A Project report on POWER FACTOR CORRECTION WITH A NEW MODIFIED SEPIC CONVERTER Project report submitted to Shanmugha Arts, Science, Technology & Research Academy SASTRA UNIVERISTY in partial fulfillment of the requirements for the award of the Degree of B.Tech (Part-time) in ELECTRICAL & ELECTRONICS ENGINEERING Submitted by BALAMURUGAN P 010983003 MUSARRAF HOSSIAN SEKH 010983009 SATHIYA SEELAN S 010983017 GUIDED BY Mr. S.Mohamed Ghouse, Assistant Professor-II, EEE/ SEEE, SASTRA University, Thanjavur Department of Electrical & Electronics Engineering School of Electrical & Electronics Engineering Shanmugha Arts, Science, Technology & Research Academy SASTRA UNIVERSITY Thirumalaisamudram, Thanjavur - 613 403
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A Project report on
POWER FACTOR CORRECTION WITH A NEW MODIFIED SEPIC
CONVERTER
Project report submitted to
Shanmugha Arts, Science, Technology & Research Academy
SASTRA UNIVERISTY
in partial fulfillment of the requirements for the award of the Degree of B.Tech
(Part-time) in ELECTRICAL & ELECTRONICS ENGINEERING
Submitted by
BALAMURUGAN P 010983003
MUSARRAF HOSSIAN SEKH 010983009
SATHIYA SEELAN S 010983017
GUIDED BY
Mr. S.Mohamed Ghouse,
Assistant Professor-II, EEE/ SEEE, SASTRA University, Thanjavur
Department of Electrical & Electronics Engineering School of Electrical & Electronics Engineering
Shanmugha Arts, Science, Technology & Research Academy SASTRA UNIVERSITY
Thirumalaisamudram, Thanjavur - 613 403
SCHOOL OF ELECTRICAL & ELECTRONICS ENGINEERING
SASTRA UNIVERSITY
BONAFIDE CERTIFICATE
This is to certify that the project work entitled “POWER FACTOR CORRECTION
WITH A NEW MODIFIED SEPIC CONVERTER” is the bonafide work done by
Balamurugan P (010983003), Musarraf Hossain Sekh (010983009), Sathiya Seelan S
(010983017) Students of VII Semester, B.Tech (Part-time) in Electrical & Electronics
Engineering during the academic year 2008-2009 in partial fulfillment of the requirement for
the award of Degree of Bachelor of Technology in Electrical and Electronics (Part-time) at
We would like to thank the management, our honorable Vice-Chancellor,
Prof. R.SETHURAMAN, Dean, Planning and Development,
Dr. S.VAIDHYASUBRAMANIAM and our esteemed Registrar,
Dr.S.N.SRIVASTAVA, for giving us this opportunity to develop our knowledge and
sharpen our technical skills.
We are also grateful to the Dean, School of Electrical & Electronics
Engineering, Prof. P.S. SRINIVASAN, for giving us an invaluable support on how
to proceed with the project. We are extremely thankful to our Project coordinator
Prof. R. MURALI SACHITHANANDAM, Senior Assistant Professor, School of
Electrical & Electronics Engineering for lending us support in completing the project.
We would like to convey our heartfelt thanks to our internal guide
Mr. S.MOHAMED GHOUSE, Assistant Professor II, School of Electrical &
Electronics Engineering, for guiding us in the best possible manner all through the
project.
Lastly, we are thankful to our parents and other family members for the
encouragement and moral support which they have been giving us in abundance.
CONTENTS
1. OVERVIEW
1
1.1 Abstract 2 1.2 Goal 2 1.3 Objective 2 1.4 Project plan 3 1.5 Main components used
4
2. INTRODUCTION 5
3. NEED FOR THIS PROJECT AND ITS ADVANTAGES
7
3.1 What is power factor? 8 3.2 Need for power factor correction 9 3.3 Various methods for power factor correction 9 3.4 What is a SEPIC? 10 3.5 Why SEPIC converter for power factor correction? 10 3.6 Problems of conventional SEPIC PFC 10 3.7 Proposed modified SEPIC PFC 11 3.8 Soft switching 11 3.9 Soft switching benefits
11
4. CIRCUIT DIAGRAM AND WORKING PRINCIPLE
12
4.1 Power circuit configuration 13
4.2 Conceptual waveforms 15
4.3 Working principle of the proposed PFC
15
5. DESIGNE OF THE PROPOSED PFC
22
5.1 DESIGN OF MODIFED SEPIC PFC
23
5.1.1 Selection of duty cycle 23 5.1.2 Selection of inductor 23 5.1.3 Selection of MOSFET 25 5.1.4 Selection of diodes 26 5.1.5 Selection of tank inductor 26 5.1.6 Selection of tank capacitor 27 5.1.7 Selection of load
27
5.2 DESIGN OF GATE CONTROL CIRCUIT
27
5.2.1 Selection of control voltage 28
5.2.2 Selection of Op-Amp 28
5.2.3 Selection of NOT gate 28
5.2.4 Selection of MOSFET gate driver circuit 28
6. SOFTWARE SIMULATION
29
6.1 Simulation software 31 6.2 Simulation results
32
7. HARDWARE PROTO TYPE IMPLEMENTATION AND TESTINGS
35
7.1 Measurements of key waveforms 37
7.2 Measurements of power factor 40
7.3 Measurements of efficiency
40
8. CONCLUSION
41
9. APPENDIX
43
9.1 Datasheet for LM 7812 44 9.2 Datasheet for LM 347 52 9.3 Datasheet for IRFP 460 64 9.4 Datasheet for CD4049 72 9.5 Datasheet for MIC 6a4 78 9.6 Datasheet for IR 2110
92
10. REFERENCES
93
1. OVERVIEW
Page 1
1.1 ABSTRACT:
Power electronic devices with front-end rectifier are widely used in industry,
commerce and transportation, which generate current harmonics, produce power
pollution and result in low power factor. Though there are several proposed
solutions to this, SEPIC converter was the most successful one. But the
conventional SEPIC converters suffer from high switching losses. Hence in this
project, a new modified SEPIC converter is proposed to achieve unity power
factor at the mains side with greater efficiency. The switching loss is reduced by
applying soft switching topology i.e. zero voltage switching (ZVS). A prototype
will be designed, analyzed and implemented along with required software
simulations to establish the thought.
1.2 GOAL:
Design and Implementation of a modified SEPIC based PFC to achieve unity
power factor with higher efficiency.
1.3 OBJECTIVE:
1. Analyze and compare the characteristic of a conventional SEPIC PFC versus
our modified SEPIC based PFC.
2. Software Modelling and Simulation of the modified SEPIC based PFC to
achieve unity power factor with lower switching losses using soft switching
topology.
3. Implementing a prototype the hardware model of the same to establish the
thought
Page 2
1.4 PROJECT PLAN:
Phase 1: Description of Activity:
1. Literature Survey – IEEE , Reference Books and International conference
papers
2. Study of Buck, Boost, Buck-Boost and SEPIC converters
3. Study and analysis of conventional SEPIC based PFC
4. Study of Soft switching Topologies
5. Study and analysis of proposed modified SEPIC based PFC
6. Presentation on first review meet
Phase 2: Description of Activity:
1. Designing the model of proposed modified SEPIC based PFC
2. Simulation and performance analysis of the proposed model
3. Comparison of conventional SEPIC based PFC vs proposed modified SEPIC
based PFC
4. Presentation on second review meet
Phase 3: Description of Activity:
1. Designing the hardware prototype of the proposed modified SEPIC based PFC
2. Implementation and performance analysis of the hardware prototype
3. Observation and Inferences
4. Presentation on final review meet
5. Submission of final report
Page 3
1.5 MAIN COMPONENTS USED:
1.5.1 GATE CONTROL CIRCUIT:
1. LM 7812 – A linear Voltage regulator
2. LM 347 – An OP-AMP
3. CD 4049U – A CMOS INVERTER
4. IR 2110 – A High Frequency MOSFET GATE DRIVER
5. 1A , 230/12V Step down transformer
1.5.2 SEPIC PFC CIRCUIT:
1. IRFP 460 – POWER MOSFET
2. INDUCTOR–20mH
3. INDUCTOR–22µH
4. COUPLING CAPACITOR
5. FILTER CAPACITOR
6. MIC 6A4 – POWER DIODE
Page 4
2. INTRODUCTION
Page 5
Power electronic devices with front-end rectifier are widely used in industry,
commerce and transportation, which generate current harmonics, produce power
pollution and result in low power factor. Therefore, there are international harmonic
standards (such as: IEC-1000 and IEC-555) to confine power pollution. In order to
meet the requirements of the standards, the input current waveforms of a device have
to be shaped by a PFC to eliminate current harmonics and improve power factor.
The PFCs can be briefly classified into two types. One is passive PFC,
the other is active one. Passive-type PFC is mainly constructed by inductors and
capacitors. Low efficiency, heavy weight and large volume are its major
disadvantages. Besides, power factor merely is improved to around 0.8. For active
type, active switch, diode and energy-stored component are used to achieve near
unity power factor, of which topologies have Buck, Boost, Buck-Boost, Cuk, ZETA,
SEPIC and Fly back. The Buck-type PFC can obtain an output voltage smaller than
ac input voltage. However, only a power factor of 0.95 is met. The Boost structure
attains better power factor correction feature but its output voltage is higher than ac-
side voltage and power components withstand high voltage stresses. The Buck-Boost
PFC can obtain an output voltage magnitude either larger or smaller than the input.
Nevertheless, there is a polarity reversal on the output and an isolation driver for
active switch is required. Among the Cuk, ZETA, SEPIC and Fly back PFC
topologies, the SEPIC type possesses better performance in total harmonics
distortion (THD), efficiency and power factor correction. Therefore, a modified
SEPIC-type PFC, which is feasible to operate in discontinuous conduction mode,
boundary conduction mode, or continuous conduction mode, is proposed for low
output-voltage applications. In addition, a soft-switching cell is embedded into the
converter to achieve ZVS for efficiency improvement.
