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Service Training Instructor Module SEGV2619 May 1996 TECHNICAL INSTRUCTION MODULE CATERPILLAR MONITORING SYSTEM TRACK-TYPE TRACTORS
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  • Service TrainingInstructor Module SEGV2619

    May 1996

    TECHNICAL INSTRUCTION MODULE

    CATERPILLAR MONITORINGSYSTEM

    TRACK-TYPE TRACTORS

  • SEGV2619 Table of Contents5/96

    TABLE OF CONTENTS

    MODULE DESCRIPTION

    PREPARATION CHECKLIST

    MODULE PREREQUISITES

    MODULE LESSON PLAN

    MODULE OBJECTIVES

    SLIDE/TEXT REFERENCE

    Introduction

    Major Components

    Input Components

    Output Components

    Caterpillar Monitoring System Operation

    Modes of Operation

    Warning Operations

    Testing and Adjusting

    Conclusion

    LABORATORY EXERCISES

    CASE STUDY

    POSTTEST

    STUDENT MATERIALS

  • SEGV2619 Module Description5/96

    CONTENT

    AUDIENCE

    MODULE DESCRIPTION

    This Technical Instruction Module is designed to provide students withspecific information on the Caterpillar Monitoring System installed onsome track-type tractors. It covers the System Operation as well as theModes of Operation, Warning Operation, and Testing and Adjusting.

    This module prepares the students for the specific application of theCaterpillar Monitoring System installed on the track-type tractors.

    Level II - Field service personnel, resident mechanics, TechnicalCommunicators and shop technicians. All students should have aworking knowledge of basic electrical and electronic controls onCaterpillar products.

    Service Manual Module Form No.

    Caterpillar Monitoring System SENR6717

    Electrical Schematics

    D10R Track-type Tractor Electrical System SENR8427

    D11R Track-type Tractor Electrical System SENR9412

    Operation and Maintenance Manuals

    D10R Track-type Tractor Operation and MaintenanceManual SEBU6969

    D11R Track-type Tractor Operation and Maintenance Manual SEBU6996

    Miscellaneous

    Technical Instruction Module "ComputerizedMonitoring System" SEGV2578

    Technical Instruction Module "Caterpillar Monitoring System--938F - 970F Wheel Loaders" SEGV2616

    Interactive Video Course "Fundamentals of ElectricalSystems" TEVR9002

    Programmed Instruction Course "Basic Electricity" SEBV0534

    REFERENCES

  • SEGV2619 Preparation Checklist5/96

    MODULEPREPARATION

    PREPARATION CHECKLIST

    Gather the following materials before the training session:

    _____ Slide/Text Reference "Caterpillar Monitoring System--Track-type Tractors" (Form SEBV2619) included in this module.

    _____ A copy of the appropriate Service Manual Modules for the specific machine available (Operation and Maintenance Manual and Electrical Schematic).

    Prior to delivering the classroom training session, perform the followingsteps:

    _____ Review the Slide/Text Reference to become familiar with the topic.

    _____ Duplicate enough Student Materials (Form SEEV2619) at the end of this module for each participant in the training session.

    _____ Review the questions and answers in the Posttest.

    _____ Check all Service Magazine articles, Service Letters and TechnicalInformation Bulletins related to the topic.

    Prior to conducting the lab exercises, perform the following steps:

    _____ Select the machine or training aid to be used for the lab exercises.

    _____ Gather all necessary tools and diagnostic tooling needed to perform the lab exercises.

    CLASSROOMPREPARATION

    LABORATORYPREPARATION

  • SEGV2619 Module Prerequisites5/96

    PREREQUISITE TEST

    MODULE PREREQUISITES

    Prerequisite tests should be administered at least one or two weeks beforethe participant takes the course.

    Participants should pass the following pretest with a score of 90% orbetter:

    Machine Electrical Pretest SEBV0558

    If a participant does not accomplish 90% or better, identify the area ofdeficiency and then recommend materials for the student to review. Afterample review time, the student should re-take the test.

