Seal-less Pumps Condensed Catalog
Hydra-Cell F/M/D/H Series Seal-less Pumps
Hydra-Cell T80 Series Seal-less Pumps
Hydra-Cell P Series Seal-less Metering Pumps
Due to the Wanner Engineering Continuous Improvement Program, specifications and other data in this catalog are subject to change.
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www.Hydra-Cell.com • 3
Hydra-Cell® Provides Versatile, Reliable Performance
Seal-less Design Advantages• Positivedisplacementpumpwithhydraulicallybalanced,unstresseddiaphragms
• Seal-lessdesigncanhandleabrasiveparticulates(upto800micronsinsizedependingonmodel)andsolidsinsuspen-sion
• Widerangeofflowcapacitiesfrom0.11gpm(0.4l/min)to36.5gpm(138l/min)andpressureratingsto2500psi(172bar)
• Heavy-dutyconstructionforlongservicelifeinharshcondi-tions
• Flexibleinstallationwithavarietyofmountingconfigurations
• Repeatable,accurateoutputwithsmooth,virtuallypulse-freeflow
• Highefficiency,lowpowerconsumption
• Minimalmaintenance,noseals,cups,orpackingtoleak,wear,orreplace
• Canrundrywithoutdamagetothepump
Propane/ Freon Ammonia Polymers Fuels/ D.I.Water Glycols Chlorine Acids/ Glues/ Inks/ Resins Slurries Butane Additives Caustics Adhesives Paints
• Adding
• Blending
• Cleaning
• Cooling
• Coating
Primary Pumping Applications• Dosing
• Filling
• Filtering
• Injecting
• Metering
• Mixing
• Spraying
• Transferring
Materials of Construction Selection• Metallicpumpheadsinseventypesofmaterialstohandlehigherpressuresandnon-metallicpumpheadsintwotypesofmaterialstoprocesscorrosiveoraggres-sivefluidsatlowerpressures.
• Diaphragmsandcorrespondingo-ringsinsixtypesofelasto-mericmaterials.
• Valveassembliesinawiderangeofmetallicandnon-metallicmaterialstosuitspecificprocessapplications.Includesvalveseats,valves,valvesprings,andvalvespringretainers.
Fluid Handling CapabilityFromthinliquidstohighlyviscousresinsandslurries,Hydra-Cellpumpscanhandlethefullspectrumofprocessfluidswhilemaintaininghigh-efficiencyoperation.Thisincludesnon-lubri-catingfluidsaswellasfluidswithabrasivesthatcandamageordestroyothertypesofpumps.
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Hydra-Cell® Principles of Operation
5
12 3
4
8
67
5
1
2
3
4
8
6
7
Drive Shaft:viaelectricmotor,hydraulicmotor,beltandpulley,etc.
Tapered Roller Bearings:rigidsupport,immersedinlubricatingoilbath
Fixed Angle Cam/Wobble Plate: translatesrotarymotionintolineartothehydrauliccells
Hydraulic Cells (patented):displacediaphragmsviapressurizedoil
Diaphragms:hydraulicbalanced,nostressduringflexing
Inlet Valve Assembly:simpledesign,allowsliquidintopumpchamber
Discharge Valve Assembly:allowsliquidtoflowintopressuredischargeline
C62 Pressure Regulating Valve:controlsoutputpressureandpreventspumpoverload
Patented Kel-Cell® Diaphragm ProtectionKel-CellDia-phragmPositionControl(DPC)technologyprotectsHydra-CellPumpsbysafeguardingthediaphragmsagainstabnormaloradverseconditions(e.g.blockedpipeorfilter,inadequateliquidsupplyordischargepressure).
TheKel-Cellpositioningsystemstabilizesthediaphragmsandvirtuallyeliminatesthepossibilityofincidentaldiaphragmfailure.Kel-CellisavailablewithHydra-CellmodelsM03/D03,D10,H25,andD35aswellasHydra-CellMeteringSolutionsmodelsP400andP600.
Wobble Plate Models
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12
5
3
4
8 6
7
Hydra-Cell® Principles of Operation
Crank-shaft Models
5
1
2
3
4
8
6
7
Drive Shaft:viaelectricmotor,hydraulicmotor,beltandpulley,etc.
