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© 2004-12 PRINTED IN JAPAN B51-8705-00 (N) 1123 VHF FM TRANSCEIVER TK-7160 SERVICE MANUAL Badge (B43-1179-04) Panel assy (A62-1107-13) Key top (K29-9342-01) Modular jack (E08-0877-05) RF coaxial receptacle (M) (E04-0167-05) DC cord (E30-3448-05) GENERAL .................................................. 2 SYSTEM SET-UP ...................................... 3 OPERATING FEATURES .......................... 4 REALIGNMENT ......................................... 5 INSTALLATION ......................................... 9 DISASSEMBLY FOR REPAIR ................. 11 CIRCUIT DESCRIPTION .......................... 12 SEMICONDUCTOR DATA ...................... 17 COMPONENTS DESCRIPTION .............. 18 PARTS LIST ............................................. 19 EXPLODED VIEW .................................... 26 PACKING ................................................. 27 ADJUSTMENT ........................................ 28 TERMINAL FUNCTION ........................... 33 PC BOARD DISPLAY UNIT (X54-3510-10) ............ 34 TX-RX UNIT (X57-7080-10) ................ 36 SCHEMATIC DIAGRAM .......................... 40 BLOCK DIAGRAM ................................... 44 LEVEL DIAGRAM .................................... 46 SPECIFICATION ................... BACK COVER CONTENTS
52

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Page 1: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

© 2004-12 PRINTED IN JAPAN

B51-8705-00 (N) 1123

VHF FM TRANSCEIVER

TK-7160SERVICE MANUAL

Badge(B43-1179-04)

Panel assy(A62-1107-13)

Key top(K29-9342-01)

Modular jack(E08-0877-05)

RF coaxial receptacle (M)(E04-0167-05)

DC cord(E30-3448-05)

GENERAL .................................................. 2

SYSTEM SET-UP ...................................... 3

OPERATING FEATURES .......................... 4

REALIGNMENT ......................................... 5

INSTALLATION ......................................... 9

DISASSEMBLY FOR REPAIR ................. 11

CIRCUIT DESCRIPTION .......................... 12

SEMICONDUCTOR DATA ...................... 17

COMPONENTS DESCRIPTION .............. 18

PARTS LIST ............................................. 19

EXPLODED VIEW.................................... 26

PACKING ................................................. 27

ADJUSTMENT ........................................ 28

TERMINAL FUNCTION ........................... 33

PC BOARD

DISPLAY UNIT (X54-3510-10) ............ 34

TX-RX UNIT (X57-7080-10) ................ 36

SCHEMATIC DIAGRAM.......................... 40

BLOCK DIAGRAM ................................... 44

LEVEL DIAGRAM .................................... 46

SPECIFICATION ................... BACK COVER

CONTENTS

Page 2: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160

2

INTRODUCTIONSCOPE OF THIS MANUAL

This manual is intended for use by experienced techni-

cians familiar with similar types of commercial grade commu-

nications equipment. It contains all required service informa-

tion for the equipment and is current as of this publication

date. Changes which may occur after publication are covered

by either Service Bulletins or Manual Revisions, which are

issued as required.

ORDERING REPLACEMENT PARTSWhen ordering replacement parts or equipment informa-

tion, the full part identification number should be included.

This applies to all parts : components, kits, and chassis. If the

part number is not known, include the chassis or kit number

of which it is a part and a sufficient description of the required

component for proper identification.

PERSONAL SAFETYThe following precautions are recommended for personal

safety :

• DO NOT transmit if someone is within two feet (0.6

meter) of the antenna.

• DO NOT transmit until all RF connectors are secure and

any open connectors are properly terminated.

• SHUT OFF this equipment when near electrical blasting

caps or while in an explosive atmosphere.

• All equipment should be properly grounded before power-

up for safe operation.

• This equipment should be serviced by only qualified tech-

nicians.

PRE-INSTALLATION CONSIDERATIONS1. UNPACKING

Unpack the radio from its shipping container and check for

accessory items. If any item is missing, please contact

KENWOOD immediately.

2. LICENSING REQUIREMENTSFederal regulations require a station license for each radio

installation (mobile or base) be obtained by the equipment

owner. The licensee is responsible for ensuring transmitter

power, frequency, and deviation are within the limits permit-

ted by the station license.

Transmitter adjustments may be performed only by a li-

censed technician holding an FCC first, second or general

class commercial radiotelephone operator’s license. There is

no license required to install or operate the radio.

3. PRE-INSTALLATION CHECKOUT

3-1. IntroductionEach radio is adjusted and tested before shipment. How-

ever, it is recommended that receiver and transmitter opera-

tion be checked for proper operation before installation.

3-2. TestingThe radio should be tested complete with all cabling and

accessories as they will be connected in the final installation.

Transmitter frequency, deviation, and power output should

be checked, as should receiver sensitivity, squelch operation,

and audio output. Signalling equipment operation should be

verified.

4. PLANNING THE INSTALLATION

4-1. GeneralInspect the vehicle and determine how and where the ra-

dio antenna and accessories will be mounted.

Plan cable runs for protection against pinching or crushing

wiring, and radio installation to prevent overheating.

4-2. AntennaThe favored location for an antenna is in the center of a

large, flat conductive area, usually at the roof center. The

trunk lid is preferred, bond the trunk lid and vehicle chassis

using ground straps to ensure the lid is at chassis ground.

4-3. RadioThe universal mount bracket allows the radio to be

mounted in a variety of ways. Be sure the mounting surface

is adequate to support the radio’s weight. Allow sufficient

space around the radio for air cooling. Position the radio close

enough to the vehicle operator to permit easy access to the

controls when driving.

4-4. DC Power and wiring1. This radio may be installed in negative ground electrical

systems only. Reverse polarity will cause the cable fuse to

blow. Check the vehicle ground polarity before installation

to prevent wasted time and effort.

2. Connect the positive power lead directly to the vehicle

battery positive terminal. Connecting the Positive lead to

any other positive voltage source in the vehicle is not rec-

ommended.

3. Connect the ground lead directly to the battery negative

terminal.

4. The cable provided with the radio is sufficient to handle

the maximum radio current demand. If the cable must be

extended, be sure the additional wire is sufficient for the

current to be carried and length of the added lead.

GENERAL

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TK-7160

3

5. INSTALLATION PLANNING – CONTROL STATIONS

5-1. Antenna systemControl station. The antenna system selection depends on

many factors and is beyond the scope of this manual. Your

KENWOOD dealer can help you select an antenna system

that will best serve your particular needs.

5-2. Radio locationSelect a convenient location for your control station radio

which is as close as practical to the antenna cable entry point.

Secondly, use your system’s power supply (which supplies

the voltage and current required for your system). Make sure

sufficient air can flow around the radio and power supply to

allow adequate cooling.

SERVICEThis radio is designed for easy servicing. Refer to the

schematic diagrams, printed circuit board views, and align-

ment procedures contained in this manual.

GENERAL / SYSTEM SET-UP

NOTEIf you do not intend to use the 3.5-mm jack for the external

speaker, fit the supplied speaker-jack cap to stop dust and

sand from getting in.

External

speaker

jack

Power input

connector

Antenna

connector

Merchandise received

License and frequency allocated by FCC

Choose the type of transceiver

Transceiver programming

KCT-39Connection cable

KCT-18

Ignition sense cableKCT-36

Extension cable

KDS-100

Mobile data

terminal

KGP-2A

Modem GPS receiver or

KGP-2B

Modem GPS controller

KES-3

External

speaker

KAP-2Horn alert/P.A. relay

unit

See page 5.

A personal computer (IBM PC or compatible), programming interface (KPG-46),

and programming software (KPG-99D) are required for programming.

Frequency range (MHz) RF power Type

136~174 25W K,M

(Option)

(Option)

KES-5

External

speaker

(Option)(Option)

(Option)(Option)

(Option)

(Option)

or

Delivery

You can install either KAP-2 or KCT-39 to the transceiver.

SYSTEM SET-UP

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TK-7160

4

OPERATING FEATURES

1. Controls and Functions1-1. Front Panel

q

i o !0 !1 !2 !3 !4

w e r t y u

1-2. Microphone

!5

q (Power) switch

Press to switch the transceiver ON or OFF.

w key

Press to activate its programmable function. The default

setting is Volume Up.

e key

Press to activate its programmable function. The default

setting is Volume Down.

r Display

Refer to right.

t key

Press to activate its programmable function. The default

setting is Zone Up.

y key

Press to activate its programmable function. The default

setting is Zone Down.

u Speaker

Internal speaker.

i Microphone jack

Insert the microphone plug into this jack.

o TX/RX Indicator

Lights red while transmitting. Lights green while receiv-

ing a signal.

!0 key

Press to activate its programmable function. The default

setting is Squelch Off Momentary.

!1 key

Press to activate its programmable function. The default

setting is None (no function).

!2 key

Press to activate its programmable function. The default

setting is Channel Down.

!3 key

Press to activate its programmable function. The default

setting is Channel Up.

!4 key

Press to activate its programmable function. The default

setting is None (no function).

!5 PTT switch

Press this switch, then speak into the microphone to call a

station.

1-3. Display

Indicator Description

Appears when the key programmed as

Monitor or Squelch Off is pressed.

Appears when the DTMF or 2-tone code of

a call matches the code in your transceiver.

Appears while using the Talk Around

function.

The selected zone is added to the

scanning sequence.

Appears while scanning.

Appears when a message is stored in the

transceiver stack memory. Appears and

blinks when a new message has arrived.

Appears when the AUX port has been

activated.

The selected channel is set as a Priority

channel.

Appears when the Horn Alert function

has been activated.

The selected channel is added to the

scanning sequence.

Appears when Scrambler function has

been selected.

Appears when the Public Address

function has been activated.

Displays the currently selected zone and

channel number, or the channel name.

1-4. Rear Panel

External

speaker

jack

Power input

connector

Antenna

connector

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TK-7160

5

REALIGNMENT

1. Modes

Mode Function

User mode For normal use.

PC mode Used for communication between the

radio and PC (IBM compatible).

PC programming Used to read and write frequency data

mode and other features to and from the radio.

PC test mode Used to check the radio using the PC.

This feature is included in the FPU.

PC tuning mode Used to tune the radio using the PC.

Clone mode Used to transfer programming data from

one radio to another.

Self programming You can program the frequency, signalling

mode and other functions using only the radio.

2. How to Enter Each Mode

Mode Operation

User mode Power ON

PC mode Received commands from PC

Clone mode [ ]+Power ON (Two seconds)

Self programming mode [ ]+Power ON (Two seconds)

3. PC Mode3-1. Preface

The TK-7160 transceiver is programmed using a personal

computer, a programming interface (KPG-46) and program-

ming software (KPG-99D).

The programming software can be used with an IBM PC

or compatible. Figure 1 shows the setup of an IBM PC for

programming.

User mode PC mode PC programming mode

Clone mode PC test mode PC tuning mode

Self programming mode

IBM-PC

KPG-46

TK-7160

KPG-99D

Fig. 1

3-2. Connection Procedure1. Connect the TK-7160 to the personal computer with the

interface cable.

2. When the Power is switched on, user mode can be en-

tered immediately. When the PC sends a command, the

radio enters PC mode.

When data is transmitted from transceiver, the TX indica-

tor blink.

When data is received by the transceiver, the BUSY indi-

cator blink.

In the PC mode, “PROGRAM” is displayed on the LCD.

3-3. KPG-46 Description

(PC programming interface cable : Option)The KPG-46 is required to interface the TK-7160 to the

computer. It has a circuit in its D-subconnector (25-pin) case

that converts the RS-232C logic level to the TTL level.

The KPG-46 connects the modular microphone jack of the

TK-7160 to the computers RS-232C serial port.

3-4. Programming Software DescriptionKPG-99D is the programming software for TK-7160 sup-

plied on a CD-ROM. This software runs under Windows 98,

ME, Windows 2000 or XP on an IBM-PC or compatible ma-

chine.

The data can be input to or read from TK-7160 and edited

on the screen. The programmed or edited data can be

printed out. It is also possible to tune the transceiver.

4. Clone ModeProgramming data can be transferred from one radio to

another by connecting them via their modular microphone

jacks. The operation is as follows (the transmit radio is the

master and the receive radio is the slave).

Note :Clone mode should be enabled.

1. Turn the master TK-7160 power ON with the [ ] key

held down (2 seconds), “ CLONE ” is displayed on the

LCD.

2. Power on the slave TK-7160.

3. Connect the cloning cable (No. E30-3382-05) to the modu-

lar microphone jacks on the master and slave.

4. Press the [ ] key on the master TK-7160 transceiver.

The data of the master is sent to the slave. While the

master is sending data, red LED blinked. While the slave is

receiving the data, “ PC ” is displayed and green LED

blinked. When cloning of data is completed, the master

displays “END”, and the master red LED turned off, and

the slave automatically operates in the User mode. The

slave can then be operated by the same program as the

master.

5. The other slave can be continuously cloned. Carry out the

operation in step 2 to 4.

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TK-7160

6

4-1. Adding the data password.If the data password is set in the optional feature menu,

you must enter the password (Master transceiver) to activate

a clone mode.

You can use 0~9 to configure the password. The maxi-

mum length of the password is 6 digits.

1. [ ]+Power ON.

2. “CLN LOCK” is displayed on the LCD.

3. If the [ ] and [ ] keys is pressed while “CLN LOCK” is

displayed, numbers (0 to 9) are displayed flashing. When

you press the [ ] key, the currently selected number is

determined. If you press the [ ] key after entering the

password in this procedure, “CLONE” is displayed if the

entered password is correct. If the password is incorrect,

“CLN LOCK” is redisplayed.

Clone cable

(E30-3382-05)

Fig, 2

Flow Chart (Master radio)

Press [ ] key+Power ON for 2 seconds

Is datapassword

set?

Yes

No Shows CLN LOCK

Input passward if passward is correct

Clone mode

[ ]

Start the clone function

5. Self Programming ModeWrite mode for frequency data and signaling, etc. To be

used ONLY by the authorized service person maintaining the

user’s equipment. After programming, reset the FPU to the

“Self- Programming” disabled mode. Radios CANNOT be

delivered to the end-user in the self-programming mode.

5-1. Enter to the Self Programming ModeHold down the [ ] key 2 seconds and turn the power

switch on. When enter the self programming mode, “1- 1”

is displayed 2 seconds after “ SELF ” is displayed.

5-2. Adding the Data PasswordIf the data password is set in the optional feature menu,

you must enter the password to activate a self programming

mode.

You can use 0~9 to configure the password. The maxi-

mum length of the password is 6 digits.

1. [ ]+Power ON.

2. “SLF.LOCK.R”* is displayed on the LCD.

3. If the [ ] and [ ] keys is pressed while “SELFLOCK” is

displayed, numbers (0 to 9) are displayed flashing. When

you press the [ ] key, the currently selected number is

determined. If you press the [ ] key after entering the

password in this procedure, “SELF” is displayed if the en-

tered password is correct. If the password is incorrect,

“SLF.LOCK.R”* is redisplayed.

* Read authorization password → “SLF.LOCL.R”

Overwrite password → “SLF.LOCK.W”

Note :This mode (self programming mode) cannot be set when

it has been disabled with the FPU.

5-3. Channel Setting ModeEach channel can be setup in its action mode by using the

panel keys.

• Pressing [ ] when “1- 1” is displayed, sets channel

setting mode.

• Select an item set using [ ] then change the selection

with the [ ] or [ ].

• The data displayed using [ ] is stored in the memory.

• Pressing [ ] proceeds to the next item without storing it

in the memory.

• Press [ ] to set the display to “ SELF ” and return to

reset (default) status.

REALIGNMENT

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TK-7160

7

Self programming mode

Zone No. / Channel No. selection

1. RX frequency

Zone / Channel selection

3. TX frequency

4. TX signaling

2. RX signaling

[ ] [ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ] + Power on

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

5. Channel name[ ][ ]

6. Wide / Narrow[ ]

7. RF power[ ]

8. Scan Del/Add[ ]

9. Beat shift on/off[ ]

10. Compander on/off[ ]

[ ] [ ]

[ ] [ ]

[ ] [ ]

[ ] [ ]

[ ] [ ]

[ ] [ ]

[ ] [ ]

[ ] [ ]

[ ] [ ]

: Down

: Up

Zone Channel

Refer to the“Item setting mode”.

Refer to the“Item setting mode”.

Refer to the“Item setting mode”.

Same operation as the “RX frequency”.

Same operation as the “RX signaling”.

[ ][ ]

[ ] : Stored[ ] : Not stored

Display

SEL F 1 - 1

[ ] / [ ]

[ ][ ]

[ ] : Stored[ ] : Not stored[ ] / [ ]

[ ][ ]

[ ] : Stored[ ] : Not stored[ ] / [ ]

[ ][ ]

[ ] : Stored[ ] : Not stored[ ] / [ ]

[ ][ ]

[ ] : Stored[ ] : Not stored[ ] / [ ]

1. RX frequency

kHz setting

kHz step

MHz setting[ ]

[ ]

[ ]

[ ]

[ ]

Frequency clear[ ]

[ ] [ ]

[ ] [ ]

[ ] [ ]

[ ] / [ ]

[ ][ ] / [ ]

[ ][ ] / [ ]

[ ] : Cleared

1 3 60 0 00 0

1 3 6*****

STPD5 00K

– – – – – – – –

– – – – – – – –

Display

Currentsetting value

Value is not set

1 3 6*****

2. RX signaling

Off

QT normal

Signaling setting

[ ][ ]

[ ]

[ ]

DQT normal[ ]

[ ] [ ]

[ ] [ ]

[ ] [ ]

DQT inverse[ ]

[ ] [ ]

[ ][ ] / [ ]

[ ][ ] / [ ]

[ ][ ] / [ ]

[ ] : Tone off

Display

TONEDOF F

QTDD****

DQTD***N

DQTD*** I

5. Channel name

1~8 digitselection

Channel namesetting

[ ]

[ ]

[ ]

[ ] [ ]

[ ] / [ ]

[ ] : Stored

Display

_ _ _ _ _ _ _ _

Character selection

If the [ ] key held down(2 seconds), the blinking character clears.

REALIGNMENT

Item Selection Mode Item Setting Mode

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TK-7160

8

6. Accessory Connection Cable (KCT-39)The KCT-39 is an accessory connection cable for connect-

ing external equipment. The connector has 15 pins and the

necessary signal lines are selected for use.

6-1. Installing the KCT-39 in the Transceiver1. Lift the DC cord bushing ( 1 ) from the chassis. Peel the

pad as shown in Figure 3 ( 2 ).

1

2

2. Stick the pad to the DC cord ( 3 ) and chassis ( 4 ), both

of which are supplied with the KCT-39.

3

4

3. Insert the KCT-39 cable ( 5 ) into the chassis ( 6 ). The

wire harness band ( 7 ) must be inside the chassis and

face down.

4. Connect the KCT-39 to the TX-RX unit as shown in Figure

5 ( 8 ).

CN2CN3

AB

7

8

6

5

Chassis

Chassis

Cushion

KCT-39sumi tube

PCB

Face down

Avoid forming the wiring towards the shielding cover closure area.

Wire harnessband (Stopper)

End view of this area

5. Connect the KCT-39 to the external accessory by inserting

the crimp terminal ( 9 ) into the square plug ( 10 ), both of

which are supplied with the KCT-39.

910

13

15 1

3

1471013

2581114

3691215

No. Color Internal Name

connector

1 Red CN2-1 SB

2 Pink CN3-1 IGN

3 Black CN2-3 GND

4 Brown CN3-3 DETO

5 Orange CN3-2 DATAI

6 Yellow CN2-8 FNC4

7 Green CN2-7 FNC3

8 Blue CN2-9 FNC5

No. Color Internal Name

connector

9 Purple CN2-12 FNC8

10 Gray CN2-10 FNC6

11 White CN2-11 FNC7

12 NC NC

13 NC NC

14 Sky blue CN2-6 FNC2

15 Turquoise CN2-5 FNC1

Accessory Port Function

Fig. 3

Fig. 4

Fig. 5

Fig. 6

REALIGNMENT

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9

7. Ignition Sense Cable (KCT-18)The KCT-18 is an optional cable for enabling the ignition

function. The ignition function lets you turn the power to the

transceiver on and off with the car ignition key.

7-2. Connecting the KCT-18 to the Transceiver1. Install the KCT-39 in the transceiver. (See the KCT-39 sec-

tion)

2. Insert the KCT-18 lead terminal ( 1 ) into pin 2 of the KCT-

39 ( 2 ).

2

1

13

15

1

3

7-3. Modifying the TransceiverModify the transceiver as follows to turn the power on and

off with the ignition key.

1. Remove the jumper resistor (0Ω) R95 of the TX-RX unit.

Setting With the KPG-99DSelect “Function port” from the “Edit” menu and enable

the “Ignition Sense”.

Fig. 7

Fig. 8

R95

CN

2

TX-RX UNIT

Component side

REALIGNMENT / INSTALLATION

1. PA/HA Unit (KAP-2 : Option)1-1. Installing the KAP-2 in the Transceiver

The Horn Alert and Public Address functions are enabled

by inserting the KAP-2 relay unit.

Installation ProcedureThe accessories of KAP-2 use “KIT A” for this transceiver.

1. Open the case and shield cover of the transceiver.

2. Remove the jumper lead from CN6 connector on the TX-

RX unit.

3. Lift the DC cord bushing ( 1 ) from the chassis and re-

move the pad as shown in the Figure 1 ( 2 ).

1

2

Fig. 1

4. Affix the new pads (supplied with the KAP-2) to the DC

cord ( 3 ) and chassis ( 4 ).

3

4

G13-2083-04(9 x 3.5 x 4 mm)

G13-2084-04(6 x 6 x 1.5 mm)

Fig. 2

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5. Affix the 20 x 20 x 2.5 mm pad to the 40 x 33 mm transpar-

ent sheet, then attach it to the TX-RX unit printed area as

shown in Figure 3.

IC281q

w

G11-4353-04(40 x 33 mm)

G13-2065-04(20 x 20 x 2.5 mm)

6. Affix the 30 x 30 x 1 mm pad to the top of the KAP-2 relay

unit.

7. Affix the KAP-2 relay unit to the transparent sheet.

r

G13-2063-04(30 x 30 x 1 mm)

e

8. Attach the supplied cable to the CN3 connector of the

KAP-2 unit and the CN6 connector of the TX-RX unit.

9. Insert the extension cable connector into the CN2 connec-

tor of the KAP-2 unit.

Note : You must setup using the KPG-99D.

CN3

CN2

CN6

CN3

CN6

CN2

E37-1159-05

E37-1160-05

Chassis

Chassis

Cushion

PCB

Face down

Wire harnessband (Stopper)

End view of this area

Fig. 3

Fig. 4

Fig. 5

Fig. 6

321

654

Cable (E37-1160-05)

6-pin Connector

Pin No. Color Name

1 Red HR2

2 Blue GND

3 Yellow OSP

4 Green ESP

5 Brown GND

6 Black HR1

INSTALLATION

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11

INSTALLATION / DISASSEMBLY FOR REPAIR

2. External Speaker (Option)2-1. KES-3

The KES-3 is an external speaker for the 3.5-mm-diameter

speaker jack.

Connection Procedure1. Connect the KES-3 to the 3.5-mm-diameter speaker jack

on the rear of the transceiver.

2-2. KES-5External speaker KES-5 can be installed for KAP-2. If KES-

5 is installed, it can be set by changing the CN1 short pin from

pins 4 and 5 to pins 5 and 6 on the KAP-2.

CN1 Connect Set Up

4-5 INT. SP or KES-3

5-6 KES-5

Connection ProcedureInsert the crimp terminal into the Square plug supplied

with the KAP-2.

4

5 E59-0419-05

Black/White

lead

Black lead

F29-0481-05

1. When you remove the panel, turn the transceiver up side

down. Detach the panel by lifting the tabs as shown be-

low.

Tabs

2. To remove the cabinet, first turn the transceiver up side

down. Detach the cabinet by prying the tabs as shown

below.

Tabs

Tabs

3. When mounting the front panel, match the 4 tabs of the

chassis with the panel, being sure they attach securely.

Tabs

Tabs

Fig. 7

Fig. 1

Fig. 2

Fig. 3

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TK-7160

12

Frequency ConfigurationThe receiver utilizes double conversion. The first IF is

49.95MHz and the second IF is 450kHz. The first local oscil-

lator signal is supplied from the PLL circuit.

The PLL circuit in the transmitter generates the necessary

frequencies. Figure 1 shows the frequencies.

ANTSW

RFAMP

1stMIX

AFPA

TCXO

MICAMP

X3multiply

RFAMP

POWERAMP

CF 450kHz

MCF49.95MHz

IF SYSTEM

PLL/VCO

16.8MHz

50.4MHz

ANT

RX

TX

SP

MIC1/2

Fig. 1 Frequency configuration

Receiver SystemThe receiver is double conversion superheterodyne. The

frequency configuration is shown in Figure 1.

Front-end RF AmplifierAn incoming signal from the antenna is applied to an RF

amplifier (Q353) after passing through a transmit/receive

switch circuit (D603 and D605 are off) and a band pass filter

(L357, L356 and varactor diodes : D353, D354). After the

signal is amplified (Q353), the signal is filtered through a band

pass filter (L354, L355 and varactor diodes : D351, D352) to

eliminate unwanted signals before it is passed to the first

mixer.

