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8/2/2019 Sepro New Address Brochure http://slidepdf.com/reader/full/sepro-new-address-brochure 1/28 sepro mineral systems mining • mineral processing • aggregates product catalogue milling • screening • scrubbing • gravity specialists
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Sepro New Address Brochure

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Page 1: Sepro New Address Brochure

8/2/2019 Sepro New Address Brochure

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sepro mineral systems 

mining • 

mineral processing • 

aggregates 

product catalogue

milling • screening • scrubbing • gravity specialists

Page 2: Sepro New Address Brochure

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sepro mineral systems 

mining •  mineral processing •  aggregates 

milling – sizing - scrubbing – gravity specialists 

Sepro Mineral Systems Corp.  is a Canadian company operating internationally in the mining

metals, and construction aggregates industries. Sepro’s core business for the last 20+ years

has been the supply of mineral processing equipment, metallurgical testing and process

consulting. Basic services range from evaluative studies through equipment design, fabrication

and commissioning. Sepro is committed to providing state-of-the-art equipment and proces

solutions for new and existing projects worldwide.

Sepro manufactures

• Pneumatictyredrivengrindingmills

• Pneumatictyredrivenmaterialscrubbers

• ThreespecializedlinesofFalconenhancedcentrifugalmineral

processing concentrators:

• Falcon‘C’–continuousconcentrators

• Falcon‘SB’–semi-batchconcentrators

• Falcon‘UF’–ultraneconcentrators

• Modularmilling,sizingandgravityplants

Sepro is also a licensed manufacturer of:

• Tri-owdensemediaseparators

• Sepro-Atalaynesizingscreens

• Sepro-Sizetecsizingscreens

With hundreds of installations worldwide and decades of experience in mineral processing

Seprohastheknowledgetoassistwithavarietyofgravity,sizing,scrubbingandmillingcircuit

designs.

Our Commitment & Service Guarantee

Sepro’sheadquartersisnearVancouver,Canada.WealsohaveofcesinSheneld,England

andJohannesburg,SouthAfrica.Ourexperiencedandapproachablepersonnelcaneasily

bereachedbytelephoneoremail.SeproMineralSystemsiscommittedtoprovidingleading

edgetechnologyinatimelyandcosteffectivemannertoourglobalcustomerbase.Pleasesee

the back cover for all of our contact information.

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product catalogue – table o contents

37111523

 

 Tyre Drive Scrubbers

Scrubbers are material washers used to liberate valuable particles or granules from sticky, clayey ore or to remove clay

contamination from high quality construction aggregates.

• Maximumfeedsizeof600mm,MaximumPower660kW

• Superiormechanicaldrivesystem.

 

 Tyre Drive Grinding Mills

Grindingmillsareusedforsizereductionofmaterials,toliberatevaluableparticlesforsubsequentdownstreamprocesses.

• Lowcapitalcostsandinfrastructurerequirements.

• Rapiddeliverytimesmeasuredinweeks.

 

Screening Products

Vibratingscreensareusedforsortingofparticlesintodifferentsizeclassesforresaleorfurtherdownstreamprocessing.

• Heavydutywithanintensivewashingaction.

• Makingimpossiblescreeningapplicationspossible.

 

Falcon Gravity Concentrators

Gravity concentrators are high speed rotating bowls (centrifuge) that separate high density and low density particles using

elevated G-forces

• FalconSB:Preciousmetalsrecoveryfrom10micronsto5mm.

• FalconC:Metalsandmineralsrecoveryfrom10micronsto1mm.

• FalconUF:Ultraneparticlerecoveryfrom3micronsto50microns.

 

Modular Plant Design

SeproMineralSystemsprovidescompleteplantsandcustomizedsolutionsformineralextraction.

sepro mineral systems 

mining •  mineral processing •  aggregates 

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Tyre drive scrubbers

Feed size up to 600 mm with a superior mechanicaldrive system

Sepro Scrubbers feature simple rugged design and incorporate robust components to give

low capital and operating costs combined with high availability.