Precision Ball Bearings:rigidsupport,immersedinlubricatingoilbath
Connecting Rods:hardened,precisionground,andpolished
Hydraulic Cells (patented):displacediaphragmsviapressurizedoil
Diaphragms:hydraulicallybalanced,nostressduringflexing
Inlet Valve Assembly: simpledesign,allowsliquidintopumpchamber
Discharge Valve Assembly:allowsliquidtoflowintodischargepressureline
C46 Pressure Regulating Valve (In-line): controlsoutputpressureandpreventspumpoverload
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Hydra-Cell® Flow Capacities and Pressure Ratings
Thegraphabovedisplaysthemaximumflowcapacityatagivenpressureforeachmodelseries.Thetablebelowliststhemaximumflowcapacityandmaximumpressurecapabilityofeachmodelseries.
PleaseNote:Somemodelsdonotachievemaximumflowatmaximumpressure.RefertotheindividualmodelPerformancegraphsonsubsequentpagesforpreciseflowandpressurecapabilitiesbyspecificpumpconfiguration.
F/M/D/H Series Seal-less Pumps
0
500(34)
1000(69)
1500(103)
2000(138)
2500(172)
3000(207)
0 2(7.6)
4(15.2)
6(22.7)
8(30.3)
10(37.9)
12(45.5)
14(53.1)
16(60.6)
18(68.2)
20(75.8)
22(83.4)
24(90.1)
26(98.5)
28(106.1)
30(113.7)
32(121.3)
34(128.9)
36(136.4)
Flow: gallons per minute (liters per minute)
Pre
ssu
re: p
ou
nd
s p
er s
qu
are
inch
(bar
)
38(143.8)
40(151.4)
F20
M03
D04
D10
D12
D15/17
H25
D35
H25
D04 D15/D17
D35M03
D10
D12
F20
1 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end. 2 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).
Maximum MaximumDischarge MaximumOperating Maximum Capacity Pressurepsi(bar) TemperatureF(C)2 InletPressureModel gpm(l/min) Non-metallic1 Metallic Non-metallic Metallic psi(bar)
F20 1.0(3.8) 350(24) 1500(103) 140˚(60˚) 250˚(121˚) 250(17)
M03 3.1(11.7) 350(24) 1200(83) 140˚(60˚) 250˚(121˚) 250(17)
D04 2.9(11.2) N/A 2500(172) N/A 250˚(121˚) 500(34)
D10 8.8(33.4) 350(24) 1500(103) 140˚(60˚) 250˚(121˚) 250(17)
D12 8.8(33.4) N/A 1000(69) N/A 250˚(121˚) 250(17)
D15 & D17 15.5(58.7) N/A 2500(172) N/A 250˚(121˚) 500(34)
H25 20.0(75.9) 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)
D35 36.5(138) N/A 1500(103) N/A 250˚(121˚) 500(34)
www.Hydra-Cell.com • 7
F20 SeriesMaximumFlowRate: 1.0gpm(3.8l/min) MaximumPressure: 1500psi(103bar)forMetallicPumpHeads 350psi(24bar)forNon-metallicPumpHeads
F20 Close-coupled for 56C frame motors shown. F21 models are shaft-driven. F22 models are flexible-coupled to 56C, 143TC and 145TC frame motors. Pump head materials include (metallic) Brass, 316L Stainless Steel and Hastelloy C and (non-metallic) Polypropylene and PVDF.
S, B & G cam options based on 10 psi (0.7 bar) inlet pressure.
E-cam
S-cam
G-cam
X-cam
100 psi (7 bar)500 psi (34 bar)1000 psi (69 bar)1500 psi (103 bar)
Gal
lons
Per
Min
ute
Lite
rs P
er M
inut
e
Revolutions Per Minute0 200 400 600 800 1000 1200 1400 1600 1800
1.2
1.0
0.8
0.6
0.4
0
0.2
0
0.8
1.5
2.3
3.0
3.8
4.5
B-cam
100 psi (7 bar)500 psi (34 bar)1000 psi (69 bar)
F20
F21/F22
M03 SeriesMaximumFlowRate: 3.1gpm(11.7l/min)MaximumPressure: 1200psi(83bar)forMetallicPumpHeads 350psi(24bar)forNon-metallicPumpHeads
M03 Close-coupled with Polypropylene pump head. Also available in (metallic) Brass, 316L Stainless Steel, Hastelloy C and (non-metallic) Polypropylene and PVDF pump heads.