The voltage of these diodes are controlled by tracking the

CPU (IC101) center frequency of the band pass filter. (See

Fig. 2)

First MixerThe signal from the RF amplifier is heterodyned with the

first local oscillator signal from the PLL frequency synthesizer

circuit at the first mixer (Q352) to create a 49.95MHz first

intermediate frequency (1st IF) signal. The first IF signal is

then fed through one pair of monolithic crystal filter (MCF :

XF351) to further remove spurious signals.

IF AmplifierThe first IF signal is amplified by Q351, and the enters

IC321 (FM processing IC). The signal is heterodyned again

with a second local oscillator signal within IC321 to create a

450kHz second IF signal. The second IF signal is then fed

through a 450kHz ceramic filter (Wide : CF301, Narrow :

CF302) to further eliminate unwanted signals before it is am-

plified and FM detected in IC321.

Item Rating

Nominal center frequency 49.95MHz

Pass bandwidth ±5.0kHz or more at 3dB

35dB stop bandwidth ±20.0kHz or less

Ripple 1.0dB or less

Insertion loss 5.0dB or less

Guaranteed attenMuation 80dB or more at fo±1MHz

Spurious : 40dB or more within fo±1MHz

Terminal impedance 350Ω / 5.5pF

Table 1 Crystal filter (L71-0624-05) : XF351

Item Rating

Nominal center frequency 450kHz

6dB bandwidth ±6.0kHz or more

50dB bandwidth ±12.5kHz or less

Ripple 2.0dB or less

Insertion loss 6.0dB or less

Guaranteed attenuation 35.0dB or more within fo±100kHz

Terminal impedance 2.0kΩ

Table 2 Ceramic filter (L72-0993-05) : CF301

Item Rating

Nominal center frequency 450kHz

6dB bandwidth ±4.5kHz or more

50dB bandwidth ±10.0kHz or less

Ripple 2.0dB or less

Insertion loss 6.0dB or less

Guaranteed attenuation 60.0dB or more within fo±100kHz

Terminal impedance 2.0kΩ

Table 3 Ceramic filter (L72-0999-05) : CF302

Fig. 2 Receiver system

ANTL357,356D353,354

BPFQ353

RF AMPQ351

IF AMPIC201

D/A CONVERTERQ352MIX

XF351MCF

D602D603D605

ANTSW

IC201D/A

Q341X3 multiply

IC4021/2 divider

X401TCXO

IC321IF system

1st local OSC (VCO/PLL)

W/NO

CF301 (Wide)

CF302 (Narrow)

TV

CPU

L354,355D351,352

BPF

CIRCUIT DESCRIPTION

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TK-7160

13

Wide/Narrow Switching CircuitThe Wide port (pin 23) and Narrow port (pin 22) of the CPU

is used to switch between ceramic filters. When the Wide

port is high, the ceramic filter SW diodes (D332, D331) cause

CF301 to turn on to receive a Wide signal.

When the Narrow port is high, the ceramic filter SW di-

odes (D332, D331) cause CF302 to turn on to receive a Nar-

row signal.

Fig. 3 Wide/Narrow switching circuit

NarrowIC101 22pin

IF_IN MIX_O

IC321IF System

CF302(Narrow)

CF301(Wide)

R335

R334

R332

R333

D332 D331

WideIC10123pin

AF Signal SystemThe detection signal from IF IC (IC321) goes to D/A con-

verter (IC201) to adjust the gain and is output to AQUA IC

(IC241) for characterizing the signal. The AF signal output

from IC241 and the DTMF/MSK signal, BEEP signal are

summed and the resulting signal goes to the D/A converter

(IC201). The AFO output level is adjusted by the D/A con-

verter. The signal output from the D/A converter is input to

the audio power amplifier (IC281). The AF signal from IC281

switches between the internal speaker and speaker jack (J1)

output.

Fig. 4 AF signal system

AQUAIC

D/ACONV.

D/ACONV.

IC201 IC241 IC201

W/NOAF PA

IC281 SP

IF IC

IC321

Squelch CircuitThe detection output from the FM IF IC (IC321) passes

through a noise amplifier (Q301) to detect noise. A voltage is

applied to the CPU (IC101). The CPU controls squelch ac-

cording to the voltage (SQIN) level. The signal from the RSSI

pin of IC321 is monitored. The electric field strength of the

receive signal can be known before the SQIN voltage is input

to the CPU, and the scan stop speed is improved.

Fig. 5 Squelch circuit

Q301NOISE AMP D301IC321 IC101

AFO

RSSI

DET

CPUIF

SYSTEM

SQIN

RSSI

PLL Frequency SynthesizerThe PLL circuit generates the first local oscillator signal for

reception and the RF signal for transmission.

PLLThe frequency step of the PLL circuit is 5 or 6.25kHz. A

16.8MHz reference oscillator signal is divided at IC401 by a

fixed counter to produce the 5 or 6.25kHz reference fre-

quency. The voltage controlled oscillator (VCO) output signal

is buffer amplified by Q446, then divided in IC401 by a dual-

module programmable counter. The divided signal is com-

pared in phase with the 5 or 6.25kHz reference signal in the

phase comparator in IC401. The output signal from the

phase comparator is filtered through a low-pass filter and

passed to the VCO to control the oscillator frequency. (See

Fig. 6)

VCOThe operating frequency is generated by Q444 in transmit

mode and Q441 in receive mode. The oscillator frequency is

controlled by applying the VCO control voltage, obtained

from the phase comparator, to the varactor diodes (D443 and

D444 in transmit mode and D441 and D442 in receive mode).

The TX/RX pin is set low in receive mode causing Q443 and

Q442 to turn Q444 off, and turn Q441 on. The TX/RX pin is

set high in transmit mode. The outputs from Q441 and Q444

are amplified by Q446 and sent to the RF amplifiers.

Fig. 6 PLL circuit

D443,444

Q444TX VCO

Q446BUFFAMP

D441,442

Q441RX VCO

Q442,443T/R SW

Chargepump

LPF

Phasecomparator

1/M

1/N5kHz/6.25kHz

5kHz/6.25kHz

REFOSC

16.8MHz

PLLDATA

IC401 : PLL ICQ431AMP

CIRCUIT DESCRIPTION

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TK-7160

14

Unlock CircuitDuring reception, the 8RC signal goes high, the 8TC signal

goes low, and Q44 turns on. Q43 turns on and a voltage is

applied to the collector (8R). During transmission, the 8RC

signal goes low, the 8TC signal goes high and Q46 turns on.

Q45 turns on and a voltage is applied to 8T.

The CPU in the control unit monitors the PLL (IC401) LD

signal directly. When the PLL is unlocked during transmis-

sion, the PLL LD signal goes low. The CPU detects this sig-

nal and makes the 8TC signal low. When the 8TC signal goes

low, no voltage is applied to 8T, and no signal is transmitted.

Transmitter System Outline

The transmitter circuit produces and amplifies the desired

frequency directly. It FM-modulates the carrier signal by

means of a varicap diode.

Power Amplifier CircuitThe transmit output signal from the VCO passes through

the transmission/reception selection diode (D448) and ampli-

fied by Q501, Q502 and Q503. The amplified signal goes to

the final amplifier (Q504) through a low-pass filter. The low-

pass filter removes unwanted high-frequency harmonic com-

ponents, and the resulting signal is goes the antenna termi-

nal.

APC CircuitThe automatic transmission power control (APC) circuit

detects part of a final amplifier output with a diode (D606,

D607 and D608) and applies a voltage to IC651. IC651 com-

pares the APC control voltage (PC) generated by the D/A con-

verter (IC201) and DC amplifier (IC214) with the detection

output voltage. IC651 generates the voltage to control Q502,

Q503 and Q504 and stabilizes transmission output.

The APC circuit is configured to protect over current of

Q502, Q503 and Q504 due to fluctuations of the load at the

antenna end and to stabilize transmission output at voltage

and temperature variations.Fig. 7 Unlock circuit

IC101CPU

Q44SW

Q43SW

IC401PLL

Q46SW

Q45SW

LD

8RC

8C

8R 8T

8TC

PLL lock: LD “H”

Fig. 8 Transmitter system

Fig. 9 APC circuit

RFAMP

Q501

DRIVEAMP

Q503

FINALAMP

Q504

PREDRIVEAMP

Q502

DCAMP

IC214

ANTSW

D602D603,D605

LPF

ANT

POWERDET

D606D607D608IC651

VR1APC

CONTROL

D448

PCIC201

3pin

ANT

IC211MIC

MIC/IDC

IC213

SW

IC101

CPU

Q444

TXVCO

Q446

BUFF

Q447

RFAMP

Q501

RFAMP

Q502

PREDRIVEAMP

Q503

DRIVEAMP

Q504

FINALAMP

IC402

1/2DIVIDER

PLLTCXO

16.8MHz

MIC KEYINPUT

IC241

AQUQIC

IC201

IC201

D/ACONV.

D/ACONV.

X401 IC401

RFAMP

Q431

CIRCUIT DESCRIPTION

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TK-7160

15

Control CircuitThe CPU carries out the following tasks:

1) Controls the WIDE, NARROW, TX/RX outputs.

2) Controls the AQUA IC (IC241).

3) Controls the PLL (IC401).

4) Controls the D/A converter (IC201) and adjusts the vol-

ume, modulation and transmission power.

Fig. 10 Control circuit

Fig. 11 Memory circuit

Fig. 13 Key matrix circuit

IC201D/A

converter

IC401PLL

IC101CPU

LD

DT

CK

PLLE

Memory CircuitThe transceiver has an 64k-bit EEPROM (IC81). The

EEPROM contains adjustment data. The CPU (IC101) con-

trols the EEPROM through three serial data lines.

EEPCK

IC101CPU

IC81EEPROM

EEPDT

EEPWP

Display CircuitThe CPU (IC101) controls the display LCD and LEDs.

When power is on, the CPU will use the MBL line to control

the LCD illumination and key backlight LEDs.

The dimmer function is controlled by the switch Q1. The

LCD controller (IC1) controls the functions of the LCD

through the DO, CE, CL, DI lines from the CPU.

Key Matrix CircuitThe TK-7160 front panel has function keys. Each of them

is connected to a cross point of a matrix of the KMI1 to KMO3

ports of the IC1 LCD driver. The KMO1 to KMO3 ports are

always high, while the KMI1 to KMI3 ports are always low.

The microprocessor monitors the status of the KMI1 to

KMO3 ports. If the state of one of the ports changes, the

microprocessor assumes that the key at the matrix point cor-

responding to that port has been pressed.

IC101CPU

Q3SW

D1~D6Key backlit

Q2SW

Q1SW

D7~D18LCD

illumination

Q4SW

IC1LCD

driver

CE

CL

DI

DOBRI

BL

Fig. 12 Display circuit

IC1LCD

driver

KMI1

KMI2

KMI3

KMO3

KMO2

KMO1

VOLUP

VOLDN

CHUP

CHDN

S

A

<B

C>

EncodeThe QT and DQT signals are output from QT/DQT of the

CPU (IC101) and summed with the external pin DI line by the

AQUA IC (IC241) and the resulting signal goes to the D/A con-

verter (IC201). The DTMF signal is output from DTMF of the

CPU and goes to the D/A converter (IC201). The signal is

summed with a MIC signal by the AQUA IC (IC241), and the

resulting signal goes to the D/A converter (IC201).

The D/A converter (IC201) adjusts the MO level and the

balance between the MO and QT/DQT levels. Part of a QT/

DQT signal is summed with MO and the resulting signal goes

to the VCOMOD pin of the VCO. This signal is applied to a

varicap diode in the VCO for direct FM modulation.

X401TCXO

IC201D/A

VCO

IC241AQUA

IC

IC241AQUA

IC

IC201D/A

IC401PLL

TCXOMOD

VCOMOD

HT

DI

QT/DQT

DTMF

IC101CPU

Fig. 14 Encode

CIRCUIT DESCRIPTION

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TK-7160

16

DecodeThe signal goes to EXTLIMIN (pin 5) of AQUA IC (IC241).

The QT/DQT signal will pass through the low-pass filters in

the AQUA IC (IC241) and be decoded within the AQUA IC

(IC241). The DTMF signal will be decoded within the AQUA

IC (IC241).

IC241AQUA IC

EXTLIMIN5

Fig. 15 Decode

D/A ConverterThe D/A converter (IC201) is used to adjust MO modula-

tion, AF volume, TV voltage, FC reference voltage, and PC

POWER CONTROL voltage level.

Adjustment values are sent from the CPU as serial data.

The D/A converter has a resolution of 256 and the following

relationship is valid:

D/A output = (Vin – VDAref) / 256 x n + VDAref

Vin: Analog input

VDAref: D/A reference voltage

n: Serial data value from the microprocessor (CPU)

Q84SW

Q41SW

Q42SW

Q81SW

IC43AVR

D81

B

IC44RST

SBC

IGN

R93

R92

R49

R50

INT

5MBATT

IC101CPU

POWERSW

POWER

RE

SE

T

5M

IC45AVR

SB

IGN

Power Supply CircuitWhen the power switch on the display unit is pressed, the

power port on the display unit which is connected port 17

(POWER), goes low, then port 78 (SBC) goes high, Q42 turns

on, SB SW (Q41) turns on and power (SB) is supplied to the

radio.

When the DC power supplied to the radio, the voltage

regulator IC (IC43) supply into the CPU VDD and reset voltage

detect IC (IC44). IC44 will generate signal (RESET) in to the

reset terminal on the CPU (IC101) to carry out a power ON

reset. Also, CPU (IC101) is checking on port 91 (BATT). If DC

power is less than about 9.5V, the radio is unable to power

on.

When the DC power voltage deceases from normal volt-

age, the INT voltage detector IC (IC45) will set to high on CPU

port 18 (INT) if B line will became less than about 9.5V. Then

CPU send to EEPROM (IC81) the backup data and go into

STOP mode.

This circuit has an overvoltage protection circuit. If a DC

voltage of 16V or higher is applied to the base of Q81, this

voltage turns Q81 on and sets port 18 (INT) to low. As a

result port 78 (SBC) is low, and turns Q42 and Q41 (SB) off.

Fig. 16 Power supply circuit

CIRCUIT DESCRIPTION

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TK-7160

17

Pin Function

Pin No. Name I/O Function

1 QT/DQT O QT/DQT output

2 DTMF/MSK O HSD/MSK/BEEP output

3 PLLE O PLL IC chip select

4,5 NC O

6 GND - GND

7 CNVSS - CNVss for flash

8 EVLLD O E-Volume LD

9 BSHIFT O Beat shift

10 RESET - RESET

11 XOUT - X’TAL (12MHz)

12 VSS - GND

13 XIN - X’TAL (12 MHz)

14 VCC - +5V

15 GND - GND (Input only)

16 NC I

17 POWER I Power key input

18 INT I µCom stop

19 NC I

20 TX/RX O TX/RX H : RX, L : TX

21 UL I PLL unlock detect

22 NARROW O Wide/Narrow2 H : Narrow

23 WIDE O Wide/Narrow H : Wide

24 HOR O Horn alert

25 PA O Public address

26 EEPWP O EEPROM write protect

27 EEPCK O EEPROM clock (Nch open drain)

28 EEPDT I/O EEPROM Data (Nch open drain)

29 FNC1 I/O Function P1/TxD for flash

30 FNC2 I/O Function P2/RxD for flash

31 CLKFLS I SCLK for flash

32 BSYFLS O Busy for flash

33 TXD O To FPU

34 RXD I From FPU

35 PTT I PTT KEY

36 HOOK I Hook

37 ABS I AQUA clock beat shift

38 NC I

39 EMPFLS I/O EPM for flash

40 SCRSW O For Ext. scrambler

H : No Board, L : Mounted

41 DETSW O For DET H : RX, L : TX

42 HSDSW O For High Speed Data

H : HSD send, L : Others

43 FNC3 I/O Function Port 3

44 CEFLS I/O CE for flash

45~49 FNC4~FNC8 I/O Function Port 4~8

50 AFM O AF Mute H : Mute, L : Unmute

51 SPM O Speaker mute H : Mute, L : Unmute

Pin No. Name I/O Function

52 AMPSW O AF AMP SW H : SW off, L : SW on

53 DT O Common data

54 CK O Common clock

55,56 NC I

57 DST1 I Destination 1 H : 25W, L : 50W

58 DST2 I Destination 2

59 DST3 I Destination 3

60 VCC - +5V

61 NC I

62 VSS - GND

63,64 NC I

65 MBL O MIC backlight

66 DISPID I Display type information

67 CM I/O From MIC keypad

68 CL O Clock for LCD

69 DO O Transfer data to LCD

70 CE O Chip enable for LCD

71 DI I Transfer data from LCD

72 IGN I Ignition

73 MICMT O MIC 1 mute

74 MICEM O MIC 2 mute

75 MICMT2 I

76 8RC O 8R control

77 8TC O 8T control

78 SBC O Battery switch

79 LIMSW O For limiter

80 DTRLOADN O

81 STD I

82 TCLK/DTRDO I

83 TDATA/DTRCLK O

84 DI/O I/O

85 RDF/FD I

86 DIR O

87 HSDI I HSD input

88 LSDI I LSD input

89 TEMP2 I Temperature 2

90 TEMP1 I Temperature 1

91 BATT I Battery voltage

92 RSSI I RSSI input

93 SQIN I Squelch input

94 AVSS - GND

95 NC I

96 VREF - +5V

97 AVCC - +5V

98 NC O

99 RXLED O For panel PCB

100 TXLED O For panel PCB

Microprocessor : 30622MEP-A01GP (TX-RX unit IC101)

SEMICONDUCTOR DATA

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TK-7160

18

Display Unit (X54-3510-10)

Ref. No. Parts name Description

IC1 IC LCD controller

Q1 Transistor Dimmer function switch

Q2 Transistor LCD backlit switch

Q3 Transistor KEY backlit switch

Q4 Transistor DC switch

Q7,8 Transistor DC switch

D1~6 Diode Key backlit

D7~18 Diode LCD backlit

D20 Diode Surge absorption

D21 Diode DC controller

D22 Diode TX/RX LED

TX-RX Unit (X57-7080-10)

Ref. No. Parts name Description

IC41 IC Voltage regulator / 8V

IC42,43 IC Voltage regulator / 5V

IC44 IC Voltage detector / Reset

IC45 IC Voltage detector / Int

IC81 IC EEPROM

IC101 IC Microprocessor

IC201 IC Digital potentiometer

IC211 IC MIC AMP

IC213 IC Quad analog switch

IC214,215 IC Dual ground sense op-amplifier

IC241 IC Audio processor

IC281 IC Audio amplifier

IC321 IC FM IF system

IC401 IC PLL system

IC402 IC VCO 1/2 divider

IC651 IC Comparator (APC)

Q41 FET DC switch (SB)

Q42 Transistor DC switch (SB)

Q43,44 Transistor DC switch (8R)

Q45,46 Transistor DC switch (8T)

Q81 Transistor Over voltage detection

Q82,83 Transistor Beat shift

Q84 Transistor Ignition

Q201 Transistor TX AF (DETO)

Q211 Transistor AGC/MIC mute

Q212 FET Emergency MIC

Q213 FET MIC mute

Q241 Transistor W/N switch / TX

Ref. No. Parts name Description

Q242,243 Transistor AQUA beat shift

Q281 Digital transistor AF mute

Q282 Transistor AF mute

Q301 Transistor SQL amplifier

Q341 Transistor Buffer amplifier

Q351 Transistor IF amplifier

Q352 FET Mixer

Q353 FET RF amplifier

Q421,422 Transistor Charge pump

Q431 Transistor RF amplifier

Q441 FET RX VCO

Q442 FET T/R switch

Q443 Transistor T/R switch

Q444 FET TX VCO

Q445 Transistor Lipple filter

Q446 Transistor Buffer amplifier

Q447 Transistor RF amplifier

Q501 Transistor RF amplifier

Q502 FET Pre drive amplifier

Q503 FET Drive amplifier

Q504 FET Final amplifier

D1~11 Diode Surge absorption

D41 Diode Reverse connection protection

D42 Poly SW Current protection

D81,82 Diode Over voltage detection

D211 Diode AGC

D212 Diode OR gate

D301 Diode Rectification

D331,332 Diode IF switch (Wide/Narrow)

D351~354 Varicap RF BPF tuning

D401 Diode Lipple filter

D421 Diode Voltage dropped

D441,442 Varicap RX VCO

D443,444 Varicap TX VCO

D445 Diode Modulation

D446 Diode Ripple filter

D447,448 Diode RF switch (TX/RX)

D501 Diode Temperature compensation

D503 Diode Voltage protection

D602,603 Diode ANT switch

D605 Diode ANT switch

D606~608 Diode APC voltage detect

D651 Diode Temperature compensation

COMPONENTS DESCRIPTION

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TK-7160

19

PARTS LIST New Parts. indicates safety critical components.

Parts without Parts No. are not supplied.

Les articles non mentionnes dans le Parts No. ne sont pas fournis.

Teile ohne Parts No. werden nicht geliefert.

L : Scandinavia K : USA P : Canada

Y : PX (Far East, Hawaii) T : England E : Europe

Y : AAFES (Europe) X : Australia M : Other Areas

1 1B A02-3899-01 PLASTIC CABINET

2 3A A62-1107-13 PANEL ASSY

4 3A B43-1179-04 BADGE

5 1D B62-1829-00 INSTRUCTION MANUAL

6 3B B72-2308-04 MODEL NAME-PLATE

8 3B E04-0167-05 RF COAXIAL PECEPTACLE (M)

9 3C E30-3339-05 DC CORD ACCESSORY

10 2B E30-3448-05 DC CORD

11 3A E37-1082-05 SPEAKER CABLE

12 2A E37-1097-05 FLAT CABLE (TX/RX-DISP)

14 2B F10-2449-11 SHIELDING COVER (UPPER)

15 3C F51-0016-15 FUSE (6X30) 10A ACCESSORY

17 2B G02-0894-04 EARTH SPRING (FINAL FET)

18 2A G10-1296-04 FIBROUS SHEET (FLAT CABLE)

19 2A G10-1324-04 FIBROUS SHEET (DISP)

20 3B G11-4127-14 RUBBER SHEET (CHASSIS)

21 2B G11-4240-04 RUBBER SHEET (DRIVE FET)

23 3B G13-1468-04 CUSHION (DC CABLE)

24 2B G53-1542-03 PACKING (PHONE JACK)

25 1B G53-1544-01 PACKING (CABINET)

26 1A G53-1548-02 GASKETTING

27 3B G53-1664-03 PACKING (PANEL)

29 2C,1D H12-3178-05 PACKING FIXTURE

30 3D H13-1190-02 CARTON BOARD

31 1D H25-2341-04 PROTECTION BAG

32 2D H52-2081-02 ITEM CARTON CASE

34 3C J19-1584-05 MIC HOLDER ACCESSORY K

35 3D J29-0662-03 BRACKET ACCESSORY

37 3A K29-9342-01 KEY TOP

A 2B N67-2608-48 PAN HEAD SEMS SCREW

B 2A N80-2008-48 PAN HEAD TAPTITE SCREW

C 2B,3B N87-2606-48 BRAZIER HEAD TAPTITE SCREW

D 1B,2B N87-2614-48 BRAZIER HEAD TAPTITE SCREW

39 3D N99-0395-05 SCREW SET ACCESSORY

41 3A T07-0739-05 SPEAKER

42 2C T91-0639-05 MICROPHONE ACCESSORY K

101 2A B11-1829-03 ILLUMINATION GUIDE

102 2A B38-0902-05 LCD

D1-6 B30-2282-05 LED (Y)

D7-18 B30-2281-05 LED (Y)

D22 B30-2151-05 LED (R/G)

C1 CK73GB1H103K CHIP C 0.010UF K

C6,7 CK73GB1H102K CHIP C 1000PF K

C9 CK73GB1H102K CHIP C 1000PF K

C10 CK73GB1H103K CHIP C 0.010UF K

C11-14 CK73GB1H102K CHIP C 1000PF K

C15 CK73GB1H471K CHIP C 470PF K

C16,17 CK73GB1A105K CHIP C 1.0UF K

C18 CK73GB1C104K CHIP C 0.10UF K

C19,20 CC73GCH1H101J CHIP C 100PF J

C21 CK73GB1H681K CHIP C 680PF K

C22,23 CK73GB1H102K CHIP C 1000PF K

C24 CK73GB1H103K CHIP C 0.010UF K

C25 CK73GB1H102K CHIP C 1000PF K

C27 CC73GCH1H101J CHIP C 100PF J

C30 CK73GB1H102K CHIP C 1000PF K

103 2A E29-1206-05 INTER CONNECTOR

CN1 E40-6005-05 FLAT CABLE CONNECTOR

J1 E08-0877-05 MODULAR JACK

104 3A J21-8494-03 MOUNTING HARDWARE

- J31-0553-05 COLLAR

L1 L92-0138-05 CHIP FERRITE

CP1 R90-0724-05 MULTI-COMP 1K X4

R1 RK73GB1J101J CHIP R 100 J 1/16W

R2 RK73GB1J100J CHIP R 10 J 1/16W

R3-5 RK73GB1J102J CHIP R 1.0K J 1/16W

R6-8 RK73GB1J103J CHIP R 10K J 1/16W

R9 RK73GB1J563J CHIP R 56K J 1/16W

R10,11 RK73FB2A331J CHIP R 330 J 1/10W

R14 RK73FB2A473J CHIP R 47K J 1/10W

R15,16 RK73FB2A330J CHIP R 33 J 1/10W

R17,18 RK73FB2A390J CHIP R 39 J 1/10W

R19 RK73GB1J392J CHIP R 3.9K J 1/16W

R20 R92-0670-05 CHIP R 0 OHM

R21 R92-1252-05 CHIP R 0 OHM J 1/16W

R22 RK73FB2A181J CHIP R 180 J 1/10W

R23 RK73FB2A820J CHIP R 82 J 1/10W

R24,25 RK73GB1J103J CHIP R 10K J 1/16W

R26,27 RK73GB1J102J CHIP R 1.0K J 1/16W

R28-31 RK73GB1J390J CHIP R 39 J 1/16W

D20,21 MC2850 DIODE

IC1 LC75854W MOS-IC

IC1 PT6554LQ MOS-IC

Q1 RN47A4 TRANSISTOR

Q2 2SB1132(Q,R) TRANSISTOR

Q3 KRA225S DIGITAL TRANSISTOR

Q4 KRC102S DIGITAL TRANSISTOR

Q7,8 2SC3928A TRANSISTOR

C10 CK73HB1H102K CHIP C 1000PF K

C13-31 CK73HB1H471K CHIP C 470PF K

C41 CK73GB1H221K CHIP C 220PF K

C42 CK73GB1H471K CHIP C 470PF K

C43 CK73GB1H102K CHIP C 1000PF K

Ref. No. Address Parts No. Description Desti-nation

Newparts

Ref. No. Address Parts No. Description Desti-nation

Newparts

TK-7160 (Y51-5060-XX)