    The following prerequisite courses should be completed prior toparticipating in this course:

    Technical Instruction Module "Computerized Monitoring System" SEGV2578

    Interactive Video Course "Fundamentalsof Electrical Systems" TEVR9002

    Caterpillar Machine Electronics Course (or equivalent)

    PREREQUISITECOURSES

  • SEGV2619 Lesson Plan5/96

    INSTRUCTOR TIPS

    Provide each studentwith a printed copy ofthe course descriptionand objectives

    LESSON PLAN

    Introduction Time Estimates

    Welcome and Course Description 20 min.Discuss Objectives and Class Agenda 20 min.

    Slide Presentation

    Introduction 10 min.Major Components 20 min.Input Components 20 min.Output Components 20 min.Caterpillar Monitoring System Operation 60 min.

    INSTRUCTOR NOTE: The time estimates for completing thefollowing lab exercises will depend on the number of students in theclass and number of machines available. The times listed areapproximate times for one individual to perform the lab exercises.

    Lab Exercise A: Locate, Identify and Explain Function of Caterpillar Monitoring System Components

    2 hours

    Slide Presentation

    Modes of Operation 60 min.Warning Operations 20 min.

    Lab Exercise B: Display and List Modes of Operation 30 min.

    Slide Presentation

    Testing and Adjusting 20 min.Conclusion 10 min.

    Lab Exercise C: Diagnose and Repair Reported Complaints30 min.

    Total Estimated Classroom Time 7 hrs. 40 min.

    Slides: 1 - 24 Hand out Lab A

    Worksheets

    Conduct Lab A

    Conduct Lab B

    Slides: 25 - 35 Hand out Lab B

    Worksheets

    Conduct Lab C

    Slides: 36 - 42

  • Slides: 1 - 24 Lab A

    MODULE OBJECTIVES

    1. Given a track-type tractor equipped with the Caterpillar Monitoring System, the appropriate electrical schematic, and a lab worksheet, complete the following procedures:

    a. Write a brief description of each component and its operation.b. Write the appropriate warning condition associated with each

    component.

    2. Using the appropriate machine electrical schematic and a lab worksheet, complete the following tasks:

    a. Identify each component installed on the machine, write the schematic grid location, component part number, and identify the component type (switch, sender, sensor, etc.).

    b. Locate each component on the machine using a worksheet and magnetized numbers. Write the wire numbers connected to each component on the worksheet.

    3. Given a track-type tractor equipped with the Caterpillar Monitoring System, the appropriate electrical schematic, service manual, tooling, and a lab worksheet, complete the following tasks:

    a. Using the Operator Monitor Switch, list the information that is available to the operator.

    b. Using the 4C8195 Control Service Tool, scroll through all the modes and write a brief description of each mode.

    4. Given a track-type tractor equipped with the Caterpillar Monitoring System, the appropriate electrical schematic, service manual, and tooling, diagnose and repair a reported operator complaint for one or all the following faults:

    a. Alert Indicator always flashing.b. Action Lamp on continuously.c. Hydraulic Oil Temperature Gauge in the red zone and the action

    lamp is flashing (D10R or D11R).

    SEGV2619 Module Objectives5/96

    Slides: 1 - 24 Lab A

    Slides: 25 - 35 Lab B

    Slides: 36 - 41 Lab C

  • INSTRUCTOR NOTE

    SLIDE/TEXT REFERENCE

    The following text for this module explains the operation of theCaterpillar Monitoring System installed on Caterpillar Track-typeTractors.

    The text is accompanied by instructor tips. These tips provide helpfulinformation for conducting training classes.

    The Slide/Text information assumes that the user of this materialunderstands basic electrical principles, can read and interpret electricalschematics, and has a general knowledge of Caterpillar monitoringsystems.