12.5
0
11.25
10
8.75
7.5
6.25
5.0
3.75
2.5
1.25M03-G
M03-B
M03-S
M03-X
M03-E
0 200 400 600 800 1000 1200 1400 1600 1800
3.33
3.00
2.66
2.33
2.00
1.66
1.33
1.00
0.66
0.33
0
100 psi (7 bar)500 psi (34 bar)1000 psi (69 bar)1200 psi (83 bar)
Gallo
ns P
er M
inut
e
Lite
rs P
er M
inut
e
Revolutions Per Minute
D03 Shaft-driven with Stainless Steel pump head.
Maximum Flow at Designated Pressure
Maximum Flow at Designated Pressure
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M03 Mono-Block SeriesMaximumFlowRate: 3.1gpm(11.7l/min)MaximumPressure: 1000psi(69bar)forMetallicPumpHeads
12.5
0
11.25
10
8.75
7.5
6.25
5.0
3.75
2.5
1.25
100 psi (7 bar)500 psi (34 bar)1000 psi (69 bar)
M03-X
M03-E
0 200 400 600 800 1000 1200 1400 1600 1800
Gallo
ns P
er M
inut
e
Lite
rs P
er M
inut
e
3.33
3.00
2.66
2.33
2.00
1.66
1.33
1.00
0.66
0.33
0
Revolutions Per Minute
Mono-Block (M03) Close-coupled with Stainless Steel pump head. Also available in Brass.
D04 SeriesMaximumFlowRate: 2.9gpm(11.2l/min)MaximumPressure: 2500psi(172bar)forMetallicPumpHeads
D04 Shaft-driven with Stainless Steel pump head. Also available in Brass and 304 or 316L Stainless Steel pump heads.
0 200 400 600 800 1000 1200 1400 1600 1800
500 psi (34 bar)1500 psi (103 bar)2500 psi (172 bar)
0
12.5
11.25
10
8.75
7.5
6.25
5.0
3.75
2.5
1.25
D04-X
D04-E
D04-S
Gallo
ns P
er M
inut
e
Lite
rs P
er M
inut
e
3.33
3.00
2.66
2.33
2.00
1.66
1.33
1.00
0.66
0.33
0
Revolutions Per Minute
Maximum Flow at Designated Pressure
Maximum Flow at Designated Pressure
www.Hydra-Cell.com • 9
D12 SeriesMaximumFlowRate: 8.8gpm(33.4l/min)MaximumPressure: 1000psi(69bar)forMetallicPumpHeads
D12-I
D12-S
D12-E
D12-X
100 psi (14 bar)500 psi (34 bar)1000 psi (69 bar)
Lite
rs P
er M
inut
e
Gallo
ns P
er M
inut
e
0 200 400 600 800 1000 1200 1400 1600 1800
10.0
0
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
15.1
18.9
22.7
30.3
34.1
37.9
26.5
3.8
7.6
11.4
0
Revolutions Per MinuteD12 equipped with Model C62 Pressure Regulating Valve. Available in Brass, Cast Iron, and 316L Stainless Steel pump heads.
Maximum Flow at Designated Pressure
D10 SeriesMaximumFlowRate: 8.8gpm(33.4l/min)MaximumPressure: 1500psi(103bar)forMetallicPumpHeads 350psi(24bar)forNon-metallicPumpHeads
D10 with Cast Iron pump head. Also available in (metallic) Brass, Duplex Alloy 2205, 316L Stainless Steel (with ANSI flanges), 316L Stainless Steel, Hastelloy C and (non-metallic) Polypropylene and PVDF pump heads.
