Top Banner
IFILE No. I Service Manual -- Specifications CD Portable Stereo Radio MCD-S870F (AU) Double Cassette Recorder # wl~ [[l,,,, I[[II I ~piii A (CASSETTE SECTION) Recording System .................AC bias, 4 track stereo Erasing System ..................... Magnet erase Tape speed ...........................4.75 cm/sec. Fast forward and rewind time ..........110 sec. (C-60 tape) Frequency response .............63-14.000 t-iz (CD SECTION) Channel .................................2 channel S/N ratio ..............................73 dB Wow & Flutter ........................ Undetectable Sampling frequency ..............44.1 kHz Quantization . ..... .................16 bits linear/ ch Pickup light source ................ Semi-conductor laser Pickup wave length ...............790 nm Laser output .......................... Continuous wave max. 0.6 mW PRODUCT CODE No. 14298302 (RADIO SECTION) Tuning range .........................AM :525-1,710 kHz FM:88-108 MHZ Antenna ................................. FM : Telescopic rod AM : Built-in ferrite bar (GENERAL) Power output .........................4.0 W x 2 (DC max.) Speaker ................................. 12 cm x 2, 4 ohms PIEZO X 2 Terminal impedance ............. PHONES :32 ohms Power source ........................AC :230- 240V, 50 Hz DC : 12V (8”D” size batteries) Dimensions ........................... 670x280 x220mm(Wx HxD) Weight (approx.) .................... 7.4 kg (without batteries) Specifications subject to change without notice, REFERENCE No. SM580498
27

Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

Feb 09, 2020

Download

Documents

dariahiddleston
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

IFILE No. I

Service Manual

--

Specifications

CD Portable Stereo Radio MCD-S870F (AU)

Double Cassette Recorder

#

wl~ [[l,,,, I [ [ I I I ~piiiA

(CASSETTE SECTION)

Recording System .................AC bias, 4 track stereo

Erasing System ..................... Magnet erase

Tape speed ...........................4.75 cm/sec.

Fast forward and

rewind time ..........110 sec. (C-60 tape)

Frequency response .............63-14.000 t-iz

(CD SECTION)

Channel .................................2 channel

S/N ratio ..............................73 dB

Wow & Flutter ........................ Undetectable

Sampling frequency ..............44.1 kHz

Quantization . ..... .................16 bits linear/ ch

Pickup light source ................ Semi-conductor laser

Pickup wave length ...............790 nm

Laser output .......................... Continuous wave max. 0.6 mW

PRODUCT CODE No.

14298302

(RADIO SECTION)

Tuning range .........................AM :525-1,710 kHz

FM:88-108 MHZ

Antenna ................................. FM : Telescopic rod

AM : Built-in ferrite bar

(GENERAL)

Power output .........................4.0 W x 2 (DC max.)

Speaker ................................. 12 cm x 2, 4 ohms

PIEZO X 2

Terminal impedance ............. PHONES :32 ohms

Power source ........................AC :230- 240V, 50 Hz

DC : 12V (8”D” size batteries)

Dimensions ........................... 670x280 x220mm(Wx HxD)

Weight (approx.) .................... 7.4 kg (without batteries)

Specifications subject to change without notice,

REFERENCE No. SM580498

Page 2: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

LASER BEAM SAFETY PRECAUTIONS

CAUTION :

USE OF CONTROLS OR ADJUSTMENTS OR

PERFORMANCE .OF PROCEDURES OTHER

THAN THOSE SPECIFIEDHEREIN MAY RE-

SULT IN HAZARDOUS RADIATION EXPO-

SURE

LASER OUTPUT ........0.6mW Max. (CW)

WAVELENGTH ...........790nm

● Pick-up that emits a laser beam is used in this CD player.

wv—

REMOVAL AND INSTALLATION

I

cAuTiON - INVISIBLE LASER RADIATION WHEN OPEN ..0

,.,,!?, “.., DEFEATED AVOID EX=OSURE TO BEAM

T-AA.D”ARSEL USYNLIG MSER STRALING VEO ABNING, NAM

SIKKERHEDSAFBRY DERE ER UDE AF FUNKTION, UN CGA UDS ETTELSE FOR

vARNING OSYNLIG L4SER STRALNING NAR OENNA DEL AR OPPNAD

OCH SPARR AR URKOPPMD STRALEN AR FARLIG

vORSICHT - UNSICHTBARE LASERSTR AH LUNG TRITT AUS, WENN

DECKEL GEOFFNET uNO WENN SICHERHEITSVERRI EGELUNG

UBENBRUCIO IST NICHT DEM STRAHL AussET2EN

“..0 AVATTP. ESSA JA S“OML”KITUS OH ITETTAESSA OLET ALTTI INA

Nwimm5mLLE MSERSATEILYLLE ALP KA7S0 SATEESEEN I

. Remove the compact disc and cassette tape if there should be one on the disc tray or in the cassette lid.●switch the power OFF, and unplug the AC power cord fron an AC outlet.

●AI I wiring should be returned to the original position after work is completed.

●First have ready many the new FIXERS (61 4 129 4971) for replacement.

●Arrange the lead wires so that they are not near the heat sink.

. Repair the ( + ) screwdriver more than 17 cm.

1. FRONT CABINET AND REAR CABINET

(1) Remove the battery lid.

(2) Remove the 7 rear cabinet mounting screws. ( } )

2. TUNER BLOCK

2

,,,/’1. ~

,.

-1-

Page 3: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

REMOVAL AND INSTALLATION

3. POINTER SETTING

111 POINTER

4. CD BLOCK

5. TAPE MECHANISM

-2-

Page 4: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

TUNER ADJUSTMENTS

● Use a plastic screw driver for adjustments.

. Adjust the intermediate frequency of AM and FM to the frequency of ceramic filter.

Supply voltage :DC12.OV

Speaker impedance

Standard output

Function switch

BASS MID TREBLE

4 ohm

50 mW (450 mV)

RADIO

Center L2005

PARTS LOCATION L2101

&

VCT-1 VCT-3

VCT-2

~210*’\ J

mKN“XF213

J2116

Cl

J2118c

1C201 ~

@) PIN

1 C2106””

Jxa

ADJUSTMENT BAND SELECT SWITCH : AM

StepAdjusting

Circuit

ConnectionsSG Frequency Position of tuning dial Adjustment

VTVM

Input Ootput Oscilloscope

Closed the output Connect sweepterminal by sweep generator to C2106

generator, it place to (H)& J2108 (G)455 kHz Low XF213

-4L2005.

Connect AMSG to Connect VTVM to517 kHz Low end L2008

Max.Test Loop speaker terminals

1750 kHz High end VCT -4$1 IF

2 Tuning

3coverage

4Tracking

5

Connect AMSG to Connect VTVM to600 kHz 600 kHz L2005

Max.Test Loop speaker terminals

1400 kHz 1400 kHz VCT -3

I 6 I Repeatadjustrnents

2. FM ADJUSTMENT BAND SELECT SWITCH : FM

Adjusting ConnectionsStep SG Frequency

Circuit Input Ootput

VTVM

OscilloscopePosition of tuning dial

Low

Adjustment

connect sweep 9en- Connect sweep gen-

1 IFeratorto IC201 0 eratorto C2106 (H) 10.7 MHz(H) &J2118 (G) & J2108 (G)

A...

42 Connect FM SG toTuning Connect VTVM to

+

87 MHzJ2116 (H)

3coverage speaker terminals

& J2118 (G) 109 MHz

Low end L2102

VCT -2

Max.

High end

4 Connect FM SG toConnect VTVM to

90 MHzTracking J2116 (H)

5speaker terminals

& J2118 (G) 106 MHz

6 Repeat adjustments

L2101

VCT -1

90 MHz

106 MHz

Max.

I

-3-

Page 5: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

TAPE DECK ADJUSTMENTS1. HEAD REPLACEMENT 4. MOTOR AND BELT REPLACEMENT.

Be sure to clean the heads before attempting to make any

adjustments.

After replacement, demagnetize the heads by using a de-

gausser.

All wiring should be returned to the original position after

work is completed.