    For your convenience, additional copies (text only, slides not included) ofthe "Slide/Text Reference" may be ordered separately as:

    Caterpillar Monitoring System--Track-type Tractors Slide/Text Reference SEBV2619

    NOTE: Insert "Caterpillar Monitoring System--Track-type Tractors"Slide/Text Reference (Form SEBV2619) behind this page.

    SEGV2619 Slide/Text5/96

  • INSTRUCTOR NOTE

    LABORATORY EXERCISES

    The following section provides directions to set up, facilitate and assistduring the student lab exercises.

    Some lab exercises are the written type with worksheets, while other labsare the traditional "on the iron" labs. This module covers the CaterpillarMonitoring System installed on track-type tractors. The modules uses theD10R as a machine specific example for system and component operationand requires each instructor to decide the appropriate student responses.

    The actual student lab sheets along with accompanying materials arelocated in the Student Materials section.

    At the beginning of each lab, review the lab description.

    NOTE: Discuss safety procedures with the students for each shop lab(i.e. safety glasses, clothing).

    INSTRUCTOR NOTE: Hand out the Lab A Worksheets prior topresenting slides 1 through 24, and Lab B Worksheets prior topresenting slides 25 through 35. Students may use the worksheets totake notes during slide presentation.

    SEGV2619 Laboratory Exercises5/96

  • Shop Lab Exercises

    Procedure:

    Distribute Lab A Worksheets prior to presenting slides 1 through 24, andLab B Worksheets prior to presenting slides 25 through 35. Explain to theclass how to complete the worksheets.

    The Lab Exercises must be conducted on a track-type tractor equippedwith the Caterpillar Monitoring System. The instructor must placemagnetic numbers or tape on or near the components prior to performingLab A.

    Lab Worksheets

    Magnetic numbers or masking tape

    Appropriate Operation and Maintenance Manual for machine(s) beingused for class

    Service Manual "Caterpillar Monitoring System" (Form SENR6717)

    Appropriate Electrical Schematic for machine(s) being used for class

    Lab Exercise A: Locate, Identify and Explain Function ofCaterpillar Monitoring System Components

    Lab Exercise B: Display and List Modes of Operation

    Lab Exercise C: Diagnose and Repair Reported Complaints

    SEGV2619 - 2 - Laboratory Exercises5/96

    INDIVIDUALEXERCISES

    MATERIALS NEEDED

    INSTRUCTOR TIP:Use prenumberedmagnetic tags or marknumbers on maskingtape

  • SEGV2619 - 3 - Laboratory Exercises5/96

    Lab Exercise A: Locate, Identify and Explain Function of Caterpillar MonitoringSystem Components

    Directions: Using the appropriate machine electrical schematic and worksheet, locate and identify themonitoring system components installed on a track-type tractor. On the worksheet, write theidentification code number (from the magnetic tag or tape) and the schematic grid location. Write abrief description of the component function, associated Warning operation, and the signal wire numberassigned to each electrical/electronic component.

    NOTE: Not all components are installed on all machines. Use the appropriate electricalschematic to determine which components are installed.

    Component Name: Identification Code Number Schematic Grid LocationMain Display Module:

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid LocationGauge Cluster Module:

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid LocationTachometer Module:

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid LocationAction Lamp:

    Component Function/Warning Operation:

    Schematic Wire Number:

  • SEGV2619 - 4 - Laboratory Exercises5/96

    Component Name: Identification Code Number Schematic Grid LocationAction Alarm:

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid LocationFuel Level Sensor (if applicable):

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid LocationFuel Level Sender (if applicable):

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid LocationPower Train Temperature Sensor (if applicable):

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid LocationPower Train Temperature Sender (if applicable):

    Component Function/Warning Operation:

    Schematic Wire Number:

  • SEGV2619 - 5 - Laboratory Exercises5/96

    Component Name: Identification Code Number Schematic Grid LocationCoolant Temperature Sender (if applicable):

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid LocationPower Train Filter Bypass Switch (if applicable):

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid LocationHydraulic Oil Temperature Sensor (if applicable):

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid LocationHydraulic Oil Temperature Sender (if applicable):

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid LocationOperator Monitor Switch:

    Component Function/Warning Operation:

    Schematic Wire Number:

  • SEGV2619 - 6 - Laboratory Exercises5/96

    NOTE: The remaining boxes can be used for additional system components which may beinstalled by the Dealer or Customer.