Sepro Scrubbers operate in many applications on feeds with high clay content, and are the

optimumchoicefordifcultoreandstonewashingduties.

Scrubber applications

• ProcessingofwettropicallateritespriortorecoveryofNickel,Cobaltetc.byleachingprocess.• Washingoflateritestoliberatenepreciousmetalsforgravityrecovery.

• Removalofclayfromhardrockorespriortocrushing.

• Washingofcrushedaggregate,gravelandsandtoremoveclaycontamination.

• RemovalofGold“robbing”carboniferousmaterialandothercontaminatesfromGoldOres.

• Processingofbauxiteoresforaluminiumproduction

• Cleaningofcontaminatedsoilandrubble.

Seprooperatespilotscalefacilities,whichgeneratereliabledataforscaleuptocommercial

operation.Pilotscalemachinesarealsoavailableforfieldtestingpurposes.Please

visitourwebsiteatwww.seprosystems.comorcontactusdirectlyformoreinformation.

sepro mineral systems 

mining •  mineral processing •  aggregates 

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Tyre drive scrubbers

Low oundation requirements & low capital costsPneumatic tyre drive system

Sepro Scrubbers provide a number of advantages over gear or chain driven units running on

steel trunnions.

Key advantages

• Shortdeliverytimestominimizeprojectconstructiontime.

• Lowinstallationcostsastherearenoheavyfoundationrequirementsthereforeminimizing

the amount of concrete required (especially important for remote locations).

• Nocriticalcomponentssuchasringgears,chaindrives,steelwheelsortrunionbearings,so

yourmillavailabilityismaximized.

• Standard,off-the-shelfmajorcomponentstominimizeanydowntime.

• Commercialheavytrucktyresthatcaneasilybesourcedlocally.

• Unitsareallpre-assembledandshoptestedtoensureyouhavenosurprisesonsite.

• Rubbershelllinersandliftersforlonglifeandeaseofreplacement.

sepro mineral systems 

mining •  mineral processing •  aggregates 

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     A           l        t    e    r   n

  a   t   i   v

 e  D i r ec t Dr i v e  C o n f   i    g  u   

r    a

 Viscous

Coupling

Conventiona

High Efficienc

Electric Moto

Custom Engineered

Rim and Hub

 Assembly

Heavy Structural

Base Frame

Conventio

Multi Be

 V-Belt Dr

Commercial B

 / Helical Gear

Segmented

Discharge

 Throat Liners

Heavy Duty Rubber

liner & Lifter bar

 Assembly

 Thrust

Roller Rings.

Heavy Duty one (1) piece

shell weldment. Thermally

Stress relieved.

Optional Trommel

Screen Discharge

Hydraulic

Jacking Cradle

Heavy Duty

Commercial

Pneumatic Tires

y

Tyre drive scrubbers

1.2 x 2.2

1.5 x 3.6

*

15

STANDARD SCRUBBER SIZES

1.8 x 3.6

37

44

2.1 x 5.0 90

2.5 x 6.0 165

3.0 x 8.0 220

3.6 x 10.0 330

3.6 x 12.0 660

Dia. x L (m) Power (kW)

8 ft. x 14 ft.

(2.4 x 4.2)150

ø 2.1 m x 5.0 m long90 kW drivegranite scalpings

ø 0.75 m x 1.25 m longpilot plant

ø 3.0 m x 10 m long275 kW drivenickel laterite

ø 3.0 m x 8 m long220 kW drivealluvial-gold

* engineered replacement for North American built 8 ft x 14 ft Scrubber

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 Tyre drive grinding mills

Short deliveries & low capital costSeproTyreDrivenGrindingMillsareareliablesolutionforsmallandmediumcapacitygrinding

applications. Sepro PneumaticTyre Driven (PTD) millsprovide an alternative to standard

trunniondrivesystems.Thedriveconsistsofmultiplegearboxesandelectricmotorsdirectly

connectedandcontrolledthroughanACvariablefrequencydrive.TheVFDpackageallows

youtonetunetheoperationofthemillbasedonspeedandballcharge.

