SEA00014623_Bundle of documents about Vitrabond ...

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Alan Lamming Sales Manager Mobile:•lliil•••

valcan

~1A]~b d~ vttra on ALUMINIUM COMPOSITE PANEL

U n lim it ed Colour

Valcan Limited Unit 7, Robins Drive,

Bridgwater TA6 4DL, UK

UKOffice: T: F:

[email protected]

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·~ .

valcan . '

FOR ALL YOUR BUILDING PANEL AND FA~ADE NEEDS

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.. , vitro bond ALUMINIUM COMPOSITE PANEL

valcan UNiiiTiiEiDIKIINiiGiDOi MiiiliOIFFiiiCE: P: enqulriesOvalcan.co.uk www.valcan.co.uk

Valcan Ltd., Unit 7, Robins Drive, Castleflelds Industrial Estate, Bridgwater; TA64DL,UK

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~1

Citrabo

valcan . .- . - -· f~t--

FOR ALL YOUR BUILDING PANEL AND FAc;ADE NEitDS

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·1 VItro bond ALUMINIUM COMPOSITE PANEL

valcan UNITED KINGDOM OFFICE: P:----· enquiriesOvalcan.co.uk www.valcan.co.uk

Valcan Ltd., Unit 7, Robins Drive, Castleflelds Industrial Estate, Brldgwater, TA64DL,UK

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- ~1 . Citraba

valcan - .

FOR ALL YOUR BUILDING PANEL AND FA~ADE NEEDS

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1 Vitrabond ALUMINIUM COMPOSITE PANEL

valcan UNITED KINGDOM OFFICE~ P: ___ ...

enquiriesOvalcan.co.u www.valcan.co.uk

Valcan Ltd., Unit 7, Robins Drive, Castlefields Industrial Estate, Brldgwater. TA64DL,UK

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vitrabon ALUMINIUM COMPOSITE PANEL

BY FAIRV/EW

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VITRABOND & VITRABOND/FR ALUMINIUM COMPOSITE PANEL

Vitrabond is a light weight cladding material, ideal for fac;ades, fasciae, soffits, awnings and many more applications. Vitrabond has a long track record of consistency, rel iabil ity and quality. Well -established in the market, it is recognized by Architects, Builders and Installers as the superior c ladding solution. With our large stock levels, unlimited colour range, and our continual product development, we are readily available to meet your requirements.

KEY BENEFITS OF VITRABOND TYPICAL APPLICATIONS FOR VITRABOND

• Highly durable PVDF fluoropolymer Kynar 500 coating system .

• Unlimited custom colours with no MOO 0Ne can match any PMS, Pantone, Paint, 0 owder coat)*

• Product can be concealed fixed giving the most desired architectural look.

• Fold panels around corners, over parapets, wrap fasciae and curve around columns.

• Peel-off protective film

WORKING WITH VITRABOND ·

• Low Rise Architectu ral • High Rise Architectural • Canopies & Awnings • Interiors • Refurbishment • Curtain walls • Transportable buildings and accommodation buildings.

Vitrabond can be machined and shaped using extremely simple techniques and equipment.

CUTTING SHEARING ROLL-BENDING

FOLDING CNC ROUTING PROFILING

STANDARD SHEET SIZES AUS/UK

WIDTHS(mm)

*Please note:

• Not all colours are stocked in all sizes. 1250

• For non-stock orders we can pro::Juce custom sizing. • Other standard widths offered in some countries. • Please cal l Fairview to check availabi lity. 1570

www.vitrabond.com

PUNCHING PERFORATING

FABRICATING

LENGTHS (mm)

2500

3200

4000

2500

3200

4000

USA

WIDTHS(")

40

50

62

DRILLING

LENGTHS(")

122

146

196

122

146

196

122

146

196

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EXPRESS RANGE /@ CUSTOM RANGE ;

CLASSICO - SOLID COLOURS CLASSICO - SOLID COLOURS

AIRPORTVvl-liE SATIN 'v'E' 1C05 FEARL 'NH TEGLOCS v=IC25 'Nf-' ITC 1/0%02 OFF 'v'\1 liT[ V09702 ASCOTVvH!TEVE'921:J GREYSTAI'JES VG;N04 ...AJ<E mOME \/89504

1:01:1(-l l: Vl:l1 :il 0 AN1l1RAZIT GREY Vbl ~r,r, BLP.C:-<. VI:Hl1 ?.Cl .::!D/1.1 Hl.HI:IOUR VBli2tY BELLE:O: :C\IE B.'\Y '.13f!1l: l 8/\KOS BLUE \i81400 TA8UMP.. 3P.Y I/398D:2

0

BniCHT ORANGE VB I 190 LEMON YEL_C'N\/81 120 ULTRAMARIHE BU_;: \'81460 FAIRVIEN CREE\1 1/592 i2 \~NTACE G:::EEN '18 1530 PURE APPLE VB i 550 STRONG SAG:: \18 1585 _C'NESDALE 1/39031

METALLICA- METALLIC COLOURS

SILVEF \.1FT/\IlJ:": V89HJ1 SILVER IGE Ml:l/1l ICVR!J7C1 SMC>KF Sll \iFR M;;- 1/II_LIC V~r:iL 1~/\f-lK GREY ME' ALL C \i8913/ 0

BRO'o'/\1 tXJAL VCi910!3

CI IAMPAG\IC ~/ETf.J...U81JB8205 BRQ,\IZE METI.\LLIC VCi9000 GOLD 1,1CTALLIC 1/84150 COr?En METALLIC 1/39-';0S

STONE CREATE - NATURAL STONE

r

u SP/•.r<KU'lG DARKGF.EY METAHJC \18725: C"<:;EN MARBLE \/86575 BF.OV•'\1 MA43LE \l8638C BLACK GRANITE VB6:>5J

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( _)·

NATURALINE - NATURAL METAL FINISHES

BWE 3REY ZINC \'BE740 \IITRABCND Zii'JC \1852" 0

5FLSHED ALUMINIUM 'l85855 LONGUNC lNIS-1 1J658L..J

OPACUC riN S H \iBSie-5 NP.JLFAL COPPER \'65160 Natural Coppe-r

,~>NODIZED BRIJ.AI\T MIRF:CR VBSSJ" ANODIZED BRUSHED VB~4t.

WOOD CREATE - WOOD GRAIN FINISHES

EASATZE ZINC UGHT Vi3579J E"SAT7;: 71NC !lARK VRS??C

Mrnr.:)n FINISH \'B58CO H.AJRUNE FINISH VB5850

CRSALC CORTCN \'05060 ,:..t-K:CIZED crus snus-D 'iB584E

VITRA FX - SPECIAL EFFECT COLOURS

CHRO~'IAJlC PIJHI-'LI: Vtl74C.c·, CHH01AI\IIC l l:it-_, VR71fi0

SPARKLING BLUE \lB747J SPARKLING REO \1'87650 SPA"<I INC:iWH I II-Vf'FCY,:::O

VITRABOND- UNLIMITED COLOURS'

CCL:YJR .SPi:CTRUM

Vttrabond offers truly unhmtted colour We cater for any custom colours and provtde low m1mmum order quantttles along wtth fast turnaround ttmes

\"1het1er ·he :::olour ts frorr a patnt range a pnwder r.oat a'lot;"ler ACM, or your trraq1n::~t1on ,'JA we c on~1dent 1n sat1s!VIrl;} yo .. r requ ernerns

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) /

)

VTRABOND COLOUR RANGE EXPRESS RANGE S / FaiNiew Architectural carry large stock of all colours in this range ready for immediate dispatch. Note: While we strive to maintain high stock levels w e cannot guarantee that all colours & sheet sizes w ill be avai lable w hen required. Please contact Fa~rvi ew in advance t o check stock of the colour & size that you need.