After completion of the adjustment, use thread lock (TB-

1401 B) to secure the azimuth adjustment screws.

2. HEAD AZIMUTH ADJUSTMENT

● Be sure both channels (1 and 2) are the same level (Using

a dual-channel oscilloscope).

. After completion of the adjustment, use thread lock (TB-

1401 B) to secure the azimuth adjustment screws.

(1) Insert the test tape (VTT-703, etc. :10 kHz) for azimuth ad-

justment into tape TAPE A.

(2) Press tape TAPE A’s PLAY button.

(3) Use a cross-tip screwdriver to turn the screw for adjust-

ment of the tape TAPE A azimuth so that the left and riaht

outputs are maximized while tape TAPE

(4) Press the tape TAPE A’s STOP button.

(5) Repeat procedure for tape TAPE B.

3. MOTOR SPEED ADJUSTMENT

A is playing back.

(I)lnsert the test tape (MTT-111 N, etc., 3000 Hz).

(2) Press the PLAY button.

(3) Ajust the VR405 so that the frequency counter becomes

3,000 Hz.

f-

v5. CHECKING THE MECHANISM TORQUES AND TENSION

●Clean the head, capstan and pinch roller before making any measurement.II Measurement I Take-up torque I Back tension I Ta~e tension 1

Cassette for PLAY:TW-2111 APLAY:TW-2111 A

Drive-power cassettemeasurement F. FWD/REW:TW-2231 TW-2412

PLAY 30- 60 gr.cm 2.0- 4.5 gr.cm 60 gr or moreF,FWD 55- 120 gr.cm ..- ---

REW 55- 120 gr.cm --- ---

-4-

Page 6: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

REPLACEMENT OF CD MECHANISM

● Note that the mechanism of the CD player is very delicate.

● It is very important that the spindle motor (which rotates the disc), and the sled motor (which cases the disc signals to be

tracked), as well as the gear and other components, operate smoothly, without eccelentricity.● When harldlirlgthepickup, take care not to exert excessive force, and particular care should be taken not to touch the lens

or the drive circuit’s P. W. Board pattern.

1. Replacement of the spindle motor● First, prepare the new turntable (CM3-2) and new special

washer (CM3-4) for replacement.CM3-2

The removed turntable will be deformed by the heat of the

soldering iron, and cannot be reused.

● Prepare dial type calipers.

(1 )The attached bonding material can be dissolved by using a

60 W soldering iron to heat the shaft at the under part of

the turntable (CM3-2) for about one minute.

~l##& -

(2) The turntable can then be removed from the shaft by very ----

carefully applying torte upward at the center of the lower

surface of the turntable.

(3) Remove the two screws (CM3-3) and remove the spindle

motor (CM3-5).

(4) Attach the special washer (CM3-4) to the spindle motor.

(5) Apply a small amount of a mixture of the “Three Bond

2001 and 201 5F” bonding materials to the motor’s shaft.

(6) Initial the turntable as shown in the figure. Secure the turn-

table by pressing gently. Be sure to wipe away (by using a

price of cloth, or similar material) any bonding material

coming out of the hole.

Don’t attached bonding mater Ialat the top of shaft

Iu n

IR 110

+Olrnm

\ CM2(SHAFT)

Iu u

J

Be sure to wipe awaythe bonding mater!al

\CH~CK PUL.LEV

—1 ~J-CM3-2(TuRN

TABLE ) —CM3-5] ( sP]NDLE

MOTOR SHAFT )

2. Confirm of inclination for the turntable(1) Connect the digital voltmeter as shown in the. figure

(2) Set the test disc (YEDS 18 = SONY or etc.), press the

PLAY button (Playback for the most inner music). F+ +

(3)At this time, record voltage value to indicate at the digital.

voltmeter.10 kohm

UnitDigital

(4) Access the most outer music, press the PLAY button 0.0033PF Voltmeter(Playback for the most outer music).

(5) Again at this time, record voltage value to indicate at theVc

digital voltmeter.Low Pass Filter

(6) For reference at the recorded voltage of the most inner

music, Confirm at f 300 mV less than for recorded voltage

of the most outer music

-5-

Page 7: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

REPLACEMENT OF CD MECHANISM

.- 3. Replacement and lubrication of the pickup● Before replacement of the pickup, be sure to carefully read

the section regarding the pickup when the unit is moved or

transported.

(1) Remove the a pickup rail (CM2) with care fixing the latch

with way driver from bottom part of chassis (CM3-1 ).

(2) The pickup (CM9) can now be remove once the a pickup

rail (CM2) have been taken out.● When removing or inserting the a pickup rail from or into

chassis, take care not to exert excessive force.

● If the pickup is reconditioned of replaced, be sure to wipe

the rails clean and also apply a coating of FLOIL (G-474B)

to there entire circumference and entire length. When ap-

plying the grease, do not allow any grease to adhere to

any other parts.

(3) Pass the a pickup rail (CM2) through the new pick up

(CM9).

● The pickup P. W. Board pattern is “shorted”, as shown in

the figure, so that the new pickup will not be susceptible

to the effects of static.

● Set the pattern to “’open” after the pickup has been re-

placed.

‘“v! J:c”

SHORT

4. Checking the action of the CD mechanism 5. Replacement of the sled motor

(1) Disconn~ct the socket (for the sled motor power supply) (1) Remove the two screw (CYI ) and remove the sled motor. .from the P. W. Board. (CM5).

(2) APPIY a voltage of DC 2.0 V to the sled motor’s terminal.

(3) Measure the current during sled motor operation.● The direction of movement of the pickup (outer groove or

inner groove) can changed by changing the battery polar-ity.

(4) The current during sled motor action varies according toCM3-1

the positional relationshiping of gears (CM7 and CM8).

(5) If the current exceeds 40 mA, remove the gears (CM7 and

CM8).

(6) APPIY a small amount of a FLOIL (G-474B) bonding materi-als to the chassis shafts.

-6-

Page 8: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

REPLACEMENT OF CD MECHANISM

6. Resetting the pickup to the home position(1) The limit switch is switched ON by the projection of this

rack gear secured to the returned pickup, after which the

sled motor continues to operate (by the circuit ) for ap-

proximately 30 msec. : there is then again a reverse opera-

tion, and movement to the position at which the switch is

switched OFF.

(2) Rotation continues for about 30 msec. after the switch is

switched OFF, and then the pickup stop at home position.

(

CONFIRM OF CD SECTION

1. Preparation● Measuring instruments and Test disc.

(I)TEST DISC : YEDS 18 (SONY)

(2) OSCILLOSCOPE : SS5711 (10 MHz and Dual Phenomenon)

NOTE : CD section of this unit can not need adjustment, because CD Section P. W. Board checked at automatic checker.

2. Confirm of general operation

(l) Set the test disc.

(2) Press the PLAY button, then confirm the disc rotating to clockwise direction.

(3) Press the FFWD or REW button, then confirm the most inner music or most outer music accessing at speedy.

(4) Press the STOP button

CD Main and Display P.W. Board (Solder Side)

3. Confirm of eye pattern(1)Connect an oscilloscope to pin 41 (RF) of [Cl 01 and VR

point.

(2) Set the test disc, press the PLAY button.

(3) Check to be sure that the “eye” pattern is at center of

waveform and that the diamond shape is clearly defined.

(4) Press the STOP button.

IC1OI PIN41 (RF)o

OSCILLOSCOPE

o

VR POINT

D

-7-

Page 9: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

ii

EXPLODED VIEW (CABINET & CHASSIS)

\ ‘ ,. \

-8-

Page 10: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

i

PARTS LIST

PRODUCT SAFETY NOTICEEACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED D~BING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC

SYMBOL ~ IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN BE OF SPE-CIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED & USE ONLY THE REPLACEMENT PARTS DESIGNATED, ORPARTS WITH THE SAME RATINGS C)F RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THISMANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MIUST BE MADE TO DETERMINE THAT EXPOSED PARTS AREACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFC)RE RETURNING THE PF?ODUCT TO THE CUSTOMER.

CAUTION : Regular type resistors and capacitors are not listed. To, know those values, refer to the schematic diagram.