    Component Name: Identification Code Number Schematic Grid Location

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid Location

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid Location

    Component Function/Warning Operation:

    Schematic Wire Number:

    Component Name: Identification Code Number Schematic Grid Location

    Component Function/Warning Operation:

    Schematic Wire Number:

  • SEGV2619 - 7 - Laboratory Exercises5/96

    Lab Exercise B: Display and List Modes of Operation

    Directions: Using the 4C8195 Control Service Tool, scroll through each mode. Place each mode onHOLD, write a brief description of each mode, and record the information that is being displayed.

    NOTE: The mode numbers differ depending on which track-type tractor the system is installed.

    Mode - 0 -

    Describe:

    Mode - 1 -

    Describe:

    Mode ______

    Describe:

    Mode ______

    Describe:

  • SEGV2619 - 8 - Laboratory Exercises5/96

    Mode ______

    Describe:

    Mode ______

    Describe:

    Mode ______

    Describe:

    Mode ______

    Describe:

    Mode ______

    Describe:

  • SEGV2619 - 9 - Laboratory Exercises5/96

    Mode ______

    Describe:

    Mode ______

    Describe:

    Mode ______

    Describe:

    Mode ______

    Describe:

  • Lab Exercise C: Diagnose and Repair Reported Complaints

    C1: Alert Indicator always flashing

    Setup Procedure:

    1. Select an input component which uses an alert indicator to monitor a machine condition. For this example, the alert indicator for the alternator has been selected.

    2. Locate the connector where the cab wiring harness and machine wiring harness are connected to the bulkhead.

    3. Locate wire number 403-GN and, using the Deutsch contact removal tool (blue), slide the wire and contact out of the connector shell just far enough to break electrical contact. Repeat the process on the other side of the bulkhead (isolates the connector from both wiring harnesses).

    Operator Observation:

    The alternator alert indicator flashes continuously through all throttle settings.

    Possible Causes:

    1. Alternator faulty (no frequency output on "R" terminal).2. Wire 403-GN open between alternator and bulkhead connector.3. Wire 403-GN open between bulkhead connector and main display module.4. Open bulkhead connector (internal).5. Faulty main display module.

    Task/Measurement:

    Opening the bulkhead connector contact requires the serviceman to check both sides of the connectorwith a digital multimeter. The measurement can be either voltage or frequency. The easiest place tostart the process is at the alternator "R" terminal. Then, continue to the bulkhead connector and then tothe main display module connector. The connector contact number varies according to the machinemodel being used for the exercise. Consult the appropriate electrical schematic.

    SEGV2619 - 10 - Laboratory Exercises5/96

    Directions: Install/create a machine "bug" to measure the students understanding of the monitoring system. Not all bugs need to be installed for each class. Select the bug(s) appropriate for the class.

    C1: Alert Indicator always flashing.C2: Action Lamp ON continuouslyC3: Hydraulic Oil Temperature Gauge is in the red zone and the Action Lamp is

    flashing (D10R or D11R).

  • SEGV2619 - 11 - Laboratory Exercises5/96

    C2: Action Lamp on continuously

    Setup Procedure:

    1. The action lamp continuously flashes. All other indicators and gauges are normal.

    2. Using the appropriate electrical schematic, locate the action lamp. Remove wire 411-PK-18 from theaction lamp connector.