0 200 400 600 800 1000 1200 1400 1600 1800
10.0
0
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
15.1
18.9
22.7
30.3
34.1
37.9
26.5
3.8
7.6
11.4
0
Gal
lons
Per
Min
ute
Lite
rs P
er M
inut
e
D10-S
D10-E
D10-X
D10-I
100 psi (7 bar)500 psi (34 bar)1000 psi (69 bar)
Revolutions Per Minute
1500 psi (103 bar) D10-X @ 790 rpm
D10 with Stainless Steel pump head and ANSI flanges
Maximum Flow at Designated Pressure
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D15/D17 SeriesMaximumFlowRate: 15.5gpm(58.7l/min)MaximumPressure: 2500psi(172bar)forMetallicPumpHeads
0 200 400 600 800 1000 1200 1400 1600 1800
12
11
0
10
9
15
14
13
8
7
6
5
4
3
2
1
16
15.1
18.9
22.7
30.3
34.1
37.9
26.5
3.8
7.6
11.4
0
41.6
45.4
49.2
53
56.8
60.6
Gal
lons
Per
Min
ute
Lite
rs P
er M
inut
e
500 psi (34 bar)1500 psi (103 bar)2000 psi (138 bar)
Revolutions Per Minute
2500 psi (172 bar) D15-X/D17-X @ 1150 rpm
D15-E/D17-ED15-X/D17-X
H25 SeriesMaximumFlowRate: 20.0gpm(75.9l/min)MaximumPressure: 1000psi(69bar)forMetallicPumpHeads 350psi(24bar)forNon-metallicPumpHeads
0 12001000800600400200
15.1
22.7
30.3
37.9
45.4
53.0
60.6
68.1
75.7
83.3
7.6
00
22.0
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
H25-E
H25-X
H25-S
H25-I
250 psi (17 bar)500 psi (34 bar)1000 psi (69 bar)
Gal
lons
Per
Min
ute
Lite
rs P
er M
inut
e
Revolutions Per Minute
H25 with Cast Iron pump head. Also available in (metallic) Brass, Duplex Alloy 2205, 316L Stainless Steel (with ANSI flanges), 316L Stainless Steel and (non-metallic) Polypropylene and PVDF pump heads.
D15 for horizontal installations shown with Stainless Steel pump head.
D17 for vertical mounting (including motor adapter, base plate and oil reservoir) shown with Brass pump head.
Maximum Flow at Designated Pressure
Maximum Flow at Designated Pressure
www.Hydra-Cell.com • 11
D35 SeriesMaximumFlowRate: 36.5gpm(138l/min)MaximumPressure: 1500psi(103bar)forMetallicPumpHeads
D35 with Stainless Steel pump head and SAE flanges. Also available in Brass, Cast Iron, Duplex Alloy 2205, 316 Stainless Steel (with ANSI flanges), 316L Stainless Steel and Hastelloy C pump heads.
40.0
0
35.0
30.0
25.0
20.0
15.0
10.0
5.0
0 12001000800600400200
250 psi (17 bar)1200 psi (83 bar)
D35-X
D35-E
Gal
lons
Per
Min
ute
Lite
rs P
er M
inut
e
Revolutions Per Minute
0
132.5
113.6
94.6
75.7
56.8
37.9
18.9
151.4
1500 psi (103 bar) D35-X @ 700 rpm
Maximum Flow at Designated Pressure
Pressure Regulating Valves
C20 Series
ForusewithHydra-Cellmodels D10,D12,H25,andD35.
C22 valve with Brass body (also available in Stainless Steel and Hastelloy C).
C46 Series
ForusewithHydra-CellmodelsF20,F21,F22,M03,D03,andM03Mono-Block.
C46 In-line with Brass body.
C60 Series
ForusewithHydra-CellmodelsD04,D10,D12,D15/D17,H25,andD35.
C62 Seal-less valve with Stainless Steel body (also available in Brass and Hastelloy C).
C46 Off-line with Stainless Steel body (also available in Brass).