DISPLAY UNIT (X54-3510-10)

TX-RX UNIT (X57-7080-10)

TK-7160

DISPLAY UNIT (X54-3510-10)

TX-RX UNIT (X57-7080-10)

Page 20: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160

20

PARTS LIST

C46,47 CK73GB1H221K CHIP C 220PF K

C48 CK73GB1H102K CHIP C 1000PF K

C49 C92-0721-05 ELECTRO 330UF 25WV

C50-53 CK73GB1H102K CHIP C 1000PF K

C54,55 CK73GB1C104K CHIP C 0.10UF K

C56 C92-0795-05 CHIP-TAN 22UF 10WV

C57 CK73GB1H103K CHIP C 0.010UF K

C58-60 C92-0795-05 CHIP-TAN 22UF 10WV

C63 CK73GB1E103K CHIP C 0.010UF K

C64,65 CK73GB1H103K CHIP C 0.010UF K

C66 C92-0560-05 CHIP-TAN 10UF 6.3WV

C67,68 CK73GB1H102K CHIP C 1000PF K

C69,70 CK73GB1C104K CHIP C 0.10UF K

C71 CK73GB1H102K CHIP C 1000PF K

C81,82 CK73GB1H102K CHIP C 1000PF K

C85 CK73HB1H102K CHIP C 1000PF K

C86 CK73HB1A104K CHIP C 0.10UF K

C88 CC73HCH1H180J CHIP C 18PF J

C89,90 CC73HCH1H060B CHIP C 6.0PF B

C91 CC73HCH1H180J CHIP C 18PF J

C93,94 CK73GB1H102K CHIP C 1000PF K

C96 CK73GB1H102K CHIP C 1000PF K

C101 CK73GB1H102K CHIP C 1000PF K

C102 CK73GB1C104K CHIP C 0.10UF K

C106 CK73GB1C104K CHIP C 0.10UF K

C110-117 CK73HB1C103K CHIP C 0.010UF K

C201 CK73GB1C104K CHIP C 0.10UF K

C202 C92-0507-05 CHIP-TAN 4.7UF 6.3WV

C203 CK73GB1C333K CHIP C 0.033UF K

C204 CK73GB1H102K CHIP C 1000PF K

C205 CK73HB1H182K CHIP C 1800PF K

C206 CK73GB1H102K CHIP C 1000PF K

C211 CK73GB1H183K CHIP C 0.018UF K

C212 CK73HB1H152K CHIP C 1500PF K

C213 CK73GB1C104K CHIP C 0.10UF K

C214 CC73HCH1H390J CHIP C 39PF J

C215 CK73HB1A104K CHIP C 0.10UF K

C216 C92-0514-05 CHIP-TAN 2.2UF 10WV

C217 CK73HB1H471K CHIP C 470PF K

C218-221 CK73GB1C104K CHIP C 0.10UF K

C222,223 CK73HB1A104K CHIP C 0.10UF K

C224 CK73GB1H103K CHIP C 0.010UF K

C225 CK73GB1C104K CHIP C 0.10UF K

C226 CK73HB1H471K CHIP C 470PF K

C227 CK73HB1A104K CHIP C 0.10UF K

C228,229 CK73GB1A105K CHIP C 1.0UF K

C230 C92-0560-05 CHIP-TAN 10UF 6.3WV

C231 C92-0662-05 CHIP-TAN 15UF 6.3WV

C233 CK73GB1H471K CHIP C 470PF K

C234 CC73HCH1H050B CHIP C 5.0PF B

C235 CK73HB1H102K CHIP C 1000PF K

C236 CC73HCH1H050B CHIP C 5.0PF B

C237,238 CK73HB1H102K CHIP C 1000PF K

C241-248 CK73HB1H471K CHIP C 470PF K

C249,250 CC73HCH1H050B CHIP C 5.0PF B

C251 CK73HB1A473K CHIP C 0.047UF K

C252 CK73HB1A104K CHIP C 0.10UF K

C253 CK73GB1H102K CHIP C 1000PF K

C254 CK73GB1H332K CHIP C 3300PF K

C255 CC73HCH1H560J CHIP C 56PF J

C256 CK73GB1H331K CHIP C 330PF K

C257 CC73HCH1H090B CHIP C 9.0PF B

C259 CK73HB1H221K CHIP C 220PF K

C260 CK73GB1A474K CHIP C 0.47UF K

C261 CK73HB1A104K CHIP C 0.10UF K

C262 CK73GB1A105K CHIP C 1.0UF K

C263 CK73GB1H103K CHIP C 0.010UF K

C264 CC73HCH1H330J CHIP C 33PF J

C265 CK73HB1H391K CHIP C 390PF K

C266 CK73GB1C104K CHIP C 0.10UF K

C267 CK73HB1A104K CHIP C 0.10UF K

C268 CC73HCH1H181J CHIP C 180PF J

C269 C92-0507-05 CHIP-TAN 4.7UF 6.3WV

C270 C92-0560-05 CHIP-TAN 10UF 6.3WV

C271 CK73HB1A104K CHIP C 0.10UF K

C272 C92-0507-05 CHIP-TAN 4.7UF 6.3WV

C273,274 CK73HB1H681K CHIP C 680PF K

C275,276 CK73HB1H102K CHIP C 1000PF K

C281 CK73GB1H102K CHIP C 1000PF K

C282 CK73GB1A105K CHIP C 1.0UF K

C283 CK73FB1C224K CHIP C 0.22UF K

C284 CK73GB1C104K CHIP C 0.10UF K

C285 C92-0516-05 CHIP-TAN 4.7UF 16WV

C286 C92-0040-05 CHIP-ELE 47UF 16WV

C287 C92-0722-05 ELECTRO 470UF 16WV

C288-290 CK73GB1H102K CHIP C 1000PF K

C293 CK73GB1A105K CHIP C 1.0UF K

C301 C92-0507-05 CHIP-TAN 4.7UF 6.3WV

C302 CK73GB1H102K CHIP C 1000PF K

C303 CK73GB1H472K CHIP C 4700PF K

C304 CC73GCH1H331J CHIP C 330PF J

C305 CK73GB1H561K CHIP C 560PF K

C306 CK73GB1H102K CHIP C 1000PF K

C307 CK73GB1E223K CHIP C 0.022UF K

C308 CK73GB1H102K CHIP C 1000PF K

C309 CK73GB1E223K CHIP C 0.022UF K

C310 CK73FB1C334K CHIP C 0.33UF K

C321 CK73GB1H103K CHIP C 0.010UF K

C322-324 CK73GB1C104K CHIP C 0.10UF K

C325 C92-0662-05 CHIP-TAN 15UF 6.3WV

C326 CK73GB1H103K CHIP C 0.010UF K

C331-333 CK73GB1C104K CHIP C 0.10UF K

C341 CC73GCH1H101J CHIP C 100PF J

C343 CC73GCH1H680J CHIP C 68PF J

C344 CC73GCH1H560J CHIP C 56PF J

C345 CC73GCH1H271J CHIP C 270PF J

C346 CK73GB1H103K CHIP C 0.010UF K

C349,350 CK73GB1E103K CHIP C 0.010UF K

C351 CC73GCH1H330J CHIP C 33PF J

C353 CK73GB1H103K CHIP C 0.010UF K

C354 CC73GCH1H030B CHIP C 3.0PF B

C355 CC73GCH1H180J CHIP C 18PF J

C356 CC73GCH1H060B CHIP C 6.0PF B

C357 CK73GB1H103K CHIP C 0.010UF K

C358 CK73GB1H102K CHIP C 1000PF K

C359 CC73GCH1H080B CHIP C 8.0PF B

C360-362 CK73GB1H102K CHIP C 1000PF K

C363 CK73GB1H103K CHIP C 0.010UF K

C364 CK73GB1H102K CHIP C 1000PF K

C366 CK73GB1C104K CHIP C 0.10UF K

Ref. No. Address Parts No. Description Desti-nation

Newparts

Ref. No. Address Parts No. Description Desti-nation

Newparts

TX-RX UNIT (X57-7080-10)

Page 21: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160

21

PARTS LIST

C367 CC73GCH1H151J CHIP C 150PF J

C368 CC73GCH1H270J CHIP C 27PF J

C369 CC73GCH1H2R5B CHIP C 2.5PF B

C370 CK73GB1H102K CHIP C 1000PF K

C371 CC73GCH1H020B CHIP C 2.0PF B

C372 CK73GB1H102K CHIP C 1000PF K

C373 CC73GCH1H070B CHIP C 7.0PF B

C374 CC73GCH1H270J CHIP C 27PF J

C375-379 CK73GB1H102K CHIP C 1000PF K

C380 CC73GCH1H101G CHIP C 100PF G

C381 CC73GCH1H080B CHIP C 8.0PF B

C382 CC73GCH1H330J CHIP C 33PF J

C383 CK73GB1H102K CHIP C 1000PF K

C384 CC73GCH1H010B CHIP C 1.0PF B

C385 CC73GCH1H100C CHIP C 10PF C

C386 CC73GCH1H360J CHIP C 36PF J

C387 CK73GB1H102K CHIP C 1000PF K

C388 CC73GCH1H070B CHIP C 7.0PF B

C390 CC73GCH1H090B CHIP C 9.0PF B

C391 CC73GCH1H160G CHIP C 16PF G

C392 CK73GB1H102K CHIP C 1000PF K

C401,402 CK73GB1H102K CHIP C 1000PF K

C403 CC73GCH1H101J CHIP C 100PF J

C404,405 CC73HCH1H101J CHIP C 100PF J

C406 CC73GCH1H020B CHIP C 2.0PF B

C407 CK73GB1H102K CHIP C 1000PF K

C409 CC73HCH1H220J CHIP C 22PF J

C410,411 CK73GB1C104K CHIP C 0.10UF K

C412 C92-0560-05 CHIP-TAN 10UF 6.3WV

C413 CK73GB1C104K CHIP C 0.10UF K

C414 C92-0560-05 CHIP-TAN 10UF 6.3WV

C415 CK73HB1C103K CHIP C 0.010UF K

C416 CK73GB1C104K CHIP C 0.10UF K

C422,423 CK73HB1H102K CHIP C 1000PF K

C424 CK73GB1H471K CHIP C 470PF K

C425 C92-0555-05 CHIP-TAN 0.047UF 35WV

C426 C92-0514-05 CHIP-TAN 2.2UF 10WV

C427 C92-0001-05 CHIP-TAN 0.1UF 35WV

C431 CK73GB1H102K CHIP C 1000PF K

C434 CK73GB1H471K CHIP C 470PF K

C441 CC73GCH1H300J CHIP C 30PF J

C442 CC73GCH1H080B CHIP C 8.0PF B

C443 CK73GB1H471K CHIP C 470PF K

C444 CC73GCH1H010B CHIP C 1.0PF B

C445 CC73GCH1H4R5B CHIP C 4.5PF B

C446 CC73GCH1H050B CHIP C 5.0PF B

C447 CC73GCH1H0R3B CHIP C 0.3PF B

C451 CK73GB1H471K CHIP C 470PF K

C453 CC73GCH1H151J CHIP C 150PF J

C454 CC73GCH1H100C CHIP C 10PF C

C455 CC73GCH1HR75B CHIP C 0.75PF B

C456 CK73GB1H471K CHIP C 470PF K

C457 CC73GCH1HR75B CHIP C 0.75PF B

C458 CC73GCH1H100C CHIP C 10PF C

C459 CC73GCH1H110G CHIP C 11PF G

C460 CC73GCH1H0R5B CHIP C 0.5PF B

C461 C92-0560-05 CHIP-TAN 10UF 6.3WV

C463,464 CK73GB1H471K CHIP C 470PF K

C465 C92-0795-05 CHIP-TAN 22UF 10WV

C466,467 CK73GB1H471K CHIP C 470PF K

C468 CK73GB1H221K CHIP C 220PF K

C469 CC73GCH1H060B CHIP C 6.0PF B

C470 CC73GCH1H020B CHIP C 2.0PF B

C471 CC73GCH1H030B CHIP C 3.0PF B

C472 CK73GB1H102K CHIP C 1000PF K

C473 CK73GB1H221K CHIP C 220PF K

C474,475 CK73GB1H102K CHIP C 1000PF K

C476 CC73GCH1H180J CHIP C 18PF J

C477 CK73GB1H102K CHIP C 1000PF K

C478 CC73GCH1H100C CHIP C 10PF C

C479 CC73GCH1H220J CHIP C 22PF J

C480 CC73GCH1H101J CHIP C 100PF J

C481-483 CK73GB1H102K CHIP C 1000PF K

C484 CK73GB1H221K CHIP C 220PF K

C487 CC73GCH1H110G CHIP C 11PF G

C501,502 CK73GB1H102K CHIP C 1000PF K

C503 CC73GCH1H101J CHIP C 100PF J

C504-507 CK73GB1H102K CHIP C 1000PF K

C509 CC73GCH1H150J CHIP C 15PF J

C510 CC73GCH1H080B CHIP C 8.0PF B

C513-515 CK73GB1H102K CHIP C 1000PF K

C516 CC73GCH1H270J CHIP C 27PF J

C517 CK73GB1H821K CHIP C 820PF K

C518 CC73GCH1H030B CHIP C 3.0PF B

C519 CC73GCH1H330J CHIP C 33PF J

C520 CC73GCH1H820J CHIP C 82PF J

C523 CK73FB1H102K CHIP C 1000PF K

C525 CK73GB1H681K CHIP C 680PF K

C527 CK73FB1H102K CHIP C 1000PF K

C528,529 CK73GB1H102K CHIP C 1000PF K

C530 CK73GB1H221K CHIP C 220PF K

C531 CK73FB1H102K CHIP C 1000PF K

C532 CK73FB1C474K CHIP C 0.47UF K

C533 C92-0719-05 ELECTRO 47UF 25WV

C535 C93-0572-05 CHIP C 100PF J

C545 CM73F2H221J CHIP C 220PF J

C546 CM73F2H680J CHIP C 68PF J

C548 C93-0603-05 CHIP C 1000PF K

C549 CK73FB1C474K CHIP C 0.47UF K

C550 CK73GB1H102K CHIP C 1000PF K

C552 CK73GB1H221K CHIP C 220PF K

C553 C93-0563-05 CHIP C 18PF J

C554 C93-0560-05 CHIP C 10PF D

C555 C93-0603-05 CHIP C 1000PF K

C556 C93-0557-05 CHIP C 7.0PF D

C557 C93-0603-05 CHIP C 1000PF K

C558,559 CK73GB1H103K CHIP C 0.010UF K

C560 C93-0603-05 CHIP C 1000PF K

C602 C93-0561-05 CHIP C 12PF J

C603 C93-0603-05 CHIP C 1000PF K

C605 C93-0562-05 CHIP C 15PF J

C606 CC73GCH1H0R5B CHIP C 0.5PF B

C607 CC73GCH1H040B CHIP C 4.0PF B

C608 C93-0565-05 CHIP C 27PF J

C610 CC73GCH1H0R5B CHIP C 0.5PF B

C611 CC73GCH1H020B CHIP C 2.0PF B

C613 C93-0565-05 CHIP C 27PF J

C615 CC73GCH1H0R5B CHIP C 0.5PF B

C616 CC73GCH1H020B CHIP C 2.0PF B

C617 C93-0564-05 CHIP C 22PF J

Ref. No. Address Parts No. Description Desti-nation

Newparts

Ref. No. Address Parts No. Description Desti-nation

Newparts

TX-RX UNIT (X57-7080-10)

Page 22: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160

22

PARTS LIST

C618-620 CK73GB1H102K CHIP C 1000PF K

C626 C93-0553-05 CHIP C 3.0PF C

C651 CK73GB1H103K CHIP C 0.010UF K

C652 CK73GB1H471K CHIP C 470PF K

C672,673 CK73GB1H102K CHIP C 1000PF K

TC441,442 C05-0245-05 CERAMIC TRIMMER (10PF)

- E37-1161-05 SHORT PLUG (CN6)

CN1 E40-6268-05 FLAT CABLE CONNECTOR

CN2 E40-5702-05 PIN ASSY

CN3 E40-6292-05 PIN ASSY

CN5 E40-3246-05 PIN ASSY

CN6 E40-6433-05 PIN ASSY

J1 E11-0425-05 3.5D PHONE JACK (3P)

F41 F53-0246-05 FUSE (4.0A 32V)

F501 F53-0108-05 FUSE (1.8A 50V) DRIVE FET

CF301 L72-0993-05 CERAMIC FILTER

CF302 L72-0999-05 CERAMIC FILTER

L101 L92-0443-05 CHIP FERRITE

L211 L92-0443-05 CHIP FERRITE

L321 L34-4554-05 COIL

L341 L41-3385-08 SMALL FIXED INDUCTOR

L342,343 L40-3381-86 SMALL FIXED INDUCTOR (0.33UH)

L351 L41-8285-08 SMALL FIXED INDUCTOR

L352 L41-5685-08 SMALL FIXED INDUCTOR

L354,355 L34-4612-05 AIR-CORE COIL

L356 L34-4611-05 AIR-CORE COIL

L357 L34-4610-05 AIR-CORE COIL

L402 L41-1005-08 SMALL FIXED INDUCTOR

L404 L92-0442-05 CHIP FERRITE

L421 L92-0443-05 CHIP FERRITE

L441,442 L40-2785-92 SMALL FIXED INDUCTOR (270NH)

L443 L41-3378-14 SMALL FIXED INDUCTOR

L444,445 L40-2702-86 SMALL FIXED INDUCTOR (27UH)

L446,447 L40-2785-92 SMALL FIXED INDUCTOR (270NH)

L448 L41-4778-14 SMALL FIXED INDUCTOR

L449,450 L40-2702-86 SMALL FIXED INDUCTOR (27UH)

L451-453 L92-0443-05 CHIP FERRITE

L454 L41-3375-06 SMALL FIXED INDUCTOR

L455 L41-1085-06 SMALL FIXED INDUCTOR

L456 L41-1585-06 SMALL FIXED INDUCTOR

L457 L41-1085-06 SMALL FIXED INDUCTOR

L458 L41-5675-06 SMALL FIXED INDUCTOR

L501,502 L41-6875-08 SMALL FIXED INDUCTOR

L503,504 L41-2775-06 SMALL FIXED INDUCTOR

L505 L34-4606-05 AIR-CORE COIL

L506 L34-4751-05 AIR-CORE COIL

L507 L34-4752-05 AIR-CORE COIL

L508 L34-4757-05 AIR-CORE COIL

L509 L34-4753-05 AIR-CORE COIL

L601 L34-4756-05 AIR-CORE COIL

L602-604 L34-4755-05 AIR-CORE COIL

L605 L34-4753-05 AIR-CORE COIL

X86 L77-1970-05 CRYSTAL RESONATOR (12.0MHZ)

X241 L77-1968-05 CRYSTAL RESONATOR (3.6864MHZ)

X401 L77-1944-05 TCXO (16.8MHZ)

XF351 L71-0624-05 MCF (49.95MHZ/5.0K)

CP1-7 RK75HA1J102J CHIP-COM 1.0K J 1/16W

R1 R92-1252-05 CHIP R 0 OHM J 1/16W

R2 RK73HB1J101J CHIP R 100 J 1/16W

R3 RK73HB1J102J CHIP R 1.0K J 1/16W

R4 RK73HB1J332J CHIP R 3.3K J 1/16W

R5 RK73HB1J223J CHIP R 22K J 1/16W

R41 RK73GB1J473J CHIP R 47K J 1/16W

R42 RK73GB1J472J CHIP R 4.7K J 1/16W

R43 RK73GB1J473J CHIP R 47K J 1/16W

R44 RK73GB1J472J CHIP R 4.7K J 1/16W

R45 RK73GB1J473J CHIP R 47K J 1/16W

R46 RK73GB1J152J CHIP R 1.5K J 1/16W

R47 RK73GB1J103J CHIP R 10K J 1/16W

R48 RK73HB1J334J CHIP R 330K J 1/16W

R49 RK73HB1J474J CHIP R 470K J 1/16W

R50 RK73HB1J394J CHIP R 390K J 1/16W

R51 RK73HB1J334J CHIP R 330K J 1/16W

R81,82 RK73GB1J103J CHIP R 10K J 1/16W

R83 R92-1252-05 CHIP R 0 OHM J 1/16W

R84 R92-1368-05 CHIP R 0 OHM

R85 RK73HB1J473J CHIP R 47K J 1/16W

R86 RK73GB1J471J CHIP R 470 J 1/16W

R87 R92-1252-05 CHIP R 0 OHM J 1/16W

R88 RK73GB1J473J CHIP R 47K J 1/16W

R89 RK73HB1J474J CHIP R 470K J 1/16W

R90 RK73GB1J102J CHIP R 1.0K J 1/16W

R91 R92-1368-05 CHIP R 0 OHM

R92 RK73GH1J183D CHIP R 18K D 1/16W

R93 RK73GH1J134D CHIP R 130K D 1/16W

R94 RK73GB1J102J CHIP R 1.0K J 1/16W

R95 RK73GB1J472J CHIP R 4.7K J 1/16W

R96 RK73GB1J105J CHIP R 1.0M J 1/16W

R97 RK73GB1J104J CHIP R 100K J 1/16W

R98 RK73GB1J473J CHIP R 47K J 1/16W

R99 RK73GB1J102J CHIP R 1.0K J 1/16W

R100 RK73HB1J102J CHIP R 1.0K J 1/16W

R101 RK73GB1J473J CHIP R 47K J 1/16W

R102 RK73HB1J473J CHIP R 47K J 1/16W

R103-105 RK73GB1J102J CHIP R 1.0K J 1/16W

R108,109 RK73HB1J473J CHIP R 47K J 1/16W

R110 RK73GB1J152J CHIP R 1.5K J 1/16W

R111 RK73GB1J473J CHIP R 47K J 1/16W

R112 RK73HB1J102J CHIP R 1.0K J 1/16W

R113 RK73HB1J473J CHIP R 47K J 1/16W

R115 RK73HB1J473J CHIP R 47K J 1/16W

R124 R92-1252-05 CHIP R 0 OHM J 1/16W

R125 RK73GB1J473J CHIP R 47K J 1/16W

R126,127 RK73HB1J102J CHIP R 1.0K J 1/16W

R128 RK73GB1J822J CHIP R 8.2K J 1/16W

R129 RK73GB1J123J CHIP R 12K J 1/16W

R130 R92-1252-05 CHIP R 0 OHM J 1/16W

R131,132 RK73HB1J473J CHIP R 47K J 1/16W

R201 RK73GB1J124J CHIP R 120K J 1/16W

R202 RK73GB1J561J CHIP R 560 J 1/16W

R203 RK73GB1J913J CHIP R 91K J 1/16W

R204-206 RK73GB1J102J CHIP R 1.0K J 1/16W

R207 RK73HB1J183J CHIP R 18K J 1/16W

R208 R92-1368-05 CHIP R 0 OHM

R210 RK73HB1J473J CHIP R 47K J 1/16W

R211 RK73HH1J303D CHIP R 30K D 1/16W

R212,213 RK73GB1J753J CHIP R 75K J 1/16W

Ref. No. Address Parts No. Description Desti-nation

Newparts

Ref. No. Address Parts No. Description Desti-nation

Newparts

TX-RX UNIT (X57-7080-10)

