Service Illustrated Guide

Service AdvisorIllustrated Technical Guide

Drawing Page

L4 Engine......................................................................... 1

L4 Engine - Exploded View.............................................2

V6 Engine.........................................................................3

V6 Engine - Exploded View............................................ 4

Oil Filter ...........................................................................5

VTEC (Variable Timing Electronic Control) System......6

Fuel and Air Intake Systems............................................ 7

Evaporative Emissions System........................................ 8

Exhaust Systems...............................................................9

Automatic Transmission.................................................10

Clutch Assembly.............................................................11

4-Wheel Drive System (VTM-4)................................... 12

Driveshafts and CV (Constant Velocity) Joint Boots.... 13

Rack and Pinion Steering...............................................14

VSA (Vehicle Stability Assist) and TCS

(Traction Control System)......................................... 15

Drawing Page

Front Suspension............................................................16

Rear Suspension............................................................. 17

Tire Wear and Wheel Alignment....................................18

ABS (Anti-lock Brake System)......................................19

Conventional Brake System (non-ABS)........................20

Doors and Windows....................................................... 21

Engine Cooling and Vehicle Heating Systems...............22

Air Conditioning System................................................23

Starting and Charging System........................................24

Direct Ignition System................................................... 25

Distributor Ignition System............................................26

Hybrid IMA (Integrated Motor Assist) System............. 27

Audio and Entertainment Systems.................................28

Navigation System (with HandsFreeLink, if equipped)........ 29

SRS (Supplemental Restraint System)...........................30

Odyssey Power Sliding Doors........................................31

Contents

Water Pump

Valves

Rocker Arms

Camshafts

OilFilter

Belt Tensioner

TimingChain

SINGLE OVERHEAD CAM DOUBLE OVERHEAD CAM

Drive belt

Oil Pump

Rocker Arms

Water Pump

Camshaft

Pistons

Balancer Shaft

ValvesTiming Belt

Belt Tensioner

Balancer Belt

1

L4 Engine

DistributorDistributorO-ring

Cylinder Head CoverCylinder HeadCover Gasket

RubberGrommets

IntakeManifold

IntakeManifoldGasket

Camshaft PulleyOil Filter

Water Pump

Water Pump Gasket

Timing BeltDrive Pulley

Oil Pan Gasket

Oil Pan Drain BoltDrain BoltCrush Washer

Oil Pan

EngineBlock

Exhaust ManifoldGasket

Exhaust ManifoldHeadGasket

Cylinder Head

Oil Filter Gasket

2

L4 Engine - Exploded View

Water Pump

Valves

Rocker Arms

Camshaft

Pistons

Connecting Rod

Crankshaft

Belt Tensioner

Timing Belt

3

V6 Engine

Throttle BodyIntake Manifold Gasket

Cylinder Head Cover

CylinderHead CoverGasket

Cylinder Head

Rubber Grommets

Cylinder Head Gasket

Main Seal

Cover

Engine Block

Oil Pan

Oil PanDrain BoltOil PumpOil Filter

Oil FilterGasket

WaterPump

ExhaustManifold

Exhaust Manifold Gasket

Intake Manifold Gasket

Intake Manifold

Oil Pump Pickup

4

V6 Engine - Exploded View

5

Oil Filter

Oil flow throughthe filter

Oil BypassValve

6

Low-rpmOperation

For good fuel economy andsmooth operation, both valvesfollow the smaller cam lobes,providing passenger-car-typeperformance at low enginerpm (revolutions per minute).

Transition

AdjustableValves

LockingPin

Low-rpmCam Lobes

High-rpmCam Lobe

PrimaryRocker Arm

MidRockerArm Secondary

Rocker Arm

Horsepower rises steadily acrossthe switch-over point to provide asmooth transition between thelow-rpm and high-rpm modes ofengine operation.

High-rpmOperation

For higher engine power output,both valves follow the larger, centercam lobe, providing performance athigh rpm that is similar to a racingcar engine.