CUSTOM RANGE

CLASSICO SOLID COLOURS

VITRA FX SPECIAL EFFECTS COLOURS

METALLICA METALLIC COLOURS

VITRABOND UNLIMITED COLOURS

NATURALINE NATURAL METAL FINISHES

VITRACREATE WOOD & STONE FINISHES

Disclaimer: Some of these are non-stock colours so please contact Fairview Architectural to confi rm colour availability prior to specifying. All colours within this colour chart are to be used as a guide only.

Colours may vary on finished product. Please request a physical sample prior to ordering.

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1 Vitra&on ALUMINIUM COMPOSITE PAN

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1 . ABOUT THIS MANUAL

2. INTRODUCTION 2.1 PREFACE 2.2 COMPANY AND BACKGROUND 2.3 PRODUCT DESCRIPTION 2.4 ADVANTAGES OF VITRABOND

3. QUALITY 3.1 MANUFACTURING QUALITY 3.2 ACCEPTABLE VARIATION 3.3 WARRANTY

4. MATERIAL PROPERTIES 4.1 TYPICAL COMPOSITION 4.2 ALUMINIUM SKINS 4.3 CORE MATERIAL 4.4 DIMENSIONS 4.5 WEIGHT 4.6 TECHNICAL DATA

5. FINISHES 5.1 STOVE LACQUERING 5.2 ANODISING 5.3 NATURAL FINISHES 5.4 OTHER COATING OPTIONS 5.5 TECHNICAL DATA

6. FIRE RESISTANCE

7. WINDLOADING

8. THERMAL PERFORMANCE 8.1 Thermal Insulating Properties 8.2 Average Expansion

9.0 COMPONENTS

10. FABRICATION METHODS 10.1 CUTIING 1 0.2 CONTOUR CUTIING 1 0.3 ROUTING/FOLDING 1 0.4 SHEARING 10.5 PUNCHING 10.6 ROLL BENDING 10.7 SCREWING 10.8 RIVETING 10.9 DRILLING 10.10 BENDING 10.11 GLUING

11 . EDGE CLOSE-OUT AND TREATMENT DETAILS

12. INSTALLATION

13. MISCELLANEOUS 13.1 PROTECTIVE FILM 13.2 HANDLING AND STORAGE 13.3 RECYCLI NG

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This manual has been developed to effectively assist fabricators and contractors to work with VITRABOND. Due to the uncontrol lable conditions and methods of job scope, as well as the variable skills and judgment of users/installers and the quality of equipment, tools, etc., the suggestions and recommendations contained in this manual are provided without warranty.

The information and recommendations contained herein are believed to be correct at time of publishing 01/07/2013. VALCAN LIMITED reserves the right to revise the contents of this manual without prior notice.

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2.1 PREFACE Radical reappraisals of the form and function of buildings are leading to questions being asked of traditional cladding

systems. The emergence of new materials and manufacturing technologies are chal lenging pre-conceived notions of

the engineered facade. The growing popularity of composite panels in recent years is due to the increasing desi re for

panels that not only look clean and modern, but also offer rapid installation and provide reliable long-term performance.

VITRABOND Alumin ium Composite Material (ACM) by VALCAN LIMITED addresses these changing requirements,

enabling a modern and high quality envelope construction to be achieved , with in the strictest timeframe and budget.

2.2 COMPANY AND BACKGROUND VALCAN LIMITED specialises in the design, manufacture and distribution of a range of quality fa(:ade products and

components throughout Australia, North America and the United Kingdom. With over 25 years' experience in the fa(:ade

industry, we have established a leading position in the market and are now a preferred company by Arch itects, Bui lders

and Fabricators.

Our stock holdings have g~own to be one of the largest globaly ensuring consistent supply to our dedicated installer

network. VALCAN LIMITED is continuing to develop its range of Fa(:ade solutions and maintain a high level of service

and support to the construction industry. ·

OUR MISSION VALCAN LIM ITED is an innovative organisation, dedicated to assisting its partners by providing distinctive fa(:ade

solutions that meet current market trends - at affordable price and with unrivalled service!

OUR VISION To become the leader in architectural facades, with quality brands, innovative design and unrivalled service.

•

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2.3 PRODUCT DESCRIPTION - VITRABOND VITRABOND is composed of two aluminium cover sheets sandwiched with a special homogeneous core material. lt is a

simple concept resulting in outstanding surface flatness and high workability, with an excel lent strength-to-weight ratio.

Two different core materials are avai lable to su it a variety of applications: a polyethylene (PE) core, or a Fire Retardant (FR) mineral compound core material.

VITRABOND is we ll suited for both exterior and interior architectural appl ications, as well as for industrial and specialty

product designs. Applications include exterior cladding, signage, corporate ID, column covers, interior partitions, canopies, equipment enclosures and kiosks. The creative possibi lities of VITRABOND have really no limits.

Th is versatility combined with the avai lability of different panel fixing and jointing methods for vertical and horizontal joints, angles, and curves result in a smooth bu ilding envelope with no reduction in surface integrity. VITRABOND ACM

offers a unique combination of features and benefits that no other product can match .

2.4 ADVANTAGES OF VITRABOND Throughout its history, VITRABOND has been proven to have excellent characteristics in many applications, such as exterior wal l cladd ing, building envelopes, facades, louvers and feature walls. Based upon careful analysis, the key

advantages of VITRABOND are listed below:

• Industry leading stock levels and lead times • Cost effective • Low maintenance

• Robust durab ility & strength • Lightweight • Over 60 standard colours • Unlimited co lour range available

• 20 Year warranty available! • Optional FR core, complying with test standards worldwide • Available in Natu ral Zinc, Stain less Steel, Natural Aluminium and Natural Copper

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3.1 MANUFACTURING QUALITY

A dedication to the total fulfilment of our client's and customer's expectations is reflected by a complete quality control system, beg inning at the point of specification and continuing through to delivery of the guaranteed products. All activities are carried out in a manner which:

• Uses the framework of IS09000 Quality Standards to verify the quality of our systems • Ensures that our products and services are of the highest standards • Create continuous improvements to our product through the application of the best quality practices • BBA approved, certificate number 12/4901

3.2 ACCEPTABLE VARIATION

i Width ! ±2.0mm

· Length : ±4.0 mm

Thickness ' I ±2% for 3mm & 4mm; 3% for 6mm

Bow I Maximum 0 .5% of th~ length and/or width

Squareness I Maximum 5.0 mm

Surface defects: The surface shall not have any irregularities such as dents, scratches and other ! imperfections in accordance with our quality assurance

3.3 WARRANTY ·

The ACM coating warranty is issued on a project specific basis, and is available up to 20 years.