Regular type resistors are less than l/4W carbon type and O ohm chip resistors.Regular type capacitors are less than 50V and less than 1000pF type of Ceramic type and Electrical type.

N.S.P

‘ACKlb

Ref. No

: Not available as service parts.

i & ACCESSORIES

Part No.

614 271 6540614 267 8480614 267 8473614 256 5674614 271 6663614 231 6832

645 009 6143

Lh614 25CJ 6578~614 256 5292

CABINET & CHASSIS

rRef. No

123

1456

17

,819

I::

~ 12~ 13i 14! 15

16171819202122232425

31323334353637383940

Part No.

614 267 8213614 267 5168614 267 5175614 271 6069614 270 3250614 267 5144614 270 4226614 267 4963614 267 8299614 263 4912614 267 4567614 267 4574614 267 5090614 267 4970614 26? 4987614 267 4994614 267 5007614 267 5014614 267 5021614 267 5038614 267 5045614 267 5052614 267 5069614 267 5076614 267 5083

614 267 5250614 248 2551614 268 5716614 244 8199412 032 6408614 25& 1544614 247 6048614 217 9291412 032 6408412 032 6408

Description

CARTON CASECUSHION,TOPCUSHION,BOTTOMSHEET,SETINSTRUCTION MANUALLABEL,SAFETY,LASER CLASS

REMOCON.MCD-S870

POWER CORD,AC-INPOWER CORD,AC-IN

Ref. No.

41424344454647484Fi5051

Description

ASSY,CABINET,FRONTLID,CASSETTE,TAPE BLID,CASSETTE,TAPE AASSY,CABINET,REARHANDLELID,CDLID,BATTERYKNOB, ROTARY,TUNINGKNOB, ROTARY,VOLUMEKNOB,ROTARY,BASS.MIDOTREBLEBUTTON,CD,OPENBUTTON,CD OPERATIONKNOB,SLIDE,FUNCTIONKNOB,LEVER,(B)RECKNOB,LEVER,(B)PLAYKNOB,LEVER,(B)REWKNOB,LEVER,(B)FFWKNOB,LEVER, (B)EJECTKNOB,LEVER, (B)PAUSEKNOB, LEVER,(A)MODEKNOB, LEVER,(A)PLAYKNOB,LEVER, (A)REWKNOB,LEVER,(A)FFWKNOB, LEVER,(A)EJECTKNOB, LEVER, (A)DIRECTION

~ANEL.TOPV3SY,PULLEY,CD CHUCKING;PRING,WIRE,CD OPENLSSY,GEAR,CD OPEN DUMP3CREW,SPECIAL,CD-DUMPER$LIDE,CD OPEN;USHION,CD MECHANISMSPRING,COMP,CD MECHANISM;CREW,SPECIAL,CD MECHANISMjCREW,SPECIAL,CASSETTE-GEAR

!3’2

93

Part No.

614 268 6188614 244 8199614 225 1744614 10B 2929614 247 2941614 267 5199614 267 5229614 267 5106614 267 8282614 267 4840614 267 5281614 267 5236614 267 5274

614 268 5402614 26B 5419614 268 5426

%XINGPARTS

Ref. No,

YCJ1Y02YCt3YL?4

Yll

Y12

Y 13Y 14

Y21

Y2.2

Y2?3Y .24Y&i

Y2%

Part No.

411 021 4906411 021 4104411 002 9104411 021 4906

411 020 8905

411 021 3503

411 021 4005411 021 4005

411 025 2007411 021 4005411 022 2802411 020 9100411 021 4005411 021 4005

411 021 4005

411 020 9100

411 020 9100411 021 4005411 098 7107

411 085 1200

Description

SPRING,WIRE,CASSETTEASSY,GEAR,CASSETTE OPEN DUPMBRACKET-M,MECHA KNOB LEVERBRACKET,R/PSPRING,PLATE,R/PLEVER,R/PMOUNTING,TUNERKNOB,LEVER,BANDGEAR,VC,TUNERGEAR,TUNERSHAFT,TUNERMOUNTING,SHAFTPOINTER

ASSY,BOX,FRONT, LEFTASSY,BOX, FRONT,RIGHTASSY,BOX,REAR

Description

SCR S-TPG BIN 3X20,CABI-REARSCR S-TPG BIN 3X12,PANEL TOPSCR PAN 3X8,ROD ANTSCR S-TPG BIN 3X20,SPEAKER BOX(L)(R)

SCR S-TPG BRZ+FLG 3X1O,SPEAKER(L)(R)SCR S-TPG BIN 3X1O,MECHA-BUTTON-BRACKETSCR S-TPG BIN 3X12,CD PWBSCR S-TPG BIN 3X12,TAPE MECHANISMSCR S-TPG PAN 2X4,R/PSCR S-TPG BIN 3X12 R/P LEVERSCR S-TPG FLT 3X10,R/PSCR S-TPG BRZ+FLG 3X12,P.TSCR S-TPG BIN 3X12,AC SOCKETSCR S-TPG BIN 3X12,MOUNTING TUNERSCR S-TPG BIN 3X12,MOUNTING SHAFTSCR S-TPG BRZ+FLG 3X12,BAND LEVERSCR S-TPG BRZ+FLG 3X12,GEARSCR S-TPG BIN 3X12,TUNER PWBBOLT HEX C-SCT 2.6X12,VC-GEARWASHER OUT TW 2.6,VC-GEAR

-9-

Page 11: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

i

PARTS LIST

ELECTF

Ref. No.

61~r526364

65

66

67

68

69

TUNER

Ref. No.

31:2101:2107:N201)20011C201.2005)rjr.2008.2101Dr’Dr

orL2102orQ2102orQ2103

orS2101orVC201X2001orXF201XF211ororo.rorororor

ororXF213XF214orororororororor

2AL PARTS

Part No. ~

h423 005 9500h423 016 7809A614 241 2435

645 011 0337419 002 0206

614 258 1162

614 270 4301

614 270 4318

614 270 4325

614 270 4332

W. BOARDA:

=

Part No.

614 268 5495403 154 2102403 154 2102,614 206 0216407 012 4406409 325 7006614 272 6556614 230 6888614 254 9964614 256 6572614 034 7197614 034 7203614 225 1966614 034 7210614 035 0012614 229 0217405 017 9709405 017 9600405 CS17 9709405 017 9600614 244 8335614 024 3185614 253 6278645 004 6100645 009 5801614 252 1045614 030 5630614 03(1 5647614 030 5654614 U30 5661

614 030 5678645 010 0079645 010 0086645 010 0093645 010 0109645 010 0116

645 004 6094614 253 6841614 231 3145614 231 3152

614 231 3169614 231 3176645 010 0123645 010 0130645 010 0147

645 010 0154

Description

FUSE,250V 2A,FU401FUSE,250V 2A,FU401ANTENNA,ROD,FM

SPEAKER,4,WOOFER,SP471 .SP481PIEZO BUZZER 7MB-20-5R5,TWEETER,SP472”SP482CORD,2P,CONNECTOR,CN471.CN481,SPEAKERCORD,5PcoNNEcToR,cN430,R/P/E-HEADCOR0,3P CONNECTOR,CN431,P-HEADCORD,4P CONNECTOR,CN432,AMP-MOTOR

CORD,8P CONNECTOR,CN433,AMP-MECHA

;YDescription

4SSY,PWB,TUNER!P-ELECT lU M 50VYP-ELECT lU M 50VSOCKET,4P,T0 AMP310DE 1SS133IC TA8122ANASSY,BAR ANTENNA,AM!ASSY,BAR ANTENNA,AMASSY,BAR ANTENNA,AMTRANS,OSC,AMVHF COIL,FMVHF COIL,FMVHF COIL,FMVHF COIL,FMVHF COIL,FMVHF COIL,FMTR 2SC3330-UTR 2SC3330-TTR 2SC3330-UTR 2SC3330-TSWITCH,SLIDE,BANDSWITCH,SLIOE,BANDVC(VARIABLE CAPACITOE)OSC,CERAMIC 456KHZOSC,CERAMIC 456MHZFILTER,LC,FM,BAND PASSIF FILTER,FM, 1O.7MHZ,REOIF FILTER, FM,1O.7MHZ,BLUEIF FILTER, FM, 1O.7MHZ,ORANGEIF FILTER,FM,1O.7MHZ,BLACKIF FILTER, FM,1O.7MHZ,WHITECERAMIC FILTER 10.7OMHZCERAMIC FILTER 10.67MHZCERAMIC FILTER 10.73MHZCERAMIC FILTER 10,64MHZCERAMIC FILTER 10.76MHZCERAMIC FILTER 455KHZRESONATOR,CERAM, 1O.7OMHZRESONATOR,XTAL, 10,67MHZRESONATOR,XTAL, 10.73MHZRESONATOR,XTAL, 10.64MHZRESONATOR,XTAL, 10.76MHZ

OISCR,CERAMIC 10.7OMHZDISCR,CERAMIC 10.67MHZDISCR,CERAMIC 10.73MHZDISCR,CERAMIC 10.64MHZ

ML No. Part No. Description

)r I 645 010 0161 DISCR,CERAMIC 10.76MHZ

D MAIRef. No.

