA milliampereman. manualmax. maximumMB megabyte (220 bytes)MCCB molded--case circuit breakerMCM one thousand circular milsmeggar megohmmeterMHz megahertzmi. milemil one one--thousandth of an inchmin. minimum, minutemisc. miscellaneousMJ megajoulemJ millijoulemm millimetermOhm, m milliohmMOhm, M megohmMOV metal oxide varistorMPa megapascalmpg miles per gallonmph miles per hourMS military standardms millisecondm/sec. meters per secondMTBF mean time between failure

MTBO mean time between overhaulsmtg. mountingMTU Motoren--und Turbinen--UnionMW megawattmW milliwattF microfaradN, norm. normal (power source)NA not available, not applicablenat. gas natural gasNBS National Bureau of StandardsNC normally closedNEC National Electrical CodeNEMA National Electrical

Manufacturers AssociationNFPA National Fire Protection

AssociationNm newton meterNO normally openno., nos. number, numbersNPS National Pipe, StraightNPSC National Pipe,

Straight--couplingNPT National Standard taper pipe

thread per general useNPTF National Pipe, Taper--FineNR not required, normal relayns nanosecondOC overcrankOD outside diameterOEM original equipment

manufacturerOF overfrequencyopt. option, optionalOS oversize, overspeedOSHA Occupational Safety and Health

AdministrationOV overvoltageoz. ouncep., pp. page, pagesPC personal computerPCB printed circuit boardpF picofaradPF power factorph., phasePHC Phillipsr head Crimptiter

(screw)PHH Phillipsr hex head (screw)PHM pan head machine (screw)PLC programmable logic controlPMG permanent magnet generatorpot potentiometer, potentialppm parts per millionPROM programmable read--only

memorypsi pounds per square inchpsig pounds per square inch gaugept. pintPTC positive temperature coefficientPTO power takeoffPVC polyvinyl chlorideqt. quart, quartsqty. quantityR replacement (emergency)

power sourcerad. radiator, radiusRAM random access memoryRDO relay driver outputref. referencerem. remoteRes/Coml Residential/CommercialRFI radio frequency interferenceRH round headRHM round head machine (screw)

rly. relayrms root mean squarernd. roundROM read only memoryrot. rotate, rotatingrpm revolutions per minuteRS right sideRTU remote terminal unitRTV room temperature vulcanizationRW read/writeSAE Society of Automotive

Engineersscfm standard cubic feet per minuteSCR silicon controlled rectifiers, sec. secondSI Systeme international d’unites,

International System of UnitsSI/EO side in/end outsil. silencerSN serial numberSNMP simple network management

protocolSPDT single--pole, double--throwSPST single--pole, single--throwspec specificationspecs specification(s)sq. squaresq. cm square centimetersq. in. square inchSS stainless steelstd. standardstl. steeltach. tachometerTD time delayTDC top dead centerTDEC time delay engine cooldownTDEN time delay emergency to

normalTDES time delay engine startTDNE time delay normal to

emergencyTDOE time delay off to emergencyTDON time delay off to normaltemp. temperatureterm. terminalTHD total harmonic distortionTIF telephone influence factorTIR total indicator readingtol. toleranceturbo. turbochargertyp. typical (same in multiple

locations)UF underfrequencyUHF ultrahigh frequencyUL Underwriter’s Laboratories, Inc.UNC unified coarse thread (was NC)UNF unified fine thread (was NF)univ. universalUS undersize, underspeedUV ultraviolet, undervoltageV voltVAC volts alternating currentVAR voltampere reactiveVDC volts direct currentVFD vacuum fluorescent displayVGA video graphics adapterVHF very high frequencyW wattWCR withstand and closing ratingw/ withw/o withoutwt. weightxfmr transformer

TP--6864 9/15270 Appendix

Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages toidentify proper fastening techniques when no specificreference for reassembly is made.Bolt/Screw Length: When bolt/screw length is notgiven, use Figure 1 as a guide. As a general rule, aminimum length of one thread beyond the nut and amaximum length of 1/2 the bolt/screw diameter beyondthe nut is the preferred method.Washers and Nuts: Use split lock washers as a boltlocking device where specified. Use SAE flat washerswith whiz nuts, spiralock nuts, or standard nuts andpreloading (torque) of the bolt in all other applications.See Appendix C, General Torque Specifications, andother torque specifications in the service literature.