ShellsupportedmillssuchastheSeproPTDmillsminimizestressonthemillshellbyspreading

thepower drive over thefull length ofthe mill. Further, thefullyfabricatedmill shell is

thermally stress relieved during the fabrication process which provides excellent longevity.

SeproMillsaresuitableforBall,RodandPebblechargesandareavailablewithoverowor

gratedischargetosuityourspecicapplication.Maintenanceisdonequicklywithminimal

heavy lifting due to the simple removal of the grate or discharge head to access the mill

internals.

SeproMillsareavailablewithtotaldrivepowerupto 330kW,dependingonmillconguration

and grinding media used.

Pilot scale mills are also available or pilot plant and laboratory use. Please visit our

website at www.seprosystems.com or contact us directly or more inormation.

sepro mineral systems 

mining •  mineral processing •  aggregates 

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Tyre drive grinding mills

Low inrastructure and maintenance costs

Key advantages

• Shortdeliverytimestominimizeprojectconstructiontime.• Lowinstallationcostsastherearenoheavyfoundationrequirementsthereforeminimizingthe

amount of concrete required (especially important for remote locations).

• Nocriticalcomponentssuchasringgears,chaindrives,steelwheelsortrunionbearings,so

yourmillavailabilityismaximized.

• Standard,off-the-shelfmajorcomponentstominimizeanydowntime.

• Commercialheavytrucktyresthatcaneasilybesourcedlocally.

• Unitsareallpre-assembledandshoptestedtoensureyouhavenosurprisesonsite.

• Rubbershelllinersandliftersforlonglifeandeaseofreplacement.

sepro mineral systems 

mining •  mineral processing •  aggregates 

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Tyre drive grinding mills

ø 2.1 m x 4.0 m long220 kW drivegrate discharge

ø 2.1 m x 4.0 m long220 kW driveoverowdischarge

25L,0.55kWdrivepilot mill

ø 1.2 m x 2.1 m long37 kW drivegold slag

1.2 x 2.1

1.4 x 2.3

37

STANDARD MILL SIZES

1.5 x 3.6

45

110

1.8 x 3.6 150

2.1 x 4.0 220

Dia. x L (m) Power (kW)

2.1 x 6.0 330

Sepro designs and supplies

complete milling modules

includingtheFalconEnhanced

GravityConcentratorforne

mineral recovery

0

y

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Sepro-Atalay  VFE vibrating screens

Making impossible screening…possible!

 TheVFE®AdvantageforScreeningWet,Sticky,orUltraneMaterials.Theexcitermechanism

generates a high frequency vibration with low power input from the unbalanced electric

motors. The chaotic response of the vibrators generates a high particle acceleration and

excellent bedstratication.Thecombination preventsblinding of thescreens, a common

problemwhenne screeningnaturallymoistordampmaterials.Thehighly stratiedbed

ensures ne particles are not impeded from passing through the screen media assuring

excellentscreeningefciencyatverynecutsizes.

Unitssuppliedcompletewithfeed,undersize,oversizechutesandsteelstructurewithmanual

slope adjustment.

Screen media options include woven wire, polyurethane, rubber, wedge wire and poly-ester

bercloth

Pilot scale VFE screens are also available or pilot plant and laboratory use. Please visit

our website www.seprosystems.com or contact us directly or more inormation.

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Sepro-Atalay  VFE vibrating screens

1.0 x 3.0 m 1.0 m x 2.0 m

p

y

g

With optional dust cover

Key advantages

• Abilitytoscreenultranematerials.

• Lowinstalledpowerrequirements.

• Screennestickymaterialswithouttheuseof

a ball deck or exotic expensive screen media.