    3. Using a digital multimeter, locate a source of battery voltage in the dash and connect a wire between the source and the action lamp (short to +Battery). The action lamp should flash when the key switch is turned ON, and continue to flash.

    Operator Observation:

    The action lamp continuously flashes.

    Possible Causes:

    1. Action lamp signal wire shorted to +Battery.2. Main display module faulty.

    Task/Measurement:

    The serviceman must place the operator monitor switch in the "Diagnostic Scrolling" position andobserve that SERV CODE is displayed along with the following diagnostic information: MID 30, CID 324, FMI 03. Using the 4C8195 Control Service Tool, the serviceman must place the main displaymodule in the "Service Mode" and place the above diagnostic codes on HOLD.

    Using the appropriate service manual, electrical schematic and diagnostic service tools, the servicemanmust diagnose the problem, locate the short to +Battery, repair the fault, and use the 4C8195 ControlService Tool to clear the diagnostic codes from main display module.

  • SEGV2619 - 12 - Laboratory Exercises5/96

    C3: Hydraulic Oil Temperature Gauge is in the red zone and the Action Lamp is flashing (D10R or D11R)

    Setup Procedure:

    1. The gauge for the hydraulic oil temperature is in the "red" warning zone and the action lamp is flashing.

    2. Using the appropriate electrical schematic, determine if the machine is equipped with a PWM temperature sensor or a temperature sender. For this example, the machine has a PWM sensor (part number 118-7226) installed.

    3. Locate the hydraulic oil temperature sensor and disconnect the harness connector from the sensor. Using the Deutsch contact removal tool (blue), remove the +V wire from contact "A," and the signalwire from contact "C" of the machine harness connector. Place the +V contact in the vacant "C" position, and place the signal wire in the vacant "A" position. Reconnect the sensor connector to the harness connector. This condition simulates a short to +V condition.

    Operator Observation:

    The hydraulic oil temperature gauge is in the "red" warning area and the action lamp is flashing.

    Possible Causes:

    1. Oil level low.2. Sensor ground open.3. Sensor signal shorted to +V.4. Sensor signal open.5. Main display module faulty.

    Task/Measurement:

    The serviceman must place the operator monitor switch in the "Diagnostic Scrolling" position andobserve that SERV CODE is displayed along with the following diagnostic information: MID 30, CID 600, FMI 08. Using the 4C8195 Control Service Tool, the serviceman must place the main displaymodule in the "Service Mode" and place the above diagnostic codes on HOLD.

    Using the appropriate service manual, electrical schematic and diagnostic service tools, the servicemanmust diagnose the problem, locate the short to +V, repair the fault, and use the 4C8195 Control ServiceTool to clear the diagnostic codes from main display module.

    INSTRUCTOR NOTE: The students must troubleshoot the hydraulic oil temperature circuitusing the sensor dynamic test procedures in the service manual.

  • INSTRUCTOR NOTE

    DIRECTIONS

    CASE STUDY

    The following section provides a case study and possible diagnosticsolution. To administer the case study, you will need to develop a "bug"and install it in the machine being used for the class. The actual casestudy without the solution is located in the Student Materials Section(Form SEEV2619).

    The case study presented in this section is intended to resemble adiagnostic lab exercise. This module covers a "family" of track-typetractors that are equipped with different engine models, differentelectronic modules, etc. Therefore, some degree of preparation isrequired to develop a diagnostic exercise that may be used on severaldifferent machine models.

    The case study presented in this section reflects an actual field reportedproblem. A recommended procedure for presenting this information is asfollows:

    A. If possible, install the actual problem in a track-type tractor equipped with the Caterpillar Monitoring System. If this procedure is not possible, the case study may be presented as a "paper" exercise. Using the reported problem, you will need to develop the necessary information required to duplicate the machine problem on paper.

    B. Present students with the operator complaint. Suggest that the students divide into small groups (of two or three) to discuss the complaint and develop a logical problem solving plan.