G--585

Preferred Nut/Bolt Clearance

Unacceptable Nut/Bolt Clearance

1 2

3

1. 1/2 of bolt diameter2. Min. 1 full thread beyond top of nut3. Below top of nut

Figure 1 Acceptable Bolt Lengths

Steps for common hardware application:

1. Determine entry hole type: round or slotted.

2. Determine exit hole type: fixed female thread(weld nut), round, or slotted.

For round and slotted exit holes, determine ifhardware is greater than 1/2 inch in diameter, or1/2 inch in diameter or less. Hardware that isgreater than 1/2 inch in diameter takes a standardnut and SAE washer. Hardware 1/2 inch or less indiameter can take a properly torqued whiz nut orspiralock nut. See Figure 2.

3. Follow these SAE washer rules after determiningexit hole type:

a. Always use awasher between hardware and aslot.

b. Always use a washer under a nut (see 2 abovefor exception).

c. Use a washer under a bolt when the femalethread is fixed (weld nut).

4. Refer to Figure 2, which depicts the precedinghardware configuration possibilities.

G--585

12

3

45

6

1. Cap screw2. Entry hole types3. Standard nut and SAE washer4. Whiz nut or spiralock: up to 1/2 in. dia. hardware5. Weld nuts: above 1/2 in. dia. hardware6. Exit hole types

Figure 2 Acceptable Hardware Combinations

TP--6864 9/15 271Appendix

Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications

SizeTorque

Measurement

Assembled into Cast Iron or Steel Assembled intoAluminumGrade 2 or 5Grade 2 Grade 5 Grade 8

8--32 Nm (in. lb.) 1.8 (16) 2.3 (20) —

See Note 3

10--24 Nm (in. lb.) 2.9 (26) 3.6 (32) —

10--32 Nm (in. lb.) 2.9 (26) 3.6 (32) —

1/4--20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132)

1/4--28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144)

5/16--18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264)

5/16--24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288)

3/8--16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39)

3/8--24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44)

7/16--14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63)

7/16--20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70)

1/2--13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96)

1/2--20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108)

9/16--12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138)

9/16--18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154)

5/8--11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191)

5/8--18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216)

3/4--10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338)

3/4--16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378)

1--8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818)

1--12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895)

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Size (mm)

Assembled into Cast Iron or Steel Assembled intoAluminum

Grade 5.8 or 8.8Grade 5.8 Grade 8.8 Grade 10.9M6 x 1.00 6.2 (4.6) 9.5 (7) 13.6 (10)

See Note 3

M8 x 1.25 15.0 (11) 23.0 (17) 33.0 (24)

M8 x 1.00 16.0 (11) 24.0 (18) 34.0 (25)

M10 x 1.50 30.0 (22) 45.0 (34) 65.0 (48)

M10 x 1.25 31.0 (23) 47.0 (35) 68.0 (50)

M12 x 1.75 53.0 (39) 80.0 (59) 115.0 (85)

M12 x 1.50 56.0 (41) 85.0 (63) 122.0 (90)

M14 x 2.00 83.0 (61) 126.0 (93) 180.0 (133)

M14 x 1.50 87.0 (64) 133.0 (98) 190.0 (140)

M16 x 2.00 127.0 (94) 194.0 (143) 278.0 (205)

M16 x 1.50 132.0 (97) 201.0 (148) 287.0 (212)

M18 x 2.50 179.0 (132) 273.0 (201) 390.0 (288)

M18 x 1.50 189.0 (140) 289.0 (213) 413.0 (305)

Notes:1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly

drawings when they differ from the above torque values.2. The torque values above are based on new plated threads. Increase torque values by 15% if non--plated threads are used.3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to

prevent stripped threads.4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength

and a friction coefficient of 0.125.