Page 6
3. NEED FOR THIS PROJECT
AND ITS ADVANTAGES
Page 7
3.1 WHAT IS POWER FACTOR?
There are several ways to define power factor of a load. Such as
1. It is the cosine of the phase angel (Φ) between the load voltage and load
current.
Fig1: The voltage and current wave form of an Inductive load with Phase angle (Φ)
2. It is also the ratio of the real power or true power to the apparent power
of the load.
Fig2: Power Triangle of an Inductive load
APPARENT POWER (S) in KVA
TRUE POWER (P) in KW
POWER FACTOR OR IMPEDANCE ANGLE
Φ
Page 8
3.2 NEED FOR POWER FACTOR CORRECTION: There are The power drawn by a load from AC Mains depends not only on
Mains Voltage and Current but also on the Power Factor of the load.
Power drawn by a single phase load, W=VICosΦ
Where, V = Mains Voltage across the load
I =Load current
CosΦ = Power factor of the load i.e. the Cosine of the phase angle (Φ)
between the load Voltage and the load current
As our supply mains voltage is maintained constant, power drawn by the load
only depends on the load current and power factor from the above equation , it is
clear that for a particular load if the power falls, the load current increases which
results in higher current from supply mains and higher line loss. Higher line loss
reduces the transmission efficiency. Power electronic devices with front end
rectifier which is widely used in industry takes high pulsating current from mains
and produces severe current harmonics. This causes line pollution and reduces the
power factor. Hence in order to meet the international standards we must prevent
the line harmonics and improve the power factor. That is why there always a need
of power factor correction and power factor correction circuit.
3.3 VARIOUS METHODS FOR POWER FACTOR CORRECTION:
There are two types of power factor correction (PFC) circuits. One is passive
power factor correction circuit and the other is active power factor correction
circuit. Passive-type PFC is mainly constructed by inductors and capacitors. Low
efficiency, heavy weight and large volume are its major disadvantages. Besides,
power factor merely is improved to around 0.8. For active type, active switch,
diode and energy-stored component are used to achieve near unity power factor,
of which topologies have Buck, Boost, Buck-Boost, Cuk, ZETA, SEPIC and Fly
back.
Page 9
3.4 WHAT IS A SEPIC?
A single ended primary inductance converter or SEPIC is basically a DC-DC
converter which can operate in continuous, discontinuous, or boundary
conduction mode. The output voltage can be lesser, equal or higher than the input
voltage. The voltage can be controlled by adjusting the duty cycle of the switch.
The output voltage is also non-inverted with respect to the input voltage.
3.5 WHY SEPIC AS POWER FACTOR CORRECTION?
The Buck-type PFC can obtain an output voltage smaller than ac input voltage.
However, only a power factor of 0.95 is met. The Boost structure attains better
power factor correction feature but its output voltage is higher than ac-side
voltage and power components withstand high voltage stresses. The Buck-Boost
PFC can obtain an output voltage magnitude either larger or smaller than the
input. Nevertheless, there is a polarity reversal on the output and an isolation
driver for active switch is required. Among the Cuk, ZETA, SEPIC and Fly back
PFC topologies, the SEPIC type possesses better performance in total harmonics
distortion (THD), efficiency and power factor correction.
3.6 PROBLEMS OF CONVENTIONAL SEPIC PFC:
The conventional SEPIC suffers from high switching losses as in the normal
switching method (i.e. hard switching), power switches (MOSFETs) has to cut
off the current within turn off period while the full DC rail voltage applied across
it.
Therefore the switch has to withstand high voltage as well as current stresses
resulting in high switching losses and limiting the switching frequency.
Page 10
3.7 PROPOSED MODIFIED SEPIC PFC:
Therefore in this project we propose a modified SEPIC PFC which is feasible
to work in discontinuous, continuous, or boundary conduction mode for low
output voltage applications. In addition to this a soft switching cell is embedded
into the circuit to achieve Zero Voltage Switching. The soft switching will reduce
the switching losses thereby improving the efficiency.
3.8 SOFT SWITCHING:
In soft switching, it is ensured that the voltage across the switch or current
through the switch is zero or very low when they receive turns on signal or gate
signal. In 1980s the concept of resonant tank circuit was developed for switching.
By suitable introducing a resonant tank circuit along with the switch the
oscillatory voltage or current waves are created across the switch. By this zero
voltage or zero current conditions are created and the switching is performed at
either zero voltage or zero current.
3.9 SOFT SWITCHING BENEFITS:
There are several benefits of soft switching as compared to the conventional hard
switching. Such as
1. The switching losses are reduced.
2. The switching frequency can be increased to hundreds of Kilo Hertz
3. Magnetic components (such as inductor and its core) sizes are reduced.
4. The power density of converters are increased
Page 11
4. CIRCUITS AND
WORKING PRINCIPLE
Page 12
.1 POWER CIRCUIT CONFIGURATION:
nd a capacitor Cr is embedded into the PFC
stage for ZVS, as illustrated in Fig6.
4
For high line voltage or low output voltage applications, a PFC stage is
cascaded with a full-wave rectifier in input and a step-down dc/dc converter in
output, as shown in Fig. 3. The PFC stage shapes a high-crest-factor current
caused by the full-wave rectifier into a purely sinusoidal waveform to being in
phase with line voltage. However, the input voltage also is boosted. Therefore, it
is required that a dc/dc converter is added to drop voltage for dc load. Power is
processed by two stages, a PFC and a dc/dc converter, lowering overall efficiency
and increasing cost. To release the aforementioned drawbacks, a single-stage step-
down PFC is adopted, as shown in Fig. 4, in which the PFC stage performs power
factor correcting and steps down its input voltage to a desired level. In this paper,
a modified SEPIC configuration shown in Fig.5 is presented to serve as step-
down PFC stage. In Fig. 5, both diodes D5 and D6 prevent opposite current from
flowing through inductor L1 and L2, respectively. A soft-switching cell including
an active switch Q2, an inductor Lr a
Page 13
Page 14
4.2 CONCEPTUAL WAVEFORMS:
4.3 WORKING PRINCIPLE OF THE PROPOSED PFC
While the modified soft-switching SEPIC PFC operates in boundary conduction
mode (BCM) and with constant turn-on control, a high power factor can readily be
achieved. As a result, the envelope of the input current will follow the shape of line
voltage to be sinusoidal, which leads to unity power factor. When the resonant
frequency of the soft-switching cell is much higher than switching frequency of main
power circuit, over a switching cycle the operation of the PFC can be divided into
eight modes. Fig. 8 is the corresponding circuits and the related conceptual key
waveforms are shown in Fig. 7. The eight operation modes during a switching period
are discussed as following.
Page 15
Mode 1 [t0 ≤ t < t1, Fig8 (a)]:
During this time interval, switch Q1 is turned on and Q2 off. The inductor
currents of iL1 and iLr are linearly built and the capacitor C2 dumps energy to
inductor L2 by the way of Lr, Q1and D6. At the same time, the capacitor C3 supplies
power for dc load. The time constant determined by capacitance of C3 and dc-load
resistance is much larger than switching period so that output voltage vo can be
regarded as an constant. At time t=t1, this mode is ended and Q2 is turned off.
Mode 2 [t1 ≤ t < t2, Fig8 (b)]:
The inductor L1 discharges through the path of D5, resonant inductor Lr and
parasitical capacitor Cb1. Meanwhile, the capacitor C2 still dumps energy to L2 and
dc load draws power from C3. Since typical value of Cb1 is far smaller than
capacitance of C2, the voltage vDS1 across Cb1 increases rapidly. At t=t2, the voltage
vDS1 reaches vC2+vo and this mode is terminated.
Page 16
Mode 3 [t2 ≤ t < t3, Fig8 (c)]:
During this time interval, inductors L1 and Lr still discharge energy and
voltage vDS1 increases. The diode D7 starts conducting and the voltage across L2 is
equal to output voltage vo. Therefore, L2 dumps energy to output. At t=t3, the
voltage vDS1 attains to vCr+vC1-vL1 and this mode is ended.
Page 17
Mode 4 [t3 ≤ t < t4, Fig8 (d)]:
Inductors L1 and L2 releases energy continuously but capacitor C2 charges.
The parasitical capacitor of switch Q2 starts dumping energy by the way of Cr and Lr
until vDS2 drops to zero.
Mode 5 [t4≤ t < t5, Fig8 (e)]:
The body diode of Q2 is on and inductor Lr resonates with Cr. During this
time interval, switch Q2 is tuned on with ZVS. Operation of the PFC enters to next
mode as the current iLr decreases to zero.
Page 18
Mode 6 [t5 ≤ t < t6, Fig (f)]:
The energy stored in resonant capacitor Cr is dumped to Lr via Q2. As a result,
the current iLr increases negatively. In this time period, inductors L1 and L2 release
energy but C2 charges. At t=t6, Q2 is turned off and this mode is terminated.
Page 19
Mode 7 [t6 ≤ t < t7, Fig (g)]:
Switches Q1 and Q2 are off. The stored energy in the parasitical capacitor Cb1
is drawn by inductor Lr and vDS1 decreases. This mode ends when vDS1 drops to zero.
Mode 8 [t7 ≤ t < t8]:
The energy stored in Lr is discharges by the way of C2, D7, C3 and Db1. In
this time interval, switch Q1 is triggered. This mode is terminated while iLr equals
zero. A complete switching cycle is ended at t=t8, at which switch Q1 is turned on
again.