    Allow the students to use all their class materials and insist that theappropriate machine electrical schematic be used when developing atroubleshooting plan.

    SEGV2619 Case Study5/96

  • INSTRUCTORPREPARATION

    DIRECTIONS

    CASE STUDY

    This case study is an example of a machine malfunction. The operatormonitoring panel is blank with the key "ON."

    Preparing the machine:

    Key switch OFF Locate the fuse panel. Remove the serviceable 10 amp fuse from the operator monitor

    fuse holder and replace it with a defective (blown) fuse. Turn the key switch ON, and and observe that the monitoring

    system fails to self test.

    NOTE: To fabricate a blown fuse, use a soldering iron to heat oneend of the fuse assembly. The end cap is attached with glue and caneasily be removed. After removing the end cap, trim the fuse link(wire) so it does not make contact with the end cap. Place the end capback on the glass barrel and gently heat the end cap to reseal the fuse.

    Ask the students to perform an operational check of the machine andrecord any or all diagnostic codes.

    The monitoring system will be totally inoperative (blank). Therefore, noindications or diagnostic codes will be provided.

    Ask the students to prepare a set of logical troubleshooting procedures forsolving the problem.

    Have the students list the steps required to identify the problem, and alsolist the types of measurements (voltage, current or resistance) needed.

    The exercise is intended to allow the student to develop an efficienttroubleshooting process.

    The student, using the machine electrical schematic and the appropriateservice manual for the machine being used, must develop a logicalprocess for determining:

    a. What component(s) or circuits could cause this type of malfunction?

    b. What are the required steps for problem solving?

    c. What measurements need to be taken to locate the problem?

    SEGV2619 - 2 - Case Study5/96

    TASKS

    POSSIBLE SOLUTIONS

    FABRICATING ABLOWN (DEFECTIVE)FUSE

  • Using the electrical schematic, the student should trace the +Batterycircuit to the operator monitor fuse. The +Battery supply to the monitorcomes directly from a 10 amp fuse in the relay panel. Using the digitalmultimeter, the student should remove the fuse from the "operatormonitor" fuse holder and check for continuity across the fuse. If testedcorrectly, the fuse will read "OL" indicating that the filament is open (fusedefective). Replacing the fuse corrects the problem.

    The student could also determine that the power source to the monitorwas not present by disassembling the dash and measuring the voltage atContact 1 on the monitor connector. This process requires a significantincrease in time and still requires the student to continue troubleshootingthe wiring harness until reaching the fuse.

    More importantly, if the student begins at the fuse and only observes thatthe fuse filament is intact (without actually measuring the continuity), hecould possibly mis-diagnose the problem and begin a lengthy harnesstroubleshooting process which would not reveal the actual root cause.

    SEGV2619 - 3 - Case Study5/96

    DESIRED SOLUTION

    RESULTS OF FAULTYLOGIC

  • INSTRUCTOR NOTE

    POSTTEST

    The following posttest is intended to measure a student's knowledge afterthe slide presentation and lab exercises have been completed. Two copiesof the posttest are included. The copy in this section contains the answersand the other copy without answers is located in the Student MaterialsSection.

    The lab exercises measure the student's ability to satisfy the performanceobjectives, and the posttest will measure the knowledge objectives.

    SEGV2619 Posttest5/96

  • CATERPILLAR MONITORING SYSTEM POSTTEST

    Directions: Circle the correct response.

