INSTRUCTIONS AND PARTS LIST SPRAY EQUIPMENT MBP S.L. C/. Anboto, 17 Poligono ANSOLETA Phone: (34) 945-132744 Fax. (34) 945-134756 01006 VITORIA (Alava) / SPAIN P.O. BOX 3144 SERIES BUD 2-2K (1:1) MIXING PUMP Instructions and Parts List INDEX Typical installation ........................ 1 Warnings ....................................... 2 Pressure relief procedure ............... 2 Operating instructions ................... 3 Cleaning ...................................... 3 Parts drawing & list ............... 6 Troubleshooting guide ................ 12
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INSTRUCTIONS AND PARTS LIST
SPRAY EQUIPMENT
MBP S.L. C/. Anboto, 17 Poligono ANSOLETA Phone: (34) 945-132744 Fax. (34) 945-134756
01006 VITORIA (Alava) / SPAIN P.O. BOX 3144
SERIES BUD 2-2K (1:1)MIXING PUMPInstructions and Parts List
INDEX
Typical installation ........................ 1
Warnings ....................................... 2
Pressure relief procedure ............... 2
Operating instructions ................... 3
Cleaning ...................................... 3
Parts drawing & list ............... 6
Troubleshooting guide ................ 12
1
TYPICAL INSTALLATION
BASE
DISOLVENTEDE LIMPIEZA
CATALIZADOR
BASE
RESINA
2
1.-
2.-
3.-
Engage the gun safety latch.
Turn off the air to the pump.
Close the air inlet valve.
PRESSURE RELIEF PROCEDURE
WARNING
ATTENTION!! Read and understand all instructions carefully before operating equipment.
INJECTION HAZARD
This equipment generates very high fluid pressure. Spray from the gun, leaks or ruptured componentscan inject fluid through your skin and into your body and cause extremely serious bodily injury.
The spray gun should never be handled carelessly, nor spray directed toward any part of the body.Never put hand or fingers over the spray tip.
Be sure equipment safety devices are operating properly before each use.
If any fluid appears to penetrate your skin, get emergency medical care at once. Do not treat as asimple cut. Tell the doctor exactly what fluid was injected.
FIRE HAZARD
Static electricity is created by the high velocity flow of fluid through the pump and hose. If everypart of spray equipment is not properly grounded, sparking may occur, and the system may becomehazardous. Check the entire system for positive grounding.
GROUNDING
Before starting to work the pump must be connected to ground:
The pump must be connected to ground with a ground wire which is supplied with thepump (4 mm2 of section and a clamp).
SPRAY GUN: Obtain grounding through connection to a properly grounded fluidhose and pump.
OBJECT BEING SPRAYED: Use ground wire and clamp.
AIR COMPRESOR: Follow air compressor manufacturer’s recommendations.
Use ONLY METAL PAILS, which are conductive. Do not place the pail on anon-conductive surface, such as paper or cardboard, which interrupts the groundingcontinuity.
1.-
2.-
3.-
4.-
5.-
3
4.-
5.-
6.-
7.-
8.-
Disengage the gun safety latch.
Hold a metal part of the gun firmily to the side of a grounded metal pail, and trigger the gunsafety latch.
Engage the gun safety latch.
Open the drain valves (fig.1 and fig.3), having a grounded metal container ready to catch thedrainage.
Leave the drain valves open until you are ready to spray again.
OPERATING INSTRUCTIONS
Follow all instructions above, be sure that fittings at pump outlet and at gun are tight. Use two wrench totighten the maing fitting.
Fill the packing nut with oil to help prolong the packing life.
• Turn on the air to the pump (fig.1), but the position of this valve must to be ‘’close air’’.
• Check that the A, B and C valves are in position ‘’1’’ before open the air valve.
• Put the suction pipes into the respective containers:
‘’C’’ to base product (varnish)‘’B’’ to catalyst
• Open the air inlet valve (fig.1) and turn on the air regulator until the pump begins to cycle. Allow thepump to cycle slowly until all air is purged from the fluid lines. The lines are purged when the fluidsemitted from the drain valves ‘’B’’ and ‘’C’’ is flowing in a steady stream.