• Minimaltransmissionofloadstofoundations.

• Typicallyincludesfeedbox,undersizechute,

oversize chute and steel frame for ease of

installation.

• Multiplescreenmediaoptions–wirecloth,

poly urethane, polyester, wedge wire.

Applications & installations

• Kaolin–WetScreening55micron

• Zeolite–DryScreening250micron

• Feldspar–DryScreening800/300micron

• Limestone–DryScreening700/100micron

• Olivine–DryScreening75micron

• Graphite–DryScreening500/150micron

• HardCoal–DryScreening10mm

• HeavyMineralSands–WetScreening1mm

Innovative technology or ultrafne separation

2

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Sepro–Sizetec screens

Sepro-Sizetec Screensareusedforavarietyofparticlesizeseparationanddewateringduties

in mineral processing and aggregate applications. In mineral processing applications, particle

size separationis ofutmostimportancein order tooptimizecrushing,grindingandgravity

separation as well as many other unit operations. In aggregate applications, proper size

separation and dewatering is essential to generate a saleable product. Sepro works closely

withclientstodeterminethecorrectscreentypeandsizeforeachapplication.

Applications:

• Scalpingbeforegravityconcentrators

• TrashscreeningincycloneOF

• Carbonsafetyscreens/loadedcarbonscreens

• Dewatering

• Sizingofspecialtysand

• Coalsizinganddewatering

• Rinsinganddraining

Key Advantages:

• Singleanddoubledeckdesigns

• HighcapacityscreenswithhighfrequencyandG•force

• Lowprolescreenboxdesignforminimumheadroomrequirements

• Trunnionsuspensionwithheavydutycoilsprings

• Directlydrivenbyreliablevibratormotors

• Interchangeablescreendeckswithavarietyofscreenmediaoptions

• Easydeckanglechanges

PleasevisittheSeproMineralSystemswebsiteformoreinformation:www.seprosystems.com

sepro mineral systems 

mining •  mineral processing •  aggregates 

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4

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Falcon concentrators

Higher G-orces = Higher RecoveryForover21yearswehavededicatedourresearchanddevelopmenttosimple,provenand

effectiveHighG-forcegravityconcentrationequipmentfortherecoveryofFINEmetalsand

minerals in a wide range of mineral industries.

Sepro Mineral Systemshas3 models ofFalcongravityconcentrators: theSemi-Batch (SB)

Concentrator, the Continuous (C) Concentrator and the Ultra-Fine (UF) Concentrator. All

models rely on a rotating bowl to generate high gravitational forces, but each model is unique

inthewaythatit collectsandproducesconcentrate. Highgravitationalforcesareusedto

exploitthedifferencesindensitybetweenparticles,allowingforacleanerandmuchner

separation than is possible using low G devices.

Sepro hasa completerange ofFalconmachines from smallportable units forlaboratory

testing units that are capable of treating over 400 tonnes per hour.

With a highly professional international team of representatives on 6 continents across the

globe, Seproguarantees you excellent service and after sales support for all yourFalcon

products.

Will a gravity concentrator work in my application?

If you are unfamiliar with gravity concentrators our rst recommendation is always:

 Testwork! There is excellent correlation between lab results and industrial performance

for our concentrators. The GravityRecoverableGold (GRG) test isthe industrystandard

for determining the potential for free gold recovery, but accurate test procedures have been

developed for gold sulphides, base metals, industrial minerals and a variety of other materials.

Please visit our website at www.seprosystems.com or contact us directly for more

information.

sepro mineral systems 

mining •  mineral processing •  aggregates 

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Falcon concentrators

Sepro’s 3rd Generation Gravity Concentrators orFine particle recovery

Centrifugalconcentratorshaveevolvedsignicantlyoverthepast25years.

1st Generation: Conicalrotatingbowldesignwithnouidizedbed-failedbecauseoflowrecoveries and bed compaction.