Contact VALCAN LIMITED for warranty details

•

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4.1 TYPICAL COMPOSITION 1. Peel-off Protective Fi lm 2. Clear Coating 3. PVDF Coloured Coating 4. Primer Coating 5. 0.5mm Aluminium Skin 6. 3mm Polyethylene I FR Core 7. 0.5mm Aluminium Skin 8. Polyester Anti-corrosion Coating

The composite material is rigid, res istant to blows, breakage and pressure, and has high bending, buckling and breaking strengths.

4.2 ALUMINIUM SKINS Surface material both sides: 0.5 mm Aluminium sheets of a minimum 3000 series grade.

4.3 CORE MATERIAL The standard PE core material is a mixture of polyethylene (PE), resin and hardener. The Fire Retardant (FR) core is a mineral fil led core, the key component being the compound Aluminium Hydroxide.

4.4 DIMENSIONS Available Thi cknesses: Standard 3mm, 4mm, 6mm. Custom thickness available. Panel Width: Standard 1250mm, 1570mm. Custom 900-1575mm Panel Length: Standard 2500mm, 3200mm, 4000mm. Custom max 6500mm

4.5 WEIGHT ' WEIGHT (kg/m2

)

THICKNESS ~

3mm 4.6 5.8 I

4mm 5.6 7.3 .I 6mm j_ 7.3 10.3

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• 4.6 TECHNICAL DATA

4mm VITRABOND Classification TestStandard Unit ~

7.3

•

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• 5.1 STOVE LACQUERING VITRABOND only uses the highly recognised PVDF KYNAR 500, FEVE or VITREFLON V700 paints known for their high durability. These premium paints provide an optimum resistance to weather and industrial pollution. More than 40 years of South Florida Exposure Testing is continuing to confirm the superior chemical and physical properties of fluoro polymer coatings.

For a full list of standard VlTRABOND colours, refer to the latest VlTRABOND Colour Chart. VITRABOND has unlimited colour. We are able to colour match any colour, from any other colour range.

5.2 ANODISING VITRABOND panels come in a range of Anodised fi nishes, offering both standard and customised colours and textures.

5.3 NATURAL FINISHES VALCAN LIMITED offers the fo llowing natural finished panels.

• VITRABOND/ZN - Natural zinc composite panel

• VITRABOND/CU -Natural copper composite panel

t • VITRABOND/SS- Stainless Steel composite panel

• Natural Aluminium VITRABOND - uncoloured aluminium finishes

5.4 OTHER COATING OPTIONS The VITRABOND range also offers the following finishes:

• REPEL®- A self-cleaning surface coating

• STATIC DISSIPATIVE (very low outgassing) Surface Coating- Designed for IT industries.

• ANTI-BACTERIA Coating- to meet food handling & storage requirements.

• SCREEN PRINTING for personalised design and imagery

For an ultra-durable vitreous enamel coated panel, please refer to 'VITRANAMEL', another VALCAN LIMITED product.

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5.5 TECHNICAL DATA OF KYNAR 500 PVDF COATING Classification Test Standard Result Remarks

Substrata

Flexibility

OFT

Colour Difference

Gloss Meter

Gloss Retent ion

Chalking Resistance

Pencil Hardness

Dry Film Adhesion Wet Adhesion Hot Adhesion

Reverse Impact Resistance

Bending!Gardner lmpac~

Solvent Resistance

Acid Resistance

Alkali Resistance

Gloss Retention

Colour Retention

Chalk Resistance

Gloss Retention

Colour Retention

Gloss Retention

Colour Retention

Chalk Resistance

CHEMICAL RESISTANCE

Gloss Retention

Colour Retention

Chalk Resistance

-----------------·-------....__ ___ _

ASTM 01005

ASTM 04145 ECCA T7 NCCA11 -19

ASTM 01400 ASTM 01005 NCCA11 -13, 14,15

ASTM 2244

ASTMD523

ASTM 2244

ASTM 2244

ASTM 03363

ASTM 0 2794

ASTM 03281

ASTM 2794

ASTM 1308

ASTM 1308

ASTM 02248

ASTM 0523

ASTM 2244

ASTM 4214

ASTM 0523

ASTM 2244

ASTM 4214

---

Pass

Pass

Pass

AE<5

Pass

85%

<8 units

HB

Pass Pass Pass

No Cracking

Pass

Pass

Pass

Pass

Pass

Includes the follow1ng:

0.8% change

AE=0.68

6.2% Change

No Change

Rating: 10

Aluminium

1-2T - No Cracking

4000hrs

4000hrs

4000hrs

38°C, 24hrs 100°C, 24hrs

12.7mm x 0 .5kg x 500mm

Nonnal

MEK double rubs

7 days soaking in 1 0% H2S04

7 days soaking in 1 0% NaOH

72 hrs. soaking in 3% detergent

5000hrs

5000hrs

5000hrs

5000hrs . . ., . ... 5000hrs

5000hrs

16hrs

16hrs

Top rating- no chalk (5000hrs)

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•

•

•

The Fire Resistance standards achieved with standard VITRABOND are as follows.

PE CORE

lgnitabi lity Index 0

Heat Evolved 0 AS 1530.3 Pass

Spread of Flame 0

Smoke Developed 0-1

BS BBA4901 Pass

BS476.6 Pass Index of overal l performance 0.0

BS 476.7 class 1 Pass Spread of Flame 0

ASTM E 84 Class 2 orB Flame Spread Index 45

Smoke Developement 250

NNZS 3837 group 4 Pass

FA CORE

NOTE: FR Core attains all the standards of PE core, as well as the below

ASTM E84 Class 1 or A Flame Spread Index 10

Smoke Developement 20

ISO 9705 group 2 ' Pass

NFPA 285 Pass

NNZS 3837 group 3 Pass

Can be used as an attachment to the external walls in compliance with the Specification C1 . 1 0 of BCA 201 0

specificat ion. This is on the basis that the product is not used near or above an exit.

For an entirely non-combustible alum inium composite panel, see VITRACORE. Th is is an Aluminium Honeycomb

Panel by VALCAN LIMITED, achieving AS1530.1

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The deflection of VITRABOND panel under load is demonstrated by the following charts. The charts are developed to show the amount of spacing between supports running lengthwise to the panel in comparison to the panel deflection. Deflections in excess of 51 mm (2") are not allowed as this may stress the aluminium skin beyond tolerance limits.

VITRABOND panels can be stiffened by various means to resist wind loads and reduce panel deflection. All stiffeners should be a maximum of 600mm apart.

