SECONDARY LEAD & ZINC INDUSTRY - GLOBAL & INDIAN SCENARIOS L Pugazhenthy Past President The Indian Institute of Metals & Executive Director India Lead Zinc Development Association MRAI International Conference Gurgaon, 22-23 January 2016
SECONDARY LEAD & ZINC INDUSTRY - GLOBAL & INDIAN SCENARIOS
L Pugazhenthy Past President
The Indian Institute of Metals & Executive Director
India Lead Zinc Development Association
MRAI International Conference Gurgaon, 22-23 January 2016
INDIA Lead – Sectoral Consumption
Production: Primary : 125000 tonnes Secondary: 1000000 tonnes
Imports 200000 tonnes
India Passenger Vehicle Sales
Dec 2015 Dec 2014 % Change
Passenger Vehicles
Maruti Suzuki India 1,11,333 98,109 13.5
Hyundai Motor India 41,861 32,504 28.8
Tata Motors 8,069 12,040 -33.0
Mahindra & Mahindra 18,197 17,980 1.0
Ford India 5,924 3,754 57.0
Two-wheelers
Royal Enfield 40,037 28,179 42.0
Hero MotoCorp 4,99,665 5,26,097 -5.02
Commercial Vehicles
Tata Motors 27,347 25,736 6.0
Mahindra & Mahindra 12,465 12,368 1.0
Volvo Eicher Comml. Vehicles 5,068 3,512 44.3
100,000 MW OF SOLAR
60,000 MW OF WIND
5,000 MW OF SMALL HYDRO
10,000 MW OF BIO ENERGY
Renewable Energy Targets by 2022
India Trends in Battery Markets
• Increased Automobile Production
• Continued Power shortage; Inverters ↑
• Telecom Growth Continues (1030 million)
• Incentives for EV Manuf. & Purchase
• More Producers of EVs (4,3 and 2 wheelers)
• Move for Charging Stations
• More Emphasis on Renewable Energy
ILZDA’s Role in India’s Initiatives for ESM Recycling
Regulating NF auctions 2000
Central Registration
Battery Mgmt Handling Rules 2001
Collection of ULABs
Battery ESM Recycling & Monitoring
Dealers Registration
States Registration 2010
BMHR Amendments 2010
Battery (Management & Handling) Rules 2001 SALIENT FEATURES
All Stakeholders
(Manufacture, Process, Sale, Purchase, Import, Use)
– Manufacturer
– Importer (new batteries)
– Reconditioner
– Assembler
– Dealer
– Recycler
– Auctioneer
– Consumer (Individual & Bulk)
Amendments 2010 Battery Management & Handling Rules
1. Battery Dealers Registration
2. New Battery Importers Registration
3. Bulk Consumer Defined
Trends in ULAB Recycling
• Secondary Lead Production Share: 85%
• ESM Units Allowed to Import ULAB (70%)
• Increasing Rotary Furnaces
• Increasing Mechanized Breaking
• Emphasis on Better Occupational Exposure Practices
• Monitoring of Disposal of Acids, Plastics etc.,
Zinc – Global Scenario (Jan-Nov 2015) (million tonnes)
Mine Production 12.32
Metal Production 12.86
Metal Usage 12.68
Secondary Zinc Production 4.00
Zinc – Indian Scenario (tonnes)
Production Capacity 850,000 per annum
Production (2014-15) 737,830
Zinc Usage - Global
Galvanizing, 56%
Die Cast Alloys, 12%
Brass, 11%
Oxides & Chemicals, 9%
Semis, 8% Misc, 4%
(Source: IZA)
19% HDG 37% CG
Zinc Usage - India
Zinc Coating, 77%
Alloys, 10%
Oxides, 5%
Batteries, 3% Zinc Dust, 3% Others, 2%
(Source: HZL)
Secondary Zinc – Main Sources
Brass, 35%
Galvanizing Residues, 18%
Die Casting Scrap, 17%
Steel Industry Filter Dust, 14%
Zinc Sheet Semis, 14%
Others, 1% Chemicals Industry,
1%
CONCLUSIONS • Secondary Lead & Zinc
– will continue to grow
• Wastes Minimization
– increasing awareness
• Trends in Several Countries
– recycling within / nearby
• Organized Collection
– imperative need
• Regulatory Bodies
– strict implementation
• Recycling Industry
– voluntary initiative