Page 20
During each switching period, the peak value of the inductor current iL1 can
be expressed as follows:
1
oPeakL1
t2 π sinL
)(= enP,
iTV(t)i
Where Vp is the amplitude of line voltage, TON stands for on time of switch Q1 and fl
presents line frequency. The average input current in each line period can be
expressed as follows:
∫π2
0PeakL1avL1
π21 (t)dti(t)i ,, =
=1
t2π 2 SinL
)(on ePs iTVf
In addition the input power can be found by
∫=π2
0S
π21 (t)dt(t)iVP S
12
22
LonP TfV s
=
Page 21
5. DESIGNE OF THE
PROPOSED MODIFIED PFC
Page 22
5.1 DESIGN OF MODIFIED PFC:
5.1.1 SELCTION OF DUTY CYCLE:
For a SEPIC converter operating in a continuous conduction mode
(CCM) or Boundary conduction mode, the duty cycle is given by:
Doutin
DoutD VVVVV++
+=
VD is the forward voltage drop of the output diode. The maximum duty cycle
is:
Doutin
DoutD VVVVV
+++
=(min)
max
For our application , we have chosen the input voltage is 60V and the output
voltage is 40V, the forward voltage drop across the output diode as 1V, Hence
the duty cycle can be found as,
14050140++
+=D = (41/91) = 0.45
And the maximum duty cycle can be found as
14045140
max +++
=D = (41/86) = 0.476,
considering the fall in input voltage @ 10 %, i.e. Vin (min)=(50-50*10%) = 45V
5.1.2 SELECTION OF INDUCTOR:
A good rule for determining the inductance is to allow the peak-to-peak
ripple current to be approximately 40% of the maximum input current at the
Page 23
minimum input voltage. The ripple current flowing in equal value inductors
L1 and L2 is given by:
%40(min)
%40 ××=×=∆in
outV
Viii outinL
In our application, we have chosen the total output is 80Watt and as the output
voltage has been selected as 40V, therefore,
output current , iout = 80/40= 2 Amp.
Hence,
71.010045
40402%40(min)
%40 =×××
=××=×=∆in
outV
Viii outinL
The inductor value is calculated by :
max(min)21 DfsiVinLLL ×===
×∆
Where, fs is the switching frequency and Dmax is the duty cycle at the
minimum Vin. (The switching frequency has been chosen as 50 KHz)
476.21 5000071.045
×===∴ ×LLL = 0.6 mH
As the standard nearest size is 1 miliHenry therefore L = 1 mH is chosen. The
peak current in the inductor, to ensure the inductor does not saturate, is given
by:
)(2%401
(min),1 +××=+
inDoutoutPeakL V
VVii
)(2%401,2 +×= outPeakL ii
Hence,
A186.22.145
1402)(2%401
(min),1 =×+×=+
+××=in
DoutoutPeakL VVVii
A4.22.12)(2%401,2 =×=+×= outPeakL ii
Page 24
5.1.3 SELECTION OF MOSFET :
The parameters governing the selection of MOSFET are the minimum
threshold voltage Vth(min), the on-resistance Rds(on), gate-drain charge QGD, and
the maximum drain to source voltage, VDS(max). Logic level or sub logic level
threshold MOSFETs should be used based on the gate drive voltage.
The peak switch voltage is equal to Vin+Vout. The peak switch current is
given by:
AVVVii
inDoutoutPeakL 186.22.1
451402)(
2%401
(min),1 =×+×=+
+××=
A586.44.2186.2, ,2,1 =+=+= PeakLPeakL iii PeakQ
The RMS current through the switch is given by:
245)140()14540(22(min)
)()(min)(,1
+×++×=
+×++=
in
DoutDinoutoutRMSQ VVVVVVii
= 2.64 A
For our application, we have chosen IRFP460 as it has the following
parameters which suits our requirement.
Drain to source Voltage, VDS = 500V
Drain to Gate Voltage, VDGR = 500V
Continuous Drain Current, ID = 20 A at normal temperature
Continuous Drain Current, ID = 12 A at 100o C temperature
Gate to Source Voltage, VGS = ±20V
Gate threshold Voltage, VGS(TH) = 2V
Drain to Source On Resistance, RDS(ON) = 0.24Ω
Gate to Drain “Miller” Charge, QGD = 62 nC.
Page 25
5.1.4 SELECTION OF DIODES:
The output diode must be selected to handle the peak current and the
reverse voltage. In a SEPIC, the diode peak current is the same as the switch
peak current IQ,Peak. The minimum peak reverse voltage the diode must
withstand is:
V904050(max)(max)1 =+=+= outinRD VVV
Similar to boost converter, the average output diode current is equal to
the output current. The power dissipation of the diode is equal to the output
current multiplied by the forward voltage drop of the diode. For very high
frequency operation Schottky diodes are recommended in order to minimize
the efficiency loss.
In our application, we have chosen the 6A4 MIC diode which is having
a current ratting of 6A and the forward voltage drop is less than 1 V. This is
not a Schottky diode. Due to unavailability of Schottky diode, we have used
this diode.
5.1.5 SELECTION OF TANK INDUCTOR:
The selection of SEPIC coupling capacitor Cs depends on the RMS
current which is given by:
A90.145
1402(min)
)(,1 =+×== +
inDoutoutRMSQ V
VVii
The SEPIC coupling capacitor must be rated for large RMS current
relative to the output power. The voltage ratting of the coupling capacitor must
be greater than the maximum input voltage. Tantalum and ceramic capacitors
are the best choice. Electrolytic capacitors work well for through-hole
applications where the size is not limited and they can accommodate the
required RMS current rating.
In our application, we have chosen a 0.47micro Farad/ 250 V.
Page 26
5.1.6 SELECTION OF TANK CAPACITOR:
As the resonance frequency of the tank circuit must be much higher
than switching frequency, we have chosen the following components.
fS = 50KHz, Lr = 22µH, Cr = 0.001 µF. Therefore, the resonance
frequency of the tank circuit can be found as:
KHz107301.0222
12
1 =×
==µµππ LrCr
fr
5.1.7 SELECTION OF LOAD:
The load has been chosen as 60W resistive. In fact a 60W incandescent
filament lamp is chosen for simplicity.
5.2 DESIGN OF GATE CONTROL CIRCUIT:
The gate control circuit has two PWM generators with same frequency.
In fact analog PWM generation technique has been used using Operational
amplifier (LF347). The PWM generation has two stages. The first stage
generates a rectangular wave which is integrated and a triangular wave is
achieved. In the second stage, the triangular wave is compared with a variable
voltage in an Op-amp comparator. The comparator output is the required
PWM signal whose duty cycle is controlled by the comparator base value i.e.
the analog voltage. It is done by a simple voltage divider circuit.
Two comparators have been used to create two independent PWM
signal with different duty cycle but having same frequency. The generated
PWM signal is buffered with the help of a CMOS NOT gate (CD 4049).Phase
of one PWM signal is inverted also in the buffer stage. The MOSFETs are
finally driven by the gate driver IC IR2110. It is a very high frequency two
channel gate driver. The output of the driver is in phase with the input voltage.
The upper channel output is with respect to a floating point which is helpful
for our circuit.
Page 27
5.2.1 SELCTION OF CONTROL VOLTAGE :
As the VGS of the MOSFETs IRFP460 is 20V and the threshold
voltage VTH is 4V, the control voltage is selected as 12V. The power
supply stage contains a rectifier with output voltage 15V which is
regulated to 12V with the linear voltage regulator LM7812. The output
is filtered with an electrolytic capacitor 220µF.
5.2.2 SELECTION OF OP-AMP:
To generate the PWM of frequency 50 KHz, the Op-amp
response must be very first i.e. the time to reach the output from zero to
saturation has to be extremely low. And we need 5 Op-amp. Therefore
LF347 has been chosen. It is a quad Op-amp and very fast acting. The
other specification can be found from its datasheet which is available in
the appendix at the end of this document. A virtual ground has been
created with the help of Op-amp and used to make the circuit with
single power supply operated instead of using two equal and opposite
power supply for the Op-amp.
5.2.3 SELECTION OF NOT GATE:
The NOT gate required here must have the Vcc = 12V to 15V.
The normal digital NOT gates are having the Vcc as 5V which is
incompatible with our logic level. Hence CMOS NOT gate was
required for our application which logic levels are suitable. Therefore,
CD4049 has been chosen which a versatile CMOS Hex NOT gate.
5.2.4 SELCTION OF MOSFET GATE DRIVER CIRCUIT
The gate driver required for our application must be very fast and
should have two channels. IR2110 suits best for our application. IR
2110 is made by International rectifier. It is an industrial standard, very
reliable high frequency gate driver DIP package. It also has enable and
automatic shutdown inputs. The shutdown input can be configured as
overload protection also.
Page 28
6. SOFTWARE SIMULATION
Page 29
Software Simulation is based on the process of imitating a real phenomenon
with a set of mathematical formulas. It is, essentially, a program that allows the user
to observe an operation through simulation without actually performing that
operation. Simulation software is used widely to design equipment so that the final
product will be as close to design specs as possible without expensive in process
modification. Electronics simulation software utilizes mathematical models to
replicate the behavior of an actual electronic device or circuit. Essentially, it is a
software program that converts a computer into a fully functioning electronics
laboratory.
Electronics simulators such as Circuit Logix integrate a schematic editor
SPICE simulator and on-screen waveforms and make “what-if” scenarios easy and
instant. By simulating a circuit’s behavior before actually building it greatly improves
efficiency and provides insights into the behavior and stability of electronics circuit
designs. Most simulators use a SPICE engine that simulates analog, digital and mixed
A/D circuits for exceptional power and accuracy. They also typically contain
extensive model and device libraries. While these simulators typically have printed
circuit board (PCB) export capabilities, they are not essential for design and testing
of circuits, which is the primary application of electronic circuit simulation.
The software simulation of the proposed PFC was one of the objective our
project and we have tried our level best to achieve the correct simulation result. For
this purpose we have used PSPICE software which is very helpful and convenient for
power electronic simulation.