WINOLOAD DATA CHARTS

2.0 0

1.7 5

1.50

WtJOLOADS IN PSf 50 40 30 20 15 10

I I t/1 11

I I

V.1NOLOADS IN PSf

2.00 50 40 30 20 15 10

1.7 5 /Ill If I I I '/ I I L50

2.0 0

17 5

1.50

\\INillOAOS IN PSf 5040 30 20 15 10

!J I I I V I I I I j

} ill 5

i /1 I 11 I I ~ 1.2

11 ~ 1.25

" "'

I! lj 11 11

I 1 / I I

~ 125

"

AI / I;

1 11 I I /; I

~

5 w:J.TE"'!¥JN ---/ 1/ If I / 11

I '1/J Vj! I /~ lfj / /

~ ~ v / _.,.

s 1.00

~ 0.7

050

0.25

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00

y lj I 5

j '/ /; / I MAXTENSION~ 0 ~ / I I

~ ~ V

i'i 1.00

~ 0.7

0.50

025

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 450 5.00

SUPPORT SPACI<G IN FEET :p::o::q SUPPORTSPACI<G tiFEET ~

CHART 1 - WINDLOAD CHART: 3 MM, SINGLE SPAN CHART 2- WINDLOAD CHART: 3 MM, TWIN SPAN SIMPLY SUPPORTED

IWl!JLO..OSNPSf WINDLOAOS tJ PSF

2.00 50 40 30 2fJ 15 10

1.7 5 l l IV/ I 11 l j '/ I 'I I VI 1/

5

I, 'f ifj I /A / I V I

MAX TENSION--:0 tlj lj I / 5 / $ ~ / /

........... / ~ ~ ;:::.. / 0

1.50

0.50

0.2

no 0.50 LOO 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00

2.00 50 40 30 20 15 10

.~ l 1/ I I 11 1/ I I

5 I r; I I I Vj 1/ I I! I 5

I 11 1/ I / I MAX TENOON Y VI V! V /

/ ~ ~ V / .... v ~ ~ ~ V

1.75

1.50

~ 1.2

" 5 ;;; i5 LOO

~ 0.75

0.50

0.25

0.00 0.50 1.00 1.50 2.00 250 3.00 3.50 4.00 4.50 5.00

SU'PORT SPAONGIN FEET SUPPORT SPAONG tl Fm :p:r:II}: CHART 4 - WINDLOAO CHART: 4 MM, TWIN SPAN SIMPLY SUPPORTED CHART 5 - WINDLOAO CHART: 6 MM, SINGLE SPAN

~.

/~

4.00 4.50 500

0

1'IIL ; / I 5

Mfi.Y.TENSIOO Y w V; I

/ $ /); / /

/ d. ~ v

§ 1.0

~ 0.7

0.50

0.25

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50

Sl.f'I'ORT SPACING t1 FEET :p:r:r:q: CHART 3-WINDLOAO CHAilT: 4 MM, SINGLE SPAN ......

2.00

1.75

1.50

~ 1.25

"' § 1.00

~ 0.75

0.50

0.25

0.00

~ MAXTENSIOtiY. {/; / lfY.o

V V ~ ~ -

WI<OLOAOS IN PSF 50 40 30

I 20

;I I ;! /; 1/ ' / 1

ll~ ,

L I ~"I /I 1 I / / /

~ / / 5

----0.50 1.00 1.50 2.00 ~50 3.00 3.50 4.00 4.50 5.00

SU'PORT SPACING t1 FEET

CHART 6- WINDLOAO CHART: 6 MM, TWIN SPAN SIMPLY SUPPORTED

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•

ELIZABETH HOUSE WEMBLEY HA9

8.1 THERMAL INSULATING PROPERTIES Thermal Resistance (PE core)

12~;~

~ -

Panel Thickness (mm) Thermal Resistance lA m2.KIW

3 0.0069

4 0.0103

6 0.0172

8.2 AVERAGE EXPANSION

Heat transmission Coefficient W/(m2 .K)

5.65

5.54

5.34

The expansion and contraction of VITRABOND is controlled by the aluminium cover sheets.

' Material Expansion coefficient {x10 -6/"C) Elongation per 1000mm t.T=50°C

VITRABOND 23.8 1.2

ALUMINIUM 23.8 1.2

ZINC 26.7 1.3

STEEL 12.2 0.6

CONCRETE 12 0.6

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10.1 CUTIING VITRABOND panel can be cut with a wall-saw, circular saw, bandsaw or jigsaw.

The requirements for a ci rcular saw are as follows:

10.2 CONTOUR CUTIING VITRABOND panel can be contour cut with water jets, CNC machines, copy routers and jigsaws.

10.3 ROUTING I FOLDING VITRABOND panel can be cold shaped, enabling it to form various shapes and sizes. A rectangular or V-shaped groove can be routered on the back of the panel,

. following potential fold lines. A th in layer should remain at the base of the groove. The panel can then be hand folded along this groove, creating a precise and even fold. The outer radius of the fold can be determined by the shape and width of the routered groove.

There must be between 0.3mm and 0.5mm of core material left at the base of the routed groove. Too much material can cause delamination at the corner and result in a larger radius fold than desi red.

t

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J

10.4 SHEARING Shearing can be done with a guillotine. Ensure the blanking tools are padded. Shearing causes a slight roll down along the cut edge of the panel cover sheet

10.5 PUNCHING The punching of flat formed parts from VITRABOND is performed the same way as solid aluminium sheeting , using sharp tools and dies with minimal cutting clearance. Varying shapes may easily be punched with normal aluminium punching machinery. As with shearing, a slight roll down may occur.

10.6 ROLL BENDING VITRABOND panel can be bent with a roll-bending machine. Use polished rollers free of imperfections only.

10.7 SCREWING Vitrabond can be screwed with conventional stainless steel or galvanised screws for wood and metal. For outdoor use allow for thermal expansion.

1 0.8 RIVETING Riveting is possible with the usual equipment and solid rivets or bl ind rivets. For outdoor use allow for thermal expansion .

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I

-

10.9 DRILLING VITRABOND panel can be drilled with centre point twist drills normally used for aluminium and plastics or machines common for metals. Dri ll material: High-Speed Steel (HSS)

10.10 BENDING Bending is possible with a folding table or brake press. The inside bending radius is roughly 1 o times the VITRABOND panel thickness. Use protective foils. There is more spring-back effect than with solid aluminium sheet. For serial production tests should be made on sample panels.

1 0.11 GLUING Usual metal adhes ives or double sided VHB tape should be used. There is low adhesion to the plastic core.

11.0 EDGE CLOSE-OUT & TREATMENT DETAILS VITRABOND panel edges can be closed out as below details.

SEA00014623_0031 SEA00014623/31

CASSEITE FIX

3M™ TAPE FIX

MECHANICAL -FIXING

- 7/00-'A -

t LOW MODULUS

SILICON CAULKING

it is also possible to Screw or Rivet Fix the VJTRABOND.

VITRABOND PANEL

FOAM BACKING ROD

VITRABOND PANEL

- TOPHAT

For UK specification Vitrabond typical installation details, please contact the Valcan Helpdesk on or email [email protected]

- V//////1 -

t VHB" TAPE

The VITRABOND installation details are provided for conceptual purposes only. These are not the only methods that can be used to attach VITRABOND, nor can th ey be used generically without consideration for each individual application . Good design engineering may preclude the choice of details used.

INSTALLATION GUIDELINES • All sheets should be instal led in the same direction as marked on the protective film to prevent possible fin ish variation • As minor colour variation can occur between production lots, it is recommended to place total requirement for a project in one order to

ensure colour consistency. • Where aluminium materials come in contact with dissimilar metals, a proper insulator or caulking tape should be appl ied to insulate

between the dissimilar materials to avoid corrosive and electrolytic action. • For Cassette Fix, the bend-in portions between panel joints should not be caulked before strippable film is removed.

SEA00014623_0032 SEA00014623/32

13.1 PROTECTIVE FILM • Make sure there is no risk of any ki nd of damage to the material that may take place on the job site

prior to removal of the film. • Remove protective fi lm immediately after instal lation to avoid glue residuals on panel surface due to

UV radiation. • Do not stick, put or apply PVC tapes, polyurethane sealant and modified Silicone sealant onto

VITRABOND protective film. The plasticizer contained in these materials can penetrate the protective

film and cause a gloss change in the coati ng.