1

23

VTEC (Variable Timing Electronic Control) System

Fuel Rail

ThrottleBody

Fuel Tank

Fuel Fill Cap

Fuel FeedLine

MapSensor

ThrottleCables

ButterflyValve

FuelFilterFuel

GaugeSendingUnit Fuel

PressureRegulator

FuelPump

Suction Filter

Air Cleaner

Resonator

THROTTLEBODY

FUEL TANK UNIT

ThrottlePositionSensor

FuelPumpSealingRing

7

Fuel and Air Intake Systems

EvaporativeTwo-way Valve

EvaporativeEmissionCanister

Fuel TankVapor Control Valve

Fuel Pump VaporRecirculationTube

FuelFill Cap

Fuel Tank

Vent Hose

Fuel TankPressure Sensor

Canister Vent ValveEvaporativeCanisterPurge Valve

8

Evaporative Emissions System

Primary HeatedOxygen Sensor

ExhaustPipe "A"

ExhaustManifold

Exhaust Pipe "A"

Primary HeatedOxygen Sensor

ECM/PCM

Mid Pipe

Secondary HeatedOxygen Sensor

ExhaustPipe Tip

Muffler

Exhaust Pipe "B"

Catalytic Converter

Warm-up CatalyticConverters

CatalyticConverter

ECM/PCM

Mufflers

Exhaust Pipe "B"

Secondary HeatedOxygen Sensor

9

Exhaust Systems

Transmission Gears

Clutch Pack Assembly(1st Clutch and 2nd Clutch)

Torque ConverterAssemblyTorque Converter

Lock-up ControlSolenoid Valve Assembly

Shift ControlSolenoid ValveAssembly

Differential

Driveshaft

Clutch Pack Assembly(3rd Clutch and 4th Clutch)

10

Automatic Transmission

Clutch DiscClutchDamper

ReleaseBearing

PressurePlate

Clutch Disc

Flywheel

CrankshaftReleaseBearing

ReleaseFork

Clutch Interlock Switch

ClutchSwitch

ClutchPedal

PushRod

Clutch MasterCylinder

SlaveCylinder Flywheel

DISENGAGED POSITION

ENGAGED POSITION

11

Clutch Assembly

12

4-Wheel Drive System (VTM-4)

TransferGear Assembly

Transmission

ABS ModulatorAssembly

PCM

VTM-4Control Unit

Pinion Gear

Ring Gear

Electromagnetic Coil

Electromagnetic Coil

Propeller Shaft

Wheel Sensors

Clutch

Clutch

Driveshaft

Boot Bands

Boot Bands

InboardCV Joint

OutboardCV Joint

DriveshaftIntermediate ShaftCarrier Bearing

IntermediateShaft

Transaxle

Boot

Boot

13

Driveshafts and CV (Constant Velocity) Joint Boots

Tie-rod End Ball Joint

Valve Body Unit

SteeringGearbox

Boot

Reservoir

PowerSteeringPump

Visually inspect tie-rod ends,

steering gearbox and boots

every 15,000 miles

Under severe operating conditions,

visually inspect tie-rod ends, steering

gearbox and boots every 7,500 miles

Rotate tires every 7,500 miles

14

Rack and Pinion Steering

Without VSAWith VSA

Without VSA

Without TCS

With TCS

With VSABrakes areapplied tooutside wheels.

Brakes areapplied toinside wheels.

Right FrontWheel Sensor

Yaw-rate LateralAcceleration Sensor

ABS/TCSControlUnit

Steering Angle Sensor

Right RearWheel Sensor

Left FrontWheel Sensor

ABS/VSAModulator

Left RearWheel Sensor

15

VSA (Vehicle Stability Assist) and

TCS (Traction Control System)

Upper Control ArmDamper(Shock Absorber)

Coil Spring

Stabilizer Bar

StabilizerBar Bushing

Lower Control ArmDamper Fork

Driveshaft BootRadius Rod

Radius RodRubber Bushing

Ball Joint

BallJointBoot

Castle Nut

Knuckle

16

Front Suspension

Coil SpringDamper (Shock Absorber)

Upper Control Arm

Stabilizer Bar Bracket

Stabilizer Bar Bushing

StabilizerBar

Damper

Coil Spring

Stabilizer BarBracket/Bushing

Stabilizer Bar

Trailing Arm

Trailing ArmBracket

Lower ControlArm "B"

Lower Control Arm

Trailing ArmBushing

Trailing Arm

Compensator Arm

Lower ControlArm "A"

UpperControl Arm

Knuckle

17

Rear Suspension

WearIndicator

LocalWear

Diagonal Wear/Heel and Toe Wear

Spotty/Chopped

Wear(multiproblem)

FeatheredWear

(excessive toein or out)

CamberWear

Overinflation UnderinflationNegative Camber Positive Camber

Toe In Toe Out

Negative Caster Positive Caster

18

Tire Wear and Wheel Alignment

Control Module Brake Booster

MasterCylinder

Modulator Unit

Wheel Sensors

WheelSensor

GearPulser

Brake Disc

Wheel Sensors

19

ABS (Anti-lock Brake System)