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TK-7160

23

PARTS LIST

R214 RK73HB1J334J CHIP R 330K J 1/16W

R215 RK73HB1J222J CHIP R 2.2K J 1/16W

R216 R92-1368-05 CHIP R 0 OHM

R217 RK73HB1J101J CHIP R 100 J 1/16W

R218 RK73HB1J821J CHIP R 820 J 1/16W

R219 RK73GB1J223J CHIP R 22K J 1/16W

R220 RK73GB1J681J CHIP R 680 J 1/16W

R221 RK73GB1J472J CHIP R 4.7K J 1/16W

R222 RK73HB1J223J CHIP R 22K J 1/16W

R223 RK73GB1J102J CHIP R 1.0K J 1/16W

R224 RK73GB1J561J CHIP R 560 J 1/16W

R225-228 RK73GB1J223J CHIP R 22K J 1/16W

R229 RK73HB1J104J CHIP R 100K J 1/16W

R230 RK73HB1J393J CHIP R 39K J 1/16W

R231 RK73GB1J683J CHIP R 68K J 1/16W

R232,233 RK73HB1J683J CHIP R 68K J 1/16W

R235,236 RK73HB1J473J CHIP R 47K J 1/16W

R237 RK73HB1J474J CHIP R 470K J 1/16W

R238 RK73HB1J473J CHIP R 47K J 1/16W

R239 RK73HB1J474J CHIP R 470K J 1/16W

R240-248 R92-1368-05 CHIP R 0 OHM

R249 RK73HB1J102J CHIP R 1.0K J 1/16W

R250 RK73HB1J105J CHIP R 1.0M J 1/16W

R251 RK73HB1J473J CHIP R 47K J 1/16W

R252 RK73HB1J104J CHIP R 100K J 1/16W

R253 RK73GB1J562J CHIP R 5.6K J 1/16W

R254 RK73HB1J474J CHIP R 470K J 1/16W

R255 RK73HB1J154J CHIP R 150K J 1/16W

R256 RK73HB1J473J CHIP R 47K J 1/16W

R257 RK73HB1J184J CHIP R 180K J 1/16W

R258 RK73HH1J204D CHIP R 200K D 1/16W

R259 RK73HH1J394D CHIP R 390K D 1/16W

R260 RK73GB1J683J CHIP R 68K J 1/16W

R261 R92-1368-05 CHIP R 0 OHM

R262 RK73HB1J563J CHIP R 56K J 1/16W

R263 RK73HB1J104J CHIP R 100K J 1/16W

R264,265 RK73HB1J473J CHIP R 47K J 1/16W

R266 RK73HB1J332J CHIP R 3.3K J 1/16W

R267 RK73HH1J683D CHIP R 68K D 1/16W

R268 RK73HH1J154D CHIP R 150K D 1/1

R269 RK73HH1J683D CHIP R 68K D 1/16W

R270 RK73HB1J183J CHIP R 18K J 1/16W

R271 RK73HB1J563J CHIP R 56K J 1/16W

R272 RK73HH1J563D CHIP R 56K D 1/16W

R273 RK73HH1J184D CHIP R 180K D 1/16W

R274 RK73HH1J332D CHIP R 3.3K D 1/16W

R275 RK73HH1J563D CHIP R 56K D 1/16W

R276,277 RK73HB1J223J CHIP R 22K J 1/16W

R278,279 RK73HB1J823J CHIP R 82K J 1/16W

R281 RK73GB1J472J CHIP R 4.7K J 1/16W

R282 RK73GB1J473J CHIP R 47K J 1/16W

R283 RK73GB1J683J CHIP R 68K J 1/16W

R284 RK73GB1J222J CHIP R 2.2K J 1/16W

R285 R92-0670-05 CHIP R 0 OHM

R286 RK73GB1J391J CHIP R 390 J 1/16W

R301 RK73GB1J105J CHIP R 1.0M J 1/16W

R302,303 RK73GB1J472J CHIP R 4.7K J 1/16W

R304 RK73GB1J223J CHIP R 22K J 1/16W

R305 RK73GB1J182J CHIP R 1.8K J 1/16W

R306 RK73GB1J822J CHIP R 8.2K J 1/16W

R307 RK73GB1J274J CHIP R 270K J 1/16W

R309 RK73GB1J332J CHIP R 3.3K J 1/16W

R310 RK73GB1J334J CHIP R 330K J 1/16W

R311 RK73GB1J102J CHIP R 1.0K J 1/16W

R312 RK73GB1J333J CHIP R 33K J 1/16W

R313 RK73GB1J473J CHIP R 47K J 1/16W

R314 RK73GB1J104J CHIP R 100K J 1/16W

R321 RK73GB1J333J CHIP R 33K J 1/16W

R322 RK73GB1J123J CHIP R 12K J 1/16W

R323 RK73GB1J222J CHIP R 2.2K J 1/16W

R324 R92-1252-05 CHIP R 0 OHM J 1/16W

R331-336 RK73GB1J103J CHIP R 10K J 1/16W

R341 RK73GB1J101J CHIP R 100 J 1/16W

R342 RK73GB1J224J CHIP R 220K J 1/16W

R351 RK73GB1J471J CHIP R 470 J 1/16W

R352 RK73GB1J101J CHIP R 100 J 1/16W

R353 RK73GB1J104J CHIP R 100K J 1/16W

R354 RK73GB1J471J CHIP R 470 J 1/16W

R355 RK73GB1J331J CHIP R 330 J 1/16W

R356 RK73GB1J102J CHIP R 1.0K J 1/16W

R358 RK73GB1J221J CHIP R 220 J 1/16W

R359 RK73GB1J224J CHIP R 220K J 1/16W

R360 RK73GB1J474J CHIP R 470K J 1/16W

R361 RK73GB1J181J CHIP R 180 J 1/16W

R362 RK73GB1J474J CHIP R 470K J 1/16W

R363 RK73GB1J334J CHIP R 330K J 1/16W

R364 R92-1252-05 CHIP R 0 OHM J 1/16W

R365 RK73GB1J105J CHIP R 1.0M J 1/16W

R366 RK73GB1J471J CHIP R 470 J 1/16W

R367 RK73GB1J470J CHIP R 47 J 1/16W

R368 RK73GB1J105J CHIP R 1.0M J 1/16W

R369 R92-1252-05 CHIP R 0 OHM J 1/16W

R370 RK73GB1J560J CHIP R 56 J 1/16W

R371 RK73GB1J393J CHIP R 39K J 1/16W

R372,373 RK73GB1J473J CHIP R 47K J 1/16W

R374 RK73GB1J273J CHIP R 27K J 1/16W

R375,376 RK73GB1J105J CHIP R 1.0M J 1/16W

R381 RK73GB1J104J CHIP R 100K J 1/16W

R392,393 R92-1252-05 CHIP R 0 OHM J 1/16W

R401-403 RK73HB1J102J CHIP R 1.0K J 1/16W

R404 RK73GB1J222J CHIP R 2.2K J 1/16W

R405 RK73GB1J103J CHIP R 10K J 1/16W

R406 RK73GB1J152J CHIP R 1.5K J 1/16W

R407 RK73HB1J100J CHIP R 10 J 1/16W

R408 RK73HB1J104J CHIP R 100K J 1/16W

R409 RK73GB1J101J CHIP R 100 J 1/16W

R421 RK73GB1J822J CHIP R 8.2K J 1/16W

R422 RK73GB1J103J CHIP R 10K J 1/16W

R423 RK73GB1J562J CHIP R 5.6K J 1/16W

R424 RK73HB1J471J CHIP R 470 J 1/16W

R425 RK73GB1J103J CHIP R 10K J 1/16W

R426 RK73GB1J102J CHIP R 1.0K J 1/16W

R427 RK73GB1J272J CHIP R 2.7K J 1/16W

R428 RK73GB1J102J CHIP R 1.0K J 1/16W

R429 RK73GB1J152J CHIP R 1.5K J 1/16W

R430 RK73GB1J103J CHIP R 10K J 1/16W

R431 R92-1252-05 CHIP R 0 OHM J 1/16W

R432 RK73GB1J224J CHIP R 220K J 1/16W

R433 RK73GB1J471J CHIP R 470 J 1/16W

R441 RK73GB1J221J CHIP R 220 J 1/16W

Ref. No. Address Parts No. Description Desti-nation

Newparts

Ref. No. Address Parts No. Description Desti-nation

Newparts

TX-RX UNIT (X57-7080-10)

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24

PARTS LIST

R442 RK73GB1J271J CHIP R 270 J 1/16W

R443 RK73GB1J221J CHIP R 220 J 1/16W

R444 RK73GB1J104J CHIP R 100K J 1/16W

R445 RK73GB1J102J CHIP R 1.0K J 1/16W

R446 RK73GB1J181J CHIP R 180 J 1/16W

R447 RK73GB1J473J CHIP R 47K J 1/16W

R448 RK73GB1J393J CHIP R 39K J 1/16W

R449 RK73GB1J104J CHIP R 100K J 1/16W

R450 RK73GB1J473J CHIP R 47K J 1/16W

R451 RK73GB1J472J CHIP R 4.7K J 1/16W

R452 RK73GB1J124J CHIP R 120K J 1/16W

R453 RK73GB1J101J CHIP R 100 J 1/16W

R454 R92-1252-05 CHIP R 0 OHM J 1/16W

R455 RK73GB1J102J CHIP R 1.0K J 1/16W

R456 RK73GB1J223J CHIP R 22K J 1/16W

R457 RK73GB1J473J CHIP R 47K J 1/16W

R458,459 RK73GB1J101J CHIP R 100 J 1/16W

R460 RK73GB1J222J CHIP R 2.2K J 1/16W

R461 RK73GB1J101J CHIP R 100 J 1/16W

R462 RK73GB1J102J CHIP R 1.0K J 1/16W

R501 RK73GB1J102J CHIP R 1.0K J 1/16W

R502 RK73GB1J271J CHIP R 270 J 1/16W

R503 RK73GB1J180J CHIP R 18 J 1/16W

R504 RK73GB1J271J CHIP R 270 J 1/16W

R505 RK73GB1J222J CHIP R 2.2K J 1/16W

R506 RK73GB1J103J CHIP R 10K J 1/16W

R507 RK73GB1J100J CHIP R 10 J 1/16W

R509 RK73GB1J220J CHIP R 22 J 1/16W

R510 RK73GB1J183J CHIP R 18K J 1/16W

R511 RK73FB2A220J CHIP R 22 J 1/10W

R513 RK73GB1J333J CHIP R 33K J 1/16W

R514 RK73FB2A222J CHIP R 2.2K J 1/10W

R515 R92-1217-05 CHIP R 0 OHM

R517 R92-0670-05 CHIP R 0 OHM

R519 RK73EB2B330J CHIP R 33 J 1/8W

R520 RK73GB1J333J CHIP R 33K J 1/16W

R521 RK73GB1J183J CHIP R 18K J 1/16W

R522 RK73EB2B331J CHIP R 330 J 1/8W

R523 RK73GB1J101J CHIP R 100 J 1/16W

R524 RK73GB1J393J CHIP R 39K J 1/16W

R525 RK73GB1J563J CHIP R 56K J 1/16W

R526 R92-1215-05 CHIP R 470 J 1/2W

R527 R92-1261-05 CHIP R 150 J 1/2W

R601-603 RK73GB1J223J CHIP R 22K J 1/16W

R651 RK73GB1J474J CHIP R 470K J 1/16W

R652 RK73GB1J471J CHIP R 470 J 1/16W

R653 R92-1252-05 CHIP R 0 OHM J 1/16W

R654 RK73GB1J241J CHIP R 240 J 1/16W

R655 RK73GB1J153J CHIP R 15K J 1/16W

R657 RK73GB1J473J CHIP R 47K J 1/16W

R658 R92-1252-05 CHIP R 0 OHM J 1/16W

R659,660 RK73GB1J471J CHIP R 470 J 1/16W

R661 RK73GB1J473J CHIP R 47K J 1/16W

R662,663 R92-1252-05 CHIP R 0 OHM J 1/16W

R665,666 R92-1252-05 CHIP R 0 OHM J 1/16W

R800 R92-1061-05 JUMPER REST 0 OHM

R801 RK73HB1J104J CHIP R 100K J 1/16W

VR1 R12-6427-05 TRIMMING POT. (47K)

D1-11 DA221 DIODE

D41 ZSH5MA27 SURGE ABSORBER

D42 1812L110PR VARISTOR

D81 02DZ18(X,Y) ZENER DIODE

D82 1SS355 DIODE

D211 1SS372 DIODE

D212 MC2858 DIODE

D301 MA742 DIODE

D331,332 MC2858 DIODE

D351-354 HVC376B VARIABLE CAPACITANCE DIODE

D401 1SS355 DIODE

D421 HZU5ALL DIODE

D441-444 MA2S304 VARIABLE CAPACITANCE DIODE

D445 1SV278 VARIABLE CAPACITANCE DIODE

D446 1SS355 DIODE

D447,448 HSC277 DIODE

D501 1SS355 DIODE

D503 02DZ5.1(Y) ZENER DIODE

D602 MA4PH633 DIODE

D603 XB15A709 DIODE

D605 XB15A709 DIODE

D606-608 MA742 DIODE

D651 1SS355 DIODE

IC41 KIA7808AF ANALOGUE IC

IC42,43 NJM78L05UA BI-POLAR IC

IC44,45 BD4740G MOS-IC

IC81 AT24C12810SU18 ROM IC

IC101 30622MEP-A01GP MICROPROCESSOR IC

IC201 M62364FP MOS-IC

IC211 NJM2100V MOS-IC

IC213 BU4066BCFV MOS-IC

IC214,215 BA10358FV MOS-IC

IC241 AQUA-L MOS-IC

IC281 2B LA4600 BI-POLAR IC

IC321 TK14489V BI-POLAR IC

IC401 MB15A02 MOS-IC

IC402 UPB1509GV BI-POLAR IC

IC651 TA75W01FU MOS-IC

Q41 2SJ645 FET

Q42 KRC102S DIGITAL TRANSISTOR

Q43 12A02CH TRANSISTOR

Q44 KRC102S DIGITAL TRANSISTOR

Q45 12A02CH TRANSISTOR

Q46 KRC102S DIGITAL TRANSISTOR

Q81 RT1N441U TRANSISTOR

Q82,83 2SK1830 FET

Q84 KRC414RTK DIGITAL TRANSISTOR

Q201 2SC3928A TRANSISTOR

Q211 2SC4919 TRANSISTOR

Q212,213 2SK1830 FET

Q241 RT1P141U TRANSISTOR

Q242,243 2SC4649(N,P) TRANSISTOR

Q281 DTC363EU DIGITAL TRANSISTOR

Q282 KRC102S DIGITAL TRANSISTOR

Q301 2SC3928A TRANSISTOR

Q341 2SC3928A TRANSISTOR

Q351 2SC5488 TRANSISTOR

Q352,353 3SK318 FET

Q421 2SA1832(GR) TRANSISTOR

Q422 2SC4738(GR) TRANSISTOR

Q431 2SC4649(N,P) TRANSISTOR

Ref. No. Address Parts No. Description Desti-nation

Newparts

Ref. No. Address Parts No. Description Desti-nation

Newparts

TX-RX UNIT (X57-7080-10)

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TK-7160

25

PARTS LIST

Ref. No. Address Parts No. Description Desti-nation

Newparts

Ref. No. Address Parts No. Description Desti-nation

Newparts

TX-RX UNIT (X57-7080-10)

Q441 2SK508NV(K52) FET

Q442 2SJ347 FET

Q443 KRX102U TRANSISTOR

Q444 2SK508NV(K52) FET

Q445 2SC3928A TRANSISTOR

Q446 2SC5636 TRANSISTOR

Q447 2SC4649(N,P) TRANSISTOR

Q501 2SC3357 TRANSISTOR

Q502 RD00HVS1 PREDRIVE FET

Q503 PD55003TR DRIVE FET

Q504 2B RD70HVF1-01 FINAL FET

TH301 B57331V2104J THERMISTOR

TH672,673 B57331V2104J THERMISTOR

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26

3

2

1

BA

1

25

14

26

12

10

24

IC281

Q504

8

611

37

2

103

4

41 27

19x2

18

18

2320

21 17

Dx8

A

A

C

701Chassis

702S/No. label

703Caution sticker

C

B

B

TX-RX unit

Display unitCx12

A

102

104

101

704Caution sticker(K only)

A M2.6 x 8 : N67-2608-48

B M2 x 8 : N80-2008-48

C M2.6 x 6 (Br-Tap) : N87-2606-48

D M2.6 x 14 (Br-Tap) : N87-2614-48

EXPLODED VIEW

Parts with the exploded numbers larger than 700 are not supplied.

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27

3

2

1

DC

705Pamphlet

5 Instruction manual (B62-1829-00)

31 Protection bag (H25-2341-04)

31 Protection bag (H25-2341-04)

29 Packing fixture (H12-3178-05)

29 Packing fixture (H12-3178-05)

32 Item carton case (H52-2081-02)

42 Microphone (T91-0639-05) : K

30 Carton board (H13-1190-02)

35 Bracket (J29-0662-03)

39 Screw set (N99-0395-05)

34 MIC holder (J19-1584-05) : K

15 Fuse (6 x 30) 10A (F51-0016-15) x 2

9 DC cord (E30-3339-05)

706UPC code label

PACKING

Parts with the exploded numbers larger than 700 are not supplied.

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28

Test Equipment Required for Alignment

Test Equipment Major Specifications

1. Standard Signal Generator Frequency Range 136 to 175MHz

(SSG) Modulation Frequency modulation and external modulation

Output –127dBm/0.1µV to greater than –7dBm/100mV

2. Power Meter Input Impedance 50Ω

Operation Frequency 136 to 175MHz or more

Measurement Capability Vicinity of 100W

3. Deviation Meter Frequency Range 136 to 175MHz

4. Digital Volt Meter Measuring Range 1 to 20V DC

(DVM) Accuracy High input impedance for minimum circuit loading

5. Oscilloscope DC through 30MHz

6. High Sensitivity Frequency Range 10Hz to 1000MHz

Frequency Counter Frequency Stability 0.2ppm or less

7. Ammeter 20A

8. AF Volt Meter Frequency Range 50Hz to 10kHz

(AF VTVM) Voltage Range 1mV to 3V

9. Audio Generator (AG) Frequency Range 20Hz to 20kHz or more

Output 0 to 1V

10. Distortion Meter Capability 3% or less at 1kHz

Input Level 50mV to 10Vrms

11. 4Ω Dummy Load Approx. 4Ω, 10W or more

12. Regulated Power Supply 13.6V, approx. 20A (adjustable from 9 to 17V)

Useful if ammeter requipped

13. Spectrum Analyzer Center frequency 50KHz to 600MHz

14. Tracking Generator Output Voltage 100mV or more

Tuning cable (E30-3383-05)

Adapter cable (E30-3383-05) is required for

injecting an audio if PC tuning is used.

See “PC Mode” section for the connection.

MIC connector

(Front view)

Test cable for microphone input (E30-3360-08)

1 : BLC

2 : PSB

3 : E

4 : PTT

5 : ME

6 : MIC

7 : HOOK

8 : CM

ADJUSTMENT

Lead wire +

MICShield wire –

3

2

4

5

6

7

8

3

1

2

4

5

6

7

8

1GREEN

RED

BLACK

BLUE

SHIELD

WHITE

GRAY

YELLOW

PTT

E

MIC-E

MIC

HK

18

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29

ADJUSTMENT

Adjustment Location Switch

Adjustment Points

Notes

• EEPROMThe tuning data (Deviation, Squelch, etc.) for the EEP-

ROM, is stored in memory. When parts are changed, re-

adjust the transceiver.

• AF PA IC (IC281)How to mounting the IC281.

• Speaker CableThe speaker cable should be formed before mounting the

shield cover as below.

• FuseTo mount the fuse, the cable terminal direction must be as

follow.

Locator

Speaker

cable

This side up This side up

Cable terminal Cable terminal

Fuse

Power

Volume

up/down Display

Channel

up/down Speaker

MIC jack Function key

DC

R51

7

R526

VR1

Q503

IGN

Q504

HORPA

IC2

81

POWER

RESET

CNVSS 5M

RXDTXD

+–

RF

CV

8T

TEMP1

PC

BPF

R519

AFV

8T

TX-RX UNIT

Component side

F501

ANT

L321

BPF

TC442

TC441

+ –

TX-RX UNIT

Foil side

IC28

1

TX-RX UNIT

Component side

Pin 1 marker

Part name label face down

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30

Test Frequency

Channel RX (MHz) TX (MHz)

1 155.05 155.10

2 136.05 136.10

3 173.95 173.90

4 155.00 155.10

5 155.20 155.20

6 155.40 155.40

Test Signaling

RX TX

1 None None

2 None 100Hz Square

3 QT : 67.0Hz QT : 67.0Hz

4 QT : 151.4Hz QT : 151.4Hz

5 QT : 210.7Hz QT : 210.7Hz

6 QT : 254.1Hz QT : 254.1Hz

7 DQT : 023N DQT : 023N

8 DQT : 754I DQT : 754I

9 DTMF : 159D DTMF : 159D

10 None DTMF Code 9

11 FleetSync 1200 bps FleetSync 1200 bps

: 100~1000 : 100~1000

12 FleetSync 2400 bps FleetSync 2400 bps

: 100~1000 : 100~1000

13 None Single Tone : 1000Hz

14 2-Tone 2-Tone

A : 304.7Hz, B : 3106.0Hz A : 304.7Hz, B : 3106.0Hz

15 Signle Tone : 979.9Hz Signle Tone : 979.9Hz

ADJUSTMENT

PCB Section

1. Setting 1) Power supply voltage

DC Power supply terminal : 13.6V

2. VCO lock 1) CH : TX high Digital voltmeter CV TC442 5.5V ±0.1V

voltage*

2) CH : RX high TC441 5.5V ±0.1V

3) CH : TX low Check 0.7V or more

4) CH : RX low

3. IF coil 1) CH : RX center (Wide) SSG AFV L321 3.25~3.35V (DC)

2) SSG output : –53dBm (501µV) Digital voltmeter

Mod : 1kHz, Dev : 3kHz

Item ConditionTest equipment Terminal Parts Method

Specifications/

Remarks

Measurement Adjustment

Fig. 1

Ref –20 dBmPeakLog10dB/

Atten 0 dB

W1 S2S3 FC

AA

Center 160.1 MHz#Res BW 30 kHz

Span 100 MHzSweep 277.8 ms (401 pts)VBW 30 kHz

136.1MHz–40.5dBm

155.1MHz–40.58dBm

174.0MHz–42.81dBm

3 or 5 Reference Level Adjustment Frequency

Tuning point RX (MHz) TX (MHz)

Low 136.05 136.10

Low’ 145.55 145.60

Center 155.05 155.10

High’ 164.55 164.60

High 173.95 173.90

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31

Receiver Section

1. Seisitivity 1) CH : RX low (Wide/Narrow) SSG ANT Check SINAD

CH : RX center (Wide/Narrow) Oscilloscope EXT. SP : 12dB or higher

CH : RX high (Wide/Narrow) AF V.M

2) SSG output Distortion meter

: –118dBm (0.28µV) (Wide)

: –116dBm (0.35µV) (Narrow)

Mod : 1kHz

Dev : ±3.0kHz (Wide)

Dev : ±1.5kHz (Narrow)

2. Squelch 9 1) CH : RX low (Wide) PC key Adjust to open the squelch

CH : RX center (Wide/Narrow)

CH : RX high (Wide)

2) SSG output

: 12dB SINAD+7dB

Mod : 1kHz

Dev : ±3.0kHz (Wide)

Dev : ±1.5kHz (Narrow)

3. Squelch 1 1) CH : RX low (Wide)

CH : RX center (Wide/Narrow)

CH : RX high (Wide)

2) SSG output

: 12dB SINAD+2dB

Mod : 1kHz

Dev : ±3.0kHz (Wide)

Dev : ±1.5kHz (Narrow)

Item ConditionTest equipment Terminal Parts Method

Specifications/

Remarks

Measurement Adjustment

ADJUSTMENT

Transmitter Section

1. Frequency 1) CH : TX center Frequency counter ANT PC key Adjust to center frequency Within ±100Hz

2) Transmit

2. Maximum 1) CH : TX high Power meter VR1 28W ±1W

power 2) Transmit

limitting

Item ConditionTest equipment Terminal Parts Method

Specifications/

Remarks

Measurement Adjustment

4. RF 1) CH : RX center (Wide) Tra generator ANT PC key Adjust the BPF waveform

bandpass CH : RX low (Wide) Spectrum analyzer BPF to Fig. 1

filter CH : RX high (Wide)

2) Tra generator output : –30dBm

Connect the spectrum analyzer

to BPF terminal

* Adjustment of TX VCO lock voltage1. Remove R517, F501, R519 and R526 (all on component side).

2. Remove PCB from chassis.

3. Transmit and check voltage at [CV] point.

Warning : Do not transmit if step “1.” is not complete.