2nd Generation:Conicalbowldesignwithauidizedbed.Conicalshaperesultsinuneven

uidizationandincreasingunderperformanceasthespeedvariesfromdesign(usually60G’s).

 Theunevenuidizationresultsinbedcompactionandgoldlosses.Theproblemsinherentin

2nd generation designs become exponentially worse with larger bowl diameters.

3rd Generation: TwostagebowldesignallowsevenuidizationunderanyG-force.Sepro’s

3rd generation centrifugal concentrators incorporate the following advantages:

• Canbefullyoptimizedfrom50to200G’s,unlikeolder2ndgenerationdesigns• Signicantlyreduceduidizationwaterrequirement

• Verticalcollectionzoneminimizeswearissuesandallowsconstantuidization,evenathigh

G-force

• Highestultraneparticlerecovery

• Minimalwearcostswithimprovedwearmaterials

 Theabovefeaturesareonly available on 3rd Generation Falcon SB machines and truly

puttheFalconconcentratorsinaleagueoftheirown.

SB250 SB750 SB1350 SB2500 SB5200L40

C1000 C2000 C4000C400

UF1500UF600

FalconSBGravityConcentrators

FalconCGravityConcentrators

FalconUFGravityConcentrators

6

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Falcon SB concentrators

Coarse and fne precious metal recovery TheFalconSBConcentratorisbasedonacombinationoftheoriginal,smoothwalledFalcon“BBowl”andthe

fullyuidizedMacNicolbowlwhichoriginatedinAustraliainthe1930’s.

 Thesemachinesareknownas“Semi-Batch”becausetheycontinuallyacceptfeedduringtherun cycle, but

onlyproduceconcentrateduringperiodicrinsecycles.Runtimesrangeanywherefrom5minutestoseveral

hours, depending on the application.

RinsetimesaregenerallylessthanaminuteasFalconusesdynamicbrakestoquicklyslowthebowl down,

rinse out the concentrate, and then return to full operational speed.

 TheFalconSBconcentratorsusevariablefrequencydrivesandcanoperateanywherefrom50to 200 G’s.

 ThetypicalapplicationforaFalconSBconcentratorisrecoveryofliberatedpreciousmetals(Au,Ag,Pt,etc.)within

a grinding circuit. When installed within a grinding circuit, Sepro often recommends that the gravity

concentratorbeplacedoncyclonefeed,ratherthancycloneunderowtogeneratehigherrecoveries.

Outside of grinding circuits, Falcon SB concentrators are also used for precious metal separation from

aggregateorplacerdeposits.Thetargetmineralwillusuallybeinextremelylowconcentration(gramsper

tonne) and a very high upgrade is desired (up to 10,000x).

Lowest maintenance costs in the industryKey advantages

• HighGforces(highestinthemineralprocessingindustry) allow

forhigherefciencyandtherecoveryofverynematerial.

• Dynamicbrakes,advancedwearmaterialsandamodular

design decreases downtime and reduces maintenance costs.

• Reducedwaterconsumptionasonlythepertinentcollection

zonesectionofthebowlisuidized.

• Fullyautomated,“onetouch”operationthatprovidesthe

least amount of ofine time and highest possible

concentrate security.

Applications & installations

• Recoveryofgold,silverandplatinum

group metals

• Recoveryofgol dfromcyclone feed,

underoworoverowwithinthegrinding

circuit

• Recoveryofgoldinalluvialgoldoperations

• Recoveryofgoldfromaggregateplants

sepro mineral systems 

mining •  mineral processing •  aggregates 

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Falcon SB concentrators

specifcations

*denotesapplicationspecicparameter, consult manufacturer

NOTE:Specicationsaresubjecttochangewithoutnotice.Equipmentmaynotoperateor achieve best performance under maximum capacities

“A” “B”

“C”

NOTE:Refertothe‘Dimensions’sectionatthebottomofthetablebelow.