Iz

:1401:Mlol;F4102

:N’103)r:Bllo4

>r-:MI07)r-:MI08Jr)150138-11507>FIclolICI02ICI03ICI04ICI05L1451PR102Q1301Qfrori-Q1401or01.403ororQli404Gro&-

;;501oror

;;502

06-o&-

::505oror

&06QB781Q1782QIX881Q3882

X1451XZ501

P.W.130ARDASSYPart No.

614 271 7417403 135 3302

645 010 1465645 005 8127614 035 4911614 237 9752645 012 2750614 231 2759614 Z54 3597614 221 8273614 254 3597614 221 8273407 007 9904407 012 4406407 007 9904407 012 4406409 346 2806409 331 4006

~409 317 8509409 329 4209410 234 4505614 028 6748645 006 2322405 007 6701405 006 4005405 006-3909

A405 009 5207~405 001 9302

405 007 6701405 006 4005405 006 3909405 018 2600405 000 4407405 078 2800405 001 0309405 066 9507405 000 3400405 078 2008405 107 8704405 000 4407405 078 2800405 001 0309405 018 2600405 018 2600405 000 4407405 078 2800405 001 0309405 000 1604405 075 8409405 075 8409405 075 8409405 075 840S614 231 2667614 215 557E

Description

LSSY,PWB,CD MAIN;LECT 1000U M 6.3V

;OCKET,FPC 13P,T0 PICKUP‘LUG,6P,T0 CD MECHANISM

;OCKET,2P,T0 OPEN/CLOSE;OCKET,2P,T0 OPEN/CLOSE;OCKET,1OP,TO AMP11P MATE SOCKET,1OPrERMINAL,lP,TEST POINTFERMINAL,lP,TEST POINTGERMINAL, lP,TEST POINTFERMINAL,lP,TEST POINT)IODE GMAO1)IODE 1SS133)IODE GMAO1)IODE 1SS133[C LA9220MS[C LC7861KE[C BA6398FP[C UP06379GR[C LC651104F-4F77

SwSw

FILTER,1OUH,RIPPLE CANCELPROTECTOR,IC,0.4A 50VTR 2SB598-F-NPTR 2SA952-LTR 2SA952-KTR 2SB927-STR 2SA102O-YTR 2SB598-F-NPTR 2SA952-LTR 2SA952-KTR 2SC3400TR DTC124ESTR BA1F4MTR RN1203TR 0TC143TSTR DTC114TSTR BA1L3ZTR BA1A4ZTR DTC124ESTR BA1F4MTR RN1203TR 2SC3400TR 2SC3400TR DTC124ESTR BA1F4MTR RN1203TR DTA143ESTR DTC144TSTR DTC144TSTR DTC144TSTR 0TC144TSRESONATOR,CERAMIC, 16.93MHZRESONATOR,CERAMIC ,2.09MHZ

319DISPLAYP.W. BOARDASSY 1*f. No. Part No. I

Description

83 I 614 272 0158 lASSY,pWB,OISPLAyti3502 407 137 4206 LED SL-1255-05,

2-DIGIT 8-SEGMENT

-1o-

Page 12: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

PARTS LIST

Ref. No.

or

D1503D1504D1505D151O

Q1503Q1504S1501S1502S1503S1504S1505S1506

Part No.

407 168 3605

408 017 5801408 017 5801408 017 5801407 169 9408

405 OOil 1604405 000 1604

614 240 1002614 240 1002614 240 1002614 240 1002614 240 1002614 240 1002

Description

LED SL-1255-05,2-DIGIT 8-SEGMENTLED SLZ-981C-15-AB,PLAYLED SLZ-981C-15-AB,REPEATLED SLZ-981C-15-AB,MEMORYPHOTO DIOOE SPS-421-l-A,IR(REMOCON) RECIVERTR DTA143ESTR DTA143ESSWITCH,TACT,STO?SWITCH,TACT,PLAYSWITCH,TACT,UPSWITCH,TACT,DOWNSWITCH,TACT,REPEATSWITCH,TACT,MEMORY

CDOPEN/CLOSE SWITCH P.W. BOARD ASSYRef. No. Part No. Description

84 614 271 7400 ASSY,PWB,CO SWITCHCN105 614 035 4911 SOCKET,2P,T0 CD MAINor 614 237 9752 SOCKET,2P,T0 CD MAINS1507 645 004 7787 SWITCH,LEVER lP-

2T,oPEN/cLosE

AMPLIFIER P.W. BOARDASSYRef. No,

85C4732C4734C4832C4834C4921

C4922C4930CN401CN402CN403

:;405CN406CN407CN408CN41OCN420CN421D4901D4902D4903D4904D4905D4906D4913D4914D4920D4922D4923HS401IC401IC402IC403L4701orL4801

Part No.

614 272 0943403 058 5308403 125 5507403 058 5308403 125 5507403 062 0306403 058 9900403 135 0400614 206 0278645 004 2904614 035 4935614 237 9776645 004 2898645 004 2928645 005 8134614 229 3812645 004 2881645 006 1875645 006 1875407 007 9904407 007 9904

A407 053 8708408 017 5405408 017 5405

407 007 9904407 140 7201

~407 053 8005

407 007 9904~407 053 8302A407 053 3109

614 249 0754409 251 1000

Lh409 295 7402409 114 4803645 006 9864614 212 3171645 006 9864

Description

ASSY,PWB,MAIN AMPPOLYESTER 0.15U K 50VELECT 1000U M 16VPOLYESTER 0.15U K 50VELECT 1000U M 16VPOLYESTER 0.047U K 50VPOLYESTER 0.018U K 50VELECT 3300U M 25VSOCKET,1OP,TO CD MAINPLUG,4P,T0 MOTORSOCKET,4P,T0 TUNERSOCKET,4P,T0 TUNERPLUG,3P,T0 P HEADPLUG,6P,T0 R/P HEADPLUG,8P,T0 TAT. MECHANISM

JACK,HEADPHONEPLUG,2P,T0 POWER SUPPLYPLUG,2P,T0 SPEAKERPLUG,2P,T0 SPEAKERDIODE GMAO1DIODE GMAO1ZENER DIODE MTZ9.lALED SLZ-981C-13-AB-T2,DIRECTLED SLZ-981C-13-AB-T2,DIRECTDIODE GMAO1DIOOE DSR-1OC-ET5ZENER DIODE MTZ7.5BDIODE GMAO1ZENER DIODE MTZ8.2AZENER DIODE MTZ12AHEAT SINKIC TA8189NIC TA8229KIC LB1641INDUCTOR,80UINDUCTOR,80UINDUCTOR,80U

R&f. No.

as-L4901L4902L4903LG401LS402Q4701QJ3702

:’:703

:;801Q4802

&803mr@1902

&903

&904

;905

c~906

;:910

;:91 1wQ4912

;913a%-csror

G914c%rR4737!%4837IW920ii24940F#4941R4950

.%3901S4902%903SJ1401v13401V3?402b%?403!m1404VR405

P’C3WEfi

: RM?f. No.