4. Adjust of voltage can be done by tuning TC442.

Item ConditionTest equipment Terminal Parts Method

Specifications/

Remarks

Measurement Adjustment

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TK-7160

32

3. High 1) CH : TX low Power meter ANT PC key 25W ±1.0W

power CH : TX low’

CH : TX center

CH : TX high’

CH : TX high

2) Transmit

4. Low 1) CH : TX low 5W ±1.0W

power CH : TX low’

CH : TX center

CH : TX high’

CH : TX high

2) Transmit

5. DQT 1) CH : TX low (Wide) Modulation analyzer Adjust the waveform as below

balance CH : TC center (Wide/Narrow) or Linear detector

CH : TX high (Wide) (LPF : 3kHz)

2) Transmit Oscilloscope

6. MAX 1) CH : TX low (Wide) Modulation analyzer ANT PC key ±4.0kHz (Wide) ±50Hz

balance CH : TC center (Wide/Narrow) or Linear detector MIC ±2.0kHz (Narrow)

CH : TX high (Wide) (LPF : 15kHz) According to the large +, –

2) AG : 1kHz/50mV Oscilloscope

3) Transmit AG

AF V.M

7. MIC 1) CH : TX center (Wide/Narrow) Check ±3kHz±0.2kHz

sensitivity 2) AG : 1kHz/5mV (Wide)

3) Transmit ±1.5kHz±0.1kHz

(Narrow)

8. DQT 1) CH : TX center (Wide/Narrow) Modulation analyzer ±0.75kHz (Wide) ±0.05kHz

deviation 2) Transmit or Linear detector ±0.35kHz (Narrow)

(LPF : 3kHz)

9. QT 1) CH : TX center (Wide/Narrow) Oscilloscope ±0.75kHz (Wide) ±0.05kHz

deviation 2) Transmit ±0.35kHz (Narrow)

10. DTMF/MSK 1) CH : TX center (Wide/Narrow) LPF : 15kHz ±3.0kHz (Wide) ±0.2kHz

deviation 2) Transmit ±1.5kHz (Narrow)

11. Single tone 1) CH : TX center (Wide/Narrow)

deviation 2) Transmit

Item ConditionTest equipment Terminal Parts Method

Specifications/

Remarks

Measurement Adjustment

If normal power is not obtained, please follow the

step belowOpen the shielding cover (upper), and screw 3 locations

around ANT pin.

1. Switch off the transceiver.

Impedance of Final FET (Q504) and Drive FET (Q503) can

be measured easily using DVM Ω mode.

Normal condition – Gate : 20kΩ~50kΩ, Drain : 1MΩ~2MΩ

The above impedance values are rough estimations.

2. Switch on the transceiver. Check the voltage at F501 out-

put point.

The voltage is around 13.6V in receiving condition. The

voltage will be 12.6V~ in transmitting condition. If found

0V at this point then F501 is broken.

3. Remove R517.

4. Connect 50Ω load at the ANT location.

Transmit and check current drain at High power mode.

If the current drain is less than 1A, then Final FET is bro-

ken.

If the current drain is less than 5.0A, short the Drive FET

gate to ground, and check the current drain.

If the current drain is not 0.1A less than the original value,

then the Drive FET is broken.

5. Check input power level at Drive FET gate location.

Connect the wire to [RF] location.

Transmit and check for power to be within the range of

0.3W~0.6W.

If power found is less than 0.3W, check the circuit before

the Drive FET.

ADJUSTMENT

Page 33: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160

33

TERMINAL FUNCTION

CN2No. Name I/O Function

1 SB O Battery voltage DC supply

2 NC - -

3 GND O Ground

4 DETO O FM detector output

5 FNC1 I/O Programable I/O (programmed by FPU)

6 FNC2 I/O Programable I/O (programmed by FPU)

7 FNC3 I/O Programable I/O (programmed by FPU)

8 FNC4 I/O Programable I/O (programmed by FPU)

9 FNC5 I/O Programable I/O (programmed by FPU)

10 FNC6 I/O Programable I/O (programmed by FPU)

11 FNC7 I/O Programable I/O (programmed by FPU)

12 FNC8 I/O Programable I/O (programmed by FPU)

Function Port Assignment

KDS-100, KGP-2A/2B

Name I/O

FNC1 - -

FNC2 - -

FNC3 Data Channel I

FNC4 PTT I

FNC5 Carrier Operated Relay O

FNC6 Audio Mute I

FNC7 Mic Mute I

FNC8 TX Relay O

Scrambler

Name I/O

FNC1 - -

FNC2 - -

FNC3 TX Relay O

FNC4 Scrambler O

FNC5 Scrambler Code1 (1) O

FNC6 Scrambler Code2 (2) O

FNC7 Scrambler Code3 (4) O

FNC8 Scrambler Code4 (8) O

Port Function is Low Active. (Exclude : Scrambler Code)

CN3No. Name I/O Function

1 IGN I Ignition sens input

2 DATAI I External transmit signal input

3 DETO O FM detector output

4 TXAFI I TX audio input from scrambler board

5 TXAFO O TX audio output to scrambler board

6 EMGMIC I Emergency MIC input (1kHz/1.2mVrms)

7 RXAFO O RX audio output to scrambler board

8 ALTI I External alert tone signal input

9 RXAFI I RX audio input from scrambler board

10 5C O 5V DC power supply (50mA MAX)

11 8C O 8V DC power supply (50mA MAX)

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34

JIHGFEDCBA

1

2

3

4

5

6

7

8

9

10

11

12

13

14

C20

C2

1

C2

7C

1

C6

C7

C9

D2

0

L1

IC1

R2

2

R2

3

R24R25

R2

6

R2

7

Q7Q8

R1

R2

R3

R4

R5

R6R7

R8

R9

CP

1

C1

0

C11

C1

2C

13

C1

4C15

C16

C17C1

8

C1

9

D1

D2

SE

G3

0

SE

G2

9

SE

G2

8

SE

G2

7

SE

G2

6

SE

G2

5

SE

G2

4

SE

G2

3

SE

G2

2

SE

G2

1

SE

G2

0

SE

G1

9

SE

G1

8

SE

G1

7

SE

G1

6

SE

G1

5

SE

G1

4

SE

G1

3

SE

G1

2

SE

G1

1

SE

G1

0

SE

G9

SE

G8

SE

G7

SE

G6

D7

J1

MIC JACK

D10

D11

D12

D13D16

D17

D18

D22

POWER

R29

R31

VOL UP

VOL DOWN

GND

LCD

S A B

ME

MBL

SB

PTT

MIC

HOOKCM

GND

ME

MBL

SB

PTT

MIC

HOOKCM

1

161732

33

4849 64

TK-7160 PC BOARD

DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)

DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)

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35

J K L M N O P Q R S

1

2

3

4

5

6

7

8

9

10

11

12

13

14

DODI

CECL

CMBL

BUSYTXNC5C8CSB

POWERHOOK

PTTGND

MEMIC

C22C23

C24

C25

C3

0

D2

1

L1

1

R10

R11

R14

R1

5

R1

6

R17

R18

R1

9

R2

0

R21

Q1 13

4 5

Q2

E BC

Q3Q4

CN

1

C1

4S

EG

9

SE

G8

SE

G7

SE

G6

SE

G5

SE

G4

SE

G3

SE

G2

SE

G1

SE

G0

CO

M3

CO

M2

CO

M1

CO

M0

D3

D4

D5

D6

D8

D9

D14

D15

R28

R30

CH UP

CH DOWN

B C

J72-0959-09

J72-0959-09

18

DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)

DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)

PC BOARD TK-7160

Component side

Foil side

Layer 1

Layer 2

Component side

Foil side

Layer 1

Layer 2

Ref. No. Address

IC1 12H

Q1 11N

Q2 11O

Q3 10O

Q4 10M

Q7 13C

Q8 13B

D20 9C

D21 10M

Ref. No. Address

D1 4D

D2 6G

D3 4N

D4 6K

D5 6N

D6 6O

D7 4I

D8 3K

D9 4L

D10 4H

D11 3G

D12 4F

D13 3I

D14 4K

D15 3L

D16 3H

D17 4G

D18 3F

D22 4C

Page 36: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

J K L M N O P Q R SIHGFEDCBA

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1

2

3

4

5

6

7

8

9

10

11

12

13

14

DODICECL

CMBL

BUSYTXNC5C8CSB

POWERHOOK

PTTGND

MEMIC

C20

C21

C22C23

C24

C25

C27

C30

C1

C6

C7

C9

D20

D21

L1

1

IC1

R10

R11

R14

R15

R16

R17

R18

R19

R2

0

R21

R22

R23

R24R25

Q1 13

4 5

Q2

E BC

R2

6

Q3

R2

7

Q4

Q7Q8

R1

R2

R3

R4

R5

R6R7

R8

R9

CN

1

CP

1

C1

0

C11

C12

C13

C14C15

C16

C17C1

8

C19

D1

D2

SE

G30

SE

G29

SE

G28

SE

G27

SE

G26

SE

G25

SE

G24

SE

G23

SE

G22

SE

G21

SE

G20

SE

G19

SE

G18

SE

G17

SE

G16

SE

G15

SE

G14

SE

G13

SE

G12

SE

G11

SE

G10

SE

G9

SE

G8

SE

G7

SE

G6

SE

G5

SE

G4

SE

G3

SE

G2

SE

G1

SE

G0

CO

M3

CO

M2

CO

M1

CO

M0

D3

D4

D5

D6

D7

D8

D9

J1

MIC JACK

D10

D11

D12

D13

D14

D15

D16

D17

D18

D22

POWER

R28R29

R30

R31

VOL UP

VOL DOWN

GND

CH UP

CH DOWN

LCD

S A B C

ME

MBL

SB

PTT

MIC

HOOK

CM

GND

ME

MBL

SB

PTT

MIC

HOOK

CM

J72-0959-09

J72-0959-09

1

161732

33

4849 64 18

TK-7160 PC BOARD

DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)

DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09) DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)

DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)

PC BOARD TK-7160

Component side

Foil side

Layer 1

Layer 2

Component side

Foil side

Layer 1

Layer 2

Ref. No. Address

IC1 12H

Q1 11N

Q2 11O

Q3 10O

Q4 10M

Q7 13C

Q8 13B

D20 9C

D21 10M

Ref. No. Address

D1 4D

D2 6G

D3 4N

D4 6K

D5 6N

D6 6O

D7 4I

D8 3K

D9 4L

D10 4H

D11 3G

D12 4F

D13 3I

D14 4K

D15 3L

D16 3H

D17 4G

D18 3F

D22 4C

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36

JIHGFEDCBA

1

2

3

4

5

6

7

8

9

10

11

12

13

14

F41

R101

R2

86

C2

88

C2

89

C281

R2

81

C2

84

C2

93

R2

82

R2

84

R283

C283

C59

C66

+

+

C64

C65 C67

R45R47

C6

3

R1

25

R4

6

C60 +

R2

20

R1

1D

I

CE

CM

BSYL

ED

DISP

ID 8C

POW

ER

PT

T

GN

D

DO

CL

MB

L

TXLE

D

5C

SB

HOO

K

GN

D

MIC

17

2

18

L211

C2

82

R9

3

C93C94

R92R94

R8

7

R9

8

R9

9

R224

C96

R88

C4

1

C4

6

C42

C47

C529

DC

C530

C531

C532

F5

01

R519

R520

R521

C518

C519

C520

C523L5

03

L5

04

R5

17

C5

17

R223

R96

C5

15

R9

7R

95

C427

+

+

C216

C426 +

+

C4

25

R426

R429

R430

C424

R4

21

R4

23

R4

25

R4

28

R4

27

R422

C403

C410

C4

L40

+

C413

C224

L404

C2

02

+

R212

R213

R221

C21

C218R201

R202

R2

19C

20

1

C2

13

C2

19

1

11

8C

5C

RX

AF

I

AL

TI

RX

AF

O

EM

GM

IC

TX

AF

O

TX

AF

I

DE

TO

DA

TA

I

IGN

R6

R

R523

R6

51

R6

59

C6

51

C6

52

C5

28

C527

R5

24

R5

25

R5

26

C535

L5

05

J1

EXT. SP

C416

D401

D421

D5

03

C5

33

+

D1

CP

1

D2

D3

D4

D5

D6

D7

D8

D9

D1

0

D1

1

D211

D2

12

Q281

Q2

82

Q4

5

Q46

IC4

3

O G I

CN

6

CN5

E SP

Q84

CN

2

Q2

13

CN1

Q503

CN3

Q212

Q211

Q4

21

Q422

IC401

1

1011

1

4 5

8

20

IC211

Q201IGN

IC6

5

8

C113

C116

C110

C111

C112

C115

C117

R4

C223

R276

R277

R279

C261

R278

C273

C274

R108

R109

R113

R115

R232SD

G

R3

R2

C23

C13

R233

C15

C16

C17 C22

DG

S

C19

C20

C21

C14

R215

R218

R222

C227

C18

R208

R214

R217

C214

C215

C217

R401

R408

R216

C405

C415

R402

R403

R424

C422

C423

C404

C212

R407

C409

HOR

1

6

PASmartrunk

1

10

IC281

POWER

RESET1SB

NC

GND

DETO

FNC1

FNC2

FNC3

FNC4

FNC5

FNC6

FNC7

FNC8 12

CNVSS 5M

RXD

TXD

+–

DG

S

S

RF

CV

8T

KAP-2

SB

PA

HOR

GND

TK-7160 PC BOARDTX-RX UNIT (X57-7080-10) Component side view (J72-0955-09)

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37

J K L M N O P Q R S

1

2

3

4

5

6

7

8

9

10

11

12

13

14

C410

C412

C414

L402

+

+

C413

C224

L404

R4

06

C2

02

+

R212

R213

C203C211

C218

R202

R203

C2

13

R652

R660

R661

R663

R665523

R6

51

R6

53

R6

59

R6

62

C6

51

C6

52

C5

28

C527

R5

26

C550

C552

TH672

C5

45

R655R657

R658

C672

R6

54

R6

66

C402

C461

C349

C356R204

R205

R206

+

C4

01

R3

55

R404

R405

C411R304

R305

R312

R313 R314

R324

C344

R341

R3

06

C3

03

C3

26

C310

C3

41

C407 R342

C4

06

L3

41L3

42

L3

43

C3

43

R4

09 TH301X401

C346C3

45 R333

R335

R336

C305

C331C332

C333 R3

32R

33

4

R303

R322

R323

R331

C304

C324

C325 +

C206 C262

R2

60

C2

56

C2

66

C204

C2

53

C2

54

C2

60 C

26

3

C231+

C546

C555

C560

C5

53

C5

54

L5

07

L5

08

L509

C605

C6

02

C6

03

L5

06

C613

C617

C548

C549

R800

C608

C6

26

C556

C6

73

TH

673

R253C221

R2

31

R3

81

C3

92

R2

27

R2

28

C2

33

R225

R226

C229

C2

25

C2

28

R3

92

R3

93

C2

30

C2

70

++

D401

VR

1

D603D

60

2

D651

D3

32

D331

1

0

5

8

IGN

IC651

1

45

8

Q504G D

Q3

41

IC2

01

1 12

13

24

IC2

15

1

1

4

4

5

5

8

8

IC2

14

IC241

1 910

161725

26

32

IC213

1

7 8

14

R211

C212

R407

C409

R251

R254

R255

R258

R259

R266

C257 R252R

256

R257

C251

C252

C255

R241

R242

R263

R264

R265

R269R270

R271

R272

R273R274

R275

C265

C267

C268

C271

R207

C205

R261

R262

R267

R268

C259

C264

C275

C276

Q2

41

R243

R244

R245

R246

R247

R248

C243

C244

C245

C246

C247

C248

R230

C226

C242

R229

R801

C222

8T

TEMP1

PC

BPF

AFV

Scrambler

8T

TEMP2

J72-0955-09

PC BOARD TK-7160

Component side

Foil side

Layer 1

Layer 2

Layer 3

Layer 4

TX-RX UNIT (X57-7080-10) Component side view (J72-0955-09)

Ref. No. Address

IC43 12B

IC201 11N

IC211 11J

IC213 10P

IC214 12Q

IC215 12P

IC241 11P

IC281 10B

IC401 13J

IC651 8J

Q45 13C

Q46 12C

Q84 11F

Q201 10J

Q211 11I

Q212 10I

Q213 12F

Q241 12P

Q281 11D

Q282 10D

Q341 13K

Q421 12H

Q422 13H

Q503 6G

Q504 5K

D1 12D

D2 13F

D3 12F

D4 12E

D5 12E

D6 12E

D7 12E

D8 12E

D9 12E

D10 11E

D11 11E

D211 11H

D212 11I

D331 12N

D332 13O

D401 12J

D421 13I

D503 8J

D602 7P

D603 7Q

D651 8L

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J K L M N O P Q R SIHGFEDCBA

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1

2

3

4

5

6

7

8

9

10

11

12

13

14

F41

R101

R2

86

C2

88

C2

89

C281

R2

81

C2

84

C2

93

R2

82

R2

84

R283

C283

C59

C66

+

+

C64

C65 C67

R45

R47

C6

3

R1

25

R4

6

C60 +

R2

20

R1

1D

I

CE

CM

BSYL

ED

DIS

PID

8C

POW

ER

PT

T

GN

D

DO

CL

MB

L

TXLE

D

5C

SB

HO

OK

GN

D

MIC

17

2

18

L211

C2

82

R9

3

C93C94

R92R94

R8

7

R9

8

R9

9

R224

C96

R88

C4

1

C4

6

C42

C47

C529

DC

C530

C531

C532

F5

01

R519

R520

R521

C518

C519

C520

C523L5

03

L5

04

R5

17

C5

17

R223

R96

C5

15

R9

7R

95

C427

+

+

C216

C426 +

+

C4

25

R426

R429

R430

C424

R4

21

R4

23

R4

25

R4

28

R4

27

R422

C403

C410

C412

C414

L402

+

+

C413

C224

L404

R4

06

C2

02

+

R212

R213

R221

C203C211

C218R201

R202

R203

R2

19C

20

1

C2

13

C2

19

1

11

8C

5C

RX

AF

I

AL

TI

RX

AF

O

EM

GM

IC

TX

AF

O

TX

AF

I

DE

TO

DA

TA

I

IGN

R652

R660

R661

R663

R665R523

R6

51

R6

53

R6

59

R6

62

C6

51

C6

52

C5

28

C527

R5

24

R5

25

R5

26

C535

L5

05

C550

C552

TH672

C5

45

R655R657

R658

C672

R6

54

R6

66

C402

C461

C349

C356R204

R205

R206

+

C4

01

R3

55

R404

R405

C411R304

R305

R312

R313 R314

R324

C344

R341

R3

06

C3

03

C3

26

C310

C3

41

C407 R342

C4

06

L3

41L3

42

L3

43

C3

43

R4

09 TH301X401

C346C3

45 R333

R335

R336

C305

C331C332

C333 R3

32R

33

4

R303

R322

R323

R331

C304

C324

C325 +

C206 C262

R2

60

C2

56

C2

66

C204

C2

53

C2

54

C2

60 C

26

3

C231+

C546

C555

C560

C5

53

C5

54

L5

07

L5

08

L509

C605

C6

02

C6

03

L5

06

C613

C617

C548

C549

R800

C608

C6

26

C556

C6

73

TH

673

R253C221

R2

31

R3

81

C3

92

R2

27

R2

28

C2

33

R225

R226

C229

C2

25

C2

28

R3

92

R3

93

C2

30

C2

70

++

J1

EXT. SP

C416

D401

D421

D5

03

C5

33

+

VR

1

D603

D6

02

D1

CP

1

D2

D3

D4

D5

D6

D7

D8

D9

D1

0

D1

1

D211

D2

12

D651

D3

32

D331

Q281

Q2

82

Q4

5

Q46

IC4

3

O G I

CN

6

CN5

E SP

Q84

CN

2

Q2

13

CN1

Q503

CN3

Q212

Q211

Q4

21

Q422

IC401

1

1011

1

4 5

8

20

IC211

Q201IGN

IC651

1

45

8

Q504G D

Q3

41

IC2

01

1 12

13

24

IC2

15

1

1

4

4

5

5

8

8

IC2

14

IC241

1 910

161725

26

32

IC213

1

7 8

14

C113

C116

C110

C111

C112

C115

C117

R4

C223

R276

R277

R279

C261

R278

C273

C274

R108

R109

R113

R115

R232SD

G

R3

R2

C23

C13

R233

C15

C16

C17 C22

DG

S

C19

C20

C21

C14

R215

R218

R222

C227

C18

R208

R214

R217

C214

C215

C217

R401

R408

R216

C405

C415

R402

R403

R424

C422

C423

C404

R211

C212

R407

C409

R251

R254

R255

R258

R259

R266

C257 R252R

256

R257

C251

C252

C255

R241

R242

R263

R264

R265

R269R270

R271

R272

R273R274

R275

C265

C267

C268

C271

R207

C205

R261

R262

R267

R268

C259

C264

C275

C276

Q2

41

R243

R244

R245

R246

R247

R248

C243

C244

C245

C246

C247

C248

R230

C226

C242

R229

R801

C222

HOR

1

6

PASmartrunk

1

10

IC281

POWER

RESET1SB

NC

GND

DETO

FNC1

FNC2

FNC3

FNC4

FNC5

FNC6

FNC7

FNC8 12

CNVSS 5M

RXD

TXD

+–

DG

S

S

RF

CV

8T

TEMP1

PC

BPF

AFV

Scrambler

8T

TEMP2

KAP-2

SB

PA

HOR

GND

J72-0955-09

TK-7160 PC BOARD

TX-RX UNIT (X57-7080-10) Component side view (J72-0955-09)

PC BOARD TK-7160

Component side

Foil side

Layer 1

Layer 2

Layer 3

Layer 4

TX-RX UNIT (X57-7080-10) Component side view (J72-0955-09)

Ref. No. Address

IC43 12B

IC201 11N

IC211 11J

IC213 10P

IC214 12Q

IC215 12P

IC241 11P

IC281 10B

IC401 13J

IC651 8J

Q45 13C

Q46 12C

Q84 11F

Q201 10J

Q211 11I

Q212 10I

Q213 12F

Q241 12P

Q281 11D

Q282 10D

Q341 13K

Q421 12H

Q422 13H

Q503 6G

Q504 5K

D1 12D

D2 13F

D3 12F

D4 12E

D5 12E

D6 12E

D7 12E

D8 12E

D9 12E

D10 11E

D11 11E

D211 11H

D212 11I

D331 12N

D332 13O

D401 12J

D421 13I

D503 8J

D602 7P

D603 7Q

D651 8L

Page 40: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

38

JIHGFEDCBA

1

2

3

4

5

6

7

8

9

10

11

12

13

14

R6

03

C6

11

L6

04

R602

C610

C615C616

C619

C620

D608

L605

ANT

D607

R6

01

C6

18

L6

02

C606C607

D606

L603

L601

D6

05

R3

76

C5

58

C3

87

C3

88C3

90

C3

91

R527

C557

C385

C386D354

L3

56

R3

75

C3

80

C3

82

C3

83

C3

84

L357

C381

D3

53

R3

66

R3

68

R3

69

C3

71

C3

72

C3

74

C3

75

C3

76

C3

79

L355 R367

R370

R371

R372

R373

R374 C373

C377

C378

D352

L3

54

X2

41

C2

72

CF

30

1

WID

E

CF

30

2

NA

RR

OW

+

C220

C269+

R3

02

R3

07

C3

06

C3

09

C3

21

C3

22

C3

23

L321

R301

R309

R310

R311

R321

C301

C302

C307

C308

+

D3

01

C3

50 C3

54

R351

R352

R353

R354

XF351

C351

C353

C355

R3

61

R3

63

R3

64

R3

65

C3

57

C3

58

C3

62

C3

63

C3

69

D3

51

L351

BPF

R358

R362 C359

C364

C367C368

C370

C559

L4

58

C4

83

C4

84

D4

47

D4

48

L3

52

R3

56

C3

60

C3

61

R5

01

R5

02

R5

04

C5

02R462

C487

R503

R505

C501 C503

C504

R359

R360

C366

L4

56

L4

57

R4

59

C4

76

C4

82

L455

R456R457

R458

R460

R461

C477C478

C479

C480

C481

L4

52

R4

31

R4

41

R4

44

R4

45

C4

34

C4

51

L4

45

R4

33

L4

53

C4

70

C4

72 R

45

1

C4

64

C4

66

C4

71D

44

6

R432

R455

C431

C465

C473 C474

C475

+

L4

54

R4

46

R4

52

C4

58

C4

68

L4

49

R4

42

L450R453R454

C45

C45

C460

C467

R4

43

R4

47

R4

48

C4

42

C4

43

C4

44

C4

47

TC

44

1

C4

63

L4

42

L451R449

C4

C445

C446

C

C459C469

L443

L444

L4

L5

01

R5

06

R5

07

R5

10

C5

06

C5

07

C5

13

R509

D501

C509

Q2

42

Q243

Q3

51

Q353

1

23

4

Q3

01

IC321

1

Q3

52

123 4

Q447

Q431

Q4

42

Q443

Q4

45

IC402

1

45

8

Q446Q444

Q4

41

DS

G

D

S

G

C5

05

Q5

01

B C E

10 11

20

1

23

5

DGS

R240

R250

C249

R249

C241

R236

R237

R238

R239

C234

C235

C237

R210

R235

C236

C238

C250

J72-0955-09

TK-7160 PC BOARDTX-RX UNIT (X57-7080-10) Foil side view (J72-0955-09)