13.2. HANDLING AND STORAGE • Considerable care should be taken in the handling of VITRABOND. • VITRABOND panels are sensitive to impact, particularly shocks from small, hard objects, which can

dent the aluminium cover sheet. • A minimum of two people should be used when sliding large sheets to avoid scratch ing. • To prevent surface damage when stacking VITRABOND, there shou ld be nothing between the panels. • VITRABOND shou ld be stored in a cool and dry area where temperature is relatively stable. • Pallets of VITRABOND should be stored horizontally with adequate support to prevent sagging

• Stacked pallets should be identically sized and not more than six (6) pal lets high.

13.3 RECYCLING All VITRABOND ACP is 100% recyclable.

•

•

SEA00014623_0033 SEA00014623/33

·1~ .1 . & d VITRABOND Aluminium Composite Panel vtfra on ALUM INI UM .:OMPOSITE PANEL

~if[9CP[~ VITRACORE Non-Combustible Composite Panel

A~ ceroma~anel CERAMAPANEL Prefinished CFC g.,..,. P!llt.•U4)~K[IJ <:~,..\t>lo.l<65ollP ''U~ ::11.11 l7

0 Vitr9,D,i~~.f.D,~J VITRANAMEL Vitreous Enamel Panel

Sonic SONICWALL Autoclaved Aerated Concrete

·111'\ v itro bond Sonlc Wall .t.LUM INIUM oC:.C MP C J II E PANll

SEA00014623_0034 SEA00014623/34

valcan AUSTRALASIA HEAD OFFICE: P: ___ _

N OiiRiiTiiHiAiiiMiiiEiiRiiiCiiAI NiiOFFIC E: P: •

UNITED KINGDOM OFFICE: P: ____ _

[email protected] www.valcan.co.uk

SEA00014623_0035 SEA00014623/35

Valcan Architectural Century Court T uffley Lane Gloucester Gloucestershire GL4 OPZ

Tel: Fax:······ Agrement Certificate

12/4901 e-mail: [email protected] website: www.valcan.co.uk Product Sheet 1

This Certificate relates to Vitrabond Aluminium Composite Rainscreen Cladding Panels, a composite panel of aluminium and polyethylene, used to provide a decorative and protective fac;:ade over the external walls of new and existing buildings.

AGREMENT CERTIFICATION INCLUDES:

• factors relating to compliance with Building Regulations where applicable

• factors relating to additional non-regulatory information where applicable

• independently verified technical specification

• assessment criteria and technical investigations

• design considerations

• installation guidance

• regular surveillance of production

• formal three-yearly review.

KEY FACTORS ASSESSED

. ' • t •

Strength and stability - the panels can, with suitable support, resist wind and impact actions normally encountered in the UK (see section 6).

Behaviour in relation to fire - the panels have a reaction-to-fire classifi_cation of B-s l,dO (see section 7).

Air and water penetration - the cladding restricts the passage of water entering the cavity. Any water collecting in the cavity will be removed by drainage and ventilation (see section 8) ..

Durability - the panels have acceptable durability and can be expe~t~d to have a service life of in excess of 30 years (see section l 0). !_ r

The BBA has owarded this Agrement Certificate to the c6mpany named obove -for the proclvcts described herein. · These products hav~a been assessed by the BBA as being fit for their intended use provided they are installed, · used and maintained as set out .in this Certificate. ·

' ',', , 'I , . ''

· On behalf ofthe British Board of Agrement ·g··· ...•. ~···.·.·.··.·.:._ .. ' ' , ~ ' .. ' .

' ,' '' I

Date of First i~sue,: 23 March 2012 'Bri~m Chqmberloin

·'Head of Approvals;-, Engineering '

Greg. Cooper

Chief Executive

The BBA is a UKAS accredited certification body - Number 113. The schedule of the .current scope of accreditation for product certification is available in pdf formal via the UKAS link on the BBA website at www.bbacerts.co.uk

Readers are advised to check the validity and latest issue number of this Agrement Certificate by either referring to the BBA websile or contacting the BBA direct.

British B;a~d of Asni!ment- , - ! - : - t~l: ~~ Bucknalls Lane : : f(ilx; 1

Gmston, Wafford : ; 1 e-rn~ll: rnglJ@E~F!·§\f:lli£ill!iL~ blerts WD25 ftBA : ' , ©2012 webstt~: WWMt.b~Jij!!Jilpt~,;Q~,~;~ji

Page l of 8

SEA00014623_0036 SEA00014623/36

In the opinion.of the BBA, YitrabondAiuminiurn Cof11posite Ra'ins<)reeh:Giadding Panels, if used in ~ccordance with the provisions of this Certificate, will rn~et or contrjbute tomeeting.the relaxqnt: requirements of the. followi[lg Building Re~ulations (the prese~ce of q UK.mqp indicates th9tthe supj~ct is' 1rebted to the Building Regl)lations in theregion or regtons of the UK deptcted): . ' ·. . , '. :. . · ..

4The Building Regulations 20j0(England ,~nd Wal~~ . • · ....

I' I ; "

Requirement: A 1

Comment: Requirement: B4(1)

Comment: Requirement: Regulation ~

c:;ommenl:

Loading . . . . . . , . . . ,

, The panels are acceptable for use qs' set out in sections 4,2 and 6.:1' to·6.6 of this Certifk:ate. , · External fir~ spreqd · ' . : , : ' . ' ' . : ' ,

1 '

' .The panels rneet the CIC!ss 0 reql)iiern(71lts. See se,ctlo~s 7.1 to '7,4 ofthlii C~rtificate, Materials and workman~hip · , ' '' ' ' ' : ' . . ,'' , '

The pan~ls are acceptable~ SeesE?ctlons 10.1 to l 0.4 and thelf)it~/l~iion part of this Certificate.

·~The Building (Sco~and) ~OgUI~tlcins 20j (~s•mend~l •

Regulation: 8(1){2)

Comment:

Regulation: 9 ..

Standard: lJ(o)lb)

Comment:

Standard; 2.6

Comment:

Standard: 2.7

Comment:

Stondorp: 7.llo)ib)

.c;::ornrnenl:

Fitness ancf<;lurapility of materials andwprkmanship . . 1 •• ' .' • • •• • '. , ••

This 'product con contribl!te to a eonstructiol1 satisfYillg :this Regulation. See sect)ons 9. 1 to 9 .. 3, 1 0. l to 1 0.4 and the: Installation p9rt of this Certificate, ,. , . .. .. , Building standards- construction ' ' · · ' Strucfur~ , . · ' . , . '. . : , ·

The panels are acceptabl~.' .with referen~~~ toclaui~d: l , 1111121, 1. ,1 .. ,211112! Ond l) :3111121.See ,s$dions 4. 2 and 6. 1 to 6.6 of his Certtftcate, · · · , , •' ,:·. , ' . . · Spread la neighbouring buildings , ' ' ' · · : , · ' ' ,

The panels can contribute to a constru~tion satisfying thi~Standard 1 with, ref~r~r]ceto douses. 2.6.4111121, 2.6.5111 and 2.6,6121: See se(:tions 7,1 to 7,4 of this <:;:ertlficgte; . . 1 , .... ·