85

c.l?i413m414wCS416FCL41FK-C42

k4904

Part No.

614 212 3171614 224 7983645 011 6414645 011 6414614 217 7273614 217 7273405 OIB 2808405 010 9706405 010 9607405 010 9706405 010 9607405 018 2808405 010 9706405 010 9607405 010 9706405 010 9607405 017 9709405 017 9600

~405 023 5306Lh405 023 5009405 004 5004405 004 4502405 017 9709405 017 9600405 017 9709405 017 9600405 017 9709405 017 9600405 004 5004405 004 4502405 017 9709405 017 9600

A405 095 i602A405 095 1701h405 073 5202LL405 C35 7107~405 035 7206405 023 5306405 023 5009402 071 1304402 071 1304

~402 071 0307~402 071 0208~402 071 0307402 071 4701645 011 0368614 247 8561614 235 4506411 021 6405

645 009 8710645 011 0429645 011 0429645 011 0429645 006 2537

Description

INDUCTOR,80UTRANS,OSC,BIASINDUCTOR,lM JINDUCTOR, IM JLUG,LEAD WIRE FIXLUG,LEAD WIRE FIXTR 2SC3402TR 2SC1571-G-NPTR 2SC1571-F-NPTR 2SC1571-G-NPTR 2SC1571-F-NPTR 2SC3402TR 2SC1571-G-NPTR 2SC1571-F-NPTR 2SC1571-G-NPTR 2SC1571-F-NPTR 2SC3330-UTR 2SC3330-TTR 2SD400-F-MPTR 2SD400-E-MPTR 2SA608-G-NPTR 2SA608-F-NPTR 2SC3330-UTR 2SC3330-TTR 2SC3330-UTR 2SC3330-TTR 2SC3330-UTR 2SC3330-TTR 2SA608-G-NPTR 2SA608-F-NPTR 2SC3330-UTR 2SC3330-TTR 2S02061-ETR 2SD2061-F

TR 2SD2012TR 2SD1913-RTR 2S01913-STR 2AD400-F-MPTR 2AD400-E-MPFUSIBLE RES 2.2 JA l/4WFUSIBLE RES 2.2 JA l/4WFUSIBLE RES 10 JA l/4WFUSIBLE RES 27 JA l/4WFUSIBLE RES 10 JA l/4WFUSIBLE RES 3.3 JA l/4WSWITCH,SLIDE 4P-4T,FUNCTIONSWITCH,SLIDE,R/PSWITCH,SLIDE,BEATSCR S-TPG BIN 3X8VR,ROTARY,50KBX2 ,VOLUMEVR,ROTARY,1OOKBX2 ,BASSVR,ROTARY 100KBX2,TREBLEVR,ROTARY 100KBX2,MIDVR,SEMI,2K N,TAPE SPEED

;UPPLY P.W. BOARDASSY

Part No.

614 272 1018

614 020 1215614 020 6548614 223 9209614 270 4349

~645 006 4760~645 006 4760/jJ645 006 8072

Description

ASSY,PWB,POWER SUPPLY

SOCKET,2P,T0 AMPSOCKET,2P,T0 BATTSOCKET,2P,T0 BATTCORD,2P CONNECTOR,AMP-DGHOLDER,FUSEHOLDER,FUSEINDUCTOR, 181U

Page 13: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

ii

PARTS LIST

Ref. No. Part No. Description

T4901 ~614 271 8551 POWER TRANSFORMER

\c So(

Ref. No.

87

CN412orD4907D4908D4909D491O

ET P. W. BOA

Part No.

614 272 0981

~614 020 7590~645 005 7038~407 098 3300~407 098 3300~407 098 33oOLi1407 098 3300

D ASSY

Description

ASSY,PWB,AC SOCKETSOCKET,2P,AC INSOCKET,2P,AC INDIODE RL153-BF-S2DIODE RL153-8F-S2DIODE RL153-BF-S2DIODE RL153-BF-S2

BATTERY TERMINAL P. W. BOARD ASSY

~

614 118 4036 TERM;NAL’BATTERY (-)614 020 6548 SOCKET,2P,T0 POWER SUPPLY614 223 9209 SOCKET,2P,T0 POWER SUPPLY

-12-

Page 14: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

ii

EXPLODED VIEW (CD MECHANISM)

CY1— -f~

CY1

.—— —-l —-l —— ————————— ——-l

I I ‘s1II

IIII

,}

I

I

I

I

I

IIII

PARTS LIST (CD MECHANISM)

:D ME(

Ref. No.

CMICM2CM3

CM4CM5CM6CM7CM8CM9CM1O

+ANISM (PM-C

Part No.

614 268 8069614 237 7024614 265 7874614 262 2575645 007 7821614 245 4268412 032 0208

411 044 7502

614 024 1778645 007 7814614 237 7093614 237 7109614 237 7116645 006 7983614 262 2599

‘BM94C1SH)

Description

ASSY,WIRE,MOTOR & SWSHAFT,PICK UP RAILASSY,CHASSIS,BASE MECHANISMCHASSIS,BASE MECHANISMMOTOR,SPINDLE,DC,0.2WTURNTABLE,SPINDLEWASHER,SPECIAL,ADHESIVE

ESCAPE STOPSCR PAN+SW 2X5,SPINDLE MOTORFIXSWITCH,LIMITASSY,MOTOR,SLEDGEAR,SLED RETARD 1GEAR,SLED RETARD 2GEAR,SLEDPICKUP,LASER, F-P1OOGEAR,RACK,PICK RACK

[

Ref. No.

CMI1

CM12

CY 1

CY2

CY3

CY5

CY4

Part No.

614 238 6934645 006 7976

411 044 8004

411 152 4301

412 047 3904

411 088 6509

411 018 6401

Description

SPRING,COMP,PICK RACK GEARFLEXIBLE FLAT CABLE,PICK UP(SUMI CARD)SCREW,PAN+SW 2X8,SLED MOTOR FIXSCREW,S-TPG PAN PCS 1.7X6,PICK RACK GEAR FIX

SCREW,SPECIAL,SLED GEAR FIX

WASHER,F 2X4.3X0.4,STOPPER OF RACK TOSSSCREW,PAN PCS 2X2,STOPPER OF RACK TOSS

13 –

Page 15: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

iii

LIST

TAPE MECHANISM (TM-S870TN/SP)

Ref. No

TMOO 1TMO02TMO03TMO04TMO05TMO06TMO07TMO09TMO1OTMO1lTM012TM013TM014TM015TM016TM017TM018TM019TM020TM021TM022TM023TM024TM025TM026TM027TM028TM029TM030TMC131TM032TM033TM034TM035TM036TM037TM038TM039TM040TM041TM042TM043

TM044TM045TM046TM047TM048TM049TM050

TM101TM102

TM103TM104TM105TM106TM1C17TM108TM109TM11OTMII1TM112TM113TM114TM115

Part No.