Page 30
6.1 SIMULATION SOFTWARE:
PSPICE is a SPICE analog circuit and digital logic simulation software
that runs on personal computers, hence the first letter "P" in its name. It was
developed by MicroSim and is used in electronic design automation. MicroSim
was bought by OrCAD which was subsequently purchased by Cadence Design
Systems. The name is an acronym for Personal Simulation Program with
Integrated Circuit Emphasis. Today it has evolved into an analog mixed signal
simulator.
PSPICE was the first version of UC Berkeley SPICE available on a PC,
having been released in January 1984 to run on the original IBM PC. This initial
version ran from two 360KB floppy disks and later included a waveform viewer
and analyzer program called Probe. Subsequent versions improved in
performance and moved to DEC/VAX minicomputers, Sun workstations, the
Apple Macintosh, and the Microsoft Windows platform.
PSPICE, now developed towards more complex industry requirements, is
integrated in the complete systems design flow from OrCAD and Cadence
Allegro. It also supports many additional features, which were not available in the
original Berkeley code like Advanced Analysis with automatic optimization of a
circuit, encryption, a Model Editor, support of parameterized models, has several
internal solvers, auto-convergence and checkpoint restart, magnetic part editor
and Tabrizi core model for non-linear cores.
Page 31
6.2 SIMULATION RESULTS:
The following figure shows the schematic arrangement of the modified
SEPIC PFC which is drawn by OrCAD schematic capture for simulation.
Fig9: Modified SEPIC PFC with Gate driver
Page 32
Fig10: Simulated output of Gate control voltage
Fig11: Simulated output of drain to source current and voltage of main MOSFET
Page 33
Fig12: Simulated output of drain to source current and voltage of aux. MOSFET
Fig13:Simulated output of input line voltage and current; they are in same phase
Page 34
7. HARDWARE PROTO TYPE
IMPLEMENTATION AND
TESTINGS
Page 35
Fig14: The Gate Driver Circuit
Fig15: The Modified SEPIC PFC
Page 36
7.1 MEASUREMENTS OF KEY WAVEFORMS:
Fig16: The Gate voltage without load
Fig17: The Gate voltage with load
Page 37
Fig18: The drain to source voltage of main MOSFET
Fig19: The drain to source voltage of auxiliary MOSFET
Page 38
Fig20: The line voltage and line current
Fig21: The line voltage and line current
Page 39
7.2 MEASUREMENTS OF POWER FACTOR:
As from the waveforms of input line voltage and current it is evident that
they are exactly in same phase , the power factor is unity. Hence as whole, we
can comment the concept can be used for the real world rectifier driven loads to
improve the power factor.
7.3 MEASUREMENTS OF EFFICIENCY:
In the test condition the following parameters are measured as follows.
Vout= 40 V, Iout = 0.76 A , Vin= 50 V, Iin= 0.67 A
Hence, the Output power = 40×0.76=30.4 Watt.
The Input power = VICosΦ = 50×0.67×1= 33.5 Watt
Therefore efficiency,
%7.905.334.30 ===
InputOutputη
Page 40
8. CONCLUSION
Page 41
This paper has proposed a modified SEPIC-type soft-switching converter, which can
perform power factor correcting and achieve zero-voltage switching feature. As a result,
a unity power factor is obtained and efficiency is improved significantly. The output
voltage of the PFC can be smaller than ac-side voltage, reducing component stresses.
Therefore, the PFC is suitable for the applications of high line voltage and/or low output
voltage. The PFC configuration can be applied to DCM, BCM, or CCM operation for
power factor correction and ZVS. A prototype of the designed PFC for 40W 135V dc
load has been successfully implemented. The simulations and practical measurements
have verified the feasibility of the PFC.
Page 42
9. APPENDIX
Page 43
LM78XXSeries Voltage RegulatorsGeneral DescriptionThe LM78XX series of three terminal regulators is availablewith several fixed output voltages making them useful in awide range of applications. One of these is local on cardregulation, eliminating the distribution problems associatedwith single point regulation. The voltages available allowthese regulators to be used in logic systems, instrumenta-tion, HiFi, and other solid state electronic equipment. Al-though designed primarily as fixed voltage regulators thesedevices can be used with external components to obtain ad-justable voltages and currents.
The LM78XX series is available in an aluminum TO-3 pack-age which will allow over 1.0A load current if adequate heatsinking is provided. Current limiting is included to limit thepeak output current to a safe value. Safe area protection forthe output transistor is provided to limit internal power dissi-pation. If internal power dissipation becomes too high for theheat sinking provided, the thermal shutdown circuit takesover preventing the IC from overheating.
Considerable effort was expanded to make the LM78XX se-ries of regulators easy to use and minimize the number ofexternal components. It is not necessary to bypass the out-
put, although this does improve transient response. Input by-passing is needed only if the regulator is located far from thefilter capacitor of the power supply.
For output voltage other than 5V, 12V and 15V the LM117series provides an output voltage range from 1.2V to 57V.
Featuresn Output current in excess of 1An Internal thermal overload protectionn No external components requiredn Output transistor safe area protectionn Internal short circuit current limitn Available in the aluminum TO-3 package
Voltage RangeLM7805C 5V
LM7812C 12V
LM7815C 15V
Connection Diagrams
Metal Can PackageTO-3 (K)
Aluminum
DS007746-2
Bottom ViewOrder Number LM7805CK,LM7812CK or LM7815CK
See NS Package Number KC02A
Plastic PackageTO-220 (T)
DS007746-3
Top ViewOrder Number LM7805CT,LM7812CT or LM7815CT
If Military/Aerospace specified devices are required,please contact the National Semiconductor Sales Office/Distributors for availability and specifications.
Input Voltage(VO = 5V, 12V and 15V) 35V
Internal Power Dissipation (Note 1) Internally LimitedOperating Temperature Range (TA) 0˚C to +70˚C
Maximum Junction Temperature(K Package) 150˚C(T Package) 150˚C
Storage Temperature Range −65˚C to +150˚CLead Temperature (Soldering, 10 sec.)
Input Voltage (unless otherwise noted) 10V 19V 23V Units
Symbol Parameter Conditions Min Typ Max Min Typ Max Min Typ Max
Short-CircuitCurrent
Tj = 25˚C 2.1 1.5 1.2 A
Peak OutputCurrent
Tj = 25˚C 2.4 2.4 2.4 A
Average TC ofVOUT
0˚C ≤ Tj ≤ +125˚C, IO = 5 mA 0.6 1.5 1.8 mV/˚C
VIN Input Voltage
Required toMaintain
Tj = 25˚C, IO ≤ 1A 7.5 14.6 17.7 V
Line Regulation
Note 1: Thermal resistance of the TO-3 package (K, KC) is typically 4˚C/W junction to case and 35˚C/W case to ambient. Thermal resistance of the TO-220 package(T) is typically 4˚C/W junction to case and 50˚C/W case to ambient.
Note 2: All characteristics are measured with capacitor across the input of 0.22 µF, and a capacitor across the output of 0.1µF. All characteristics except noise voltageand ripple rejection ratio are measured using pulse techniques (tw ≤ 10 ms, duty cycle ≤ 5%). Output voltage changes due to changes in internal temperature mustbe taken into account separately.
Note 3: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. For guaranteed specifications and the test conditions, see Elec-trical Characteristics.
NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORTDEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT AND GENERALCOUNSEL OF NATIONAL SEMICONDUCTOR CORPORATION. As used herein:
1. Life support devices or systems are devices orsystems which, (a) are intended for surgical implantinto the body, or (b) support or sustain life, andwhose failure to perform when properly used inaccordance with instructions for use provided in thelabeling, can be reasonably expected to result in asignificant injury to the user.
2. A critical component is any component of a lifesupport device or system whose failure to performcan be reasonably expected to cause the failure ofthe life support device or system, or to affect itssafety or effectiveness.
National SemiconductorCorporationAmericasTel: 1-800-272-9959Fax: 1-800-737-7018Email: [email protected]
National SemiconductorAsia Pacific CustomerResponse GroupTel: 65-2544466Fax: 65-2504466Email: [email protected]
National SemiconductorJapan Ltd.Tel: 81-3-5639-7560Fax: 81-3-5639-7507
www.national.com
TO-220 Package (T)Order Number LM7805CT, LM7812CT or LM7815CT
NS Package Number T03B
LM78
XX
Ser
ies
Volta
geR
egul
ator
s
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.
General DescriptionThe LF147 is a low cost, high speed quad JFET input opera-
tional amplifier with an internally trimmed input offset volt-
age (BI-FET IITM technology). The device requires a low
supply current and yet maintains a large gain bandwidth
product and a fast slew rate. In addition, well matched high
voltage JFET input devices provide very low input bias and
offset currents. The LF147 is pin compatible with the stan-
dard LM148. This feature allows designers to immediately
upgrade the overall performance of existing LF148 and
LM124 designs.
The LF147 may be used in applications such as high speed
integrators, fast D/A converters, sample-and-hold circuits
and many other circuits requiring low input offset voltage,
low input bias current, high input impedance, high slew rate
and wide bandwidth. The device has low noise and offset
voltage drift.
FeaturesY Internally trimmed offset voltage 5 mV maxY Low input bias current 50 pAY Low input noise current 0.01 pA/0HzY Wide gain bandwidth 4 MHzY High slew rate 13 V/msY Low supply current 7.2 mAY High input impedance 1012XY Low total harmonic distortion AVe10, k0.02%
RLe10k, VOe20 Vp-p, BWe20 Hzb20 kHzY Low 1/f noise corner 50 HzY Fast settling time to 0.01% 2 ms
Simplified Schematic
(/4 Quad
TL/H/5647–13
Connection Diagram
Dual-In-Line Package
TL/H/5647–1
Top View
Order Number LF147J, LF347M, LF347BN,
LF347N, LF147D/883 or LF147J/883*See NS Package Number D14E, J14A, M14A or N14A
*Available per SMD Ý8102306, JM38510/11906.