TPè6864 9/15272 Appendix

Appendix D Common Hardware Identification

Screw/Bolts/StudsHead Styles

Hex Head or Machine Head

Hex Head or Machine Headwith Washer

Flat Head (FHM)

Round Head (RHM)

Pan Head

Hex Socket Head Cap orAllent Head Cap

Hex Socket Head or AllentHead Shoulder Bolt

Sheet Metal Screw

Stud

Drive Styles

Hex

Hex and Slotted

Phillipsr

Slotted

Hex Socket

NutsNut Styles

Hex Head

Lock or Elastic

Square

Cap or Acorn

Wing

WashersWasher Styles

Plain

Split Lock or Spring

Spring or Wave

External Tooth Lock

Internal Tooth Lock

Internal--External ToothLock

Hardness GradesAmerican Standard

Grade 2

Grade 5

Grade 8

Grade 8/9 (Hex SocketHead)

Metric

Number stamped onhardware; 5.8 shown 5.8

Allent head screw is a trademark of Holo--Krome Co.

Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions

1/4--20 x 1

Major Thread Diameter In Fractional Inches Or Screw Number Size

Length In Inches (Screws and Bolts)

Threads Per Inch

American Standard (Screws, Bolts, Studs, and Nuts)

Metric (Screws, Bolts, Studs, and Nuts)M8--1.25 x 20

Major Thread Diameter In Millimeters

Length In Millimeters (Screws and Bolts)

Distance Between Threads In Millimeters

9/32 x 5/8 x 1/16Plain Washers

Internal Dimension

Thickness

External Dimension

Lock Washers

Internal Dimension

5/8

TPè6864 9/15 Appendix 273

Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American StandardPart No. DimensionsHex Head Bolts (Grade 5)

X--465--17 1/4--20 x .38X--465--6 1/4--20 x .50X--465--2 1/4--20 x .62X--465--16 1/4--20 x .75X--465--18 1/4--20 x .88X--465--7 1/4--20 x 1.00X--465--8 1/4--20 x 1.25X--465--9 1/4--20 x 1.50X--465--10 1/4--20 x 1.75X--465--11 1/4--20 x 2.00X--465--12 1/4--20 x 2.25X--465--14 1/4--20 x 2.75X--465--21 1/4--20 x 5.00X--465--25 1/4--28 x .38X--465--20 1/4--28 x 1.00

X--125--33 5/16--18 x .50X--125--23 5/16--18 x .62X--125--3 5/16--18 x .75X--125--31 5/16--18 x .88X--125--5 5/16--18 x 1.00X--125--24 5/16--18 x 1.25X--125--34 5/16--18 x 1.50X--125--25 5/16--18 x 1.75X--125--26 5/16--18 x 2.00230578 5/16--18 x 2.25X--125--29 5/16--18 x 2.50X--125--27 5/16--18 x 2.75X--125--28 5/16--18 x 3.00X--125--22 5/16--18 x 4.50X--125--32 5/16--18 x 5.00X--125--35 5/16--18 x 5.50X--125--36 5/16--18 x 6.00X--125--40 5/16--18 x 6.50

X--125--43 5/16--24 x 1.75X--125--44 5/16--24 x 2.50X--125--30 5/16--24 x .75X--125--39 5/16--24 x 2.00X--125--38 5/16--24 x 2.75