645 010 9232614 221 0277645 009 1551645 010 9409645 009 1360645 LI1O 9416614 C121 8251645 009 6891645 009 1506645 CJ09 1452645 009 1513645 009 1520645 009 1612645 009 130864.5 009 1469645 009 1285645 009 1339645 009 3760645 Llll0757645 011 0764645}011 0771645 011 0788645 011 0795645 011 0801645 009 1407645 009 1483645 009 1391645 009 1384645 009 3210645 009 1414645 009 1421645 009 1674645 009 1742645 009 1575645 009 1735645 009 1629645 009 1568645 009 1698645 009 1476645 009 1346645 009 1445645 009 1544645J010 9423645 009 1438645 009 1490645 009 1537645 009 1766645 009 3227645 009 1681

645 009 2220614 267 6158

645 009 1865645 009 1704645 009 1841645 009 1858645 009 1827645 009 2107645 009 2206645 009 1889645 009 2152645 009 2145645 009 2183645 009 2176645 009 2091

Description

~UG PLATEHEAD,MAGNETIC,REC/PLAYAZIMUTH SPRINGHEAD BASEPANEL P SPRINGHEAD PANELHEAD,MAGNETIC,ERASEE HEAD SPRINGSENSING LEVERM CONTROL SPRINGGEAR PLATE SPRINGASSY,GEAR PLATEASSY,PINCH ROLLERASSY,BASEPR STOPPERSWITCH ACTUATORE KICK LEVER

ARM

PUSH BUTTON ACTUATORREC BUTTON LEVERPLAY BUTTON LEVERREW BUTTON LEVERFF BUTTON LEVERSTOP BUTTON LEVERPAUSE BUTTON LEVERP CONTROL SPRINGPAUSE LEVERPAUSE LEVER SPRINGPAUSE STOPPERPLAY BUTTON LEVER SPRING8UTTON LEVER SPRING(A)BUTTON LEVER SPRING(B)RECORD SAFETY LEVERASSY,SUPPLY REELBACK TENSION SPRINGASSY,TAKE UP REELSENSORFF GEARPACK SPRINGREC BUTTON LEVER SPRINGASSY,CHASSISPS LEVER SPRINGLEAF SWITCH MSW-1541F

E SLIDE LEVERE ACTUATOR SPRINGCAM GEARASSY,RF CLUTCHRF BELTASSY, FLYWHEELMAIN BELT

SLIDE SWITCH R663167HEAD,MAGNETIC,PLAY,AUTO REVERSEP ROLLER ARM SPRING(R)HEAD SP PLATEHEAD BASEP ROLLER ARM SPRING(F

HEAD PANELGEAR PLATE SPRING(R)ASSY,GEAR PLATE(R)ASSY,PINCH ROLLER ARMSENSING LEVER(R)SENSING LEVER(F)t CONTROL SPRING(R)M CONTROL SPRING(F)

R)

SEAR PLATE SPRING(F)

-14-

Re$L No.

ThtTt16TM%17TM218Ttfl19TM.120TMX21TM%22TMI.23T!M24Tt#325TM326ThtZ27Tl@”128Tb1229Tkf131TN132Tti.$T33Tt4134T14i135TM$136TlW337T%%138TW139Tr&140T16141Tk%142Thf143Tf6144TBH45Tt$34 6Tt434 7

Tb%’i?olN$G?02TM203Tt&?04TMG?05Tilfi206T$%2!07TlMiio8THK209TE421OIFU?ll

Part No.

645 009 2190645 009 2169645 009 1872645 009 2039645 009 1988645 009 2022645 009 2015645 009 1995645 010 9195645 010 9966645 010 9959645 010 9942645 010 7887645 010 9188645 009 1834645 009 1759645 009 1896645 009 1902645 009 1810645 010 9928645 009 2008645 009 2077645 009 2060645 009 1797645 009 1803645 009 2084645 009 3128645 009 3111645 009 2411645 010 9973645 010 9997

645 009 1599645 009 3814645 009 1582645 009 2404645 009 2398645 009 2527645 009 2435645 009 2459645 009 2442645 009 2428614 271 2863614 212 0514645 009 2213

WUNGPARTS(TAPE N

Pati No.

645 009 2237645 009 2282645 010 9638645 009 2381645 009 2305645 009 2244645 009 2268645 009 2374645 009 2350645 009 2336645 CI09 2251645 009 2275645 009 2367645 009 2329645 009 2312645 009 2343412 012 7005

Description

ASSY,GEAR PLATE(F)M CONTROL ARMASSY,PINCH ROLLER ARM(F)ASSY,BASEROTARY ARMROTARY SPRINGPR STOPPERSLIDE PLATEASSY,ACTUATORPLAY BUTTON LEVER(S)FF BUTTON LEVER(RS)FF BUTTON LEVER(FS)

STOP BUTTON LEVER(S)ASSY,PROG BUTTON LEVERPANEL SPRINGASSY,TAKE UP REELSENSORSENSOR SPRINGASSY,CHASSISE SLIDE LEVER(S)E ACTUATOR SPRINGMUTING PLATE SPRINGMUTING PLATEMAIN PLATEMAIN PLATE SPRINGCAM GEARASSY,FLYWHEEL CAPSTAN(R)ASSY,FLYWHEEL CAPSTAN(F)MAIN BELTMODE BUTTON LEVER(S)PM BUTTON LEVER SP

‘40TOR BRACKETMOTOR COLLAR SCREWMOTOR RUBBERANTI VIBRATION FELT MATANTI VIBRATION FELT MATP KICK LEVER(B)

COLLAR(B)P KICK LEVERP KICK LEVER SPRINGPK COLLAR SCREW(A)

4SSY,MOTORMOTOR(N.S.P)MOTOR PULLEY(N.S.P)

:CHANISM)

Description

BINCI SCREW M2X3AZIMUTH SCREW M2X7(+)(-)CIJP SCREW 2X7.5

HL WASHER CUT1.45X3.8X0.5C TAP SCREW M2X3P TAP BIND SCREW M2X5TAP CAMERA SCREW M2X4.5HL WASHER CUT 1.2X3.8X0.3HL WASHER 2.0X3.5X0.4SPECIAL SCREW M2X6 BLACKS TAP CAMERA SCREW M2X2.5E RING S1.5HL WASHER 2.1X3.5X0,4

C TAP SCREW M2X6C TAP SCREW M2X4P WASHER CUT 2.1X4.OXO.13SPECIAL WASHER

Page 16: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

EXPLODED V EW (TAPE MECHAN SM)

TY03~

dTMO07 $JTMoo9-y

w--TYO1yTMOOl

TY02+ 6&TMoo2TMoo3-f ~

TM1OI

@v. TY1O

.,>>.

b

“G TM102

TM103--X . -

lMlll~

TM015%

TMllO-@TM’*!~ ~T~}’13jjj;~112TMOIL , .- *., .,e

I

rl

‘/

118

7.,4.7)5

–15-

Page 17: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

i

IC BLOCK DIAGRAM & DESCRIPTION

IC101 LA922CIMS (Servo Signal Processor)

No. PIN NAME III 01 FUNCTION

1 FIN2 I Connection Pin for Photo Diode of Pickup.

2 I FIN1 I I I FIN2+FIN1 =RF. FIN2-FIN1 = FE

3E 1:1Connection Pin for Photo Diode of Pickup.

4F E-F=TE

5 I TB 1’1 Input Pm for DC ingredient of TE Signal.

6 TE- ] Connection Pin for Gain Setting Resistor of TE

I I I Signal to TE Signal pin.

7 ! TE O I Outout Pin for Trackina Error Sianal .

8 I TESI [ I I Input Pin for Track Error Sense Comparator. TE

[ I Signal through Band pass, and Inputted.

9 I Scl I frmut Pin for Shock Detection.

10 TH :1 Connection Pin for Time Constant Setting of

Tracking Gain.

11 TA o Output Pin for TA Amplifer.

12 TD- 1 Connection Pin for Constant of Tracking Phase

Compensation, Consist of betweenTD and VR.

13 TD I Connection Pin for Constant of Tracking Phase

Compensation.

14 JP I Connection Pin for Amplitude Setting of Track-

ing Jump (Kick Pulse) Signal.

15 TO o Output Pin for Tracking Control Signal.

16 FD I o Outout Pin for Focusina Controf Sional.

17 FD- 1 Connection Pin for Constant of Focusing Phase

Compensation, Consist of between FD and FA.

18 FA + I Connection Pin for Constant of Focusing Phase

Compensation, Consist of between FD- and

FA-.

19 FA- 1 Connection Pin for Constant of Focusing Phase

Compensation. Consist of between FA and FE.

20 I FE I O I Output Pin for Focusing Error Signal . ,21 FE- f I Connection Pin for Gain Setting Resistor of FE ~

I ~ I Sional to FE Sional crin.

22 AGND ~- Ground for Analog Signal.

23 SP o Output Pin for Single End of Input Signal of the

CV +, CV- Pin.

24 I SPI I I I Inout Pin for SDindle Amohfier. I

25 SPG III Connection Pin for Gain Setting Resistor, when

Scrindle 12 cm Mode. I26 I SP- I I ] Connection Pin for Constant of Spindle Phase I

I ] Compensation with SPD Pin.