BI-FET IITM is a trademark of National Semiconductor Corporation.
C1995 National Semiconductor Corporation RRD-B30M115/Printed in U. S. A.
Absolute Maximum RatingsIf Military/Aerospace specified devices are required,
please contact the National Semiconductor Sales
Office/Distributors for availability and specifications.
LF147 LF347B/LF347
Supply Voltage g22V g18V
Differential Input Voltage g38V g30V
Input Voltage Range g19V g15V
(Note 1)
Output Short Circuit Continuous Continuous
Duration (Note 2)
Power Dissipation 900 mW 1000 mW
(Notes 3 and 9)
Tj max 150§C 150§CijA
Cavity DIP (D) Package 80§C/W
Ceramic DIP (J) Package 70§C/W
Plastic DIP (N) Package 75§C/W
Surface Mount Narrow (M) 100§C/W
Surface Mount Wide (WM) 85§C/W
LF147 LF347B/LF347
Operating Temperature (Note 4) (Note 4)
Range
Storage Temperature
Range b65§CsTAs150§CLead Temperature
(Soldering, 10 sec.) 260§C 260§CSoldering Information
en Equivalent Input Noise Voltage TAe25§C, RSe100X, 20 20 20 nV/0Hz
fe1000 Hz
in Equivalent Input Noise Current Tje25§C, fe1000 Hz 0.01 0.01 0.01 pA/0Hz
Note 1: Unless otherwise specified the absolute maximum negative input voltage is equal to the negative power supply voltage.
Note 2: Any of the amplifier outputs can be shorted to ground indefinitely, however, more than one should not be simultaneously shorted as the maximum junction
temperature will be exceeded.
Note 3: For operating at elevated temperature, these devices must be derated based on a thermal resistance of ijA.
Note 4: The LF147 is available In the military temperature range b55§CsTAs125§C, while the LF347B and the LF347 are available in the commercial temperature
range 0§CsTAs70§C. Junction temperature can rise to Tj max e 150§C.
Note 5: Unless otherwise specified the specifications apply over the full temperature range and for VSeg20V for the LF147 and for VSeg15V for the LF347B/
LF347. VOS, IB, and IOS are measured at VCMe0.
Note 6: The input bias currents are junction leakage currents which approximately double for every 10§C increase in the junction temperature, Tj. Due to limited
production test time, the input bias currents measured are correlated to junction temperature. In normal operation the junction temperature rises above the ambient
temperature as a result of internal power dissipation, PD. TjeTAaijA PD where ijA is the thermal resistance from junction to ambient. Use of a heat sink is
recommended if input bias current is to be kept to a minimum.
Note 7: Supply voltage rejection ratio is measured for both supply magnitudes increasing or decreasing simultaneously in accordance with common practice from
VS e g 5V to g15V for the LF347 and LF347B and from VS e g20V to g5V for the LF147.
Note 8: Refer to RETS147X for LF147D and LF147J military specifications.
Note 9: Max. Power Dissipation is defined by the package characteristics. Operating the part near the Max. Power Dissipation may cause the part to operate
outside guaranteed limits.
Note 10: Human body model, 1.5 kX in series with 100 pF.
3
Typical Performance Characteristics
Input Bias Current Input Bias Current Supply Current
Positive Common-Mode
Input Voltage Limit
Negative Common-Mode
Input Voltage Limit Positive Current Limit
Negative Current Limit Output Voltage Swing Output Voltage Swing
Gain Bandwidth Bode Plot Slew Rate
TL/H/5647–2
4
Typical Performance Characteristics (Continued)
Distortion vs Frequency
Undistorted Output Voltage
Swing
Open Loop Frequency
Response
Common-Mode Rejection
Ratio
Power Supply Rejection
Ratio
Equivalent Input Noise
Voltage
Open Loop Voltage Gain Output Impedance Inverter Settling Time
TL/H/5647–3
5
Pulse Response RLe2 kX, CLe10 pF
Small Signal Inverting
TL/H/5647–4
Small Signal Non-Inverting
TL/H/5647–5
Large Signal Inverting
TL/H/5647–6
Large Signal Non-Inverting
TL/H/5647–7
Current Limit (RLe100X)
TL/H/5647–8
Application HintsThe LF147 is an op amp with an internally trimmed input
offset voltage and JFET input devices (BI-FET IITM). These
JFETs have large reverse breakdown voltages from gate to
source and drain eliminating the need for clamps across the
inputs. Therefore, large differential input voltages can easily
be accommodated without a large increase in input current.
The maximum differential input voltage is independent of
the supply voltages. However, neither of the input voltages
should be allowed to exceed the negative supply as this will
cause large currents to flow which can result in a destroyed
unit.
Exceeding the negative common-mode limit on either input
will force the output to a high state, potentially causing a
reversal of phase to the output. Exceeding the negative
common-mode limit on both inputs will force the amplifier
6
Application Hints (Continued)
output to a high state. In neither case does a latch occur
since raising the input back within the common-mode range
again puts the input stage and thus the amplifier in a normal
operating mode.
Exceeding the positive common-mode limit on a single input
will not change the phase of the output; however, if both
inputs exceed the limit, the output of the amplifier will be
forced to a high state.
The amplifiers will operate with a common-mode input volt-
age equal to the positive supply; however, the gain band-
width and slew rate may be decreased in this condition.
When the negative common-mode voltage swings to within
3V of the negative supply, an increase in input offset voltage
may occur.
Each amplifier is individually biased by a zener reference
which allows normal circuit operation on g4.5V power sup-
plies. Supply voltages less than these may result in lower
gain bandwidth and slew rate.
The LF147 will drive a 2 kX load resistance to g10V over
the full temperature range. If the amplifier is forced to drive
heavier load currents, however, an increase in input offset
voltage may occur on the negative voltage swing and finally
reach an active current limit on both positive and negative
swings.
Precautions should be taken to ensure that the power sup-
ply for the integrated circuit never becomes reversed in po-
larity or that the unit is not inadvertently installed backwards
in a socket as an unlimited current surge through the result-
ing forward diode within the IC could cause fusing of the
internal conductors and result in a destroyed unit.
As with most amplifiers, care should be taken with lead
dress, component placement and supply decoupling in or-
der to ensure stability. For example, resistors from the out-
put to an input should be placed with the body close to the
input to minimize ‘‘pick-up’’ and maximize the frequency of
the feedback pole by minimizing the capacitance from the
input to ground.
A feedback pole is created when the feedback around any
amplifier is resistive. The parallel resistance and capaci-
tance from the input of the device (usually the inverting in-
put) to AC ground set the frequency of the pole. In many
instances the frequency of this pole is much greater than
the expected 3 dB frequency of the closed loop gain and
consequently there is negligible effect on stability margin.
However, if the feedback pole is less than approximately 6
times the expected 3 dB frequency a lead capacitor should
be placed from the output to the input of the op amp. The
value of the added capacitor should be such that the RC
time constant of this capacitor and the resistance it parallels
is greater than or equal to the original feedback pole time
NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT
DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF NATIONAL
SEMICONDUCTOR CORPORATION. As used herein:
1. Life support devices or systems are devices or 2. A critical component is any component of a life
systems which, (a) are intended for surgical implant support device or system whose failure to perform can
into the body, or (b) support or sustain life, and whose be reasonably expected to cause the failure of the life
failure to perform, when properly used in accordance support device or system, or to affect its safety or
with instructions for use provided in the labeling, can effectiveness.
be reasonably expected to result in a significant injury
to the user.
National Semiconductor National Semiconductor National Semiconductor National SemiconductorCorporation Europe Hong Kong Ltd. Japan Ltd.1111 West Bardin Road Fax: (a49) 0-180-530 85 86 13th Floor, Straight Block, Tel: 81-043-299-2309Arlington, TX 76017 Email: cnjwge@ tevm2.nsc.com Ocean Centre, 5 Canton Rd. Fax: 81-043-299-2408Tel: 1(800) 272-9959 Deutsch Tel: (a49) 0-180-530 85 85 Tsimshatsui, KowloonFax: 1(800) 737-7018 English Tel: (a49) 0-180-532 78 32 Hong Kong
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.
Document Number: 91237 www.vishay.comS-81360-Rev. A, 28-Jul-08 1
Power MOSFET
IRFP460, SiHFP460Vishay Siliconix
FEATURES• Dynamic dV/dt Rating
• Repetitive Avalanche Rated
• Isolated Central Mounting Hole
• Fast Switching
• Ease of Paralleling
• Simple Drive Requirements
• Lead (Pb)-free Available
DESCRIPTIONThird generation Power MOSFETs from Vishay provide thedesigner with the best combination of fast switching,ruggedized device design, low on-resistance andcost-effectiveness. The TO-247 package is preferred for commercial-industrialapplications where higher power levels preclude the use ofTO-220 devices. The TO-247 is similar but superior to theearlier TO-218 package because its isolated mounting hole.It also provides greater creepage distances between pins tomeet the requirements of most safety specifications.
Notesa. Repetitive rating; pulse width limited by maximum junction temperature (see fig. 11).b. VDD = 50 V, starting TJ = 25 °C, L = 4.3 mH, RG = 25 Ω, IAS = 20 A (see fig. 12).c. ISD ≤ 20 A, dI/dt ≤ 160 A/µs, VDD ≤ VDS, TJ ≤ 150 °C.d. 1.6 mm from case.
