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Service Center DenmarkPrimeServ Frederikshavn
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2 Service Center Denmark 3Service Center Denmark
Dedicated to DieselsA full-service propulsion organisation at your disposal
Service Center Denmark operates from Frederikshavn in the northern part of Den-
mark. Together with the MAN Diesel & Turbo production plant, these locations form
a local full-service MAN PrimeServ setup for Scandinavian and North Europeancustomers and vessels trading in the North Sea/Baltic service.
Manufacturer > know-how and skills
Designer > expertise and continuous development
Service Center Denmark > service quality and reliability
Product expertise keeps you updated
With the PrimeServ organisation as an in herent part
of MAN Diesel & Turbo's continuous product devel-
opment, news and updates are always available. We
supply responsible, future orientated and efficient
quality service within all our competence areas:
Two-stroke engines
Four-stroke engines
Marine GenSets
Stationary power plants
Propulsion systems
Reduction gearboxes
Propellers
Control systems
Turbochargers
Wherever you are we will be there
Factory and academy-trained engineers carry out
on-site tasks, such as commissioning and warran-
ty jobs, general service, overhauls and repairs. This
after-sales service is performed by our own flying
squad or the local personnel from our global MAN
PrimeServ network.
Project management and turnkey solutions
For the benefit of owners and operators, a more ho-
listic service approach is offered in connection with
large repair, overhaul or re-engining tasks involving:
Planning and budgeting
Tailored engineering solutions
Time and cost controlling
Frederikshavn
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4 Service Center Denmark 5Service Center Denmark
Focus on FrederikshavnThe PrimeServ hotspot in Scandinavia
At Service Center Denmark, we take pride in our commitment to your current and
future business. With a skilled and devoted service organisation, it is our task day
and night to provide individual second to none customer support.
Service Center Denmark represents a wide spectrum
of high-end service opportunities in general char-
acterised by customer benefits such as:
Genuine and reliable MAN D iesel & Turbo products
Product documentation, history and transparency
MAN Diesel & Turbo engineering and i nnovation
Flexible and cost-efficient service solutions
Efficient communication and advisory service
Quick enquiry handling and budget assessments
Finished on time and delivered as promised
Quality control and class certificates
Safety and environmental care
State-of-the-art Workshop FacilitiesCraftmanship and first class quality
Approved repair and reconditioning solutions
As a service organisation owned and operated by
MAN Diesel & Turbo with core competences within
design and manufacturing of e.g. engines, electronic
fuel equipment, turbochargers and propulsion equip-
ment including control and monitoring systems the
best possible service standards are offered in the
fields of m anufacturer approved overhaul, repair and
reconditioning of key components.
All tasks according to classification society rules
All parts leaving our workshops have been thoroughly
quality checked. IMO certified key components en-
sure that IMO rules are n ot compromised.
Full documentation and swift deliveries
Historical records and continuous product develop-
ment programmes keep you updated with track of
component changes. Our ability to deliver high-qual-
ity genuine spare parts for engines, turbochargers,
gearboxes, propellers and control and monitoring
systems at short notice, is secured by the large
volume of parts we have in stock locally in Frederiks-
havn and at service hubs in the worldwide network.
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6 Service Center Denmark 7Service Center Denmark
Efficient 'Ship Stop' ConceptsExpanded customer value
One face to the customer: Alone and together with the local maritime cluster of
specialists, Service Center Denmark offers turnkey solutions in fields of extensive
ship service, re-engining expertise, major repair tasks and exchange service on all
propulsion and auxiliary machinery.
Extensive repair jobs on vessels requiring large dry-
dock facilities are carried out in cooperation with lo-
cal yards. Large vessels, with up to 8m draught can
be accommodated at our 800m repair quay. Our slip-
way can handle small and medium size vessels. The
majority of the vessels serviced are:
Cargo vessels and tankers
Cruise and passenger vessels
Ferries and Ro-Ro ships
Fishing vessels
Offshore supply vessels
Tugs and workboats
Inspection and patrol vessels
Propulsion Performance OptimisationAdjustment, fine tuning including governor service
The right picture engine conditions in focus
Service Center Denmark offers on board perfor-
mance testing of medium-speed and low-speed
engines and propulsion equipment. A test is often
recommended due to the very different real-life load
patterns and running conditions of propulsion en-
gines, as well as the influence of different fuel oil, lube
oil and maintenance standards.
Optimisation and customer benefits:
Reduced service costs
Low fuel consumption
Less smoke and reduced emission levels
Condition-based decisions instead of standard
running hour schedules
Optimised engine overhaul intervals
Optimal preparation before overhaul or docking actions
Pinpointing of possible critical components
MAN Diesel & Turbo's on board evaluation as sup-
port to the operational crew
Woodward CSF Certified Service Facilities
Our Woodward governor workshop with test rig,
tools and specially trained personnel performs full
service, adjustments and repair on Woodward me-
chanical/hydraulic governors. No compromise on
key components which affects engine performance
and operational economy.