27 I SPD ~ t OutDut pin fOr SDindle COntrOl Sicrna!.

28 / SLEQ I I I Ccmne t“c Ion Pin for Constant of Sled Phase I

Compensation.

29 SLD o Output Pin for Sled Control Signal.

30 SL- 1 fnput Pin for Sled Signal from Micro Processor.

31 I SL+ I f

32 JP- 1 Input Pin for Tracking Jump Signal from Digital

33]JP+ I I I Sional Processor. I34 TGL I Input Pin for Tracking Gain Control Signaf from

Diaital Sianal Processor. TGL = H: Gain Low

~

Input Pin for Tracking Off Control Signal from

Digital Signal Processor. TOFF = H: Off

Outpul Pin for Track Error Sense Signal to

Diaital Sional Processor.

37 I HFL I I I High Fr equency Level Signal use Detection

Main-Beam Position m on the pit or mirror.

38 I SLOF I I Inout Pin for Sled Servo Off Control.

39 ] cv- I f I fnput P’m for Constant Linear Velocmy Error

40 I Cv+ f I Signal from Digital Signal Processor.

41 RFSM I O I Output Pin for RF Signal.

42 IRFS- 1’1Connection Pin for Gain Setting of RF and

Constant Setting of 3T Compensation of the

EFM Signal with RFSM Pin.

43 SLC o Slice Level Control Signal is Output Pin, It

I I I Controf Level of Data-Slice by Digital Signal

Processor of the RF Waveform.

44 I SLI I Input Pin for Level Control of Data-Slice by

I I I Dioital Sional Processor,

45 ] DGND I - I Ground for Digital Signal.

46 I vc- I f fnput Pin For VCO Control Amplifier, Consist

I I I of pLL LOOP Filter with VCOC and PDO of

Digital Signaf Processor.

47 Vcoc o Output Pin for VCO Control Signal.

48 Vco o OutDut Pin for VCO Sional.

49 DEF o Output Pin for Defect Detection of Disc.

50 CLK I fnput Pin for Reference Clock Pulse, Input

4.23 MHz of Digital Signal Processor.

51 CL I Input Pin of Clock Pulse for Command from

Micro Processor.

52 DAT I Input Pin of Data for Command from Micro

Processor.

53 I CE I I I fnput Pin of Chip Enable for Command from

Micro Processor.

54 DRF o Detect RF Signal is Output Pin for RF Level

I I I Detection.

55 LF I Connection Pin for Adjusting of VCO Free-run,

56 VCC2 - VCC for Sewo and Digital Root.

57 REFI I Bus Control Connection Pin for Reference

Voltage.

58 VR o Output Pin for Reference Voltage,

59 LF2 I Connection Pin for Time Constant Setting of

Defect Detection of the Disc.

60 PHI 1 Capacitor Connection Pin for Peak-hold of RF

Sianal.

61 I BH1 / I I Capac’ Itor Connection Pin for Bottom-hold of i

I I RF Signaf.

62 I LDD o I Output Pin of APC (Automatrc Power Control)

Circuit.

63 LDS I input Pin of APC (Automatic Power Control)

Circuit.

64 I VCC1 I I I VCC for RF Root I

-16-

Page 18: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

ii

IC BLOCK DIAGRAM & DESCRIPTION

IC102 LC7861 KE (Digital Signal Processor)

HE=::==::::

EIUIE1 SLICt LCVELCO V11OL

SYECBO1OUS BL7EC7[FMDtVODULA710M

CI. C2 [lNO1 B17LC7h C091CCT CO1l ROL ?L, C

1151 (4t)vm. SBCI

SUB CODC DX714C1144). [471SBS1. SIS1

No.

T-i-34

%-—

6

7

8

TG

ii.

12—

13

14

15

(>11SQOUT

[0!1

Imc

Dtuo

3‘IN NAME I / C

TESTI I

AO oAl

PDO O

Vss

EFMO o

I

EFMO O

=TTEST2 I

CLV + o

CLV- 0

VIP

FOCS

FSTFZD

o—o0I

FUNCTION

For TEST. Normal time is non connection.

Input from VCO output in LA9220. Phase com-

parison output of VCO and EFM signal.

Negative output through amplitude limiter.

Anti phase of EFMO. This signal use Slice Lev-

el Control.

Positive output through amplitude limiter.

Anti phase of EFMO. This signal use Slice Lev-

el Control.Inputting HF signal of 1- 2VP.P. This signal use

Slice Level Control.For TEST. Normal time is non connection.

Output for Disc Motor Control.

Output for Disc Motor Control.CLV roucrh Servo time : Output “H”Phase c;ntrol time : Output’;L”

FOCS Output “H” : Focus Servo Off. Lens pull

up with slowly. FST Output “H” : Lens pulldown with slowly. If FZD generate, it reset out-

put of FOCS. For lead-in of Focus.

1 -

I (

DIcllALilLTL1

IXIAL DACOU1?U7ll?[lIACt7!U38CcEntlb?Oa

.No.—

1617

iii-—

19

E

21

22

zx—

2526—

27

=E—

30—

)) 10 MOU7

)1 DDUT

)b Drofr

IN NAME

HFLTES

PCK

FSEQ

TOFF

TGL

THLD

TEST3VDD

JP+

JP-

DEMO

TEST4

EMPH

DFOFF

1/0 FUNCTION

Comply with command of Wack jump, itI

oscillate kick Pulse, JP + & JP”. It jump theIprescribed number of track (1 ,4,16,64).

o PCK Monitor (4.3218 MHz).

SYNC (FS of truth) detected from EFM signalo = SYNC of counter : “H” (Latch Output

during in 1 frame).o Comply with command of track Jump, it

o oscillate kick Pulse, JP + & JP-. It jump the

~

rescribed number of track 1,4,16,64.

For TEST. Normal time is non connection.

Comply with command of track jump, I(u

ooscillate kick Pulse, JP + & JP-. It jump theprescribed number of track (1 ,4,16,64).

For adjustment of production process. Sound,

=

For TEST. Normal time is non connection.

O Out ut is “H” time it need de-em basis

ON / OFF Switching of Digital Filler. Output

-17-

Page 19: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

i

IC BLOCK DIAGRAM & DESCRIPTION

No. PIN NAME 1/0 FUNCTION No. PIN NAME 1/0 FUNCTION

31 SMP2 o50 WRQ o

Data sub-code Q pass the CRC check the32 SMP1 o

Output of signal to DAC, Signal of Latch & L I 51WRQ do “H”. It detect at external, Data real

33RWC I

LRCLK o34 SMP o

R select, Signal for Sampling Hold. 52 SQOUT oOUI from SQOUT by send the CQCK. RW(

(DAC: Digital to Analog Converter) 53 COIN Iset the “H” by Micro Processor then it k

35 DFOUT o

36 DACLK o54 CQCK I

command by send with Synchronizing CQCt

command data.37 DFIN o For TEST. Normal hme is non connection. 55 RES I Turn on the Power Supply time : Once “L”38 LRSY Data of SQOUT want at the LSB first time : h39 CK2 Output of signal to DAC, Signal of Latch& L 1 56 M/L i

/ L set the “L”.40 ROMOUT o R select, Signal for Sampling Hold.

41 C2FCLK For output of signal that Comply with CD-ROM. 57 LASER oThis output can control at Serial Control hor

Micro Processor42 C2F 58 16M o43 DOUT o Output of DIGITAL OUT

16M Output (16.9344MHz)

59 4M44 SBSY o Synchronizing signal of sub-code block. — — —

o 4M output (4.2336MHz)

For correction monitor of CI, C2, single, 60 CONT oThis output can control at Serial Control fron

45 EFLG o ~ouble. Micro Processor

Pw61 TEST5 I For TEST. Normal time is non connection.