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39

J K L M N O P Q R S

1

2

3

4

5

6

7

8

9

10

11

12

13

14

C4

58

TC

44

2

L4

49

R4

42

0

C456

C457

0

7

R4

48

C4

42

C4

53

C4

54

TC

44

1

C4

63

L4

42

L4

47

L451449

R450

C441

C455

C459

L421

L441

L443

L446L448

D4

41

D442

D444

D445

D4

43

L5

01

R5

10

C5

07

C5

13

R5

13

R509

R5

11

C5

10

C509

R522 C525

R5

15

C5

14

L502

R103R104

R514

C516

R1

10

R8

1R

82

R111

R83

C7

0

C7

1

R1

29

C81

R128

C6

8

C6

9 R124

C5

5C

57

R4

3

R4

4

C101

C102

CP

5

CP6CP7

L1

01

C5

4

R130

C106

C2

85

C2

86

+

+

R90

X86

C4

9

C2

87

+

+

C4

8

R2

85

R1

05

D4

1

R8

6

C43

+ –

C50

C51

C82

R41

C2

90

D8

1

R4

2

D82

D4

2

C52

C53

C56

C58

+

+

Q444

D

S

G

Q5

02

G S D

CP

2C

P3

CP

4

IC81

IC4

5

1 345

1 345

IC4

4

IC101

12526

5051 75

76

Q8

3

Q82

Q42

Q8

1

Q4

1

GS

DQ

43

Q44

IC42

O

G

I

IC41

1

4 5

8

DG

S

DGS

O

I

G

100

R131

R132

C24

C25

C26

C27

C28

C29

C30

C31

C114

R89

C85

C86

C88

C89C90

C91

R100

R102

R91

R127

R85

R5

R112

R126

R84

R49

R50

R51

C10

R48

PC BOARD TK-7160

Component side

Foil side

Layer 1

Layer 2

Layer 3

Layer 4

TX-RX UNIT (X57-7080-10) Foil side view (J72-0955-09)

Ref. No. Address

IC41 12Q

IC42 13O

IC44 13M

IC45 12L

IC81 11L

IC101 11N

IC321 12E

IC402 13G

Q41 5P

Q42 4P

Q43 12P

Q44 12P

Q81 4P

Q82 10N

Q83 10N

Q242 12A

Q243 12A

Q301 13F

Q351 11E

Q352 10F

Q353 10B

Q431 12I

Q441 12I

Q442 12I

Q443 11H

Q444 13J

Q445 12I

Q446 12I

Q447 12G

Q501 10I

Q502 10K

D41 3N

D42 5Q

D81 4P

D82 4P

D301 12F

D351 10D

D352 10C

D353 9B

D354 8B

D441 11K

D442 11J

D443 13K

D444 12K

D445 12K

D446 12H

D447 10G

D448 10G

D501 10I

D605 7B

D606 5B

D607 4B

D608 3A

Page 42: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

J K L M N O P Q R SIHGFEDCBA

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1

2

3

4

5

6

7

8

9

10

11

12

13

14

R6

03

C6

11

L6

04

R602

C610

C615C616

C619

C620

D608

L605

ANT

D607

R6

01

C6

18

L6

02

C606C607

D606

L603

L601

D6

05

R3

76

C5

58

C3

87

C3

88C3

90

C3

91

R527

C557

C385

C386D354

L3

56

R3

75

C3

80

C3

82

C3

83

C3

84

L357

C381

D3

53

R3

66

R3

68

R3

69

C3

71

C3

72

C3

74

C3

75

C3

76

C3

79

L355 R367

R370

R371

R372

R373

R374 C373

C377

C378

D352

L3

54

X2

41

C2

72

CF

30

1

WID

E

CF

30

2

NA

RR

OW

+

C220

C269+

R3

02

R3

07

C3

06

C3

09

C3

21

C3

22

C3

23

L321

R301

R309

R310

R311

R321

C301

C302

C307

C308

+

D3

01

C3

50 C3

54

R351

R352

R353

R354

XF351

C351

C353

C355

R3

61

R3

63

R3

64

R3

65

C3

57

C3

58

C3

62

C3

63

C3

69

D3

51

L351

BPF

R358

R362 C359

C364

C367C368

C370

C559

L4

58

C4

83

C4

84

D4

47

D4

48

L3

52

R3

56

C3

60

C3

61

R5

01

R5

02

R5

04

C5

02R462

C487

R503

R505

C501 C503

C504

R359

R360

C366

L4

56

L4

57

R4

59

C4

76

C4

82

L455

R456R457

R458

R460

R461

C477C478

C479

C480

C481

L4

52

R4

31

R4

41

R4

44

R4

45

C4

34

C4

51

L4

45

R4

33

L4

53

C4

70

C4

72 R

45

1

C4

64

C4

66

C4

71D

44

6

R432

R455

C431

C465

C473 C474

C475

+

L4

54

R4

46

R4

52

C4

58

TC

44

2

C4

68

L4

49

R4

42

L450R453R454

C456

C457

C460

C467

R4

43

R4

47

R4

48

C4

42

C4

43

C4

44

C4

47

C4

53

C4

54

TC

44

1

C4

63

L4

42

L4

47

L451R449

R450

C441

C445

C446

C455

C459C469

L421

L441

L443

L444

L446L448

D4

41

D442

D444

D445

D4

43

L5

01

R5

06

R5

07

R5

10

C5

06

C5

07

C5

13

R5

13

R509

D501

R5

11

C5

10

C509

R522 C525

R5

15

C5

14

L502

R103R104

R514

C516

R1

10

R8

1R

82

R111

R83

C7

0

C7

1

R1

29

C81

R128

C6

8

C6

9 R124

C5

5C

57

R4

3

R4

4

C101

C102

CP

5

CP6CP7

L1

01

C5

4

R130

C106

C2

85

C2

86

+

+

R90

X86

C4

9

C2

87

+

+

C4

8

R2

85

R1

05

D4

1

R8

6

C43

+ –

C50

C51

C82

R41

C2

90

D8

1

R4

2

D82

D4

2

C52

C53

C56

C58

+

+

Q2

42

Q243

Q3

51

Q353

1

23

4

Q3

01

IC321

1

Q3

52

123 4

Q447

Q431

Q4

42

Q443

Q4

45

IC402

1

45

8

Q446Q444

Q4

41

DS

G

D

S

G

C5

05

Q5

01

B C E

Q5

02

G S D

CP

2C

P3

CP

4

IC81

IC4

5

1 345

1 345

IC4

4

IC101

12526

5051 75

76

Q8

3

Q82

Q42

Q8

1

Q4

1

GS

DQ

43

Q44

IC42

O

G

I

IC41

10 11

20

1

23

5

DGS

1

4 5

8

DG

S

DGS

O

I

G

100

R240

R250

C249

R249

C241

R236

R237

R238

R239

C234

C235

C237

R210

R235

C236

C238

C250

R131

R132

C24

C25

C26

C27

C28

C29

C30

C31

C114

R89

C85

C86

C88

C89C90

C91

R100

R102

R91

R127

R85

R5

R112

R126

R84

R49

R50

R51

C10

R48

J72-0955-09

TK-7160 PC BOARD

TX-RX UNIT (X57-7080-10) Foil side view (J72-0955-09)

PC BOARD TK-7160

Component side

Foil side

Layer 1

Layer 2

Layer 3

Layer 4

TX-RX UNIT (X57-7080-10) Foil side view (J72-0955-09)

Ref. No. Address

IC41 12Q

IC42 13O

IC44 13M

IC45 12L

IC81 11L

IC101 11N

IC321 12E

IC402 13G

Q41 5P

Q42 4P

Q43 12P

Q44 12P

Q81 4P

Q82 10N

Q83 10N

Q242 12A

Q243 12A

Q301 13F

Q351 11E

Q352 10F

Q353 10B

Q431 12I

Q441 12I

Q442 12I

Q443 11H

Q444 13J

Q445 12I

Q446 12I

Q447 12G

Q501 10I

Q502 10K

D41 3N

D42 5Q

D81 4P

D82 4P

D301 12F

D351 10D

D352 10C

D353 9B

D354 8B

D441 11K

D442 11J

D443 13K

D444 12K

D445 12K

D446 12H

D447 10G

D448 10G

D501 10I

D605 7B

D606 5B

D607 4B

D608 3A

Page 43: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160 SCHEMATIC DIAGRAM

40

7

6

5

4

3

2

1

A B C D E

X57-708 1/4

IC401MB15A02

1O

SC

IN

2N

C1

3O

SC

OU

T

4V

P

5V

CC

6D

O

7G

ND

8LD

9N

C2

10

FIN

11

12

13

14

15

16

17

18

19

20

C422

1000p

X401L77-1944-05

VC

GND XOUT

5C

R333

10k

R403 1k

R402

R409

1k

100

R401 1k

R426

1k

R427

2.7k

R429

1.5k

R430

10k

R428

1k

C423

1000p

C425

0.0

47u35

C426

2.2

u10 C427

0.1

u35

C407

1000p

C409

22p

C416

0.1

u

L402

10u

R406

1.5

k

R408

100k

C431

1000p

C326

0.0

1u

C325

15u6.3

C333

0.1

u

C331

0.1

u

C324 0.1u

R331

10k

R335

10k

R334

10k

R332

10k

R336

10k

R323 2.2k

C321

0.0

1u

C341

100p

C343

68p

C344

56p

C345

270p

C346

0.0

1u

R342

220k

R341

100

L342

330n

L343

330n

2SC3928AQ341

R302

4.7

k

C302

1000p

C447

0.3p

1

2

3

4

5

6

7

8

9

10 11

12

13

14

15

16

17

18

19

20

R432

220k

C459

11p

C458

10p

C454

10p

C451

470p

R442

270

2SJ347Q442

2SC3928AQ445

L452

R445

1k

C466

470p

R451

4.7

k

D446

1S

S355

C464

470p

R444

100k

2SA1832(GR)Q421

R425

10k

2SC4738(GR)Q422

R421

8.2k

R423

5.6

k

D421

HZU5ALL

R422

10k

R424

470

R450

47k

L451

L421

R431

0

R433

470

C434

470p

D401

1S

S355

L404

R407

10

C412

10u6.3

C411

0.1

u

C414

10u6.3

R322 12k

C322 0.1u

C323 0.1u

C305

560p

C304

330p

C303

4700p

R305

1.8

k

R306

8.2

k

R304

22kR307

270k

R449

100k

R447

47k

R448

39k

C415

0.0

1u

L450

27u

C457

0.7

5p

L449

27u

C456

470p

C453

150p

L448

47n

D444

MA2S304

D443

MA

2S

304

D442

MA2S304

D441

MA

2S

304

C455

0.7

5p

L444

27u

L443

33n

C445

4.5p

D445

1S

V278

C441

30p

C446

5p

L445

27u

C444

1p

C442

8p

TC

441

10p

C443

470p

C460

0.5p

R443

220

C413

0.1u

C403

100p

C404

100p

C405

100p

C465

22u10

C332

0.1

u

R321

33k

R303

4.7

k

C301

4.7

u6.3

C463

470p

R324

0

Q443KRX102U

C424

470p

C461

10u6.3

2SK508NV(K52)Q444

TC

442

10p

L341

330n

R446

180

R441

220

C203

0.033u

C220

0.1u

C201

0.1

u

C31

470p

CN31 IGN

2 DATAI

3 DETO

4 TXAFI

5 TXAFO

6 EMGMIC

7 RXAFO

8 ALTI

9 RXAFI

10 5C

11 8C

C202

4.7u6.3

CN21

2

3

4

5

6

7

8

9

10

11

12

1I/O1

2O/I1

3O/I2

4I/O2

5C2

6C3

7VSS

8

9

10

11

12

13

14

R218

820

C23

470p

R214 330k

C27

470p

C212

1500p

R226

22k

C222

0.1u

C24

470p

R201

120k

R230

39k

C221

0.1

u

R223

1k

R227

22k

IC201M62364FP

1T

VI

2T

VO

3P

C/T

VO

4P

C/T

VI

5V

DD

6LD

7C

LK

8D

AT

9M

OD

I

10

MO

DO

11

AF

O

12

AF

I13

14

15

16

17

18

19

20

21

22

23

24

C15

470p

R213

75k

R202

560

C213

0.1u

R233

68k

R215

2.2k

2SK1830Q212

C216

2.2

u10

C19

470p

R203

91k

C28

470p

C22

470p

C218

0.1u

IC211NJM2100V

1

2

3

4 5

6

7

8V+

2SC3928AQ201

C26

470p

R222

22k

R220

680

R231

68k

C215

0.1u

C211

0.018u

C20

470p

C18

470p

C25

470p

D2111SS372

L211

C30

470p

C219

0.1u

C17

470p

2SK1830Q213

C16

470p

R232

68k

R221

4.7k

C204

1000p

R228

22k

C223

0.1u

C14

470p

R219

22k

C29

470p

R217

100

C13

470p

R212

75k

C21

470p

C214 39p

R216

0

R405

10k

R404

2.2k

C401

1000p

C406

2p

C402

1000p

C410

0.1

u

L441

270n

L442

270n

L446

270n

L447

270n

R301

1M

1oUT

2-IN1

3+IN1

4VEE

5

6

7

8

1

2

3

45+IN2

6-IN2

7oUT2

8VCC

C225

0.1

u

C226

470p

D212MC2858

D331MC2858

D332MC2858

C227

0.1u

C217

470p

R208

0

C228

1u

C233

470p

C231

15u6.3

C206

1000p

5C

8C

8C

5C

RXAFI

RXAFO

TXAFO

TXAFI

DATAI

ALTI

DETO

IGN

DETO

FNCI

FNC2

FNC3

FNC4

FNC5

FNC6

FNC7

FNC8

SB

5M

5C

DETO

5C

RXAFO

RXAFI

TXAFO

TXAFI

R229

100k R801

100k

R225

22k

C229

1u

C230

10u6.3

8C

8C

8C

8C

8R

R211

30k

5C

R206

1k

R205

1k

R204

1k

16.8MHz

CHARGE PUMP

SCAN

OSC(B)

OSC(E)

NC

MIX_O

VCC

IF_IN

DEC1

DEC2

PH_S

QUCO

CV

PLL SYSTEM

TCXO

50.4MHz

AFV

TX-RX UNIT (X57-7080-10)

AGC

METERPOTENTIO

DIGITAL

DUAL GROUNDSENSE OP-AMP

EMERGENCY MIC

OR GATE

MIC AMP

TX AF(DETO)

MIC MUTE

IF SWIF SW

RF AMP

Q421,422

VOLTAGEDROPPED

RIPPLEFILTER

Q445

TX VCO

TX VCO

RX VCO

RX VCO

BUFFER AMP

ULTX/RX

FLAMPO

MICEM

LSDI

MICMT1

SB

GND

DETO

FNC1

FNC2

FNC3

FNC4

FNC5

FNC6

FNC7

FNC8

MODULATION

RIPPLEFILTER

CLK

NC

3

DATA

LE

FC

NC

4

FO

UTP

NC

5R

W/N

I

W/N

O

DT

M/H

SD

O

DT

M/H

SD

I

DO

VD

ref

RE

SE

T

GN

D

BLI

BLO

FR

EQ

O

FR

EQ

I

2SC4649(N,P)Q431

oUT

-IN1

+IN1

VEE

+IN2

-IN2

oUT2

VCC

IC214BA10358FV

DUAL GROUNDSENSE OP-AMP

CF301L72-0993-05

CF302L72-0999-05

WIDE

NARROW

Q442,443

T/R SW

TX VCO

Q444

RFIN

GND

Hy_C

SCAN

SQLIN

FLAMPO

FLAMPI

RSSI

AFO

L321L34-4554-05

IC321TK14489V

FM IFSYSTEM

I/O3

O/I3

O/I4

I/O4

C4

C1

VDD

IC213BU4066BCFV

QUAD ANALOG SW

2SC4919Q211

AGC/MIC MUTE

NARROW

PLLE

DT

EVLLDCK

RSSI

WIDE

DTM/HSDI

DETSWSCRSWHSDSW

AFW

2SK508NV(K52)Q441

RX VCO

IC215BA10358FV

RIPPLEFILTER

SURGEABSORPTION

D4-11

D9

DA

221

D5

DA

221

D11

DA

221

D7

DA

221

D4DA221

D6DA221

D8DA221

D10DA221

8.0V

2.5V

5.01V

5.0V

2.5V

7.92V

W:0V

N:4.94V

R:0.64V

5.0V 4.93V1.52V

R:7.21V

5.0V

R:7.9V

4.96V

6.89V

0.701V

R:5.98V R:1.15V

R:0V

T:6.79V

6.88V

4.31V T:0.93V

7.93V 6.88V

7.58V

R:4.78V

T:0V

W:4.94V

N:0V

Page 44: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

SCHEMATIC DIAGRAM TK-7160

41

JIHGF

X57-708 2/4

-t

R509

22

R511

22

R507

10

R505

2.2

k

R506

10k

R503

18

R502

270

R501

1k

C504

1000p

C507

1000p

C506

1000p

C503

100p

C502

1000p

C510

8p

2SC3357Q501

R513

33k

C513

1000p

L501

68n

C514

1000p

C516

27p

R515

0

R459

100

C505

1000p

R354

470

R353

100k

R351

470

R352

100

2SC5488Q351

C356

6p

C355

18pC

354

3p

C353

0.0

1u

C351

33p

R460

2.2

k

R461

100

R458

100

R457

47k

C480

100p

C481

1000p

C477

1000p

C479

22p

C476

18p

R310

330k

R313

47k

C306

1000p

C308

1000p

C309

0.022u

R309

3.3k

R311

1k

C307

0.0

22u

C310

0.3

3u

L502

68n

C392

1000p

R355

330

L351

820n

L352

560n

C359

8p

C483

1000p

C484

220p

R462

1k

D352

HV

C376B

D353

HV

C376B

D354

HV

C376B

C383

1000p

C384

1p

C381

8p(B

)

C367

150p

C387

1000p

C386

36p

R376

1M

C382

33p

R375

1M

C377

1000p

R370

56

C374

27p

R368

1M

C370

1000p

C371

2p

D351

HV

C376B

R365

1M

C368

27p

R381

100k

R363

330k

C360

1000p

2SC5636Q446

C471

3p

R453

100

R452

120k

C385

10p

C373

7p

C379

1000p

C469

6p

C467

470p

R371

39k

C366

0.1

u

R373

47k

R374

27k

3SK318Q353

G1

D

S

G2C380

100p

R362

470k

R360

470k

C487

11p

R456

22k

C501

1000p

C478

10p

R504

270

R455

1k

R369

0

R366

470

C375

1000p

R367

47

C376

1000p

C372

1000p

C364

1000p

C369

2.5

p

R364

0

L357

35.5

n

L356

43n

L355

50n

L354

50n

C361

1000p

R359

220k

R514

2.2

k

C482

1000p

C515

1000p

C468

220p

R454

0

R517

0

L454

33n

L456

150n

C509

15p

D501

1S

S355

L458

56n

L457

100nC475

1000p

1VCC1

2IN

3IN

4GND

5SW1

6SW2

7OUT

8VCC2

C473

220p

C472

1000p

C470

2p

C388

7p

R356

1k

L455

100n

R312

33k

TH

301

100k

C517

820p

C519

33p

C520

82p

L503

27n

L504

27n

C518

3p

14

6532

R392

0

R271

56k

C268

180p

C271

0.1

uC

265

390p

R269

68k(D)

R266

3.3

k

R258

200k(D)

C263

0.0

1u

C266

0.1

u

R255

150k

C267

0.1

u

C257

9p

C2510.047u

R25147k

C260

0.4

7u

C249

5p

C270

10u6.3

C250

5p

R262

56k

C269

4.7

u6.3

R260

68k

R2535.6k

R254

470k

C273

680p

C274

680p

R263

100k

R249

1k

R264

47k

R274

3.3

k(D

)

C259

220pC264

33pR270

18k

R265

47k

R275

56k

(D)

R267

68k(D

)

C255

56p

R276

22k

C261

0.1

u

C253

1000p

C254

3300p

C256

330p

R256

47k

R257

180k

R272

56k

(D)

C224

0.0

1u

C262

1u

R259

390k(D)

R273

180k(D)

R261

0

C2520.1u

R252100k

R250

1M

R277

22k

R224

560

R268

150k(D

)

R393

0

C474

1000p

C391

16p

C390

9p

C272

4.7

u6.3

R248

0

R247

0

R246

0

R245

0

R244

0

R243

0

R242

0

R241

0

C248

470p

C247

470p

C246

470p

C245

470p

C244

470p

C243

470p

C242

470p

C241

470p

3SK318Q352

G1

D

S

G2

R278

82k

R279

82k

D447

HS

C277

C350

0.01u

C349

0.01u

C275

1000p

C276

1000p

R510

18k

L453

R207

18k

C205

1800p

R240

0

R235 47k

R210

47k

R238

47k

R236

47k

C238

1000p

R239

470k

R237

470k

C234

5p

C236

5p

C235

1000p

C237

1000p

TC

LK

/DT

RD

O

RD

F/F

D

TD

ATA

/DT

RC

LK

DIR

DIO

ST

D

DT

RLO

AD

N

1AGNDIN

2TXIN

3TXINO

4LIMLV

5EXTLIMIN

6MOD

7VDD

8 DTRLOADN

9STD

10

TC

LK

/DT

RD

O11

TD

ATA

/DT

RC

LK

12

DIO

13

RD

F/F

D

14

SC

LK

15

DIR

16

XO

UT

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

DATA

I

8R

8R

8R

5C

8C

8R

8T

8R

ALT

I

R314

100k

BUFFER AMP

TP

RF AMPMIXER

IF AMP

RF AMP

RF BPF TUNING

D351,352

TEMPERATURECOMPENSATION

AUDIOPROCESSOR

UL

NARROW

PLLE

DT

EVLLD

ABS

CK

RSSI

WIDE

DTM/HSDI

TX/RX

FLAMPO

DETSWSCRSWHSDSWAFW

MICEM

NARROW

DTMF/MSK

QT/DQT

ULTX/RX

LOSDI

MICMT1

IC402UPB1509GV

VCO 1/2 DIVIDER

XF351L71-0624-05

2SC3928AQ301

SQL AMP

D301MA742

RECTIFICATION

Q241RT1P141U

W/N SW / TX

RX

AF

RX

AF

IN

EX

PO

UT

FIL

TE

RO

RX

INO

RX

IN

AG

ND

XIN

VSS

AMP3P

AMP3N

AMP3O

AMP4P

AMP4N

AMP4O

DTRAIN

R358

220

C363

0.0

1u

C362

1000p

R361

180

C357

0.0

1u

C358

1000p

2SC4649(N,P)

Q447

RF AMP

D448HSC277

RF SW(TX/RX) RD00HVS1

Q502

PRE DRIVE AMP

SQIN8TC

RSSI

WIDE

EVLLD

DTCK

DETSWSCRSWHSDSW

AFMNICMT1

MICEMLSDI

LIMSW

HSDI

PLLE

X241

3.6864MHzL77-1968-05

AQUA BEAT SHIFT

Q242,243

2SC4649(N,P)Q242

2SC4649(N,P)Q243

RF SW(TX/RX)

R372

47k

C378

1000p

RF BPF TUNING

D353,354

IC241AQUA-L

R:6.30V

R:1.26V

R:2.53V

R:3.19V

R:6.96V

R:4.37V

R:2.84V

R:1.09V

R:1.71V

5.0V

2.5V

2.5V

R:0.75VR:5.01V

R:1.63V

R:4.28V

R:1.10V

R:1.69V

0.76V

5.92V

5.01V

1.2V

0.52V

7.40V

R:5.65V

T:0V

4.86V

R:0V

T:5.61V T:1.21V

T:6.92V

T:0.43V

T:3.37V

T:7.6V

TX-RX UNIT (X57-7080-10)

Page 45: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160 SCHEMATIC DIAGRAM

42

K L M N O

X57-708 3/4

-t-t

C608

27p

C606

0.5

p

C607

4p

C6031000p

D606MA742

C528

1000p

R523

100

R655

15k

R654

240

R601

22k

C618

1000p

D602

MA4PH633

D605

XB

15A

709

C533

47u25

C673

1000p

TH

673

100k

C559

0.0

1u

L601

6T

L603

5T

L602

5T

L509

9.5

T

L605

9.5

T

PD55003TRQ503

R519

33

R520

33k

C523

1000p

C525

680p

R522

330

C535

100p

R526

470

L505

18.5

n

C531

1000p

C532

0.4

7u

R525

56k

C527

1000p

D503

02D

Z5.1

(Y)

C545

220p

C548

1000p

C549

0.4

7u

L508

2.5T

C554

10p

C553

18p

C5551000p

C613

27p

L604

5T

D607MA742

R602

22k

C619

1000p

C610

0.5

p

C611

2p

R521

18k

R524

39k

C617

22p

C605

15p

C529

1000p

C530

220p

L507

1T

C556

7p

C602

12p

D651

1SS355

C546

68p

L506

9.5

T

F501

D603

XB

15A

709

TH

672

100k

C672

1000p

C550

1000p

C552

220p

VR

147k

R12-6

427-0

5

R800

R92-1

061-0

5

C615

0.5

pR

603

22k

C620

1000p

D608MA742

C616

2p

R657

47k

C93

1000p

1

QT

/DQ

T2

DT

MF

/MS

K3

PLLE

4N

C

5N

C

6G

ND

7C

NV

SS

8E

VLLD

9B

SH

IFT

10

RE

SE

T11

XO

UT

12

VS

S13

XIN

14

VC

C15

GN

D16

DT

MS

TD

17

PO

WE

R18

INT

19

NC

20

TX

/RX

21

UL

22

Narr

ow

23

Wid

e24

HO

R25

PA

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

768RC

778TC

78SBC

79LIMSW

80DTRLOADN

81STD

82TCLK/DTRDO

83TDATA/DTRCLK

84DIO

85RDF/FD

86DIR

87HSDI

88LSDI

89TEMP2

90TEMP1

91BATT

92RSSI

93SQIN

94AVSS

95NC

96VREF

97AVCC

98NC

99BSYLED

100 TXLED

IC81AT24C12810SU18

1A0

2A1

3A2

4GND

5

6

7

8

C88

18p

R125

47k

R86

470

R1261k

R93

130k

(D)