•Simultaneously turn off the drain valves ‘’B’’ and ‘’C’’ to the position ‘’2’’ (fig.3).
•The pump is ready.
CLEANING
• Turn off the air inlet valve (fig.1).
• Remove the spray tip and trigger gun to relieve pressure.
• Set the drain valves ‘’B’’ and ‘’C’’ in the position ‘’Working / Varnishing’’ (UP) fig.3.
• Set the air inlet valve ‘’A’’(fig.2) in position nº2. Now, the cleaning pump will start to pumpìngsolvent.
• Trigger the gun until the solvent runs clear.
When the pump stay a long time without working, is necessary to circulate solvent throuugh the threesuction pipes.
4
AIR INLET VALVE
‘’OPEN AIR’’
AIR INLET
‘’CLOSE AIR’’
(fig.1)
2 1
VALVE ‘’A’’
AIR REGULATOR ‘’X’’
(fig.2)
5
UP( For working / varnishing )
DOWN( For reclying )
B C
(fig. 3)
6
AIR MOTOR
A.100.00
(fig. 4)
CAP
JOINT
CYLINDER
ROD
SUPPORT
YOKE
ROD
SCREW
CLIP
PISTON
STEM
JOINT
ROD
JOINT
SLEEVE
JOINT
PLATE
BASE
SCREW
SCREW
ROCKER
SPRING
ROD
CLIP
NUT
JOINT
JOINT
JOINT
RETAINER
GROUND
1
1
1
2
1
1
1
2
2
1
2
1
1
1
1
1
2
1
6
16
2
2
2
2
4
1
2
2
1
1
Nº REF. DESCRIPTION QA.110.02
CJT.001
A.110.01
A.120.04
A.120.07
A.120.08
A.121.00
CTH.008
A.140.02
A.140.01
A.122.00
CJT.002
A.120.11
CJT.003
CB2.015
CJT.004
A.130.02
A.150.01
CTA.001
CTC.001
A.120.01
A.120.02
A.120.03
A.120.05
A.120.06
A.150.02
A.120.10
A.120.09
CAR.125
TIE.GR
1
2
3
4
5
6
7
8
9
10
*11
*12
13
*14
15
*16
17
18
19
20
21
22
23
*24
25
26
*27
*28
29
30
1
2
3
10
6
21
13
15
2223
4
25
7
89
11
12
14
29
16
26
20
30
24
27
28
5
17
19
18
* Included in KIT.058
7
UNIONSCREWNUTSCREWTIERACORDSUPPORTPUMP APUMP BNUTSUCTIONSUCTIONFILTER
112943111
10211
123456789
101112B
5.200.0216.000.045.200.04
C.TA0.0521.100.0116.000.075.200.03
29B.200.0029B.200.00C.TU1.01D.100.0016.300.0016.313.00
Nº REF. DESCRIPTION Q211111112313
FILTERCOVERFILTER (*)SPRINGSCREWSUPPORTJOINTBODYPLUGSCREWSUPPORTNUT
D.130.00G.100.02G.100.05G.100.04C.TA9.01G.100.03G.100.0726.700.01C.TF0.01CTB.01129.000.04CTU.002
Nº REF. DESCRIPTION Q
DISPLACEMENT PUMP ASSEMBLAGE
C1314151617181920212223
(*) FILTER 100 Mesh - Ref. G.100.05FILTER 60 Mesh - Ref. G.100.20FILTER 200 Mesh - Ref. G.100.21
FOR BUD 2-2K 1:1
22
23
1
4
5
10
9
1211
8
21
4
2
3
67
13
14
15
16
17
18
19
20
C B
(fig. 5)
8
PUMP A (PAINT)
(fig. 6)
29B.200.00
PACKING NUT
FEMALE GLAND
PACKING
PACKING
MALE GLAND
HOUSING
JOINT
SLEEVE
ROD
PISTON
PIN
PIN
PACKING
NUT
SCRAPER
BALL
SEAT
NUT
PIN
RETAINER
JOINT
GUIDE
BALL
VALVE
Nº REF. DESCRIPTION Q1
*2
*3
*4
*5
6
7
8
9
10
11
12
*13
14
15
16
17
18
19
20
21
22
23
24
B.220.00
B.230.01
B.230.02PA
B.230.02T
B.230.03
B.210.00
B.200.01
B.200.02
B.200.03
B.240.01
CPA.102
B.240.05
B.240.02
B.240.04
B.240.03
CB0.103
B.240.06
B.240.07
B.260.03
B.260.02