46 0 SFSY is Synchronizing signal of sub-code47 SFSY o frame. Eighth clock send to SBCK then read 62 Cs I

This terminal “L”: LC7861 KE is active. Chi[

48 SBCK I out the sub-code of P, Q, R, S, T, U, V, & W. 63select Terminal. (Internal Resistor: Pull Down)

XIN I49 FSX o Output of Synchronizing signal (7.35KHz)

Connection Terminal of crystal oscillation64, . (16.9344MHz)XOUT o

IC103 BA6398FP (Pickup & Motor Driver)

cli&- CHL- CH&- CHi. - B!AS cH3- cH3- 0CU73-B oyT3 ~ Op OPGNO OJT A OUT B IN A IN B IN VU Vc’ INB IN A IN(+) IN(-)

0 BuF

mER”Mu’EY+-

r

CH1- cH1- cH1- c*t- ‘2B vREG W.-E GNO c.i2- CH2. cH2- CH2- GND OP.0”1OUT A OUT B IN A 1?. B OUT OUTB CWlA

T s D’: ;HE;M*AL SHUT DOWND BUF. DRIVE BUFFER

No. PIN NAME 1/0 FUNCTION No. PIN NAME 1/0 FUNCTION

1 CH1-OUT A o Driver CH1 Negative Output 15 OP IN (-) I Negative Input of Operational Amphfler

2 CH1 -OUT B o Driver CH1 Positive Output 16 OP [N (-) I Positive Input of Operational Amplifier

3 CH1-IN A I Driver CH 1 Input 17 CH3-OUT A o4 CHI-IN B I Driver CH1 Input for Gain Adjust

Driver CH3 Negative Output

18 CH3-OUT B5

0 Driver CH3 Positive OutputTr-B I Connect for Base of External Transistor 19 CH3-IN A I Driver CH3 Input

6 Vref OUT oOutput for Constant Voltage (Connect for 20 CF134N B I Driver CH3 Input for Gain AdjustCollector of Exlernal Transistor 21 Vcc - Power source

I I Mute Control 22 Vcc - Power source—

23 BIAS IN I Input for Bias Amplifier

24 CI-14-IN B I Driver CH4 Input for Gam Adjust

Driver CH4 Input?-OUT B I O I Driver CH2 Positive Output 26 CH4-OUT B o Driver CH4 Positive OutpuI

12 [ CH2-OUT A I O I Driver CH2 Negative Output 27 CH4-OUT A o Drwer CH4 Negahve Output

Ground (Earth) 28 GND - Sub Siraight Ground (Earth)13 GND I - I Sub Straight (14 OP OUT O I Output of Operational Amphfier 1

-18-

Page 20: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

i

IC BLOCK DIAGRAM & DESCRIPTION

IC104 pPD6379GR (Digital to Analog Converter)

LRCK(

CLK (

SI (

RiF

I

I v 1’VDD

ICI 05 LC651 104F-4E77 (CD Control Micro Processor)

No. PIN NAME 1/0 FUNCTION No. PIN NAME 1/0 FUNCTION

1 VOL UP Not Used 15 CQCK o interFace for DSP and SSP (CLOCK)

2 VOL DOWN Not Used 16 IR I Input Signal for Infrared rays Remote Control

3 SW IN 1 Inut for Open I Close Switch Signal or Limit 17 WRQ I Inter Face for DSP (SUBQ TRIGGER)

Switch Signal or DRF Signal or SYNC REC 18 RWC o Inter Face for DSP and SSP (DATA LATCH)

Signal or Key In (A/D Convert) Signal 19 SL + o Sled Motor Control SignalL4 XRST

151 AV+1

161 Av-1

7 I VssI

o Reset Signal for around IC’S 20 SL- 0 Sled Motor Control Signal

VDD 21 SEG a o Light up Signal for LED (Segment a)

Vss 22 SEG b o Light up Signal for LED (Segment b)

Ground (Earth) 23 SEG C o Light up Signal for LED (Segment c)

8 Oscl I Input of Clock Pulse (4.23 MHz) 24 SEG d o Light up Signal for LED (Segment d)

9 OSC2 Open 25 COM 1 0 Light up Signal for LED (Common I)

10 VDD - + 5V 26 COM 2 0 Light up Signal for LED (Common 2)

11 RES I System Reset Signal 27 KEY IN I Input for Key (A/D Convert)

12 TEST Vss 28 SEG e o Light up Signal for LED (Segment e)

13 SQOUT I Inter Face for DSP (SUBQ DATA) 29 SEG f o Light up Signal for LED (Segment f)

14 COIN o Inter Face for DSP and SSP (DATA) 30 SEG g o Light up Signal for LED (Segment g)

IC201 TA8122AN (Tuner System)

AM RF FMW;F v cc ,IN

OET t@NX:S”c :Snc OUT LPF 1 LPF2 Vco LOUT ROUT

--5

.T

115-MVco DECODE

* 4

I I I Ill I I I

GND! FM AM AGCR;”IN v cc2 IFAMI~ IFAMIN

GN02 OUADMIX MIX :Z LSETD

–19-

Page 21: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

SCHEMATIC DIAGRAM (TUNER)—

ol/ozz ST Iz:

u

wo “o loez:

-----11---Q1O”OIOLZZ

4t---

11

1

o“

‘c!!..!=1 4, Z-T OZIJA

-4, Z-T0Z3A

1---ECISSIJoozo

=

t---- Jrz3rz3m:1!. -----

E- TOZ13A

C-1OZ3A

d g:n. ND+ .

This is a basic schematic diagram.

-20-

Page 22: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

ii

WIRING DIAGRAM (TUNER)

c

r

.

L2005RODANTENNA ‘ii?

TO AMPLIFIER P.W. B(CN403)

-21-

Page 23: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

.b

III

o~!——

—.

.--

--

—..

--.

.

f==

!_—

L-:4--

IILA

‘7

.—

—.. —

;r--—

1IINNI

Page 24: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

wIRING DIAGRAM (CD)

TO AMPLIFIERP.W.B

(CN401)@

‘?iB3%-lcN105xl PIRcriTI%’iT+17iRALIMIT SPINDLE SLED

SWITCH MOTOR

-24- -25-

Page 25: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

—-—

—-—

-—

—.

~-

--Q

IIIll

~Ill

Illi!-kidd!

1111~1

III

‘E $,-

c.%~g$!i

v

‘mu

,44’

‘Lkw

lw

W&

,=,&

wv

8L9SVCZI../,

.,.,,‘,,

../..

v,,‘f

Wz’avi(2/1)

Zllm

It.mI

—.—

—.—

.

....

..

...

.

y

n!–ii!

I&0!/’.ta

?,

‘Ml@

I

‘fir>—

B,3’”

-wI

I1

II

II

II

Ir-l

[r-

1ihh

EE

.,, ,1’rn

I

ikb-

1

mN

I

!w2-

ii—I?

L,.b.,

-

0.-:IE..-

Page 26: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

4,1-

..

....

..

..

..

..

-,,,,

/—

—1

*

..V..3dV1b

H311MSAV1d1097S:

,,9.3dV1;

H’XIMS&OlOH7097SU

v“-M

V1

H311MS801OWC097S..V..%4V1

-14>11Ms

3583A*S097S

##

I1

I

I

m3n1-I.L5cuLd21EE

a__

I

‘1

(J&gvm’o-At762001$$3

v99sr30r8i70vrCL

.&

.—..—

i

1

alN

I

IaN

1

Page 27: Service Manual MCD-S870F (AU) Double Cassette Recordercncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD Radio Cassette... · Low Pass Filter (6) For reference at ... If the

i

lC BLOCK DIAGRAM

IC401 TA8189N (Pre-Amplifier for Tape-Deck) IC402 TA8229K (Power Amplifier)

Meld 1% la- AI IaecW WT OU1 T*B MC CG CUT NF

(h21B

Rcc IN

chllA AIC

thl 1A

GND

chll B Rec IN

W Mrld Pm MIX GNDI Ult’1 ❑uCuToulou”” OUT

IC403 LB1 641 (Motor Driver)

lNII

GND

I1 1

1- — Input Log!c C,rcult (

}s J

NF

)’Z

)IN,

VCC2 Vcc I

1@ Q 1

6 6.S.1

1$

5 OUT- I

BIAS CIRCUIT

RIPPLE qTHERMAL CUT-OFF

, PowyTERMINAL

PROTECTION

PRE PREGND 1 GN02

-30-