SB Series

SB250 SB750 SB 1350 SB2500 SB5200

Automatedwaterowcontrol

8

SB250 SB750 SB1350 SB2500 SB5200L40

*t/h 0 - 0.25 1 - 10 10 - 80 50 - 150 100 - 250 200 - 400

m³/hr 2.3 20 100 200 300 450

m² 0.03 0.17 0.46 1.08 2.14 3.37

upper 200 200 200 200 200 200

lower 50 50 50 50 50 50

kg 35 265 1 250 2 900 4 560 7 720

kW (HP) 0.4 (0.5) 2.2 (3.0) 7.5 (10) 18 (25) 45 (60) 75 (100)

m³/hr 0.24 - 1.2 1.8 - 2.7 8 - 12 12 - 20 15 - 28 25 - 35

bar 2 - 3 2 - 3 2 - 3 2 - 3 2 - 3 2 - 3

mm 1.0 2.0 2.0 2.0 2.0 2.0

*mm 1.5 2.5 4.0 4.0 4.0 4.0

*% 55 - 70 55 - 70 55 - 70 55 - 70 55 - 70 55 - 70

*litre 1 50 100 150 250 350

*cm³ 120 1 010 5 275 12 425 18 750 24 050

RECOMMENDED SOLIDSCAPACITY

1.71

1.44

1.50

0.49

0.31

0.51

1.04

'C' m

PROCESS WATER CONSUMPTION

CONTINUOUS WATER SUPPLY

PRESSURE

0.66

1.02

MOTOR POWER

2.99

2.73

2.32

2.24

1.90

2.07

2.67

2.00

2.27

CONCENTRATE SLURRYFLUSH VOLUME

CONCENTRATE SOLIDS FLUSHVOLUME

MODEL

DIMENSIONS

m

m(see diagrams below)

'B'

'A'

MAXIMUM FEEDPERCENT SOLIDS

ABSOLUTE MAXIMUMFEED PARTICLE SIZE

APPROXIMATE MAXSLURRY CAPACITY

CONCENTRATING SURFACE AREA

G-FORCE RANGE

RECOMMENDED MAX FEEDPARTICLE SIZE

MACHINE WEIGHT 

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Falcon C concentrators

Recovery down to 10 microns. The Falcon C concentrator is typicallyused in gravity recovery applications that requirea

highermassyieldtoconcentratewhencomparedwiththeSBmachines.Applicationsinclude

recoveryandupgradeoftin,tantalum,tungsten,chrome,cobalt,iron,neoxidizedcoaland

manyotherminerals.OftentheFalconCconcentratorisusedtorecovervaluableparticlesthat

aretoonetoberecoveredbydensemediaseparation,spirals,oranyotherlowGprocess.

Designedfor continuousduty, these machines areable toproduce mass yields ashigh as

40%.TheprimaryobjectiveoftheFalcon‘C’sistomaximizerecoveryandreducetonnageto

downstream processes.

 Thetechnologyisidealforscavengingorpre-concentratingapplicationsaswell,sincenowater

is added during processing. Concentrates are deslimed and partially dewatered, (typically, 70%

solids by mass) which makes subsequent processing easy and inexpensive when necessary.

NO process water required!

Key advantages

• Unitcapacitiesupto100t/h.

• Nouidizingwaterconsumption–produceshigh

density concentrate therefore no thickeners

required.• Highgravitationalfield(upto300G)allows

recoveryofveryneparticles.

• Variableconcentratemassyield0-40%

• Continuousproductionofconcentrateat>70%

solids.Noofinetimeforconcentrateushing.

• Greaterthan95%mechanicalavailabilitywith

low operating costs and 20,000 hour bearing

guarantee.

• Smallfootprint.

• Fullyautomated,“onetouch”operationthat

providestheleastamountofofinetimeandhighest possible concentrate security.