Hydraulic Lines

Brake Booster

Master Cylinder

Front Disc Brakes

Wear Indicator

BrakeCaliper

Piston

Brake Pads

BrakeDisc

Drum Parking Brake(inside rear disc brake)

ParkingBrakeShoes

ParkingBrakeCables

ParkingBrake Lever

Rear Disc Brakes

20

Conventional Brake System (non-ABS)

Latch

Power Window Motor

NEW STYLEPOWER WINDOWS

OLD STYLEPOWER WINDOWS

MANUAL WINDOWS

Inner Door Handle

Door Checker Hinges

Front Window Channel

Power Window Switch

Window Regulator

Window Regulator

RegulatorHandle

CenterLower Channel

Power Door Lock Actuator

21

Doors and Windows

Heater Core

HeaterValve

ThermostatHousing

CoolantReservoir

Radiator

Radiator Fan Water Pump

TemperatureControl Dial

TransmissionCooler

RadiatorCap Radiator

Hoses

Heater Hoses

22

Engine Cooling and Vehicle Heating Systems

Micron Filter

Pollenand DustEvaporator and

Heater Core(under dash)

Blower

Service Valves

Receiver/Dryer

Condenser FanCondenser Compressor

Compressor Belt

CondensationDrain Tube

Expansion Valve

23

Air Conditioning System

Under-hoodFuse Box

Battery

Starter

Starter Solenoid

Alternator Alternator Belt

LockCylinder

Charging System Light

ECM/PCM

Immobilizer ControlUnit-receiver

Ignition KeyTransponder

To the Fuel System

Ignition Switch

KeyCylinder

IMMOBILIZER SYSTEM

24

Starting and Charging System

Engine ControlModule/PowertrainControl Module(ECM/PCM)

Radio NoiseCondenser

Ignition ControlModule (ICM)

Crankshaft Position/Cylinder Position(CKP/CYP) Sensor

Spark Plug

Ignition Coil

25

Direct Ignition System

26

Distributor Ignition System

Distributor

SparkPlugWires

Distributor Cap

Rotor

Ignition ControlModule (ICM)

Housing

Coil (external)

Coil (internal)

Engine Control Module/Powertrain ControlModule (ECM/PCM)

SparkPlugs

27

Hybrid IMA (Integrated Motor Assist) System

Auto Idle Stop Indicator

Gasoline Engine

Electric MotorTransmission

Cooling Fan

Cooling Fan DuctConverter

Storage Battery

Battery

IMA MotorPower Cable

Power Drive Unit(PDU) Transmission

Tweeters Stereo AmplifierDVD System

Antenna ModuleWindow Antenna

XM Antenna

XM Receiver

Subwoofer

Audio Unit

Audio Remote Switch

28

Audio and Entertainment Systems

Display PanelControl Unit Audio/HVAC

Subdisplay/ClockMicrophone

HandsFreeLinkControl Unit

ECM/PCM

GPSSatellites(24 total)

GPS Antenna

Yaw/PitchSensor

Navigation Unit

Map DVD-ROMNavigationTalk-BackButtons

TransmissionCountershaftSpeed Sensor

29

Navigation System (with HandsFreeLink, if equipped)

Front Passenger'sAirbag

SRS Indicator

Driver's Airbag

AirbagDeployment

Side CurtainAirbags(if equipped)

Side ImpactSensor(second)

Side Airbag

Front SeatBelt Tensioner(if equipped)

Side Impact Sensor (first)

Cable Reel

Under-dashFuse/Relay Box

Front Impact Sensor(if equipped)

Gold PlatedElectricalConnectors

SRS Unit(including"G" Sensors)

30

SRS (Supplemental Restraint System)

Junction SwitchAssemblies

OLD STYLE

NEW STYLE

Remote ControlAssembly

FailsafeLeverCable Release

Cable

Power Sliding DoorControl Unit

Slide Motor

LatchAssembly

Lower RollerLever Cable

Lower RollerLever

Power SlidingDoor TouchSensor Remote Control

Assembly Door ReleaseActuator

Power SlideMotor

Rear LatchCESSArticulatedHarness

LowerRollerLever

Front Latch

31

Odyssey Power Sliding Doors

Y0416 ©2005 American Honda Motor Co., Inc. Printed in U.S.A.