B.260.04
B.260.05
CB0.103
B.260.01
1
1
3
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
NOTE: Fix parts 9, 10, 14 and 18 with loctite 542or similar (wait 1 hour before start running the unit)
* Included in KIT.044
1
2
5
6
7
10
13
24
4
14
2223
8
3
9
11
12
1516
17
18
2019
21
9
PUMP B(CATALYST)
1
2
5
6
7
10
13
24
4
14
2223
8
3
9
11
12
1516
17
18
2019
21
29B.200.00
(fig. 7)
PACKING NUT
FEMALE GLAND
PACKING
PACKING
MALE GLAND
HOUSING
JOINT
SLEEVE
ROD
PISTON
PIN
PIN
PACKING
NUT
SCRAPER
BALL
SEAT
NUT
PIN
RETAINER
JOINT
GUIDE
BALL
VALVE
Nº REF. DESCRIPTION Q1
*2
*3
*4
*5
6
7
8
9
10
11
12
*13
14
15
16
17
18
19
20
21
22
23
24
B.220.00
B.230.01
B.230.02PA
B.230.02T
B.230.03
B.210.00
B.200.01
B.200.02
B.200.03
B.240.01
CPA.102
B.240.05
B.240.02
B.240.04
B.240.03
CB0.103
B.240.06
B.240.07
B.260.03
B.260.02
B.260.04
B.260.05
CB0.103
B.260.01
1
1
3
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
NOTE: Fix parts 9, 10, 14 and 18 with loctite 542or similar (wait 1 hour before start running the unit)
* Included in KIT.044
10
29
28
31
30
32
3433
3635
3756
30
395538
4041
42
49
43
44
45
46 47
48
50
51
54
5352
D
25 1721
18
18
19
5
57
4
10
11
15
17
12
13
14
22
23
3
179
18
6
27
5826
27
1624
20
PUMPR2
PUMPC1
(fig. 8)
SOLVENT PUMP-STATIC MIXER
11
16.120.01
16.120.02
16.121.00
16.120.03
CNB.005
CTB.032
CTB.007
CTU.105
16.100.07
16.100.05
G.100.06
CNA.116
CNC.006
CNA.057
CNA.063
16.122.00
16.920.00
G.100.06
G.910.01
CTF.001
26.700.00
G.920.03
16.000.10
H.910.00
16L.600.00
CNA.007
CNA.086
3.000.01
3.000.02
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
* Included in KIT.006
NOTE: Fix parts 46 and 49 with loctite 542 or similar (wait 1 hour before startrunning the unit).
Nº REF. DESCRIPTION Q Nº REF. DESCRIPTION Q
BODY
BODY
VALVE
SEAT
GAUGE
SCREW
SCREW
NUT
MIXER
MIXER BODY
COUPLING
SWIVEL
VALVE
COUPLING
ELBOW
HANDLE
HOSE
COUPLING
COUPLING
PLUG
HP FILTER
SPRING
TUBE
HOSE
PAT 1BS
RACORD
RACORD
CAP
SPRING
1
2
4
1
2
12
2
2
1
1
4
2
2
2
1
1
3
2
1
1
1
2
2
1
1
1
1
1
1
30
31
32
33
34
35
36
37
38
39
40
*41
*42
*43
44
45
46
47
*48
49
50
51
52
53
54
55
56
57
58
3.000.03
3.000.04
3.100.00
3.000.14
3.200.02
3.200.01
3.000.05
6.000.02
3.200.03
CJT.016
6.000.03
6.000.04
6.000.05
6.000.06
16L.000.07
3.000.12
3.300.01
CPA.101
3.300.02
3.300.04
3.300.03
3.000.17
3.400.02
3.400.01
CB0.115
6.000.01
CTU.002
CNA.009
CNA.005
JOINT
SLEEVE
VALVE
WASHER
ROD
ROD
SPRING
BODY
CAP
O-RING
PACKING NUT
FEMALE GLAND
PACKING
MALE GLAND
BODY
JOINT
VALVE
PIN
JOINT
SEAT
DISK
SLEEVE
PIN
BODY
BALL
TIE
NUT
COUPLING
COUPLING
2
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
TROUBLESHOOTING GUIDE
Restricted line or inadequate air supply.