Spread on external 'flails , : , · , I ' ' : ' , I I ' ~ ' ' I , • I i ' ' ' 1

' ' I ~ I

1

The panels con .contribute to satisfying this Standard, with reference to clause 2.7.1111121. See sections 7.1 to 7.4 of this Certificate. ' . Statement of suslaino~!lily . , : ' '; . . '

The prqducf!;:an ~on tribute to meeting the relevqnt Requlr~me~tsof ReguiQtion 9, Standards 1 to 6 and therefore ,.vill.contribute .1'? q construction me~tlng q bro~ze level of sustainability as defined in this Standard. . . · Ill Technical Handbook (Domestic), 12) Technical H~ndbook (Non~Dorneslic): ,' ·1

db The ~uilding Regulations (Northern ~rei and) 2000 (as ar)1~~dedi .. •

Regulatipn; B2

Comment: Regulation: B~(2)

Fitness of materials al]d workmcl'nship . . . . :, 1

j 1

: . I

The panels qre Qcceptable: See sec:;tlons 1,0.1 to .1 ();.4•and the lnstallahon pqrt of this Certificate. Suitability of materials · , ' ' ;· ; '; ',. '

Comrne'nt: Regulation; C4

The panels are acceptable. Seesec:;tlons 9.1 to 9.~ of this Certificate,· Re~istance to ground moisture and W~ather, . ' : : '• . ' :

Comment: The panels con contribute to satisfying this Regulation, See section sS .1 to 8'.2 ohqis Certificate .. Regulation; Dl Stability , .

Comment: Regulation: E5

The panels are qcceptable as set out i~ sections 4,2 and,6.1 to 6,6 of this Certificate. l'>~ternal fire spread . , · . . .

Comment: The pan. els qre, judged to rneet the tlbss 0 requirements. See sections 7,1 to,7.4 of this Certlficqte. ' '' ' '

Construction (Design and Management) Regulations 2007

Construction (Design and Management) Regulations (Northern Ireland) 2007

Information in this Certificate may assist the client, CDM co-ordinator, designer and contractors to address their obligations under these Regulations.

See sections: 3 Delivery, storage and site handling (3.4) and 9 Maintenance (9.3) of this Certificate.

~88itionallnformationj ~ 1 ·

' . I

NHBC Standards 2011 NHBC accepts the use of Vitrabond Aluminium Composite Rainscreen Cladding Panels as part of a cladding system, when installed and used in accordance with this Certificate, in relation to NHBC Standards, Chapter 6. 9 Curtain walling and cladding. ·

Page 2 of 8

SEA00014623_0037 SEA00014623/37

lt is important for designers, planners, contractors and/or installers to ensure that the installation of Vitrobond Aluminium Composite Roinscreen Cladding Panels is in accordance with the Certihcote holder's instructions and the information given in this Certificate.

1 Description 1 . 1 The Vitrobond Aluminium Composite Roinscreen Cladding Panels (see Figure 1) comprise two sheets of aluminium alloy bonded to a polyethylene (PE) core.

1 .2 The panels ore available in various colours and in standard sizeslll of:

width (mm) 1000, 1 250 and 1500

length (mm) 2500, 3200 and 4000

polyethylene (mm) 3

overall panel thickness (mm) 4

aluminium sheet (mm/grade) 0.5/EN AW 3005 H42-H46 ·

weight (kg·m-2) 5.84.

Ill Custom widths between l 000 mm and 1500 mm and custom lengths between l 000 mm and 6000 mm are available to special order.

1.3 The outward facing aluminium sheet is coated with a 30 micron layer of polyvinylidene difluoride (PVDF) point available in various colours. The reverse side is covered with a protective polyester (PE) primer finish.

1 .4 The fixing of the panels and the support frames ore outside the scope of this Certificate. Subject to the approval of the design engineer they con be fixed to the support frame with rivets and adhesive taking due consideration of thermal movement.

2 Manufacture

Figure I Panel cross-section make-up

protective film~~~~-~~~~-,

PVDF finish ~~~~~~-c

EN AW 3005 aluminium skin 0.5 mm

palyethylene care

EN AW 3005~---ci! aluminium skin 0.5 mm

2. l Vitrobond is manufactured by extruding a polyethylene core between two sheets of coil-coated aluminium which ore fusion bonded in a continual process. The aluminium sheets ore coated with polyvinylidene fluoride (PVDF).

2.2 To ensure product quality is consistently maintained to the required specification, the BBA has:

• assessed and agreed the quality control operated over botches of incoming materials

• monitored the production process and verified that it is in accordance with the documented process

• evaluated the process for management of non-conformities

• undertaken to carry out the above measures on a regular basis os port of a surveillance process to ensure that standards ore maintained and that the product or system remains os Certificated.

3 Delivery and site handling 3.1 The panels ore delivered on pallets with edge protection and wrapped in protective material. The pallets bear product details such os type, size, quantity, identification code, monufoc;turing references and colour.

3.2 The pallets should be stored on dry, flat and level surface, suitably protected from the weather. The protective film on the panels should be removed os soon after installation os is possible.

Page 3 of 8

SEA00014623_0038 SEA00014623/38

3.3 The panels should be handled with care to avoid damage. They should be lifted off, rather than slid across, each other.

3.4 Care should be exercised when handling the panels to avoid injury from sharp edges. Protective clothing should be worn and all Health and Safety rules observed.

The following is a summary of the assessment and technical investigations carried out on Vitrabond Aluminium Composite Rainscreen Cladding Panels.

4 General 4.1 The Vitrabond Aluminium Composite Rainscreen Cladding Panels can be incorporated in back-ventilated and drained cladding systems. The cavity behind the cladding should be at least 50 mm wide (see section 8). The ventilation openings should be suitably protected to prevent the ingress of birds, vermin and rain.

"i. 4.2 .The wall and the supporting frame t? wh'ich the cladding iA:fixed. should be ~tructurally sound and t'.constructed in acco,rd~nce with :he re<:jwi(ern~nts of Jhe relevari\~K Build,ing Re~wbtions and Standards ..

1 : '' , '' 1," I ,', ., I '

4.3 The substrate to which the cladding panel is fixed should be watert,ight and resistant to the transmission of heat and sound. '

4.4 Where insulation (not covered by this Certificate) is provided behind the cladding panels, it should be suitably fixed to the supporting wall, and protected, to resist the forces of wind suction. Insulation should be of a rigid type (eg • boards or bats). The ventilation gap behind the cladding must not be allowed to become blocked, or the insulation dislodged, where it may be vulnerable to wetting.

4.5 To allow for longitudinal expansion, a gap of between 3 mm and 4 mm per metre length between adjacent support rails should be provided. The cladding panels must not be installed across this gap.

4.6 All design aspects of the method of fixing should be checked by a :suitably qualified chartered engineer or other appropriately qualified person. Specific construction details, eg flue pen,etrations, can be obtained from the Certificate holder. .

5 Practicability of installation The panels are suitable for installation by cladding contractors provided Jhey have undergone suitable training by the Certificate holder (see section 1 1 ). The Certificate holder can provide asJvice on installation if required.

