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Select the Appropriate Pumps and Controls
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Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Dec 18, 2015

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Page 1: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Select the Appropriate Pumps

and Controls

Page 2: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

© Irrigation Association

Understanding Basic Pump Selection Considerations

• Matching the pump and system

• Flat vs. steep curves

Page 3: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

© Irrigation Association

Page 4: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Water Horse power

where:WP = water power output, hpH = total operating head, ftQs =design discharge of the irrigation

system, gpm

© Irrigation Association

3960

QHWP s

Page 5: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Brake horse power

where: BP= power input required by the pump, hpEp = the pump efficiency, %.

© Irrigation Association

)100/E(3960

QH

100/E

WPBP

p

s

p

Page 6: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Total power input

where: KW = pumping plant power input, kwEp = the pump efficiency, %. Em = the motor efficiency, %.

© Irrigation Association

)100/E()100/E(5308

QH

)100/E(100/E

WP746.0KW

mp

s

mp

Page 7: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Hf + Hm

Hp

Q

PUMPS - HORSEPOWER DETERMINATION

He

Hs

Total Dynamic Head (TDH) is the energy that the pump imparts to the water for a specific flow rate (measured in feet)

mfesp HHHHHTDH

• Hp = pressure at outlet of discharge pipeline• Hs = lift (+) or head (-) from water surface to pump• He = lift (+) or fall (-) from pump to outlet of discharge

pipeline• Hf = friction loss in discharge pipeline• Hm = miscellaneous losses (e.g., valves, reducers, etc.)

avitySpecificGr

psiessureftHead

31.2)(Pr)(

Total Dynamic Head (TDH)

Page 8: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Practice example

The GIR requirement is 1 inch per 3 days and the fraction of operating time is t = 0.9. The irrigated area is 130 acres. The pumping lift (Hlift) from water surface in sump to the ground surface is 10 ft and includes the friction loss in the pump intake pipe. The pressure requirement at the pump outlet, Pout, is 79 psi.

© Irrigation Association

Page 9: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

© Irrigation Association

Let’s Go to Our Manuals and See What We Can

Learn

Page 10: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Steep v.s. flat

© Irrigation Association

Page 11: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

System curves

© Irrigation Association

Page 12: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

System Curves

© Irrigation Association

Page 13: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Big Nozzle approach

where:Qs= design system discharge, gpmKs = system discharge coefficientTDH = total dynamic head (system head), ftE = total elevation change in the system, ft

© Irrigation Association

ETDHKQ ss

Page 14: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

© Irrigation Association

Understand Types of Electronic Controls

Available

• System protection and shut

down

• Automated controls

• Remote controls

Page 15: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

© Irrigation Association

Integrate Pump and Pivot Controls

Page 16: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

© Irrigation Association

Inside the Alignment Box

Page 17: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

© Irrigation Association

Chemical Injection Equipment

Page 18: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

© Irrigation Association

Electronic Controls

Page 19: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

© Irrigation Association

Computer Management

Page 20: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

© Irrigation Association

Computer Management

Page 21: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Controls

Page 22: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

• Pressure actuated Safety switch– Loss of prime, broke pipe, loss of

fuel, etc.• Demand switches• Startup control

– Controlled startup of flow • Back flow devices• Shut off

– Pivot stuck or stopped

Page 23: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.
Page 24: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.
Page 25: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.
Page 26: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

• Oil pressure– High or low

• Time delay limit switch• Flow switch

– No flow, high flow• Phase monitor• timers

Page 27: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Alarms

• High or low pressure• High or no flow• Low oil• Low pressure• Etc.

Page 28: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

Variable speed devices

• Potentially Ideal Applications– Widely varied flow Requirements– Less total head needed as flow

requirements are dropped (Extreme friction loss or major draw-down changes in a well)

– Single Well serving a very large acreage

– Long operating hours at less than full flow – Varied crops, multiple systems on one pump

– Steep pump curves

Page 29: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.
Page 30: Select the Appropriate Pumps and Controls. © Irrigation Association Understanding Basic Pump Selection Considerations Matching the pump and system Flat.

© Irrigation Association

Let’s Go to Our Manuals and See What We Can

Learn