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Wednesday, September 30, 2015 Construction of a Heat Storage - short history - economy of Photos with courtesy of Dronninglund Fjernvarme amba Denmark, Johan Freylund Presented by Per Ken Åberg
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Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

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Page 1: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Wednesday, September 30, 2015

Construction of a Heat Storage

- short history

- economy of

Photos with courtesy of Dronninglund Fjernvarme amba Denmark, Johan Freylund

Presented by Per Ken Åberg

Page 2: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

History of heat storage in Denmark

• Developed since 1980….

• Different techniques used, steel tanks, groundwater (Aquifer), bored holes, concrete tanks.

• One of the most effecient are PTES; Pit Thermal Heat Storage

• Comes originally out of goverment spend for re-newable energy development

• Gram and Vojens are commercially self bearing as per 2014-15

Existing GSE heat storages

• Sunstore 4, 75 000 m³ 2012

• Sunstore 3, 69 000 m³ 2013

• Vojens, 195 000 m³ 2015

• Gram, 122 000 m³ 2015

Gram, Sept. 2014

GSE

HT HD

GSE Basis

Protect

Vojens, April 2015

2

Page 3: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Alternatives in design and future progress since 2012

• Liner development

• Insulation

• Filling with water

• After care

• Leak control

• Floating liner installment options

• Known issues after heating

• State of the art at 2015 is with GSE

3

Costs for Danish Market:

Conventional tech cost; insulated steel

tanks + 150€ per m³ 2105

Cost for same storage function PTES

• at Sunstore 4 39€ per m³ 2012

• at Sunstore 3 25€ per m³ 2013

• at Vojens 21€ per m³ 2015

Page 4: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

FOUNDATION

Page 5: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Location an old gravel pit, Dronninglund, in Denmark April 2013

Page 6: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Foundation for the diffusor pipes, April 17

Page 7: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Laying the pipes to the diffusor April 25

Page 8: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Installing the diffusor May 2

Page 9: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

INSTALLING THE GSE HIGH

TEMPERATURE LINERS

Page 10: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Installing the Heat Resistant Liner and Protective Geotextile May 21

Page 11: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Diffusor Connection May 23

Page 12: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Closing up baseliner installation June 3, 2013

Page 13: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Seam tightness installation test June 3

Page 14: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Locking trench photo and the finished base of the heat storage June 12, 2013.

(dig start April 11)

Page 15: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

QUALITY ASSURANCE

Page 16: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Baseliner are tested for tightness June 12-15

Page 17: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Center for softening of the water established June 14

Page 18: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Flow area and tank overflows

Page 19: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

New buffer tank of 30 cubic meters installed, July 24, now it works….

Page 20: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Enjoying the filling process, summer 2013

August 5, 2013

Page 21: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Cheers! We made it, and walk on water…. August 12, 2013

Page 22: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

THE GSE FLOATING COVER

Page 23: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Time to start installing the floating cover… August 19, 2013 VIDEO

Page 24: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Float liner installation continues August 20

Page 25: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Walk on the…. 2 mm High Temperature Resistant Liner, Aug 20 VIDEO

Page 26: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Weight pipe work in progress September 16

Page 27: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Weight pipes in position and weighed down, Sept, 19

Page 28: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

INSULATION & UPPER LINER

Page 29: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Start of insulation Sept 17

Page 30: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

The upper High Performance Grey 1,5 mm Liner installs, September 20

VIDEO

Page 31: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Drainage sections for lid are constructed October 2, 2013

Page 32: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Cut up for hole to drain bottom liner, vacuum test of extrusion welds, Oct, 22

Page 33: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Fence are up and fastening vacuum vents are installed Oct 30, 2013

Page 34: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Upper weight pipes to direct free water to low area, laid out November 14

Page 35: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

FINISHED STORAGE

MARCH 15 TO NOV 11, 2013

VOLUME 69 000 M³

Page 36: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Functional facts

• Effect: 27 MW (up to 50 % of consumers use)

• Design temp: 90 C / 6 C

• Sun collector area: 37 500 sqm

• Flow in collectors: 2 x 300 cubicmeters per hour

• Storage dimensions: 91 x 91 meters, depth 16 meters

• Insulation thickness: 240 mm

Page 37: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Finished construction Nov, 19, 2013

Photo from 2014, Dec, 3,

below

Photo Nov, 19, 2013

Page 38: Seasonal Heat Storage ambasados...2015/09/29  · • Sunstore 3, 69 000 m³ 2013 • Vojens, 195 000 m³ 2015 • Gram, 122 000 m³ 2015 Gram, Sept. 2014 GSE HT HD GSE Basis Protect

Per Ken Åberg Wednesday, September 30, 2015

Questions…?

MERCI!