PRODUCT SUMMARYVDS (V) 500
RDS(on) (Ω) VGS = 10 V 0.27
Qg (Max.) (nC) 210
Qgs (nC) 29
Qgd (nC) 110
Configuration Single
N-Channel MOSFET
G
D
S
TO-247
GD
S
Available
RoHS*COMPLIANT
ORDERING INFORMATIONPackage TO-247
Lead (Pb)-freeIRFP460PbFSiHFP460-E3
SnPbIRFP460SiHFP460
ABSOLUTE MAXIMUM RATINGS TC = 25 °C, unless otherwise notedPARAMETER SYMBOL LIMIT UNIT
Drain-Source Voltage VDS 500V
Gate-Source Voltage VGS ± 20
Continuous Drain Current VGS at 10 VTC = 25 °C
ID20
ATC = 100 °C 13Pulsed Drain Currenta IDM 80Linear Derating Factor 2.2 W/°C Single Pulse Avalanche Energyb EAS 960 mJ Repetitive Avalanche Currenta IAR 20 A Repetitive Avalanche Energya EAR 28 mJ Maximum Power Dissipation TC = 25 °C PD 280 W Peak Diode Recovery dV/dtc dV/dt 3.5 V/ns Operating Junction and Storage Temperature Range TJ, Tstg - 55 to + 150
°C Soldering Recommendations (Peak Temperature) for 10 s 300d
Mounting Torque 6-32 or M3 screw10 lbf · in1.1 N · m
* Pb containing terminations are not RoHS compliant, exemptions may apply
www.vishay.com Document Number: 912372 S-81360-Rev. A, 28-Jul-08
IRFP460, SiHFP460Vishay Siliconix
Notesa. Repetitive rating; pulse width limited by maximum junction temperature (see fig. 11).b. Pulse width ≤ 300 µs; duty cycle ≤ 2 %.
THERMAL RESISTANCE RATINGSPARAMETER SYMBOL TYP. MAX. UNIT
Notes:1. Duty Factor, D = t1/t22. Peak Tj = PDM x ZthJC + TC
0.02
The
rmal
Res
pons
e (Z
thJC
)
1
0.1
10-3
t1, Rectangular Pulse Duration (S)
10-5 10-4 10-3 10-2 0.1 1 10
10-2
RG
IAS
0.01 Ωtp
D.U.T
LVDS
+
-VDD
A10 V
Vary tp to obtainrequired IAS
IAS
VDS
VDD
VDS
tp
www.vishay.com Document Number: 912376 S-81360-Rev. A, 28-Jul-08
IRFP460, SiHFP460Vishay Siliconix
Fig. 12c - Maximum Avalanche Energy vs. Drain Current
Fig. 13a - Basic Gate Charge Waveform
Fig. 13b - Gate Charge Test Circuit
91237_12c
Bottom
TopID
8.9 A 13 A 20 A
VDD = 50 V
2400
0
400
800
1200
1600
2000
25 1501251007550
Starting TJ, Junction Temperature (°C)
EA
S, S
ingl
e P
ulse
Ene
rgy
(mJ)
QGS QGD
QG
VG
Charge
10 V
D.U.T.
3 mA
VGS
VDS
IG ID
0.3 µF0.2 µF
50 kΩ
12 V
Current regulator
Current sampling resistors
Same type as D.U.T.
+
-
Document Number: 91237 www.vishay.comS-81360-Rev. A, 28-Jul-08 7
IRFP460, SiHFP460Vishay Siliconix
Fig. 14 - For N-Channel
Vishay Siliconix maintains worldwide manufacturing capability. Products may be manufactured at one of several qualified locations. Reliability data for SiliconTechnology and Package Reliability represent a composite of all qualified locations. For related documents such as package/tape drawings, part marking, andreliability data, see http://www.vishay.com/ppg?91237.
P.W.Period
dI/dt
Diode recoverydV/dt
Ripple ≤ 5 %
Body diode forward dropRe-appliedvoltage
Reverserecoverycurrent
Body diode forwardcurrent
VGS = 10 V*
VDD
ISD
Driver gate drive
D.U.T. ISD waveform
D.U.T. VDS waveform
Inductor current
D = P.W.Period
+
-
+
+
+-
-
-
* VGS = 5 V for logic level devices
Peak Diode Recovery dV/dt Test Circuit
VDD
• dV/dt controlled by RG• Driver same type as D.U.T.• ISD controlled by duty factor "D"• D.U.T. - device under test
All product specifications and data are subject to change without notice.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf(collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained hereinor in any other disclosure relating to any product.
Vishay disclaims any and all liability arising out of the use or application of any product described herein or of anyinformation provided herein to the maximum extent permitted by law. The product specifications do not expand orotherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressedtherein, which apply to these products.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by thisdocument or by any conduct of Vishay.
The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unlessotherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in suchapplications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resultingfrom such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regardingproducts designed for such applications.
Product names and markings noted herein may be trademarks of their respective owners.
General DescriptionThese hex buffers are monolithic complementary MOS
(CMOS) integrated circuits constructed with N- and P-chan-
nel enhancement mode transistors. These devices feature
logic level conversion using only one supply voltage (VDD).
The input signal high level (VIH) can exceed the VDD supply
voltage when these devices are used for logic level conver-
sions. These devices are intended for use as hex buffers,
CMOS to DTL/TTL converters, or as CMOS current drivers,
and at VDD e 5.0V, they can drive directly two DTL/TTL
loads over the full operating temperature range.
FeaturesY Wide supply voltage range 3.0V to 15VY Direct drive to 2 TTL loads at 5.0V over full tempera-
ture rangeY High source and sink current capabilityY Special input protection permits input voltages greater
than VDD
ApplicationsY CMOS hex inverter/bufferY CMOS to DTL/TTL hex converterY CMOS current ‘‘sink’’ or ‘‘source’’ driverY CMOS high-to-low logic level converter
Connection Diagrams
CD4049UBM/CD4049UBC
Dual-In-Line Package
TL/F/5971–1
Top View
Order Number CD4049UB or CD4049B
CD4050BM/CD4050BC
Dual-In-Line Package
TL/F/5971–2
Top View
Order Number CD4050UB or CD4050B
C1995 National Semiconductor Corporation RRD-B30M105/Printed in U. S. A.
Absolute Maximum Ratings (Notes 1 & 2)
If Military/Aerospace specified devices are required,
please contact the National Semiconductor Sales
Office/Distributors for availability and specifications.
Supply Voltage (VDD) b0.5V to a18V
Input Voltage (VIN) b0.5V to a18V
Voltage at Any Output Pin (VOUT) b0.5V to VDD a 0.5V
Storage Temperature Range (TS) b65§C to a150§CPower Dissipation (PD)
Dual-In-Line 700 mW
Small Outline 500 mW
Lead Temperature (TL)
(Soldering, 10 seconds) 260§C
Recommended OperatingConditions (Note 2)
Supply Voltage (VDD) 3V to 15V
Input Voltage (VIN) 0V to 15V
Voltage at Any Output Pin (VOUT) 0 to VDD
Operating Temperature Range (TA)
CD4049UBM, CD4050BM b55§C to a125§CCD4049UBC, CD4050BC b40§C to a85§C
DC Electrical Characteristics CD4049M/CD4050BM (Note 2)
Symbol Parameter Conditionsb55§C a25§C a125§C
UnitsMin Max Min Typ Max Min Max
IDD Quiescent Device Current VDD e 5V 1.0 0.01 1.0 30 mA
VDD e 10V 2.0 0.01 2.0 60 mA
VDD e 15V 4.0 0.03 4.0 120 mA
VOL Low Level Output Voltage VIH e VDD, VIL e 0V,
lIOl k 1 mA
VDD e 5V 0.05 0 0.05 0.05 V
VDD e 10V 0.05 0 0.05 0.05 V
VDD e 15V 0.05 0 0.05 0.05 V
VOH High Level Output Voltage VIH e VDD, VIL e 0V,
lIOl k 1 mA
VDD e 5V 4.95 4.95 5 4.95 V
VDD e 10V 9.95 9.95 10 9.95 V
VDD e 15V 14.95 14.95 15 14.95 V
VIL Low Level Input Voltage lIOl k 1 mA
(CD4050BM Only) VDD e 5V, VO e 0.5V 1.5 2.25 1.5 1.5 V
VDD e 10V, VO e 1V 3.0 4.5 3.0 3.0 V
VDD e 15V, VO e 1.5V 4.0 6.75 4.0 4.0 V
VIL Low Level Input Voltage lIOl k 1 mA
(CD4049UBM Only) VDD e 5V, VO e 4.5V 1.0 1.5 1.0 1.0 V
VDD e 10V, VO e 9V 2.0 2.5 2.0 2.0 V
VDD e 15V, VO e 13.5V 3.0 3.5 3.0 3.0 V
VIH High Level Input Voltage lIOl k 1 mA
(CD4050BM Only) VDD e 5V, VO e 4.5V 3.5 3.5 2.75 3.5 V
VDD e 10V, VO e 9V 7.0 7.0 5.5 7.0 V
VDD e 15V, VO e 13.5V 11.0 11.0 8.25 11.0 V
VIH High Level Input Voltage lIOl k 1 mA
(CD4049UBM Only) VDD e 5V, VO e 0.5V 4.0 4.0 3.5 4.0 V
VDD e 10V, VO e 1V 8.0 8.0 7.5 8.0 V
VDD e 15V, VO e 1.5V 12.0 12.0 11.5 12.0 V
IOL Low Level Output Current VIH e VDD, VIL e 0V
(Note 3) VDD e 5V, VO e 0.4V 5.6 4.6 5 3.2 mA
VDD e 10V, VO e 0.5V 12 9.8 12 6.8 mA
VDD e 15V, VO e 1.5V 35 29 40 20 mA
Note 1: ‘‘Absolute Maximum Ratings’’ are those values beyond which the safety of the device cannot be guaranteed; they are not meant to imply that the devices
should be operated at these limits. The table of ‘‘Recommended Operating Conditions’’ and ‘‘Electrical Characteristics’’ provides conditions for actual device
operation.
Note 2: VSS e 0V unless otherwise specified.
Note 3: These arepeak output current capabilities. Continuous output current is rated at 12 mA maximum. The output current should not be allowed to exceed this
value for extended periods of time. IOL and IOH are tested one output at a time.