Insufficient air pressure, closed or clogged airvalves, etc.
Exhausted fluid supply.
Obstructed fluid hose, gun or dispensing valve.
Clogged spray tip or filters.
Clogged filters.
Throat packings nut too tight or to loose.
Exhausted fluid supply.
Obstructed fluid hose or gun.
Worn spray tip.
Held open or worn intake valve.
Held open or worn fluid piston or packings.
Exhausted fluid supply.
Check valves need adjustment.
Held open or worn intake valve.
Held open or worn fluid piston or packings.
Clear, increase air.
Open, clean.
Refill; purge all air from pump and fluidlines.
Clear.
Clear or replace.
Clear or replace.
Adjust.
Refil and prime.
Clear.
Replace.
Clear.
Clear or replace.
Refill and prime.
Adjust.
Clear.
Clear or replace.
PROBLEM POSSIBLE CAUSE SOLUTIONPump. failsto operate.
Pump operatesbut output lowon down stroke.
Erratic oracceleratedoperating.
For trouble free operation is absolutely essential that your sprayer be kept clean and free of residual paint buil-up on theinternal parts. It must be cleaned and lubricated after each use.
12
IMP 029-OCTUBRE 2019MBP, S.L.e-mail:[email protected] www.mbpspray.com
WARRANTY
1.-
2.-
3.-
M.B.P., will any repairs necessary during the first 12 months after purchase of a new unit, with the exceptions shownunder 1 and 2 below, and under the conditions shown in item 3.
In no case will M.B.P.liability extend beyond repair or repalacement of the equipment. Such liability is limited to theamount of the original purchase price paid for the unit, minus a reasonable deduction for the time the unit has been inservice. It is the responsibility of the purchaser under this warranty to ship or deliver the failed paint sprayer to theauthorized service center at the purchaser’s expence. Parts or components covered under this warranty may eitherbe repaired or replaced at M.B.P. option.
Equipent not covered by M.B.P. warranty. Accessories or components of equipment sold by M.B.P. that are nortmanufactured by M.B.P. are subject to the warranty, if any, of their manufacturer. M.B.P. will provide purchaser withreasonable assistance in making such claims.
The Industry Department of The Basque Goverment, states that all electric and pneumatic airless equipmentmanufacture by M.B.P. S.L., follows the ’’CE’’ standards under the number 83/392/CEE.
MODELO / MODEL BUD 2-2K (1:1)
Este producto cumple con la siguiente directiva de la Comunidad Europea.
This Product complies with the following European Comunity Directive.
Directiva 2014/34/EU Atex sobre máquinas. (Ex II 2G c T6 X)Machinery Directive 2014/34/EU Atex Directive. (Ex II 2G c T6 X)
APROBADO POR /APPROVED BY AITOR ORTIZ
FECHA / DATE
MBP, S.L. figura inscrita en el Registro Industrial del País Vasco con el Nº 01/8030 y cumple losrequisitos para el desarrollo de su actividad comercial.MBP, S.L. is registered in the Industrial Register of the Basque Country with the Nº 01/8030.
DECLARACION DE CONFORMIDAD ‘’CE’’‘’EC’’ DECLARATION OF CONFORMITY
Damage caused by external abuse, customer negligence, or failure to operate the unit in accordance with theinstructions supplied with the unit.
Normal maintenance items.
Within the first 12 months after purchase, M.B.P. will pay 100% of the cost of covered repairs.
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