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8 Service Center Denmark
MAN B&W Diesel
9Service Center Denmark
Re-engining Expertise
New or reconditioned GenSet and propulsion engines
Reconditioning of Key Components
Attractive exchange service
Let's discuss your needs
Complete customer concepts are tailored and devel-
oped to individual needs. We offer a wide range of
reconditioning and exchange solutions, fixed prices
and reliable delivery times including for example:
Reconditioned key components
Pit Stop concepts for cylinder units
Exchange service contracts
Genuine quality assurance
With our reconditioning and exchange solutions you
can rely on proven MAN Diesel & Turbo qualities and
high standards in delivery and execution:
Genuine spare parts the right quantity in time
Key components according to IMO regulations
Top-quality workshop overhauled components,
according to ISO 9001
Qualified manpower PrimeServ Academy trained
Correct tools and instructions for the job
The exchange service benefits are:
Minimised down-time or off-hire
High quality, safety and reliability
Upgrading to latest MAN Diesel & Turbo
design and manufacturing standards
Full warranty on components
Reduced demand for trained crew
Transparent overhaul costs
Reduced operating costs
Large-scale turnkey jobs
Service Center Denmark has many years of ac-
cumulated knowledge, detailed expertise and or-
ganisational power to perform both small and large
scale re-engining tasks. The jobs range from classic
small re-engining of tugs and fishing vessels where
a power upgrade is done by installing new and more
powerful engines to more extensive machinery jobs
for passenger ships and ferries where multi-engine
propulsion plants have their existing propulsion en-
gines repaired, overhauled or completely exchanged
with new engines.
Auxilliary machinery not only engines
For a majority of the re-engining jobs, also the auxil-
iary systems are refurbished and upgraded with new
equipment. Not only the primary engine and GenSet
related equipment and systems, such as fuel oil, lu be
oil and cooling water pumps, heat exchangers, filters
and piping but also secondary systems like refrig-
eration systems and PTO-driven hydraulics.
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10 Service Center Denmark
MAN B&W Diesel
11Service Center Denmark
Shaft Straightening
Propeller shafts and rudder stocks
Propeller Repair and Upgrade
Cost-effective solutions with green benefits
Propeller blade and hub repair
High-quality repair solutions to damaged propeller
equipment are offered. Crack control is performed
after e.g. welding and/or straightening and grind-
ing of blades together with 3D measurements and
comparison to the original drawing dimensions and
profiles.
Blade design upgrade
Our hydrodynamic expertise, design tools and tests
verify that for changed ship operating profiles, a pro-
peller blade design upgrade leads to more fuel ef-
ficient and noise suppressing propulsion solutions.
New propeller nozzles
For bollard pull optimisation, both in ahead and
astern condition, installation of the new AHT (Alpha
High Thrust) nozzles has proved very beneficial.
Go straight with your shafting
Our shaft straightening service i s characterised by:
Time savings
Cost savings
Permanent repairs
Class approved cold straightening of bent shafts has
become more and more popular due to the costs
and time involved in the procurement of new shafts.
With our inhouse propeller and propulsion plant de-
sign tools, the expertise on shaft design, FEM cal-
culations, mechanical properties and strengths is at
hand.
Propeller shafts and rudder stocks are handled with
our hydraulic press and a shaft straightening proc-
ess may include final grinding and polishing together
with the initial magnaflux check for possible cracks
and fissures.
Green benefits with increased propeller efficiency
Improved fuel economy and direct operational sav-
ings are high-ranked customer advantages, but less
noise, reduced emission and overall green contribu-
tions from the propulsion plant, are also to be con-
sidered with an upgrade investment offering an at-
tractive and short pay-back time.
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MAN Diesel & Turbo
PrimeServ Frederikshavn
Service Center Denmark
Langerak 74
9900 Frederikshavn, Denmark
Phone +45 96 20 41 00
www.mandieselturbo.com
Alldataprovidedinthisdocumentisno
n-binding.Thisdataservesinformationalpurposesonlyan
disespeciallynotguaranteedinanyway.Dependingonthesubsequentspecificindividual
projects,therelevantdatamaybesubje
cttochangesandwillbeassessedanddeterminedindividuallyforeachproject.Thiswilldependontheparticularc
haracteristicsofeachindividual
project,especiallyspecificsiteandoperationalconditionsCopyrightMANDiesel&Turbo151
0-0060-01pprSep2011PrintedinDenmark
MAN PrimeServ a service brand of MAN Diesel & Turbo