2
DC Electrical Characteristics CD4049M/CD4050BM (Note 2) (Continued)
Symbol Parameter Conditionsb55§C a25§C a125§C
UnitsMin Max Min Typ Max Min Max
IOH High Level Output Current VIH e VDD, VIL e 0V
(Note 3) VDD e 5V, VO e 4.6V b1.3 b1.1 b1.6 b0.72 mA
VDD e 10V, VO e 9.5V b2.6 b2.2 b3.6 b1.5 mA
VDD e 15V, VO e 13.5V b8.0 b7.2 b12 b5.0 mA
IIN Input Current VDD e 15V, VIN e 0V b0.1 b10b5 b0.1 b1.0 mA
VDD e 15V, VIN e 15V 0.1 10b5 0.1 1.0 mA
Note 1: ‘‘Absolute Maximum Ratings’’ are those values beyond which the safety of the device cannot be guaranteed; they are not meant to imply that the devices
should be operated at these limits. The table of ‘‘Recommended Operating Conditions’’ and ‘‘Electrical Characteristics’’ provides conditions for actual device
operation.
Note 2: VSS e 0V unless otherwise specified.
Note 3: These arepeak output current capabilities. Continuous output current is rated at 12 mA maximum. The output current should not be allowed to exceed this
value for extended periods of time. IOL and IOH are tested one output at a time.
DC Electrical Characteristics CD4049UBC/CD4050BC (Note 2)
Symbol Parameter Conditionsb40§C a25§C a85§C
UnitsMin Max Min Typ Max Min Max
IDD Quiescent Device Current VDD e 5V 4 0.03 4.0 30 mA
VDD e 10V 8 0.05 8.0 60 mA
VDD e 15V 16 0.07 16.0 120 mA
VOL Low Level Output Voltage VIH e VDD, VIL e 0V,
lIOl k 1 mA
VDD e 5V 0.05 0 0.05 0.05 V
VDD e 10V 0.05 0 0.05 0.05 V
VDD e 15V 0.05 0 0.05 0.05 V
VOH High Level Output Voltage VIH e VDD, VIL e 0V,
lIOl k 1 mA
VDD e 5V 4.95 4.95 5 4.95 V
VDD e 10V 9.95 9.95 10 9.95 V
VDD e 15V 14.95 14.95 15 14.95 V
VIL Low Level Input Voltage lIOl k 1 mA
(CD4050BC Only) VDD e 5V, VO e 0.5V 1.5 2.25 1.5 1.5 V
VDD e 10V, VO e 1V 3.0 4.5 3.0 3.0 V
VDD e 15V, VO e 1.5V 4.0 6.75 4.0 4.0 V
VIL Low Level Input Voltage lIOl k 1 mA
(CD4049UBC Only) VDD e 5V, VO e 4.5V 1.0 1.5 1.0 1.0 V
VDD e 10V, VO e 9V 2.0 2.5 2.0 2.0 V
VDD e 15V, VO e 13.5V 3.0 3.5 3.0 3.0 V
VIH High Level Input Voltage lIOl k 1 mA
(CD4050BC Only) VDD e 5V, VO e 4.5V 3.5 3.5 2.75 3.5 V
VDD e 10V, VO e 9V 7.0 7.0 5.5 7.0 V
VDD e 15V, VO e 13.5V 11.0 11.0 8.25 11.0 V
VIH High Level Input Voltage lIOl k 1 mA
(CD4049UBC Only) VDD e 5V, VO e 0.5V 4.0 4.0 3.5 4.0 V
VDD e 10V, VO e 1V 8.0 8.0 7.5 8.0 V
VDD e 15V, VO e 1.5V 12.0 12.0 11.5 12.0 V
Note 1: ‘‘Absolute Maximum Ratings’’ are those values beyond which the safety of the device cannot be guaranteed; they are not meant to imply that the devices
should be operated at these limits. The table of ‘‘Recommended Operating Conditions’’ and ‘‘Electrical Characteristics’’ provides conditions for actual device
operation.
Note 2: VSS e 0V unless otherwise specified.
Note 3: These arepeak output current capabilities. Continuous output current is rated at 12 mA maximum. The output current should not be allowed to exceed this
value for extended periods of time. IOL and IOH are tested one output at a time.
3
DC Electrical Characteristics CD4049UBC/CD4050BC (Note 2) (Continued)
Symbol Parameter Conditionsb40§C a25§C a85§C
UnitsMin Max Min Typ Max Min Max
IOL Low Level Output Current VIH e VDD, VIL e 0V
(Note 3) VDD e 5V, VO e 0.4V 4.6 4.0 5 3.2 mA
VDD e 10V, VO e 0.5V 9.8 8.5 12 6.8 mA
VDD e 15V, VO e 1.5V 29 25 40 20 mA
IOH High Level Output Current VIH e VDD, VIL e 0V
(Note 3) VDD e 5V, VO e 4.6V b1.0 b0.9 b1.6 b0.72 mA
VDD e 10V, VO e 9.5V b2.1 b1.9 b3.6 b1.5 mA
VDD e 15V, VO e 13.5V b7.1 b6.2 b12 b5 mA
IIN Input Current VDD e 15V, VIN e 0V b0.3 b0.3 b10b5 b1.0 mA
VDD e 15V, VIN e 15V 0.3 0.3 10b5 1.0 mA
AC Electrical Characteristics* CD4049UBM/CD4049UBC
TA e 25§C, CL e 50 pF, RL e 200k, tr e tf e 20 ns, unless otherwise specified
Symbol Parameter Conditions Min Typ Max Units
tPHL Propagation Delay Time VDD e 5V 30 65 ns
High-to-Low Level VDD e 10V 20 40 ns
VDD e 15V 15 30 ns
tPLH Propagation Delay Time VDD e 5V 45 85 ns
Low-to-High Level VDD e 10V 25 45 ns
VDD e 15V 20 35 ns
tTHL Transition Time VDD e 5V 30 60 ns
High-to-Low Level VDD e 10V 20 40 ns
VDD e 15V 15 30 ns
tTLH Transition Time VDD e 5V 60 120 ns
Low-to-High Level VDD e 10V 30 55 ns
VDD e 15V 25 45 ns
CIN Input Capacitance Any Input 15 22.5 pF
*AC Parameters are guaranteed by DC correlated testing.
AC Electrical Characteristics* CD4050BM/CD4050BC
TA e 25§C, CL e 50 pF, RL e 200k, tr e tf e 20 ns, unless otherwise specified
Symbol Parameter Conditions Min Typ Max Units
tPHL Propagation Delay Time VDD e 5V 60 110 ns
High-to-Low Level VDD e 10V 25 55 ns
VDD e 15V 20 30 ns
tPLH Propagation Delay Time VDD e 5V 60 120 ns
Low-to-High Level VDD e 10V 30 55 ns
VDD e 15V 25 45 ns
tTHL Transition Time VDD e 5V 30 60 ns
High-to-Low Level VDD e 10V 20 40 ns
VDD e 15V 15 30 ns
tTLH Transition Time VDD e 5V 60 120 ns
Low-to-High Level VDD e 10V 30 55 ns
VDD e 15V 25 45 ns
CIN Input Capacitance Any Input 5 7.5 pF
*AC Parameters are guaranteed by DC correlated testing.
4
Schematic DiagramsCD4049UBM/CD4049UBC
1 of 6 Identical Units
TL/F/5971–3
CD4050BM/CD4050BC
1 of 6 Identical Units
TL/F/5971–4
Switching Time Waveforms
TL/F/5971–5
Typical Applications
CMOS to TTL or CMOS at a Lower VDD
TL/F/5971–6Note: VDD1 t VDD2
Note: In the case of the CD4049UBM/CD4049UBC
the output drive capability increases with increasing
input voltage. E.g., If VDD1 e 10V the CD4049UBM/
CD4049UBC could drive 4 TTL loads.
5
CD
4049U
BM
/C
D4049U
BC
Hex
Invert
ing
Buff
er
CD
4050B
M/C
D4050B
CH
ex
Non-Invert
ing
Buff
er
Physical Dimensions inches (millimeters)
Ceramic Dual-In-Line Package (J)
Order Number CD4049UBMJ, CD4049UBCJ, CD4049BMJ or CD4049BCJ
NS Package Number J16A
Molded Dual-In-Line Package (N)
Order Number CD4050BMN, CD4050BCN, CD4050BMN or CD4050BCN
NS Package Number N16E
LIFE SUPPORT POLICY
NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT
DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF NATIONAL
SEMICONDUCTOR CORPORATION. As used herein:
1. Life support devices or systems are devices or 2. A critical component is any component of a life
systems which, (a) are intended for surgical implant support device or system whose failure to perform can
into the body, or (b) support or sustain life, and whose be reasonably expected to cause the failure of the life
failure to perform, when properly used in accordance support device or system, or to affect its safety or
with instructions for use provided in the labeling, can effectiveness.
be reasonably expected to result in a significant injury
to the user.
National Semiconductor National Semiconductor National Semiconductor National SemiconductorCorporation Europe Hong Kong Ltd. Japan Ltd.1111 West Bardin Road Fax: (a49) 0-180-530 85 86 13th Floor, Straight Block, Tel: 81-043-299-2309Arlington, TX 76017 Email: cnjwge@ tevm2.nsc.com Ocean Centre, 5 Canton Rd. Fax: 81-043-299-2408Tel: 1(800) 272-9959 Deutsch Tel: (a49) 0-180-530 85 85 Tsimshatsui, KowloonFax: 1(800) 737-7018 English Tel: (a49) 0-180-532 78 32 Hong Kong
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.