X--6238--2 3/8--16 x .62X--6238--10 3/8--16 x .75X--6238--3 3/8--16 x .88X--6238--11 3/8--16 x 1.00X--6238--4 3/8--16 x 1.25X--6238--5 3/8--16 x 1.50X--6238--1 3/8--16 x 1.75X--6238--6 3/8--16 x 2.00X--6238--17 3/8--16 x 2.25X--6238--7 3/8--16 x 2.50X--6238--8 3/8--16 x 2.75X--6238--9 3/8--16 x 3.00X--6238--19 3/8--16 x 3.25X--6238--12 3/8--16 x 3.50X--6238--20 3/8--16 x 3.75X--6238--13 3/8--16 x 4.50X--6238--18 3/8--16 x 5.50X--6238--25 3/8--16 x 6.50

Part No. DimensionsHex Head Bolts, cont.

X--6238--14 3/8--24 x .75X--6238--16 3/8--24 x 1.25X--6238--21 3/8--24 x 4.00X--6238--22 3/8--24 x 4.50

X--6024--5 7/16--14 x .75X--6024--2 7/16--14 x 1.00X--6024--8 7/16--14 x 1.25X--6024--3 7/16--14 x 1.50X--6024--4 7/16--14 x 2.00X--6024--11 7/16--14 x 2.75X--6024--12 7/16--14 x 6.50

X--129--15 1/2--13 x .75X--129--17 1/2--13 x 1.00X--129--18 1/2--13 x 1.25X--129--19 1/2--13 x 1.50X--129--20 1/2--13 x 1.75X--129--21 1/2--13 x 2.00X--129--22 1/2--13 x 2.25X--129--23 1/2--13 x 2.50X--129--24 1/2--13 x 2.75X--129--25 1/2--13 x 3.00X--129--27 1/2--13 x 3.50X--129--29 1/2--13 x 4.00X--129--30 1/2--13 x 4.50X--463--9 1/2--13 x 5.50X--129--44 1/2--13 x 6.00

X--129--51 1/2--20 x .75X--129--45 1/2--20 x 1.25X--129--52 1/2--20 x 1.50

X--6021--3 5/8--11 x 1.00X--6021--4 5/8--11 x 1.25X--6021--2 5/8--11 x 1.50X--6021--1 5/8--11 x 1.75273049 5/8--11 x 2.00X--6021--5 5/8--11 x 2.25X--6021--6 5/8--11 x 2.50X--6021--7 5/8--11 x 2.75X--6021--12 5/8--11 x 3.75X--6021--11 5/8--11 x 4.50X--6021--10 5/8--11 x 6.00

X--6021--9 5/8--18 x 2.50

X--6239--1 3/4--10 x 1.00X--6239--8 3/4--10 x 1.25X--6239--2 3/4--10 x 1.50X--6239--3 3/4--10 x 2.00X--6239--4 3/4--10 x 2.50X--6239--5 3/4--10 x 3.00X--6239--6 3/4--10 x 3.50

X--792--1 1--8 x 2.25X--792--5 1--8 x 3.00X--792--8 1--8 x 5.00

Part No. Dimensions Type

Hex Nuts

X--6009--1 1--8 Standard

X--6210--3 6--32 WhizX--6210--4 8--32 WhizX--6210--5 10--24 WhizX--6210--1 10--32 Whiz

X--6210--2 1/4--20 SpiralockX--6210--6 1/4--28 SpiralockX--6210--7 5/16--18 SpiralockX--6210--8 5/16--24 SpiralockX--6210--9 3/8--16 SpiralockX--6210--10 3/8--24 SpiralockX--6210--11 7/16--14 SpiralockX--6210--12 1/2--13 SpiralockX--6210--15 7/16--20 SpiralockX--6210--14 1/2--20 Spiralock

X--85--3 5/8--11 StandardX--88--12 3/4--10 StandardX--89--2 1/2--20 Standard

WashersBolt/

Part No. ID OD Thick. Screw

X--25--46 .125 .250 .022 #4X--25--9 .156 .375 .049 #6X--25--48 .188 .438 .049 #8X--25--36 .219 .500 .049 #10X--25--40 .281 .625 .065 1/4X--25--85 .344 .687 .065 5/16X--25--37 .406 .812 .065 3/8X--25--34 .469 .922 .065 7/16X--25--26 .531 1.062 .095 1/2X--25--15 .656 1.312 .095 5/8X--25--29 .812 1.469 .134 3/4X--25--127 1.062 2.000 .134 1

TPè6864 9/15274 Appendix

MetricHex head bolts are hardness grade 8.8 unless noted.