Applications & installations

• Primaryconcentrationoftin,tantalum,

tungsten, chrome, cobalt, iron, neoxidized

coal and uranium

• ScavengingoffineparticleslostbylowG

gravityprocessesandotation

• Pre-concentrationofheavyminerals

sepro mineral systems 

mining •  mineral processing •  aggregates 

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Falcon C concentrators

specifcations

*denotesapplicationspecic

parameter, consult manufacturer

NOTE:Specicationsaresubjecttochangewithoutnotice.Equipmentmaynotoperate

or achieve best performance under maximum capacities

“A” “B”

“C”

NOTE:Refertothe‘Dimensions’sectionatthebottomofthetablebelow.

C Series

C400 C 1000 C2000 C4000

Variable diameter concentrate valves

Pneumaticcontrolassembly

AutoPac–automationpackage

0

L40 C400 C1000 C2000 C4000

t/h 0 - 0.25 1 - 5 5 - 27 20 - 60 45 - 100

m³/hr 2.3 17 74 210 400

mm 1 1 1 1 1

µm 10 10 10 10 10

% 65 - 72 65 - 72 65 - 72 65 - 72 65 - 72

% 40 - 45 40 - 45 40 - 45 40 - 45 40 - 45

m² 0.03 0.25 0.69 1.42 2.64

upper 300 300 300 300 300

lower 50 50 50 50 50

kg 37 1 215 2 525 4 615 10 150

kW (HP) 0.4 (0.5) 7.5 (10) 15 (20) 30 (40) 75 (100)

m³/hr 0.24 - 1.2

1.85 2.36

'C' m 0.51 1.63 2.18 2.67 3.63

m 0.31 1.22 1.55

None Required

'A' m 0.49 1.22 1.55 1.85 2.36

'B'(see diagrams below)

DIMENSIONS

G-FORCE RANGE

MACHINE WEIGHT 

MOTOR POWER

PROCESS WATERCONSUMPTION

MIN EFFECTIVECAPTURE SIZE

CONCENTRATE % SOLIDS

MAX FEED % SOLIDS

CONCENTRATING SURFACEAREA

RECOMMENDED SOLIDSCAPACITY

MAX SLURRY CAPACITY

MAX PARTICLE FEED SIZE

MODEL

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Falcon UF concentrators

Forces up to 600 G’sULTRAnemineralrecoveryhasbeenanindustrygoalformanyyears.WithFalcon’sUFlineof

concentratorsthereisnowawaytoeconomicallyrecoverandupgradeparticlesasneas3

micronsbyapplyinggravitationaleldsofupto600G’s.

 TheprimaryobjectiveoftheFalconUFconcentratoristoscavengeultraneparticlesthatare

typicallyrejectedfromplantprocessesasslimes.TheUFconcentratoroperatesbestinstreams

oflowsolidsdensitywithallparticlesbelow100microns–typicallytheconditionsfoundina

deslimecycloneoverow.

UsingavariablelipcontrolledbyairpressuretheFalconUFconcentratorisextremelyexiblein

operationandcanvarymasspulltoconcentratefrom0-100%.Suchexibilityallowsforawiderange

ofmetallurgicaloperationfromhighrecoverytohighupgrade.OperatingUFmachinesinrougher-

cleanerorrougher-scavengercongurationscanprovideanalmostunlimitedrangeofpossibilities.

Gravity recovery down to 3 microns!

Key advantages

• Highgravitationalelds(upto600G’s)allow

recoveryofultraneparticles.

• Noprocesswaterconsumptionduring

concentration.• Recoverpreviouslyunrecoverablevaluesfrom

otationconcentrate

• Variablemasspulltoconcentratefrom0-100%

• VFDsanddynamicbrakesusedtogreatlyreduce

ofinetimeforrinsing.

• Greaterthan95%mechanicalavailability,

extremely low operating costs and 20,000

hour bearing guarantee.

• Smallfootprint.

• Fullyautomated,“onetouch”operationthat

provides the leastamount of ofine time andhighest possible concentrate security.