AXIAL SILASTIC GUARD JUNCTION STANDARD RECTIFIER
VOLTAGE RANGE 50 to 1000 Volts 6A05 THRU 6A10 CURRENT 6.0 Ampere
FEATURES • Low coat construction • Low forward voltage drop • Low reverse leakage • High forward surge current capability • High temperature soldering guaranteed:
260/10 secods/.375”(9.5mm)lead length at 5 lbs(2.3kg) tension MECHANICAL DATA
• Case: Transfer molded plastic • Epoxy: UL94V-O rate flame retardant • Polarity: Color band denotes cathode end • Lead: Plated axial lead, solderable per MIL-STD-202E method 208C • Mounting position: Any • Weight: 0.07 ounce, 2.0 grams MAXIMUM RATINGS AND ELECTRICAL CHARACTERISTICS
• Ratings at 25OC ambient temperature unless otherwise specified • Single Phase, half wave, 60Hz, resistive or inductive load • For capacitive load derate current by 20%
SYMBOLS 6A05 6A1 6A2 6A4 6A6 6A8 6A10 UNITS
Maximum Repetitive Peak Reverse Voltage VRRM 50 100 200 400 600 800 1000 Volts Maximum RMS Voltage VRMS 35 70 140 280 420 560 700 Volts Maximum DC Blocking Voltage VDC 50 100 200 400 600 800 1000 Volts Maximum Average Forward Rectified Current 0.375”(9.5mm) lead length at TA= 60 I(AV) 6.0 Amps Peak Forward Surge Current 8.3mS single half sine wave superimposed on rated load (JEDEC method)
IFSM 300 Amps
Maximum Instantaneous Forward Voltage @ 6.0A VF 0.95 Volts TA = 25 10 Maximum DC Reverse Current at Rated
DC Blocking Voltage per element TA = 100 IR
1.0 µAmps mAmps
Maximum Full Load Reverse Current, full cycle average 0.375”(9.5mm)lead length at TL=105 IR(AV) 1.0 mAmps
Typical Junction Capacitance (Note 1) CJ 150 pF Typical Thermal Resistance (Note 2) RθJA 10 /W Operating Junction Temperature Range TJ,TSTG -55 to +150
Notes: 1. Measured at 1.0MHz and Applied Reverse Voltage of 4.0V Volts. 2. Thermal Resistance from junction to Ambient at .375”(9.5mm)lead length, P.C.board mounted with 1.1”× 1.1”(30×
Featuresn Floating channel designed for bootstrap operation
Fully operational to +500VTolerant to negative transient voltagedV/dt immune
n Gate drive supply range from 10 to 20Vn Undervoltage lockout for both channelsn Separate logic supply range from 5 to 20V
Logic and power ground ±5V offsetn CMOS Schmitt-triggered inputs with pull-downn Cycle by cycle edge-triggered shutdown logicn Matched propagation delay for both channelsn Outputs in phase with inputs
Description The IR2110 is a high voltage, high speed powerMOSFET and IGBT driver with independent high andlow side referenced output channels. ProprietaryHVIC and latch immune CMOS technologies enableruggedized monolithic construction. Logic inputs arecompatible with standard CMOS or LSTTL outputs.The output drivers feature a high pulse current bufferstage designed for minimum driver cross-conduc-tion. Propagation delays are matched to simplifyuse in high frequency applications. The floatingchannel can be used to drive an N-channel powerMOSFET or IGBT in the high side configurationwhich operates up to 500 volts.
Packages
Data Sheet No. PD-6.011E
IR2110HIGH AND LOW SIDE DRIVER
Product Summary
VOFFSET 500V max.
IO+/- 2A / 2A
VOUT 10 - 20V
ton/off (typ.) 120 & 94 ns
Delay Matching 10 ns
HIN
up to 500V
TOLOAD
VDD VB
VS
HO
LO
COM
HIN
LIN
VSS
SD
VCCLIN
VDD
SD
VSS
VCC
CONTROL INTEGRATED CIRCUIT DESIGNERS MANUAL B-25
IR2110
B-26 CONTROL INTEGRATED CIRCUIT DESIGNERS MANUAL
Parameter Value
Symbol Definition Min. Max. UnitsVB High Side Floating Supply Voltage -0.3 525
VS High Side Floating Supply Offset Voltage VB - 25 VB + 0.3
VHO High Side Floating Output Voltage VS - 0.3 VB + 0.3
PD Package Power Dissipation @ TA ≤ +25°C (14 Lead DIP) — 1.6
(14 Lead DIP w/o Lead 4) — 1.5
(16 Lead DIP w/o Leads 5 & 6) — 1.6
(16 Lead SOIC) — 1.25
RθJA Thermal Resistance, Junction to Ambient (14 Lead DIP) — 75
(14 Lead DIP w/o Lead 4) — 85
(16 Lead DIP w/o Leads 5 & 6) — 75
(16 Lead SOIC) — 100
TJ Junction Temperature — 150
TS Storage Temperature -55 150 °C
TL Lead Temperature (Soldering, 10 seconds) — 300
Parameter ValueSymbol Definition Min. Max. Units
VB High Side Floating Supply Absolute Voltage VS + 10 VS + 20
VS High Side Floating Supply Offset Voltage Note 1 500
VHO High Side Floating Output Voltage VS VB
VCC Low Side Fixed Supply Voltage 10 20
VLO Low Side Output Voltage 0 VCC
VDD Logic Supply Voltage VSS + 5 VSS + 20
VSS Logic Supply Offset Voltage -5 5
VIN Logic Input Voltage (HIN, LIN & SD) VSS VDD
TA Ambient Temperature -40 125 °C
Absolute Maximum RatingsAbsolute Maximum Ratings indicate sustained limits beyond which damage to the device may occur. All voltage parameters areabsolute voltages referenced to COM. The Thermal Resistance and Power Dissipation ratings are measured under boardmounted and still air conditions. Additional information is shown in Figures 28 through 35.
Recommended Operating ConditionsThe Input/Output logic timing diagram is shown in Figure 1. For proper operation the device should be used within therecommended conditions. The VS and VSS offset ratings are tested with all supplies biased at 15V differential. Typicalratings at other bias conditions are shown in Figures 36 and 37.
Note 1: Logic operational for VS of -4 to +500V. Logic state held for VS of -4V to -VBS.
°C/W
W
V
V
IR2110
CONTROL INTEGRATED CIRCUIT DESIGNERS MANUAL B-27
Parameter ValueSymbol Definition Figure Min. Typ. Max. Units Test Conditions
IO+ Output High Short Circuit Pulsed Current 26 2.0 2.5 — VO = 0V, VIN = VDDPW ≤ 10 µs
IO- Output Low Short Circuit Pulsed Current 27 2.0 2.5 — VO = 15V, VIN = 0VPW ≤ 10 µs
ns
Dynamic Electrical CharacteristicsVBIAS (VCC, VBS, VDD) = 15V, CL = 1000 pF, TA = 25°C and VSS = COM unless otherwise specified. The dynamicelectrical characteristics are measured using the test circuit shown in Figure 3.
Static Electrical CharacteristicsVBIAS (VCC, VBS, VDD) = 15V, TA = 25°C and VSS = COM unless otherwise specified. The VIN, VTH and IIN parametersare referenced to VSS and are applicable to all three logic input leads: HIN, LIN and SD. The VO and IO parameters arereferenced to COM and are applicable to the respective output leads: HO or LO.
V
µA
V
A
IR2110
B-28 CONTROL INTEGRATED CIRCUIT DESIGNERS MANUAL
LeadSymbol DescriptionVDD Logic supply
HIN Logic input for high side gate driver output (HO), in phase
SD Logic input for shutdown
LIN Logic input for low side gate driver output (LO), in phase
VSS Logic ground
VB High side floating supply
HO High side gate drive output
VS High side floating supply return
VCC Low side supply
LO Low side gate drive output
COM Low side return
VB
SD
LIN
VDD
PULSEGEN
RS
Q
VSS
UVDETECT
DELAY
HVLEVELSHIFT
VCC
PULSEFILTER
UVDETECT
VDD/VCCLEVELSHIFT
VDD
/VCC
LEVELSHIFT
LO
VS
COM
RS
Q R
S
R Q
HIN
HO
Functional Block Diagram
Lead Definitions
Lead Assignments
14 Lead DIP 14 Lead DIP w/o Lead 4 16 Lead DIP w/o Leads 4 & 5 16 Lead SOIC (Wide Body)
IR2110 IR2110-1 IR2110-2 IR2110SPart Number
IR2110
CONTROL INTEGRATED CIRCUIT DESIGNERS MANUAL B-29
Thickness of Gate Oxide 800ÅConnections Material Poly Silicon
First Width 4 µmLayer Spacing 6 µm
Thickness 5000ÅMaterial Al - Si (Si: 1.0% ±0.1%)
Second Width 6 µmLayer Spacing 9 µm
Thickness 20,000ÅContact Hole Dimension 8 µm X 8 µmInsulation Layer Material PSG (SiO2)
Thickness 1.5 µmPassivation Material PSG (SiO2)(1) Thickness 1.5 µmPassivation Material Proprietary*(2) Thickness Proprietary*Method of Saw Full CutMethod of Die Bond Ablebond 84 - 1Wire Bond Method Thermo Sonic
Material Au (1.0 mil / 1.3 mil)Leadframe Material Cu
Die Area AgLead Plating Pb : Sn (37 : 63)
Package Types 14 & 16 Lead PDIP / 16 Lead SOICMaterials EME6300 / MP150 / MP190
Remarks: * Patent Pending
Device Information
Process & Design Rule HVDCMOS 4.0 µmTransistor Count 220Die Size 100 X 117 X 26 (mil)Die Outline
IR2110
B-30 CONTROL INTEGRATED CIRCUIT DESIGNERS MANUAL
Figure 1. Input/Output Timing Diagram Figure 2. Floating Supply V oltage Transient Test Circuit
Figure 3. Switc hing Time Test Circuit Figure 4. Switc hing Time Wavef orm Definition