Part No. DimensionsHex Head Bolts (Partial Thread)M931--05055--60 M5--0.80 x 55M931--06040--60 M6--1.00 x 40M931--06055--60 M6--1.00 x 55M931--06060--60 M6--1.00 x 60M931--06060--SS M6--1.00 x 60M931--06070--60 M6--1.00 x 70M931--06070--SS M6--1.00 x 70M931--06075--60 M6--1.00 x 75M931--06090--60 M6--1.00 x 90M931--06145--60 M6--1.00 x 145M931--06150--60 M6--1.00 x 150

M931--08035--60 M8--1.25 x 35M931--08040--60 M8--1.25 x 40M931--08045--60 M8--1.25 x 45M931--08050--60 M8--1.25 x 50M931--08055--60 M8--1.25 x 55M931--08055--82 M8--1.25 x 55*M931--08060--60 M8--1.25 x 60M931--08070--60 M8--1.25 x 70M931--08070--82 M8--1.25 x 70*M931--08075--60 M8--1.25 x 75M931--08080--60 M8--1.25 x 80M931--08090--60 M8--1.25 x 90M931--08095--60 M8--1.25 x 95M931--08100--60 M8--1.25 x 100M931--08110--60 M8--1.25 x 110M931--08120--60 M8--1.25 x 120M931--08130--60 M8--1.25 x 130M931--08140--60 M8--1.25 x 140M931--08150--60 M8--1.25 x 150M931--08200--60 M8--1.25 x 200

M931--10040--82 M10--1.25 x 40*M931--10040--60 M10--1.50 x 40M931--10045--60 M10--1.50 x 45M931--10050--60 M10--1.50 x 50M931--10050--82 M10--1.25 x 50*M931--10055--60 M10--1.50 x 55M931--10060--60 M10--1.50 x 60M931--10065--60 M10--1.50 x 65M931--10070--60 M10--1.50 x 70M931--10080--60 M10--1.50 x 80M931--10080--82 M10--1.25 x 80*M931--10090--60 M10--1.50 x 90M931--10090--82 M10--1.50 x 90*M931--10100--60 M10--1.50 x 100M931--10110--60 M10--1.50 x 110M931--10120--60 M10--1.50 x 120M931--10130--60 M10--1.50 x 130M931--10140--60 M10--1.50 x 140M931--10180--60 M10--1.50 x 180M931--10235--60 M10--1.50 x 235M931--10260--60 M10--1.50 x 260M960--10330--60 M10--1.25 x 330

M931--12045--60 M12--1.75 x 45M960--12050--60 M12--1.25 x 50M960--12050--82 M12--1.25 x 50*M931--12050--60 M12--1.75 x 50M931--12050--82 M12--1.75 x 50*M931--12055--60 M12--1.75 x 55M931--12060--60 M12--1.75 x 60M931--12060--82 M12--1.75 x 60*M931--12065--60 M12--1.75 x 65M931--12075--60 M12--1.75 x 75M931--12080--60 M12--1.75 x 80M931--12090--60 M12--1.75 x 90M931--12100--60 M12--1.75 x 100M931--12110--60 M12--1.75 x 110

Part No. DimensionsHex Head Bolts (Partial Thread),continuedM960--16090--60 M16--1.50 x 90M931--16090--60 M16--2.00 x 90M931--16100--60 M16--2.00 x 100M931--16100--82 M16--2.00 x 100*M931--16120--60 M16--2.00 x 120M931--16150--60 M16--2.00 x 150