6 Strength and stability 6~6, I F~[ de;l,gn porpo;e;, ~e panel propeffie; glv<m In Toble ·~ ffiay b0,·0dopt~1~

Table I Panel properties

Panel thickness (mm)

Design Flexural resistancel11 Ultimate Flexural modulus (MPa) (MPa)

4 53.7 6035

Thermal expansion coefficient

(10-<> cm/cm)

82.5

Ill taking into account a partial fac!or of 1. 25 and factor of safety of 1 .5 applied to the characteristic flexural strength. \

6. 2 The fixings and the stJpport frame are o[Jtside the. scope of this Certificate, For suitable support systems, the Certificate holder should be consulted for guidance. · .. ·· · ·:

6,3 The design of the fixings and supporting frarflework is the r~sp~nsibility of the building designer who must be a chortE;Jred engineer or appropriately C]Ualified person. , · .. · .. ·. · .

6.4 When .designing the supporting frameworkqttochment to the substrpte, the design·should ensure .that the pull-out capacily of a~yflxings used is adequate.. · . . · : .·

6.5 The supporting substrate or wall rnust be able to t9ke the ~ssociated wind actions, as vvell as a[ly racking forces. No contribution from the cladding panel system may be assurned In this regard, · · : . · ,

6.6 Wind actions should be calculated in accordance with BS EN 1 '9'P 1-1-4 : 2005 and the UK National Annex.

Page 4 of 8

SEA00014623_0039 SEA00014623/39

7 Behaviour in relation to fire

".l.. 7, 1 When tested to BS ~N 1 3501-1 tJ- . . . : 2007, the panels achieved a regdion to .fire classification of ·B-s 1,CJO. ' : .)

· 7.2 Accordingly, the products may be regarded as having a Class 0 ~urface or q 'low risk; material in relation to the Building Regulations. The unexposed side of the products may also be regarc;led as. havir)g. a clQSS 0 surface: ' England and Wales Approved Document B . · Scotland Annex 2Cfll and Annex 2E121

Northern Ireland- Technical Booklet~. ll) Te<;hnical Handbook (Domestic).

(2) Technical Handbook (Non·Domestic).

7.3 These performances may not b!=J achievedby all colours of.the product ard the designations 9f a particular colour .. should be confirmyd by: ···. ;, · . · ··· ·

England and Wales ~ test or assessment in accordanc:e with Approved Document B, Appendix A, Cl~ use 1 Scotland - test to conform with Regulation 9, Annex 2Cfll, Table, or An.hex 2EI21

Northern Ireland - test or assessment. by a UKAS ocbrediteq laboratory or an independent consulta[lt with appropriate experience. ' Ill Technical Handbook (Domestic).

12) Technical Handbook (Non·OomE;Jstic). ' 1,1

7.4 Cavity barriers should be incorporated behind the cladding pan \'lis,', as .required by .the national Building · Regulations, but should not block essential ventilation pathways. Portloular attention should be paid to preventing the spread of fire from .within a building;breaching the dadqing sy~temthrqGgh window and door openings.

8 Air and water penetration

~'- 8.1 The supporting wall must be yvatertight and reqsonaply. airtight.

8.2 The air gap between the· back of the panels and the substrate or insuiCJtlon should be at least ~0. mm for · panels with open joints and must be adequately ventilate9. Open joints must be at least .l 0 mm wide. Guidance on recommended cavity widths is given in NHBC Standdrds 2008,Chapt~r 6.9,

9 Maintenance

"~9. 1 To maintain the pqnel appearance, an qhnuqlcleanlng regime.:should be carried out using soapy wqter tJ follov-:ed by. ~insing with c.l~an water, ~r alter~.at.ively, ~ pressure hose method can be used, For more difficult

chemical sod111g, the Certificate holders specialist adv1ce must be sought.. .

9.2 Annual maintenance inspections must be carried out to e~sure that such features as panels, flashlngs and seals are in place and ancillary fixings are secure.

9.3 Damaged panels can be replaced. Work carried out should foll6w the Certificate holc:ler's instructions and all necessary Health and Sqfety regulations should be observed. ' .

1 0 Durability

'*:.·• 10,1 The .performance of the coating will depend upon the co.lour chosen, building location, fac;:ade aspect tJ .. and the Immediate environment. · · , · ; .

' I ' '

10.2 In a non-corrosive atmosphere, the proc:lucts can be expe<;;t~?d to retain a good appearan<::e for up to 20 years and in .coastal or sev13re industrial regi?n!i1 15 years. Colour change will be generolly small and wniform on any one elevqtion.

10.3 In normal circumstanci3S, the product has 'adequate tE'lsistanc:e t0 abrasion qnd scratching. lt is classified as having exceptionally high corrosion resistance. • • · . . ' . · ·

1 0.4 When incorporated in an overall wall cladding system, the panels should .hove an .ultlrnqte sE;Jrvice life in excess of 30 years. · ., :, . ' · . .

l •

Page 5 of 8

SEA00014623_0040 SEA00014623/40

11 General 1 1. 1 Vitrabond Aluminium Composite Rainscreen Cladding Panels must be installed in accordance with the Certificate holder's recommendations, the requirements of this Certificate and specifications laid down by the design engineer. The fixing and support systems ore outside the scope of this Certificate.

11.2 Installers must be trained and approved by the Certificate holder who can provide technical assistance at the design stage and at the start of the installation.

12 Tests Tests were carried out by the BBA to determine:

• colour stability in accordance with BS 3900 Ports D8-D 1 0 : 1986

• T-peel test in accordance with BS EN ISO 13399: 2010

• cross cut test in accordance with BS EN ISO 2409 : 2007

• resistance to corrosion (salt spray) in accordance with BS EN ISO 9227 : 2006

• flexural strength in accordance with BS EN ISO 178 : 201 0.

13 Investigations 13.1 An examination was made of external test reports relating to fire testing to BS 476-6 : 1989, BS 476-7: 1997 and BS EN 1 3501-1 : 2007, resistance to scratching in accordance with BS EN ISO 151 8 : 2001 and resistance to abrasion in accordance with American Federal Specification TI-P-141, Method 6192.

13.2 The manufacturing process and quality control procedures were examined, including an audit of factory production. Details were obtained of the quality and composition of the materials used.

Page 6 of 8

SEA00014623_0041 SEA00014623/41

BS 476~6 : 1989 Fire tests on building materials and structures -Method of test for fire propagation for products BS 47 6~7 : 1 997 Fire tests on building materials and structures - Method to determine the classification of the surface spread of flame of products

BS 3900-D8 : 1986 Methods of test for paints - Optical tests on paint films - Determination of colour and colour difference: Principles BS 3900-D9 : 1986 Methods of test for paints Optical tests on paint films - Determination of colour and colour difference: Measurement BS 3900-D 1 0 : 1986 Methods of test for paints - Optical tests on paint films - Determination of colour and colour difference: Calculation

BS 8200 : 1985 Code of practice for design of non~loadbearing external vertical enclosures of buildings

BS EN 1991 1 ~4 : 2005 Eurocode I - Actions on structures - General actions - Wind actions

BS EN 1 350 1 ~ 1 : 2007 Fire classification of construction products and building elements Classification using test data from reaction to fire tests

BS EN ISO 1 78 : 20 1 0 Plastics - Determination of flexural properties

BS EN ISO 151 8 : 200 1 Paints and varnishes - Scratch test

BS EN ISO 2409 : 2007 Paints and varnishes - Cross~cut test

BS EN ISO 9227 : 2006 Corrosion tests in artificial atmospheres Salt spray tests

BS EN ISO 1 3399 : 201 0 Bitumen and bituminous binders - Determination of storage stability of modified bitumen

Page 7 of 8

SEA00014623_0042 SEA00014623/42

14 Conditions 14.1 This Certificate:

• relates only to the product/system that is named and described onrth13 front page

• is issued only to the company, firm, organisation or person named on the front page - no other company, firm, organisation or person may hold or claim that this Certificate has been issued to them

• is valid only within the UK ,

• has to be read, considered and used as a whole document - it may be misleading and will be incomplete to be selective

• is copyright of the BBA

• is subiect to English Law.