Applications & installations

• Recoveryofultraneslimes(tin,tantalum,

tungsten, etc.)

• Scavengingfromdeslimecycloneoverow

• Highrecoveryupgradeoffineflotationconcentrates

sepro mineral systems 

mining •  mineral processing •  aggregates 

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Falcon UF concentrators

*

*

RECOMMENDEDSOLIDS CAPACITY

MODEL

DIMENSIONS(see diagrams below)

1.351.23m'B'

RECOMMENDED MAXIMUMSLURRY CAPACITY

CONCENTRATINGSURFACE AREA

CONCENTRATE SLURRYVOLUME PER CYCLE

2.131.23m'A'

RECOMMENDED PULP,PERCENT SOLIDS

G-FORCE RANGE

RECOMMENDED FEEDPARTICLE SIZE

MACHINE WEIGHT

MOTOR POWER

RINSE WATER

SUPPLY PRESSURE

UF600 UF1500

0.5 2t/h

m/h ~ 6 ~ 20

m 0.48 0.97

600 500upper

50 50lower

1 136 2 450kg

7.5 (10) 37.5 (50)kW (HP)

6 ±1 6 ±1bar

< 38 < 38µm

5 - 15 5 - 15%

~ 50 ~ 200litre

2.191.69m'C'

specifcations

*denotesapplicationspecic

parameter, consult manufacturer

“A” “B”

“C”

NOTE:Refertothe‘Dimensions’sectionatthebottomofthetablebelow.

UF Series

UF600 UF 1500

Variable lip concentrate basket

Pneumaticcontrolassembly

AutoPac–automationpackage

2

NOTE:Specicationsaresubjecttochangewithoutnotice.Equipment

may not operate or achieve best performance under maximum

capacities

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Modular plants

Modularized process solutionsSepro Mineral Systems unique team of engineers can provide complete modular milling,

material washing, screening, and gravity plants. Basic services range from evaluative studies

through equipment design, fabrication and commissioning.

Allplantsaredesigned tointernationalprocessingandsafety standardsandcan easilybe

containerized,shippedandreassembled,eveninthemostremotelocationsaroundtheworld!

Key advantages

• Partnershipwithafullservicemetallurgicallaboratory for ore evaluation.• Designedtosuityourprocessrequirements.

• Modularizedsinglesourcesupplyreducescosts.

• Simpletoshipallovertheworld.

• Easytoreassembleandcommission.

• Designedtohaveminimalcivilworksrequirements.

• Processwaterrequirementsareoptimizedfor those locations where water is scarce.

Pleasevisitourwebsiteatwww.seprosystems.com or contact us directly for more

information.

sepro mineral systems 

mining •  mineral processing •  aggregates 

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Modular plants

Sepro designs and supplies complete

MillingModulesincludingtheFalcon

Enhanced Gravity Concentrator for

nemineralrecovery.

Modular mill – gravity recovery plants

Process Applications

• Preciousmetal(gold,silver,platinum) recovery

• Nickellaterites

• Aggregatewashing

• Finemetalandmineralrecovery(tin, tantalum, etc.)

• Customrecoveryplants

• Coalwashing

4

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sepro mineral systems 

mining •  mineral processing •  aggregates 

Canada

Sepro Mineral Systems Corp.

9850 201 st

langley, british columbia

canada v1m 4a3

ofce:+(1)604.888.5568

fax: +(1) 604.888.5521

tollfree:+(1)800.990.5568NorthAmerica

email: [email protected]

web: www.seprosystems.com

www.concentrators.net

Sepro Services Corp.

9850 201 st

langley, british columbia

canada v1m 4a3

ofce:+(1)604.888.5568

fax: +(1) 604.888.5521

tollfree:+(1)800.990.5568NorthAmerica

UK

Sepro Mineral Processing International Ltd (UK)

Suite B Whitegates business center

AlexanderLane

Sheneld,Essex

CM158QF

England

T l 01634 720224

services corp.