M931--20065--60 M20--2.50 x 65M931--20090--60 M20--2.50 x 90M931--20100--60 M20--2.50 x 100M931--20120--60 M20--2.50 x 120M931--20140--60 M20--2.50 x 140M931--20160--60 M20--2.50 x 160

M931--22090--60 M22--2.50 x 90M931--22120--60 M22--2.50 x 120M931--22160--60 M22--2.50 x 160

M931--24090--60 M24--3.00 x 90M931--24120--60 M24--3.00 x 120M931--24160--60 M24--3.00 x 160M931--24200--60 M24--3.00 x 200

Hex Head Bolts (Full Thread)M933--04006--60 M4--0.70 x 6

M933--05030--60 M5--0.80 x 30M933--05035--60 M5--0.80 x 35M933--05050--60 M5--0.80 x 50

M933--06010--60 M6--1.00 x 10M933--06012--60 M6--1.00 x 12M933--06014--60 M6--1.00 x 14M933--06016--60 M6--1.00 x 16M933--06020--60 M6--1.00 x 20M933--06025--60 M6--1.00 x 25M933--06030--60 M6--1.00 x 30M933--06040--60 M6--1.00 x 40M933--06050--60 M6--1.00 x 50

M933--07025--60 M7--1.00 x 25

M933--08010--60 M8--1.25 x 10M933--08012--60 M8--1.25 x 12M933--08016--60 M8--1.25 x 16M933--08020--60 M8--1.25 x 20M933--08025--60 M8--1.25 x 25M933--08030--60 M8--1.25 x 30M933--08030--82 M8--1.25 x 30*

M933--10012--60 M10--1.50 x 12M961--10020--60 M10--1.25 x 20M933--10020--60 M10--1.50 x 20M933--10025--60 M10--1.50 x 25M961--10025--60 M10--1.25 x 25M933--10025--82 M10--1.50 x 25*M961--10030--60 M10--1.25 x 30M933--10030--60 M10--1.50 x 30M933--10030--82 M10--1.50 x 30*M961--10035--60 M10--1.25 x 35M933--10035--60 M10--1.50 x 35M933--10035--82 M10--1.50 x 35*M961--10040--60 M10--1.25 x 40

Part No. DimensionsHex Head Bolts (Full Thread),continuedM933--12016--60 M12--1.75 x 16M933--12020--60 M12--1.75 x 20M961--12020--60F M12--1.50 x 20M933--12025--60 M12--1.75 x 25M933--12025--82 M12--1.75 x 25*M961--12030--60 M12--1.25 x 30M933--12030--82 M12--1.75 x 30*M961--12030--82F M12--1.50 x 30*M933--12030--60 M12--1.75 x 30M933--12035--60 M12--1.75 x 35M961--12040--82 M12--1.25 x 40*M933--12040--60 M12--1.75 x 40M933--12040--82 M12--1.75 x 40*

M961--14025--60 M14--1.50 x 25M933--14025--60 M14--2.00 x 25M961--14050--82 M14--1.50 x 50*

M961--16025--60 M16--1.50 x 25M933--16025--60 M16--2.00 x 25M961--16030--82 M16--1.50 x 30*M933--16030--82 M16--2.00 x 30*M933--16035--60 M16--2.00 x 35M961--16040--60 M16--1.50 x 40M933--16040--60 M16--2.00 x 40M961--16045--82 M16--1.50 x 45*M933--16045--82 M16--2.00 x 45*M933--16050--60 M16--2.00 x 50M933--16050--82 M16--2.00 x 50*M933--16060--60 M16--2.00 x 60M933--16070--60 M16--2.00 x 70

M933--18035--60 M18--2.50 x 35M933--18050--60 M18--2.50 x 50M933--18060--60 M18--2.50 x 60