    1. The electronic control for the Caterpillar Monitoring System is called:

    a. main display moduleb. gauge cluster modulec. interface moduled. LCD display module

    2. The monitoring system can support up to:

    a. one gauge cluster and one tachometer moduleb. two gauge cluster modules and two tachometer modulesc. three gauge cluster modulesd. four gauge cluster modules

    3. The main display module has positions for:

    a. six alert indicatorsb. eight alert indicatorsc. ten alert indicatorsd. twelve alert indicators

    4. The Caterpillar Monitoring System's unique MID is:

    a. 26b. 30c. 36d. 81

    5. The main display module requires a service tool (PC) for downloading information.

    a. trueb. false

    6. The system may or may not include a tachometer for normal operation.

    a. trueb. false

    SEGV2619 - 2 - Posttest5/96

  • SEGV2619 - 3 - Posttest5/96

    7. The monitoring system utilizes three types of inputs. They are:

    a. switch, sensor and speedb. switch, sensor and frequencyc. PWM onlyd. switch, sender and sensor

    8. The Caterpillar Monitoring System provides _______warning categories.

    a. oneb. twoc. threed. four

    9. The Caterpillar Monitoring System has the capacity to support ________modes of operation.

    a. 4b. 6c. 8d. 12

    10. The monitoring system enters the Normal Mode after a self test. To enter the other modes:

    a. only the service input needs to be grounded.b. only the service input needs to be open.c. service and clear inputs needs to be grounded at the same time.d. service and clear inputs needs to be un-grounded at the same time.

    11. Only Modes "-0-" and "-1-" are always available on all track-type tractors.

    a. trueb. falsec. depends on machine model d. determined by individual machine harness code

    12. The operator monitor switch is used to scroll all available modes of operation.

    a. trueb. falsec. depends on machine modeld. none of the above

  • SEGV2619 - 4 - Posttest5/96

    13. The main display module provides a __________Volt DC "pull up" voltage to assist in troubleshooting the wiring harness.

    a. 4b. 5c. 6d. 7

    14. When using a digital multimeter to check for a "short to ground" in a wiring harness, a reading of ___________ ohms is considered acceptable for a serviceable harness.

    a. 0 ohmsb. approximately 1000 ohmsc. approximately 2500 ohmsd. greater than 5000 ohms

    15. When using a digital multimeter to check for an "open" in a wiring harness, a reading of ___________ ohms is considered acceptable for a serviceable harness.

    a. 0 ohmsb. less than 5 ohmsc. less than 10 ohmsd. greater 10 ohms

    16. When using a digital multimeter to check for an "open" in a wiring harness, a reading of ___________ ohms indicates the harness is faulty.

    a. 0 ohmsb. less than 5 ohmsc. greater than 5 ohmsd. greater 1000 ohms

    17. When using a digital multimeter to check for a "short to ground" in a wiring harness, a reading of ___________ ohms indicates the harness is faulty.

    a. 0 ohmsb. approximately 1000 ohmsc. approximately 2500 ohmsd. less than 5000 ohms

    18. When a diagnostic code indicates that the "sensor signal is above normal," the most probable cause is a:

    a. openb. short to +Batteryc. short to frame groundd. all of the above

  • SEGV2619 - 5 - Posttest5/96

    19. When a diagnostic code indicates that the "sensor signal is below normal," the most probable cause is a:

    a. openb. short to +Batteryc. short to groundd. all of the above

    Questions 20 through 25 are essay. Briefly write a description for each question.

    20. Pull up voltage is:__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________.

    21. +V refers to:___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________.

    22. The purpose of the operator mode switch is:_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________.

    23. Describe a switch-type input device:___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________.

    24. Describe a sender-type input device:___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________.

    25. Describe a sensor-type input device:___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________.

  • INSTRUCTOR NOTE

    STUDENT MATERIALS

    The following section contains all lab exercises, troubleshooting aids, thecase study, and the posttest for the students. You may want to addadditional information to this section before duplicating. Materials maybe distributed to the students at the beginning of class or at a time whenthey need them during class activities.

    For your convenience, additional copies of the "Student Materials" maybe ordered separately as:

    Caterpillar Monitoring System--Track-type Tractors Student Materials SEEV2619

    NOTE: Insert "Caterpillar Monitoring System--Track-type Tractors"Student Materials (Form SEEV2619) behind this page.

    SEGV2619 Student Materials5/96