14.2 Publications, documents, specifications, legislation, regulations, standards and the like referenced in this Certificate are those that were current and/ or deemed relevant by the BBA at the date of issue or reissue of this Certificate.

14.3 This Certificate will remain valid for an unlimited period provided that the product/system and its manufacture and/ or fabrication, including all related and relevant parts and processes thereof:

• are maintained at or above the levels which have been assessed and found to be satisfactory by the BBA

• continue to be checked as and when deemed appropriate by the BBA under arrangements that it will determine

• are reviewed by the BBA as and when it considers appropriate.

14.4 The BBA has used due skill, care and diligence in preparing this Certificate, but no warranty is provided.

14.5 In issuing this Certificate, the BBA is not responsible and is exclud,ed from any liability to any company, firm, organisation or person, for any matters arising directly or indirectly fro'm:'

• the presence or absence of any patent, intellectual property or similar rights subsisting in the product/ system or any other product/ system

• the right of the Certificate holder to manufacture, supply, install, maintain or market the product/system

• individual installations of the product/system, including their nature, design, methods, performance, workmanship and maintenance

• any works and constructions in which the product/system is installed, including their nature, design, methods, performance, workmanship and maintenance

• any loss or damage, including personal iniury, howsoever caused by the product/ system, including its manufacture, supply, installation, use, maintenance and removal

• any claims by the manufacturer relating to CE marking.

14.6 Any information relating to the manufacture, supply, installation, use, maintenance and removal of this product/ system which is contained or referred to in this Certificate is the minimum required to be met when the product/ system is manufactured, supplied, installed, used, maintained and removed. lt does not purport in any way to restate the requirements of the Health and Safety at Work etc. Act 197 4, or of an~ other statutory, common law or other duly which may exist at the date of issue or reissue of this Certificate; nor is conformity with such information to be taken as satisfying the requirements of the 197 4 Act or of any statutory, common 'law or other duty of care.

Britisn Bg~:~r!'J gf ~srlflment ~ ~~ ~ I ~ ~ ~ tel: ' " . ~- ~ · BiJcl<.nalle L('lll~ I i fgx: c;?areton, ,WafforEJ

1

: , 1 I e-mqiJ: m~:Jij@~~SJ~.§t~nA~~!il 1-ilierl§ Wb:ltil~ ;Bl, . , 1 ©2012 Wf!!Q§ite,: ~4~fiBJiJ1ililll

Page 8 of 8

SEA00014623_0043 SEA00014623/43

The product is a 4mm aluminium composite panel (ACP) named V!TRABOND. it is comprised three principle layers, two layers of 0.5mm minimum 3000 series aluminium sandwiching a 3mm polyelhylene or fire rated mineral filled core. Trade names: Vitrabond

Wl!iliilljilUi!~\!!1-Decorative and protective attachment system for internal and external use.

$~~ Fairview Architectural Ply Ltd

18-20 Donald St (PO Box277)

~t~h·g~ow.NjS~W~2~7~9!i!O

CertMark Australasia Ply Ltd JAS-ANZ Accreditation No.

Z4450210AK

PO Box 7144lil' Silip~p~y~D~oiiw'n~s~Qid 4556 Ph

Website: www.certmark.com.au

CERTIFICATE OF CONF This is to certify that

VITRABOND FR

(1) 2013 Installation

throughout with a sprinkler system

contact the certificate holder.

11/11/2016

Date of expiry

CMA-CM400791Rev1 l

Certificate Number Revised January 2014

<I> ABCB

This Certificate of Conformity is issued by an accredited certification body JAS-ANZ. The ABCB does not in any way warrant, guarantee or represent that the Product the subject of this Certificate of Conformity conforms with the BCA, nor accepts any liability of the Product. The ABCB disclaims to the extent permitted by law, all liability 0ncluding negligence) for claims of losses, expenses, damages and costs arising as a result ofihe use of the product(s) to in this Certificate. 1t is advised to check that this Certificate of Conformity is currently valid and not withdrawn, suspended or superseded by a later issue by referring to the ABCB website, IJIIWIN.abcb.aov.au.

Page 1-1

SEA00014623_0044 SEA00014623/44

1 Vitrabon ALUMINIUM !COMPOSITE PANEL

U !n I i m i t e d C o I o u r

Generic Facts

TM

For external installation of Vitrabond™ with rivets or low profile head facade screws, the thermal expansion must be taken into consideration. The hole in the Vitrabond™ panel must be larger than the fixing to allow for movement. The Vitrabond™ thermal extend coefficient is (mm/mfOC) 0.024.

Calculation of the temperature difference must be based on the anticipated minimum and maximum temperatures of the Vitrabond™ panel when exposed to the extreme climatic conditions at the site of the installed panels. A white Vitrabond™ panel in a hot environment would reach up to 50°C in direct sunlight, whereas a dark coloured panel in the same conditions could reach to 80°C.

I

Rivet Fix When using a 4.8 x 11~m/n rivet (aluminium body/steel mandrel), the hole diameter in the Vitrabdnd™ should be ?mm, and the diameter of the hole in the substructure should be 5mm. Therefore it is recommended that a step drill is used with the depth stop set to the thickness of the Vitrabond™ panel.

For an aluminium support system which is in direct contact with the Vitrabond™ panel (no thermal isolator used), the difference in temperature between the two materials would not exceed 1 0°C. Consequently a reduced allowance for thermal expansion in the direction of the carrier system of 0.24mm/1 m length can be made, but the traverse expansions is to be taken into account fully.' Rivet heads must have a minimum of 1 mm overlap onto the Vitrabond™ panel, and must be concentrically positioned.

An adapter must be used on the riveter to allow 0.3mm tolerancE? between the Vitrabond™ panel face and the rivet head. This is to prevent the panel being 'pinched' too tightly, therbfore not allowing the Vitrabond1

M to move, and pulling in the face of the panel causing unsightly denting of the qUrface.

SEA00014623_0045 SEA00014623/45

Drilling and Riveting

Aluminium Structure

Vitrabond

Vitrabond

Aluminium blind rivet diameter S.Omm with stainless steel mandrel Rivet head diameter.ll or 14mm

Aluminium Structure

Aluminium blind rivet diam S.Omm with stainless steel mandrel Rivet head dla. 11 or 14mm

Colour Coded Rivets Rivets be colour coded to match Vitrabond™panels'.

Spacing of Rivet Holes Maximum rivet spacing is 500mm. The rivet should always be at least l6mm away from the edge of the panel, as below.

16mm min.

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