M933--20050--60 M20--2.50 x 50M933--20055--60 M20--2.50 x 55

M933--24060--60 M24--3.00 x 60M933--24065--60 M24--3.00 x 65M933--24070--60 M24--3.00 x 70

Pan Head Machine ScrewsM7985A--03010--20 M3--0.50 x 10M7985A--03012--20 M3--0.50 x 12

M7985A--04010--20 M4--0.70 x 10M7985A--04016--20 M4--0.70 x 16M7985A--04020--20 M4--0.70 x 20M7985A--04050--20 M4--0.70 x 50M7985A--04100--20 M4--0.70 x 100

M7985A--05010--20 M5--0.80 x 10M7985A--05012--20 M5--0.80 x 12M7985A--05016--20 M5--0.80 x 16M7985A--05020--20 M5--0.80 x 20M7985A--05025--20 M5--0.80 x 25M7985A--05030--20 M5--0.80 x 30M7985A--05080--20 M5--0.80 x 80M7985A--05100--20 M5--0.80 x 100

M7985A--06100--20 M6--1.00 x 100

Flat Head Machine ScrewsM965A--04012--SS M4--0.70 x 12

M965A--05012--SS M5--0.80 x 12M965A--05016--20 M5--0.80 x 16M965A--06012--20 M6--1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

TPè6864 9/15 Appendix 275

Metric, continued

Part No. Dimensions TypeHex NutsM934--03--50 M3--0.50 Standard

M934--04--50 M4--0.70 StandardM934--04--B M4--0.70 Brass

M934--05--50 M5--0.80 Standard

M934--06--60 M6--1.00 StandardM934--06--64 M6--1.00 Std. (green)M6923--06--80 M6--1.00 SpiralockM982--06--80 M6--1.00 Elastic Stop

M934--08--60 M8--1.25 StandardM6923--08--80 M8--1.25 SpiralockM982--08--80 M8--1.25 Elastic Stop

M934--10--60 M10--1.50 StandardM934--10--60F M10--1.25 StandardM6923--10--80 M10--1.50 SpiralockM6923--10--62 M10--1.50 Spiralock[M982--10--80 M10--1.50 Elastic Stop

M934--12--60 M12--1.75 StandardM934--12--60F M12--1.25 StandardM6923--12--80 M12--1.75 SpiralockM982--12--80 M12--1.75 Elastic Stop

M982--14--60 M14--2.00 Elastic Stop

M6923--16--80 M16--2.00 SpiralockM982--16--80 M16--2.00 Elastic Stop

M934--18--80 M18--2.5 StandardM982--18--60 M18--2.50 Elastic Stop


M934--22--60 M22--2.50 Standard


M934--30--80 M30--3.50 Standard

WashersBolt/

Part No. ID OD Thick. ScrewM125A--03--80 3.2 7.0 0.5 M3M125A--04--80 4.3 9.0 0.8 M4M125A--05--80 5.3 10.0 1.0 M5M125A--06--80 6.4 12.0 1.6 M6M125A--08--80 8.4 16.0 1.6 M8M125A--10--80 10.5 20.0 2.0 M10M125A--12--80 13.0 24.0 2.5 M12M125A--14--80 15.0 28.0 2.5 M14M125A--16--80 17.0 30.0 3.0 M16M125A--18--80 19.0 34.0 3.0 M18M125A--20--80 21.0 37.0 3.0 M20M125A--24--80 25.0 44.0 4.0 M24

[ This metric hex nut’s hardness is grade 8.

KOHLER CO. Kohler, Wisconsin 53044Phone 920-457-4441, Fax 920-459-1646For the nearest sales/service outlet in theUS and Canada, phone 1-800-544-2444KOHLERPower.com

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TP-6864 9/15b

Service Parts 40--200EOZDJ 33--175EFOZDJ 40 - Kohler Power

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