C106

0.1

u

R104

1k

R95

4.7

k

R102

47k

C85

1000p

C86

0.1

u

R90

1k

R87

0D

82

1S

S355

C82

1000p

R128

8.2

k

R85

47k

2SK1830

R92

18k

(D)

R101

47k

C89

6p

R108 47k

R130 0

R113

47k

R83 0

C102

0.1u

R99

1k

R127

1k

R109 47k

D81

02D

Z18(X

,Y)

R115

47k

C91

18p

R98

47k

C94

1000p

C96

1000p

R129

12k

C101

1000p

R94

1k

L101

R112 1k

R110 1.5k

C90

6p

R82

10k

R91

0

R111

47k

R96

1M

R97

100k

C81 1000p

R124

0

R88

47k

2SK1830

R81

10k

R103

1k

1

2

3

4VEE

5

6

7

8VCC

R651

470k

C651

0.0

1u

R659

470

R652

470

C652

470p

R660

470

R661

47k

R653

0

R662

0

R658

0

C626

3p

CP1 1k

CP2 1k

CP3 1k

CP4 1k

CP

51k

CP

61k

CP

71k

R100

1k

R131

47k

R132

47k

R89

470k

C5601000p

R663

0

R665

0

R666

0

C110

0.0

1u

C111

0.0

1u

C112

0.0

1u

C113

0.0

1u

C114

0.0

1u

C115

0.0

1u

C116

0.0

1u

C117

0.0

1u

R84 0

RD70HVF1-01Q504

R5

22k

PTT

CE

HOOK

8C

CM

SB

D2

DA

221

POWER

DI

DO

CL

CN1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

5M D1DA221

MBL

BSYLED

TXLED

5C

5M

D3DA221

DISPID

5M

5M

R3 1k

R2 100

R4 3.3k

R1 0

DIS

PID

DI

CE

DO

CL

CM

MB

L

PAHOR

FNC1FNC2

5M

5M

PTT

HOOK

FNC3FNC4

FNC5FNC6

FNC7FNC8

TEMP2

TEMP1

IGN

PO

WE

R

TDATA/DTRCLK

DTRLOADN

STD

TCLK/DTRDO

DIO

DIR

RDF/FD

BSYLED

TXLED

8T

8T

TEMP1

TEMP2

B

FB

5M

5M

5M

FB

SB

5M

C10

1000p

EEPROM

DETECT

BATT

TXD

RXD

BEAT SHIFTDETECTIONOVER VOLTAGE

D81,82

Q82,83

DRIVE AMP

FINAL AMP

ANT SW

TEMPERATURECOMPENSATION

VOLTAGEPROTECTION

D651

ABS

HSDI

DTMF/MSK

QT/DQT

ULTX/RX

SPM

SAMPSW

8TC

8RC

INTRESET

SBC

POWER

Q84KRC414RTK

IGNITION

SQIN8TC

RSSI

WIDENARROW

EVLLD

DTCK

DETSWSCRSWHSDSWAFMMICMT1

MICEMLSDI

LIMSW

PLLE

IC651TA75W01FU

COMPARATOR(APC)

R527

150

C557

1000p

C558

0.0

1u

ANT SW

D603,605

Q82Q83

Q81RT1N441U

OVER VOLTAGEDETECTION

X86

12.0MHz

L77-1970-05

EEPWP

EEPCK

EEPDT

FNC1

FNC2

CLKFLS

BSYFLS

TXD

RXD

PTT

HOOK

ABS

NC

EMPFLS

SCRSW

DETSW

HSDSW

FNC3

CEFLS

FNC4

FNC5

FNC6

FNC7

FNC8

AFM

SP

M

AM

PS

WDT

CK

NC

NC

DS

T1

DS

T2

DS

T3

VC

C

NC

VS

S

NC

NC

MB

L

DIS

PID

CMCL

DO

CEDI

IGN

MIC

MT

1

MIC

EM

MIC

MT

2D606-608

APCVOLTAGEDETECT

SURGEABSORPTION

D1-3

SDA

SCL

WP

VCC

IC10130622MEP-A01GP

MICROPROCESSOR

R:3mV 4.69V

T:2.62V T:2.37V

T:7.86V

4.97V

T:12.2V

T:7.02V

R:13.6V

T:12.5V

TX-RX UNIT (X57-7080-10)

Page 46: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

SCHEMATIC DIAGRAM TK-7160

43

7

6

5

4

3

2

1

TSRQP

X57-708 4/4, X54-351 1/1

R51

330k

Q281DTC363EU

C56

22u10

C284

0.1

u

R43

47k

C286

47u16

C290

1000p

R105

1k

R281

4.7k

C64

0.0

1u

C65

0.0

1u

C55

0.1

u

D41

ZS

H5M

A27

C51

1000p

D421812L110PR

1.1A

C281

1000p

R282

47k

C68

1000p

C59

22u10

R46

1.5k

C46

220p

C47

220p

Q282KRC102S

R42

4.7

k

C287

470u16

C289

1000p

Q44KRC102S

2

COM

3IN

1OUT

C285

4.7

u16

R49

470k

C57

0.0

1u

C60

22u10

12A02CHQ43

C50

1000p

IC44BD4740G

1NC

2SUB

3GND

4VoUT

5VCC

R41

47k

2

3IN

1OUT

C48

1000p

CN5

R48

330k

R47

10k

C63

0.0

1u

C52

1000p

C58

22u10

C67

1000p

R50

390k

C43

1000p

R285

0

C49

330u25

2

COM

1IN

3OUT

C70

0.1

u

C42

470p

R286

390

C283

0.22u

R283

68k

C282

1u

C69

0.1

uC71

1000p

12A02CHQ45

C53

1000p

IC45BD4740G

1NC

2SUB

3GND

4VoUT

5VCC

C41

220p

R44

4.7k

C54

0.1

u

C66

10u6.3

R284

2.2k

C288

1000p

Q42

KRC102S

CN61

2

3

4

5

6

C18

0.1

u

R22

180

C19

100p

R15

33

R4

1k

C21

680p

C30

1000p

R17

39

R24

10k

R16

33

R29

39

R23

82

R7

10k

R3

1k

R21

0R

5

1k

R14

47k

R2

10

C25

1000p

R31

39

C23

1000p

R26

1k

C20

100p

C12

1000p

C13

1000p

R20

0

C1

0.0

1u

R8

10k

Q4KRC102S

C9

1000p

C17

1u

Q1

RN47A4

2SC3928AQ7

C16

1u

C14

1000p

C10

0.0

1u

C24

0.0

1u

R18

39

R9

56k

C6

1000p

D21MC2850

Q3KRA225S

R11

330

L1

R27

1k

R28

39

R30

39

2SC3928AQ8

R19

3.9

k

D20MC2850

C11

1000p

C27

100p

C15

470p

C7

1000p

IC1LC75854W

1B

L

2B

RI

3N

C

4N

C

5N

C

6S

EG

0

7S

EG

1

8S

EG

2

9S

EG

3

10

SE

G4

11

SE

G5

12

SE

G6

13

SE

G7

14

SE

G8

15

SE

G9

16

SE

G10

17SEG11

18SEG12

19SEG13

20SEG14

21SEG15

22SEG16

23SEG17

24SEG18

25SEG19

26SEG20

27SEG21

28SEG22

29SEG23

30SEG24

31SEG25

32SEG26

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49NC

50KMI3

51KMI2

52KMI1

53NC

54NC

55NC

56VDD

57VDD1

58VDD2

59VSS

60OSC

61DO

62CE

63CL

64DI

R1

100

R25

10k

R6

10k

R10

330

J1

CN1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

C22

1000p

5C

8C

5M

8T

SB

8R

R45

47k

BS

B

BS

B

5C

SB

FB B

PA

C293

1u

HO

R

8R

8T

J1

SB

5C

5M

VOLTAGEDETECTOR/RESET

8C

HOR PA

DO

SE

G2

0HOOK

ME

SE

G9

CL

C>

SE

G1

7

MIC

CO

M0

SE

G7

DI

KM

I1

SE

G2

2

ME

CO

M1

CM

S

KM

I2

SE

G2

1

PTT

NC

CO

M2

A

POWER

KM

I3

SE

G2

3

GND

BL

SE

G5

DN

KMO1

MIC

SE

G2

4

SB

BUSY

KMO2

SE

G3

VOL

HOOK

SE

G2

5

MBL

TX

SE

G2

VOL

PTT

SE

G2

6

BUSY

SE

G1

UP

SE

G1

1

SE

G2

7

KEY BACKLIT

TX

SE

G6

CH

SE

G1

3

SE

G2

8

LCD

SE

G0

DN

GREEN LED

SE

G2

9

SE

G1

4

SE

G4

UP

RED LED

SE

G3

0

SE

G1

5

CO

M3

CH

<B

SE

G1

6

SE

G1

0

SB

KMO3

SE

G1

9

GND

SE

G8

5C

8C

SE

G1

8

CM

SE

G1

2

CE

DISPLAY UNIT (X54-3510-10)

IC281LA4600

15

AUDIO AMP

10

VOLTAGEDETECTOR/INT

VOLTAGEREGULATOR/5V

VOLTAGEREGULATOR/5V

CURRENTPROTECTION

AF MUTE

AF MUTE

D1-6

LCD BACKLIT

D7-18

SURGEABSORPTION

DC CONTROLLER

LCD CONTROLLER

DIMMERFUNCTION SW

KEYBACKLIT SW

DC SW

AF AMP

SPM

AMPSW

8TC

8RC

INTRESETSBC

DC SW (SB)

DC SW

D10

B30-2281-05

D16

B30-2281-05

D13

B30-2281-05

D7

B30-2281-05

D11

B30-2281-05

D17

B30-2281-05

D14

B30-2281-05

D8

B30-2281-05

D15

D18

B30-2281-05

B30-2281-05

D9

B30-2281-05

D12

B30-2281-05

D22B30-2151-05

TX/RX LED

Q46

KRC102S

DC SW (8T)

Q45,46

IC42NJM78L05UA

IC41KIA7808AF

VOLTAGEREGULATOR/8V

D4

B30-2282-05

D2

B30-2282-05

D6

B30-2282-05

D1

B30-2282-05

D5

B30-2282-05

D3

B30-2282-05

CP1R90-0724-05

SE

G27

SE

G28

SE

G29

SE

G30

NC

NC

NC

CO

M3

CO

M2

CO

M1

CO

M0

KM

01

KM

02

KM

03

NC

NC

2SB1132(Q,R)Q2

LCD BACKLIT SW

DC SW (SB)

Q41

COM

2SJ645Q41

DC SW (8R)

Q43,44

IC43NJM78L05UA

F41F53-0246-05

4.0A

REVERSCONNECTIONPROTECTION

DC SW

4.97V5.77V

4.97V

13.60V

12.6V

13.6V

T:7.87V

7.93V

7.98V

5.01V

R:3.13V

T:3.74V

3.92V 7.84V

0.64V

0.64V

0.64V

0.64V

5.01V

T:3.71V

BUSY:3.71V

T:1.71V

Note : The components marked with a dot (•) are parts of layer 1.

TX-RX UNIT (X57-7080-10)

Page 47: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

-t

-t

-t

C608

27p

C606

0.5

p

C607

4p

C6031000p

R509

22

R511

22

R507

10

R505

2.2

k

R506

10k

R503

18

R502

270

R501

1k

D606MA742

C504

1000p

C507

1000p

C506

1000p

C503

100p

C502

1000p

C510

8p

2SC3357Q501

R513

33k

C513

1000p

L501

68n

C514

1000p

C516

27p

R515

0

R459

100

IC401

MB15A02

1O

SC

IN

2N

C1

3O

SC

OU

T

4V

P

5V

CC

6D

O

7G

ND

8LD

9N

C2

10

FIN

11

12

13

14

15

16

17

18

19

20

C422

1000p

X401L77-1944-05

VC

GND XOUT

5C

R333

10k

C528

1000p

R523

100

R655

15k

R654

240

R601

22k

C618

1000p

C505

1000p

R354

470

R353

100k

R351

470

R352

100

2SC5488Q351

C356

6p

C355

18pC

354

3p

C353

0.0

1u

C351

33p

R460

2.2

k

R461

100

R458

100

R457

47k

C480

100p

C481

1000p

C477

1000p

C479

22p

C476

18p

R403 1k

R402

R409

1k

100

R401 1k

R426

1k

R427

2.7k

R429

1.5k

R430

10k

R428

1k

C423

1000p

C425

0.0

47u35

C426

2.2

u10 C427

0.1

u35

C407

1000p

C409

22p

C416

0.1

u

L402

10u

R406

1.5

k

R408

100k

C431

1000p

R310

330k

R313

47k

C306

1000p

C308

1000p

C309

0.022u

R309

3.3k

R311

1k

C307

0.0

22u

C310

0.3

3u

D602

MA4PH633

L502

68n

C326

0.0

1u

C325

15u6.3

C333

0.1

u

C331

0.1

u

C324 0.1u

R331

10k

R335

10k

R334

10k

R332

10k

R336

10k

R323 2.2k

C321

0.0

1u

C341

100p

C343

68p

C344

56p

C345

270p

C346

0.0

1u

R342

220k

R341

100

L342

330n

L343

330n

2SC3928AQ341

R302

4.7

k

C302

1000p

C447

0.3p

C392

1000p

R355

330

L351

820n

L352

560n

C359

8p

C483

1000p

C484

220p

R462

1k

D352

HV

C376B

D353

HV

C376B

D354

HV

C376B

C383

1000p

C384

1p

C381

8p(B

)

D605

XB

15A

709

C367

150p

C387

1000p

C386

36p

R376

1M

C382

33p

R375

1M

C377

1000p

R370

56

C374

27p

R368

1M

C370

1000p

C371

2p

D351

HV

C376B

R365

1M

C368

27p

R381

100k

R363

330k

C360

1000p

1

2

3

4

5

6

7

8

9

10 11

12

13

14

15

16

17

18

19

20

2SC5636Q446

C471

3p

R432

220k

R453

100

R452

120k

C459

11p

C458

10p

C454

10p

C451

470p

R442

270

2SJ347Q442

2SC3928AQ445

L452

R445

1k

C466

470p

R451

4.7

k

D446

1S

S355

C464

470p

R444

100k

2SA1832(GR)Q421

R425

10k

2SC4738(GR)Q422

R421

8.2k

R423

5.6

k

D421

HZU5ALL

R422

10k

R424

470

R450

47k

L451

L421

R431

0

R433

470

C434

470p

D401

1S

S355

L404

R407

10

C412

10u6.3

C411

0.1

u

C414

10u6.3

C385

10p

C533

47u25

C373

7p

C673

1000p

R322 12k

C322 0.1u

C323 0.1u

C305

560p

C304

330p

C303

4700p

R305

1.8

k

R306

8.2

k

R304

22kR307

270k

TH

673

100k

R449

100k

R447

47k

R448

39k

C379

1000p

C415

0.0

1u

C469

6p

C467

470p

L450

27u

C457

0.7

5p

L449

27u

C456

470p

C453

150p

L448

47n

D444

MA2S304

D443

MA

2S

304

D442

MA2S304

D441

MA

2S

304

C455

0.7

5p

L444

27u

L443

33n

C445

4.5p

D445

1S

V278

C441

30p

C446

5p

L445

27u

C444

1p

C442

8p

TC

441

10p

C443

470p

C460

0.5p

R443

220

C413

0.1u

R371

39k

C403

100p

C404

100p

C405

100p

C465

22u10

C332

0.1

u

C366

0.1

u

R321

33k

R373

47k

R374

27k

3SK318Q353

G1

D

S

G2C380

100p

R362

470k

R360

470k

R303

4.7

k

C301

4.7

u6.3

C463

470p

R324

0

C559

0.0

1u

C487

11p

R456

22k

C501

1000p

C478

10p

R504

270

R455

1k

R369

0

R366

470

C375

1000p

R367

47

C376

1000p

C372

1000p

C364

1000p

C369

2.5

p

Q443KRX102U

C424

470p

R364

0

C461

10u6.3

L601

6T

L357

35.5

n

L356

43n

L355

50n

L354

50n

C361

1000p

R359

220k

R514

2.2

k

C482

1000p

C515

1000p

C468

220p

R454

0

2SK508NV(K52)Q444

L603

5T

L602

5T

L509

9.5

T

L605

9.5

T

R517

0

L454

33n

L456

150n

TC

442

10p

C509

15p

D501

1S

S355

L458

56n

L457

100nC475

1000p

1VCC1

2IN

3IN

4GND

5SW1

6SW2

7OUT

8VCC2

C473

220p

C472

1000p

C470

2p

C388

7p

R356

1k

L341

330n

R446

180

L455

100n

R312

33k

TH

301

100k

R441

220

C517

820p

C519

33p

C520

82p

PD55003TRQ503

R519

33

R520

33k

C523

1000p

L503

27n

L504

27n

C525

680p

R522

330

C535

100p

R526

470

L505

18.5

n

C531

1000p

C532

0.4

7u

R525

56k

C527

1000p

D503

02D

Z5.1

(Y)

C545

220p

C548

1000p

C549

0.4

7u

L508

2.5T

C554

10p

C553

18p

C5551000p

C613

27p

L604

5T

D607MA742

R602

22k

C619

1000p

C610

0.5

p

C611

2p

R521

18k

R524

39k

C617

22p

C605

15p

C529

1000p

C530

220p

C518

3p

L507

1T

C556

7p

C602

12p

D651

1SS355

C546

68p

L506

9.5

T

F501

D603

XB

15A

709

TH

672

100k

C672

1000p

C550

1000p

C552

220p

VR

147k

R12-6

427-0

5

R800

R92-1

061-0

5

14

6532

C615

0.5

pR

603

22k

C620

1000p

D608MA742

C616

2p

R657

47k

R392

0

R51

330k

C203

0.033u

C220

0.1u

C201

0.1

u

Q281DTC363EU

C56

22u10

R271

56k

C31

470p

C284

0.1

u

CN31 IGN

2 DATAI

3 DETO

4 TXAFI

5 TXAFO

6 EMGMIC

7 RXAFO

8 ALTI

9 RXAFI

10 5C

11 8C

C93

1000p

C202

4.7u6.3

1

QT

/DQ

T2

DT

MF

/MS

K3

PLLE

4N

C

5N

C

6G

ND

7C

NV

SS

8E

VLLD

9B

SH

IFT

10

RE

SE

T11

XO

UT

12

VS

S13

XIN

14

VC

C15

GN

D16

DT

MS

TD

17

PO

WE

R18

INT

19

NC

20

TX

/RX

21

UL

22

Na

rrow

23

Wid

e24

HO

R25

PA

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

768RC

778TC

78SBC

79LIMSW

80DTRLOADN

81STD

82TCLK/DTRDO

83TDATA/DTRCLK

84DIO

85RDF/FD

86DIR

87HSDI

88LSDI

89TEMP2

90TEMP1

91BATT

92RSSI

93SQIN

94AVSS

95NC

96VREF

97AVCC

98NC

99BSYLED

100 TXLED

IC81AT24C12810SU18

1A0

2A1

3A2

4GND

5

6

7

8R43

47k

CN21

2

3

4

5

6

7

8

9

10

11

12

C88

18p

C286

47u16

C268

180p

1I/O1

2O/I1

3O/I2

4I/O2

5C2

6C3

7VSS

8

9

10

11

12

13

14

R125

47k

R218

820

C23

470p

C271

0.1

u

R214 330k

C290

1000p

R86

470

R1261k

R105

1k

C27

470p

C265

390p

R281

4.7k

R269

68k(D)

C212

1500p

R93

130k

(D)

C64

0.0

1u

R266

3.3

k

R258

200k(D)

C263

0.0

1u

C106

0.1

u

C266

0.1

u

C65

0.0

1u

R255

150k

C55

0.1

u

R226

22k

D41

ZS

H5M

A27

C51

1000p

C267

0.1

u

C222

0.1u

C257

9p

D421812L110PR

1.1A

C281

1000p

C24

470p

R201

120k

R230

39k

R104

1k

R95

4.7

k

C221

0.1

u

R282

47k

C2510.047u

R25147k

R223

1k

R227

22k

R102

47k

C260

0.4

7u

C68

1000p

IC201M62364FP

1T

VI

2T

VO

3P

C/T

VO

4P

C/T

VI

5V

DD

6LD

7C

LK

8D

AT

9M

OD

I

10

MO

DO

11

AF

O

12

AF

I13

14

15

16

17

18

19

20

21

22

23

24

C15

470p

C85

1000p

C59

22u10

C86

0.1

u

R213

75k

R46

1.5k

C46

220p

C249

5p

C270

10u6.3

R90

1k

R202

560

C250

5p

C213

0.1u

C47

220p

Q282KRC102S

R87

0

R42

4.7

k

R233

68k

R262

56k

C287

470u16

D82

1S

S355

C269

4.7

u6.3

R215

2.2k

C82

1000p

R260

68k

C289

1000p

R2535.6k

R128

8.2

k

2SK1830Q212

R254

470k

C273

680p

Q44KRC102S

C216

2.2

u10

2

COM

3IN

1OUT

C19

470p

C274

680p

R203

91k

C285

4.7

u16

R85

47k

2SK1830

R92

18k

(D)

R49

470k

R101

47k

C28

470p

C22

470p

C218

0.1u

C57

0.0

1u

C89

6p

R263

100k

R108 47k

C60

22u10

R249

1k

R264

47k

IC211NJM2100V

1

2

3

4 5

6

7

8V+

2SC3928AQ201

12A02CHQ43

R130 0

R113

47k

R83 0

R274

3.3

k(D

)

C102

0.1u

C50

1000p

IC44BD4740G

1NC

2SUB

3GND

4VoUT

5VCC

C259

220pC264

33p

C26

470p

R222

22k

R41

47k

R99

1k

2

3IN

1OUT

R270

18k

R220

680

R231

68k

C215

0.1u

C211

0.018u

R127

1k

C20

470p

C48

1000p

R109 47k

D81

02D

Z18(X

,Y)

R265

47k

R275

56k

(D)

CN5

R115

47k

R48

330k

R47

10k

R267

68k(D

)

C63

0.0

1u

C91

18p

R98

47k

C18

470p

C94

1000p

C25

470p

C52

1000p

C58

22u10

C67

1000p

R50

390k

C43

1000p

R285

0

D2111SS372 C

49

330u25C255

56p

L211

C30

470p

R276

22k

C261

0.1

u

C96

1000p

C253

1000p

R129

12k

C101

1000p

C254

3300p

R94

1k

C219

0.1u

C256

330p

C17

470p

2

COM

1IN

3OUT

2SK1830Q213

C70

0.1

u

L101

R256

47k

R257

180k

R272

56k

(D)

C16

470p

R232

68k

R221

4.7k

C42

470p

R112 1k

R286

390

C204

1000p

R228

22k

C224

0.0

1u

C223

0.1u

R110 1.5k

C283

0.22u

C14

470p

R219

22k

C90

6p

C262

1u

R283

68k

R82

10k

R91

0

C29

470p

C282

1u

C69

0.1

uC71

1000p

12A02CHQ45

R111

47k

R259

390k(D)

C53

1000p

R273

180k(D)

R261

0

R96

1M

C2520.1u

R97

100k

R252100k

R217

100

C81 1000pC13

470p

R212

75k

R124

0

IC45BD4740G

1NC

2SUB

3GND

4VoUT

5VCC

R88

47k

R250

1M

C41

220p

R277

22k

C21

470p

2SK1830

R81

10k

R44

4.7k

C54

0.1

u

C214 39p

C66

10u6.3

R224

560

R284

2.2k

R103

1k

R268

150k(D

)