12 • www.Hydra-Cell.com
* Consult factory for correct component selection for temperatures above 180˚F (82˚C) or below 40˚F (4˚C)
Maximum MaximumDischarge MaximumInlet MaximumOperating Capacity Pressure Pressure Temperature Model (gpm) (l/min) (psi) (bar) (psi) (bar) (F)* (C)*
T8030 26.0 98.4 5000 345 500 34 180˚ 82˚
T8045 45.0 170.4 3000 207 500 34 180˚ 82˚
T8045 38.0 143.8 3500 241 500 34 180˚ 82˚
T80100 96.0 366.1 1500 103 500 34 180˚ 82˚
Flow: gallons per minute (l/min)
40 (151.4)
50 (189.3)
90 (340.7)
100 (378.5)
Pre
ssur
e: p
oun
ds
per
sq
uare
inch
(bar
)
3000 (207)
0
2500 (172)
500 (34)
1000 (70)
1500 (103)
2000 (138)
3500 (241)
4000 (276)
4500 (310)
5000 (345)
T8030
20 (75.8)
0
T80100
T8045
10(37.9)
30 (113.7)
60 (227.1)
70 (265.0)
80 (302.8)
T80 Series Seal-less Pumps
Hydra-Cell® Flow Capacities and Pressure Ratings
www.Hydra-Cell.com • 13
T80100 SeriesMaximumFlowRate: 96.0gpm(366.1l/min)3316BPDMaximumPressure: 1500psi(103bar)forMetallicPumpHeads
T8030 SeriesMaximumFlowRate: 26.0gpm(98.4l/min)891BPDMaximumPressure: 5000psi(345bar)forMetallicPumpHeads
T8045 SeriesModel T80KMaximumFlowRate: 45.0gpm(170.4l/min)1543BPDMaximumPressure: 3000psi(207bar)forMetallicPumpHeads
Model T80MMaximumFlowRate: 38.0gpm(143.8l/min)1303BPDMaximumPressure: 3500psi(241bar)forMetallicPumpHeads
T8030 with Stainless Steel pump head. Also available in Nickel Aluminum Bronze (NAB).
T8045 with Nickel Aluminum Bronze (NAB). Also available in Stainless Steel pump head.
T8045 with Nickel Aluminum Bronze (NAB) pump head.
14 • www.Hydra-Cell.com
Hydra-Cell® P Series Metering Pumps
P100
P Series Flow Capacities and Pressure Ratings
0
500(34)
1000(69)
1500(103)
2000(138)
2500(172)
3000(207)
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900
Flow: gallons per hour
Pre
ssu
re: p
ou
nd
s p
er s
qu
are
inch
(bar
)
P600P400
P100
P500
(189) (379) (569) (757) (946) (1136) (1325) (1514) (1703) (1893) (2082) (2271) (2461) (2650) (2839) (3028) (3218) (3407)
P300
P200
1 Ratings are for X-cam design. 2 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end. 3 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).
Maximum MaximumDischarge MaximumOperating Maximum Capacity Pressurepsi(bar) TemperatureF(C)3 InletPressure Model1 gph Non-metallic2 Metallic Non-metallic2 Metallic psi(bar)
P100 26.5 350(24) 1500(103) 140˚(60˚) 250˚(121˚) 250(17)
P200 80.8 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)
P300 82.3 N/A 2500(172) N/A 250˚(121˚) 500(34)
P400 243.0 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)
P500 426.0 N/A 2500(172) N/A 250˚(121˚) 250(17)
P600 894.6 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 500(34)
P200 P300
P400 P500 P600
www.Hydra-Cell.com • 15
Hydra-Cell® Pumps Accessories and Options
C80 Series Air Bleed Valves
HDD Series (horizontal direct drive) with Orange Coupling Guard, Motor, and Base
HFD Series (horizontal direct drive) with Flanged Adapter, Motor, and Base
HBD Series (horizontal belt drive) with Belt Pulley Guard, Motor, and Base
Pulsation Dampeners
Control FreakTM
Touch-screen Metering Controller
Controllers
Hydra-Oil Lubricants, Motor Adapters, Oil Reservoir Sight Bottles, Tool Kits, and Couplings
Replacement Parts Kits
Printed in USA ©Wanner Engineering, Inc. HC-CC-110.15RevA
Seal-less Pumps
World Headquarters & ManufacturingWannerEngineering,Inc.1204ChestnutAvenue,Minneapolis,MN55403USAPhone:612-332-5681•Fax:612-332-6937Toll-FreeFax(USA):800-332-6812Email:[email protected]
Regional Office207USHighway281WichitaFalls,TX76310USAPhone:940-322-7111Toll-Free:800-234-1384Email:[email protected]
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WannerInternational,Ltd.Hampshire-UnitedKingdomPhone:+44(0)1252816847Email:[email protected]
Wanner Pumps Ltd.
Wanner Pumps Ltd.
Wanner Pumps Ltd.WannerPumps,Ltd.Kowloon-HongKongPhone:+85234286534Email:[email protected]
Shanghai-ChinaPhone:+86-21-68763700Email:[email protected]