R216

0

C288

1000p

R405

10k

R404

2.2k

C401

1000p

C406

2p

C402

1000p

R393

0

1

2

3

4VEE

5

6

7

8VCC

R651

470k

C651

0.0

1u

R659

470

R652

470

C652

470p

R660

470

R661

47k

R653

0

R662

0

R658

0

C410

0.1

u

L441

270n

L442

270n

L446

270n

L447

270n

C474

1000p

C391

16p

C390

9p

R301

1M

C272

4.7

u6.3

R248

0

R247

0

R246

0

R245

0

R244

0

R243

0

R242

0

R241

0

C248

470p

C247

470p

C246

470p

C245

470p

C244

470p

C243

470p

C242

470p

C241

470p

C626

3p

3SK318Q352

G1

D

S

G2

CP1 1k

CP2 1k

CP3 1k

CP4 1k

1oUT

2-IN1

3+IN1

4VEE

5

6

7

8

1

2

3

45+IN2

6-IN2

7oUT2

8VCC

C225

0.1

u

C226

470p

R278

82k

R279

82k

CP

51k

CP

61k

CP

71k

R100

1k

R131

47k

R132

47k

R89

470k

D447

HS

C277

C350

0.01u

C349

0.01u

C275

1000p

C276

1000p

R510

18k

L453

D212MC2858

D331MC2858

D332MC2858

C227

0.1u

C217

470p

R208

0

C228

1u

C5601000p

R663

0

R665

0

Q42

KRC102S

C233

470p

R666

0

R207

18k

C205

1800p

C110

0.0

1u

C111

0.0

1u

C112

0.0

1u

C113

0.0

1u

C114

0.0

1u

C115

0.0

1u

C116

0.0

1u

C117

0.0

1u

CN61

2

3

4

5

6

C231

15u6.3

R84 0

R240

0

R235 47k

R210

47k

R238

47k

R236

47k

C238

1000p

R239

470k

R237

470k

C234

5p

C236

5p

C235

1000p

C237

1000p

C206

1000p

C18

0.1

u

R22

180

C19

100p

R15

33

R4

1k

C21

680p

C30

1000p

R17

39

R24

10k

R16

33

R29

39

R23

82

R7

10k

R3

1k

R21

0

R5

1k

R14

47k

R2

10

C25

1000p

R31

39

C23

1000p

R26

1k

C20

100p

C12

1000p

C13

1000p

R20

0

C1

0.0

1u

R8

10k

Q4KRC102S

C9

1000p

C17

1u

Q1

RN47A4

2SC3928AQ7

C16

1u

C14

1000p

C10

0.0

1u

C24

0.0

1u

R18

39

R9

56k

C6

1000p

D21MC2850

Q3KRA225S

R11

330

L1

R27

1k

R28

39

R30

39

2SC3928AQ8

R19

3.9

k

D20MC2850

C11

1000p

C27

100p

C15

470p

C7

1000p

IC1LC75854W

1B

L

2B

RI

3N

C

4N

C

5N

C

6S

EG

0

7S

EG

1

8S

EG

2

9S

EG

3

10

SE

G4

11

SE

G5

12

SE

G6

13

SE

G7

14

SE

G8

15

SE

G9

16

SE

G10

17SEG11

18SEG12

19SEG13

20SEG14

21SEG15

22SEG16

23SEG17

24SEG18

25SEG19

26SEG20

27SEG21

28SEG22

29SEG23

30SEG24

31SEG25

32SEG26

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49NC

50KMI3

51KMI2

52KMI1

53NC

54NC

55NC

56VDD

57VDD1

58VDD2

59VSS

60OSC

61DO

62CE

63CL

64DI

R1

100

R25

10k

R6

10k

R10

330

J1

CN1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

RD70HVF1-01Q504

5C

8C

8C

5C

RXAFI

RXAFO

TXAFO

TXAFI

DATAI

ALTI

DETO

IGN

DETO

FNCI

FNC2

FNC3

FNC4

FNC5

FNC6

FNC7

FNC8

SB

5M

5C

DETO

5C

RXAFO

RXAFI

TXAFO

TXAFI

R229

100k R801

100k

R225

22k

C229

1u

R5

22k

PTT

CE

HOOK

8C

CM

SB

D2

DA

221

POWER

DI

DO

CL

CN1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

5M D1DA221

MBL

BSYLED

TXLED

5C

5M

D3DA221

DISPID

5M

C22

1000p

5C

8C

5M

8T

SB

5M

8R

R45

47k

BS

B

BS

B

5C

SB

FB B

R3 1k

R2 100

R4 3.3k

R1 0

DIS

PID

DI

CE

DO

CL

CM

MB

L

PAHOR

FNC1FNC2

5M

5M

PTT

HOOK

FNC3FNC4

FNC5FNC6

FNC7FNC8

PA

C293

1uTEMP2

TEMP1

IGN

PO

WE

R

TDATA/DTRCLK

DTRLOADN

STD

TCLK/DTRDO

DIO

DIR

RDF/FD

BSYLED

TXLED

TC

LK

/DT

RD

O

RD

F/F

D

TD

ATA

/DT

RC

LK

DIR

DIO

ST

D

DT

RLO

AD

N

1AGNDIN

2TXIN

3TXINO

4LIMLV

5EXTLIMIN

6MOD

7VDD

8 DTRLOADN

9STD

10

TC

LK

/DT

RD

O11

TD

ATA

/DT

RC

LK

12

DIO

13

RD

F/F

D

14

SC

LK

15

DIR

16

XO

UT

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

DATA

I

C230

10u6.3

8R

8R

8R

8C

5C

8C

8R

8C

8T

8T

8T

8C

8C

8R

HO

R

8R

TEMP1

TEMP2

R211

30k

B

FB

5M

5M

5M

FB

SB

5M

5C

ALT

I

R206

1k

R205

1k

R204

1k

R314

100k

C10

1000p

16.8MHz

BUFFER AMP

CHARGE PUMP

SCAN

OSC(B)

OSC(E)

NC

MIX_O

VCC

IF_IN

DEC1

DEC2

PH_S

QUCO

TP

CV

PLL SYSTEM

TCXO

50.4MHz

AFV

TX-RX UNIT (X57-7080-10)

AGC

EEPROM

DETECT

BATT

8R

8T

J1

TXD

RXD

METERPOTENTIO

DIGITAL

SB

5C

5M

BEAT SHIFT

VOLTAGEDETECTOR/RESET

8C

HOR PA

DO

SE

G20HOOK

ME

SE

G9

CL

C>

SE

G17

MIC

CO

M0

SE

G7

DI

KM

I1

SE

G22

ME

CO

M1

CM

S

KM

I2

SE

G21

PTT

NC

CO

M2

A

POWER

KM

I3

SE

G23

GND

BL

SE

G5

DN

KMO1

MIC

SE

G24

SB

BUSY

KMO2

SE

G3

VOL

HOOK

SE

G25

MBL

TX

SE

G2

VOL

PTT

SE

G26

BUSY

SE

G1

UP

SE

G11

SE

G27

KEY BACKLIT

TX

SE

G6

CH

SE

G13

SE

G28

LCD

SE

G0

DN

GREEN LED

SE

G29

SE

G14

SE

G4

UP

RED LED

SE

G30

SE

G15

CO

M3

CH

<B

SE

G16

SE

G10

SB

KMO3

SE

G19

GND

SE

G8

5C

8C

SE

G18

CM

SE

G12

CE

DISPLAY UNIT (X54-3510-10)

IC281LA4600

15

AUDIO AMP

10

DUAL GROUNDSENSE OP-AMP

EMERGENCY MIC

OR GATE

MIC AMP

TX AF(DETO)

MIC MUTE

IF SWIF SW

RF AMPMIXER

IF AMP

VOLTAGEDETECTOR/INT

VOLTAGEREGULATOR/5V

VOLTAGEREGULATOR/5V

DETECTIONOVER VOLTAGE

D81,82

Q82,83

RF AMP

Q421,422

VOLTAGEDROPPED

RIPPLEFILTER

Q445

TX VCO

TX VCO

RF AMP

DRIVE AMP

FINAL AMP

ANT SW

TEMPERATURECOMPENSATION

CURRENTPROTECTION

RF BPF TUNING

D351,352

RX VCO

RX VCO

TEMPERATURECOMPENSATION

VOLTAGEPROTECTION

D651

AF MUTE

AF MUTE

BUFFER AMP

AUDIOPROCESSOR

D1-6

LCD BACKLIT

D7-18

SURGEABSORPTION

DC CONTROLLER

LCD CONTROLLER

DIMMERFUNCTION SW

KEYBACKLIT SW

DC SW

AF AMP

ULUL

NARROW

PLLE

DT

EVLLD

ABSABS

CK

RSSI

WIDE

DTM/HSDI

TX/RXTX/RX

FLAMPO FLAMPO

DETSWSCRSWHSDSWAFW

MICEMMICEM

NARROW

HSDI

DTMF/MSK DTMF/MSK

QT/DQT QT/DQT

UL ULTX/RX TX/RX

SPM SPM

AMPSWSAMPSW

8TC8TC

8RC8RC

INTINTRESETRESETSBCSBC

LSDI LOSDI

MICMT1MICMT1

SB

GND

DETO

FNC1

FNC2

FNC3

FNC4

FNC5

FNC6

FNC7

FNC8

DC SW (SB)

POWER

MODULATION

RIPPLEFILTER

DC SW

D10

B30-2281-05

D16

B30-2281-05

D13

B30-2281-05

D7

B30-2281-05

D11

B30-2281-05

D17

B30-2281-05

D14

B30-2281-05

D8

B30-2281-05

D15

D18

B30-2281-05

B30-2281-05

D9

B30-2281-05

D12

B30-2281-05

CLK

NC

3

DATA

LE

FC

NC

4

FO

UTP

NC

5R

W/N

I

W/N

O

DT

M/H

SD

O

DT

M/H

SD

I

DO

VD

ref

RE

SE

T

GN

D

BLI

BLO

FR

EQ

O

FR

EQ

I

2SC4649(N,P)Q431

oUT

-IN1

+IN1

VEE

+IN2

-IN2

oUT2

VCC

IC214BA10358FV

DUAL GROUNDSENSE OP-AMP

CF301L72-0993-05

CF302L72-0999-05

WIDE

NARROW

Q442,443

T/R SW

TX VCO

Q444

RFIN

GND

Hy_C

SCAN

SQLIN

FLAMPO

FLAMPI

RSSI

AFO

L321L34-4554-05

IC321TK14489V

FM IFSYSTEM

I/O3

O/I3

O/I4

I/O4

C4

C1

VDD

IC213BU4066BCFV

QUAD ANALOG SW

2SC4919Q211

AGC/MIC MUTE

NARROW

PLLE

DT

EVLLDCK

RSSI

WIDE

DTM/HSDI

DETSWSCRSWHSDSW

AFW

2SK508NV(K52)Q441

RX VCO

IC402UPB1509GV

VCO 1/2 DIVIDER

XF351L71-0624-05

2SC3928AQ301

SQL AMP

D301MA742

RECTIFICATION

Q241RT1P141U

W/N SW / TX

RX

AF

RX

AF

IN

EX

PO

UT

FIL

TE

RO

RX

INO

RX

IN

AG

ND

XIN

VSS

AMP3P

AMP3N

AMP3O

AMP4P

AMP4N

AMP4O

DTRAIN

R358

220

C363

0.0

1u

C362

1000p

R361

180

C357

0.0

1u

C358

1000p

2SC4649(N,P)

Q447

RF AMP

D448HSC277

RF SW(TX/RX) RD00HVS1

Q502

PRE DRIVE AMP

SQIN8TC

RSSI

WIDE

EVLLD

DTCK

DETSWSCRSWHSDSW

AFMNICMT1

MICEMLSDI

LIMSW

HSDI

PLLE

X241

3.6864MHzL77-1968-05

AQUA BEAT SHIFT

Q242,243

2SC4649(N,P)Q242

2SC4649(N,P)Q243

Q84KRC414RTK

IGNITION

SQIN8TC

RSSI

WIDENARROW

EVLLD

DTCK

DETSWSCRSWHSDSWAFMMICMT1

MICEMLSDI

LIMSW

PLLE

IC651TA75W01FU

COMPARATOR(APC)

R527

150

C557

1000p

C558

0.0

1u

ANT SW

D603,605

Q82Q83

Q81RT1N441U

OVER VOLTAGEDETECTION

X86

12.0MHz

L77-1970-05

EEPWP

EEPCK

EEPDT

FNC1

FNC2

CLKFLS

BSYFLS

TXD

RXD

PTT

HOOK

ABS

NC

EMPFLS

SCRSW

DETSW

HSDSW

FNC3

CEFLS

FNC4

FNC5

FNC6

FNC7

FNC8

AFM

SP

M

AM

PS

WDT

CK

NC

NC

DS

T1

DS

T2

DS

T3

VC

C

NC

VS

S

NC

NC

MB

L

DIS

PID

CMCL

DO

CEDI

IGN

MIC

MT

1

MIC

EM

MIC

MT

2

D606-608

APCVOLTAGEDETECT

SURGEABSORPTION

D1-3

SDA

SCL

WP

VCC

D22B30-2151-05

TX/RX LED

Q46

KRC102S

DC SW (8T)

Q45,46

IC42NJM78L05UA

IC41KIA7808AF

VOLTAGEREGULATOR/8V

D4

B30-2282-05

D2

B30-2282-05

D6

B30-2282-05

D1

B30-2282-05

D5

B30-2282-05

D3

B30-2282-05

CP1R90-0724-05

SE

G27

SE

G28

SE

G29

SE

G30

NC

NC

NC

CO

M3

CO

M2

CO

M1

CO

M0

KM

01

KM

02

KM

03

NC

NC

2SB1132(Q,R)Q2

LCD BACKLIT SW

DC SW (SB)

Q41

COM

RF SW(TX/RX)

2SJ645Q41

DC SW (8R)

Q43,44

IC43NJM78L05UA

R372

47k

C378

1000p

F41F53-0246-05

4.0A

IC10130622MEP-A01GP

MICROPROCESSOR

IC215BA10358FV

RF BPF TUNING

D353,354

IC241AQUA-L

REVERSCONNECTIONPROTECTION

RIPPLEFILTER

SURGEABSORPTION

D4-11

D9

DA

221

D5

DA

221

D11

DA

221

D7

DA

221

D4DA221

D6DA221

D8DA221

D10DA221

DC SW

8.0V

2.5V

5.01V

R:6.30V

R:1.26V

R:2.53V

R:3.19V

R:6.96V

R:4.37V

R:2.84V

R:1.09V

R:1.71V

5.0V

2.5V

2.5V

5.0V

2.5V

7.92V

W:0V

N:4.94V

R:0.64V

5.0V 4.93V1.52V

R:7.21V

5.0V

R:0.75VR:5.01V

R:1.63V

R:4.28V

R:1.10V

R:1.69V

R:7.9V

R:3mV 4.69V 4.97V5.77V

4.97V

13.60V

12.6V

13.6V

T:7.87V

7.93V

7.98V

5.01V

4.96V

6.89V

0.701V

R:5.98V R:1.15V

R:0V

T:6.79V

6.88V

4.31V T:0.93V

7.93V 6.88V

7.58V

R:4.78V

T:0V

0.76V

5.92V

5.01V

1.2V

0.52V

7.40V

R:5.65V

T:0V

4.86V

R:0V

T:5.61V T:1.21V

T:6.92V

T:0.43V

T:3.37V

T:7.6V

T:2.62V T:2.37V

T:7.86V

4.97V

T:12.2V

T:7.02V

R:13.6V

T:12.5V

R:3.13V

T:3.74V

3.92V 7.84V

0.64V

0.64V

0.64V

0.64V

5.01V

T:3.71V

BUSY:3.71V

T:1.71V

W:4.94V

N:0V

Page 48: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160

44

BLOCK DIAGRAM

Q4422SJ347

Q81RT1N441U

8C

POWER

INT

Q2112SC4919

TCXOMOD

AGCDET

TX-RX UNIT

CK

SW

KMO1

8C

SW

D/ACONV

D/ACONV

D/ACONV

HOOK

8CL

PLL IC

RF

SW

8C

CM

KEY

IC201M62364FP

(1/6)

IC201M62364FP

IC201M62364FP (2/6)

ME

MIC

MIC

SW

KMO3

Q4452SC3928A

Q4222SC4738(GR)

S

BL

HOOK(RXD)

AGC

FB

IC211NJM2100V

(1/2)

VCO

TCXO

BUSY

Q3KRA225S

MIC

A

CHARGEPUMP

CHARGEPUMP16.8MHz

D212MC2858

D2111SS372

SB

SQIN

8C

PTT

Q42SK508

NC

8C

MBL

16.8MHz

M

PTT(TXD)

CM

IC401MB15A02

GND

KMI2

ME

LIPPLEFILTER

LD

DT

KMI1

LOOPFILTER

Q84KRC414RTK

TX

S

TCXOMOD

CV

5C

IC213BU4066BCFV

(1/2)

KMI3

SBQ4212SA1832(GR)

Q4312SC4649(N,P)

5C

Q4KRC102S

PLLE

DISPLAY UNIT

MICMT

LCD BACK LIGHT

D7~18B30-2281-05

SW

BL

D21MC2850

Q22SB1132(Q,R)

LCD DRIVER

IC1LC75834W

orPT6554LQ

CL

CE

DI

COM0~3

SEG0~30

BRI

LCD

POWER

5C

CE

CL

DI

D1~6B30-2282-05

X401

CHUP

VOLUP

VOLDN

CHDN

KMO2

<B C>

DO

KMO1~3

KMI1~3

DO

BL

MIC/IDCAUDIO

PROCESSOR

IC241AQUA-L (1/2)

QT/DQT

AMP

IC215BA10358FV

IGN

RVC

TVC

OVERVOLTAGE

DET

PTT (TXD)HOOK (RXD)POWERCMDISTDTCLK/DTRDORDF/FD

ULINTRESET

QT/DQTDTMF/MSK

NARROWWIDE

DTCKCLCEDOBSYLEDTXLED

PAHOR

DIRLIMSWDTRLOADNTDATA/DTRCLK

SB8T8R

ABPLEVBSTX

AFSPAMMIMI

SW

Q1RN47A4

BRI

MB

Page 49: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160

45

BLOCK DIAGRAM

Q46KRC102S

IC81AT24C12810SU18

IC281LA4600

SW

POW.DET

POW.DET

POW.DET

8TC

AVR5V

Q4422SJ347

8RC

Q4512A02CH

RFDIVIDER

Q4312A02CH

PC

ANTBUFF

Vg

BATT

XF35149.95MHz

BUFFER

Q4472SC4649(N,P)

INT

Vg

450kHz

SW

BPF

NOISE

IC651TA75W01FU(1/2)

IC651TA75W01FU(2/2)

CPUIC101

30622MEP-A01GP

Q4462SC5636

WIDE

ANT SW

Q3012SC3928A

D/ACONV

D/ACONV

D/ACONV

D/ACONV

D/ACONV

D606MA742

D607MA742

D608MA742

RF

VCOMOD

Q443KRX102U

L

SW

Q42KRC102S

TX/RX

IC42NJM78L05UA

8C

AVR8V

Q5012SC3357

IC402UPB1509GV

IC201M62364FP (3/6)

IC201M62364FP

(6/6)

IC201M62364FP

(4/6)

IC201M62364FP

(5/6)

IC20162364FP (2/6)

Q3512SC5488

MIX

SW

5M

Q3523SK318

SW

IGNBATT

CF302(NARROW)

IC41KIA7808AF

SW

8CL

D353,354HVC376B

5CBSHIFT

T/RSW

8R

)SW

SW

Q504RD70HVF1

E

Q832SK1830

Q822SK1830

50.4MHz

DTMF/MSK

Q3533SK318

DET

SW

Q3412SC3928A

8R

5M

SW

VCOMOD

IC43NJM78L05UA

NARROW

EEPROM

8R

Q412SJ645

RESET

AVR

BPF

8T5C

Q502RD00HVS1

RESET

X86

DTMF/MSK

SQIN

Q44KRC102S

SBC

CF301(WIDE)

Q4412SK508NV(K52)

Q4442SK508NV(K52)

8C

SPM

D301MA742

8T

SB

+B

IFDEMODULATOR

AFPA

AFM

D351,352HVC376B

SW

MCF

INT

D602MA4PH633D603,605XB15A709

SW

8T

8T

D332MC2858

TRIPLER

APCCONTROL

Q2132SK1830

IC45BD4740G

TEMP1TEMP2

MUTESW

OMOD

CV

LPF

8R

SW

RF

D331MC2858

Q503PD55003

RF BPFTUNE

RF BPFTUNE

5M

IF

Q281DTC363EU

EXT.SP

16.8MHz

8R

IC44BD4740G

SP

IC321TK14489V

SW

AMPSW

Q282KRC102S

RSSISQIN

8C

IC241AQUA-L (2/2)

AUDIOPROCESSOR

X241

12.0MHz

3.6864MHz

Q242,2432SC4649(N,P)

SW

ABS

BUFF

IC211NJM2100V (2/2)

HSD

LSD

RXVCO

TXVCO

D)

DOULINTRESET

QTF/MSK

ROW

EDD

WOADNA/DTRCLK

SBC8TC8RC

ABSPLLEEVLLDBSHIFTTX/RX

AFMSPMAMPSWMICEMMICMT

D447,448HSC277

FNC1FNC3FNC5FNC7

FNC2FNC4FNC6FNC8

EEPWPEEPCKEEPDT

PREDRIVEAMP

DRIVEAMP

FINALAMP

MBL

Page 50: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160

46

LEVEL DIAGRAM

To make measuremen

G2Q351

1

IC211 IC241

Q353 XF351

1

IC213 IC241

BPF BPF

2

Q444

ANT

X54-351

G2

To make measurements in the RF section, connect the RF level meter.

In the RF section, use a 0.01µF coupling capacitor.

(The display shows the SSG input value required to obtain 12dB SINA

Q446

21

G1

20

S

Q352

10

DisplayUnit

D

IC201

TX-RX Unit (VCO)

MIC

To make measurements in the AF section, connect the AC level meter.

AG is set so that MIC input becomes 3kHz/1.5kHz (Wide/Narrow) DEV at 1kHz MOD.

D

CF301

/CF302

450kHz

6

TX-RX Unit

S

IC321

2

49.95MHz

9

G1

20

2

Center Frequency

–12dBm

W : –121.5dBm

N : –121.5dBm

W : –120.0dBm

N : –120.5dBm

W : –106.5dBm

N : –106.5dBm

W : –111.0dBm

N : –110.5dBm

W : 0.49Vrms

N : 0.26Vrms

W : –110.5dBm

N : –110.0dBm

W : –99.0dBm

N : –96.5dBm

W : –78.5dBm

N : –76.5dBm

W/N

5.0mVrms

W/N

0.18Vrms

W/N

0.20Vrms

W/N

0.30Vrms

W/N

0.80Vrms

Receiver Section

Transmitter Section

Page 51: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160

47

LEVEL DIAGRAM

S

asurements in the RF section, connect the RF Wattmeter (50Ω).

D

Q504

To make measurements in the AF section, connect the AC level meter.

(ANT input : –53dBm, 1kHz FM, 3kHz DEV (Wide)/1.5kHz DEV (Narrow))

The AF output level is adjusted for a 0.45V/4Ω by the front panel AF VOL control.

vel meter.

2dB SINAD.)

TX-RX Unit

Q446

1

11

Q447

FINAL Amp

Q503

2 D448

TX-RX Unit

S

IC402

Audio Frequency

Q501D

nit (VCO)

CF301

/CF302

450kHz

G

IC321

G

ANT

–12dBm –12dBm –5dBm 19dBm–10dBm 25W

W : –93.5dBm

N : –90.0dBm

W : 0.58Vrms

N : 0.49Vrms

W/N

0.28Vrms

W/N

0.28Vrms

W/N

0.29Vrms

W/N

15mVrms

W/N

0.55Vrms

W/N

0.45Vrms

24 J1

IC201

231413 12

4o

hm

10

IC241

6

IC281IC213

5 1

IC241IC201

11

W/N

0.28Vrms

IC241

31 2698

D602

Q502

S

D

G

15dBm

Page 52: SERVICE MANUAL - RadioManualradiomanual.info/schemi/Surplus_Civil/Kenwood_TK-7160_serv.pdf · Programming data can be transferred from one radio to another by connecting them via

TK-7160

KENWOOD CORPORATION2967-3, Ishikawa-machi, Hachioji-shi, Tokyo, 192-8525 Japan

KENWOOD U.S.A. CORPORATIONP.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A.

KENWOOD ELECTRONICS CANADA INC.6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8

KENWOOD ELECTRONICS DEUTSCHLAND GMBHRembrücker Str. 15, 63150 Heusenstamm, Germany

KENWOOD ELECTRONICS BELGIUM N.V.Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium

KENWOOD ELECTRONICS FRANCE S.A.13, Boulevard Ney, 75018 Paris, France

KENWOOD ELECTRONICS U.K. LIMITEDKENWOOD House, Dwight Road, Watford, Herts., WD18 9EB United Kingdom

KENWOOD ELECTRONICS EUROPE B.V.Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands

KENWOOD ELECTRONICS ITALIA S.p.A.Via G. Sirtori, 7/9 20129 Milano, Italy

KENWOOD IBERICA S.A.Bolivia, 239-08020 Barcelona, Spain

KENWOOD ELECTRONICS AUSTRALIA PTY. LTD.(A.C.N. 001 499 074)16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113 Australia

KENWOOD ELECTRONICS (HONG KONG) LTD.Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong

KENWOOD ELECTRONICS SINGAPORE PTE LTD.1 Ang Mo Kio Street 63, Singapore 569110

GENERAL

Frequency Range ............................... 136 to 174MHz

Channels / Zone .................................. Max 128 CH / Max 128 zone

Channel Spacing ................................. Wide : 25kHz, 30kHz Narrow : 12.5kHz, 15kHz

Operating Voltage ............................... 13.6V DC ±15%

Current Drain ...................................... Less than 0.4A on standby

Less than 1.0A on receive

Less than 8.0A on transmit

Operating Temperature Range ........... –30°C to +60°C

Dimensions & Weight ........................ 6.30 (160) W x 1.70 (43) H x 5.40 (137) D inch (mm), 2.60 lbs (1.18kg)

Channel Frequency Spread ................ 38MHz

RECEIVER (Measurements made per EIA standard EIA/TIA-603)

Sensitivity (12dB SINAD) .................... Wide : 0.28µV Narrow : 0.35µV

Selectivity ........................................... Wide : 75dB Narrow : 65dB

Intermodulation................................... Wide : 70dB Narrow : 60dB

Spurious Response ............................. 75dB

Audio Power Output ........................... 4.0W

Frequency Stability ............................. ±2.5ppm

TRANSMITTER (Measurements made per EIA standard EIA/TIA-603)

RF Power Output ................................ High : 25W Low : 5W

Spurious and Harmonics..................... 70dB

Modulation .......................................... Wide : 16K0F3E Narrow : 11K0F3E

FM Noise ............................................ Wide : 45dB Narrow : 40dB

Audio Distortion .................................. Less than 3%

Frequency Stability ............................. ±2.5ppm

SPECIFICATIONS