JOINT SCREW CONVEYOR & BUCKET ELEVATOR SECTIONS MEETING 7:30 a.m. Monday, March 18, 2013 Arizona Biltmore Phoenix, Arizona AGENDA 1. Call to Order and Roll Call 2. Approval of the Minutes of September 18, 2012, Meeting 3. Screw Conveyor Safety Video/Pub Inventory (Kimberly MacLaren) 4. Review Engineering Conference Items (Committee) a. 30” and 36” Diameter Screw Conveyors Voting Item b. Safety Video Update c. Physical Properties of Materials/Elevated Temperatures d. Bucket Elevator Guideline e. Hanger Bearings Dimensional Standard Voting Item f. 300 and 350 Review 5. Membership Committee Representation (Kimberly MacLaren) 6. Statistics (Phil Hannigan) 7. Election of Officers – NA for this year 8. Next Meeting of the Section 9. Other Business 10. Adjournment Bill Mecke, Chair Garry Abraham, Vice Chair/Secretary Conveyor Equipment Manufacturers Association 5672 Strand Ct., Suite 2 • Naples, Florida 34110 Tel: (239) - 514-3441 • Fax: (239) - 514-3470 Web Site: http://www.cemanet.org E-Mail: [email protected]
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Screw Conveyor /Bucket Elevator Section Meeting - CEMA
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JOINT SCREW CONVEYOR & BUCKET ELEVATOR SECTIONS MEETING
7:30 a.m. Monday, March 18, 2013 Arizona Biltmore Phoenix, Arizona AGENDA 1. Call to Order and Roll Call 2. Approval of the Minutes of September 18, 2012, Meeting
3. Screw Conveyor Safety Video/Pub Inventory (Kimberly MacLaren) 4. Review Engineering Conference Items (Committee) a. 30” and 36” Diameter Screw Conveyors Voting Item b. Safety Video Update c. Physical Properties of Materials/Elevated Temperatures d. Bucket Elevator Guideline e. Hanger Bearings Dimensional Standard Voting Item f. 300 and 350 Review 5. Membership Committee Representation (Kimberly MacLaren) 6. Statistics (Phil Hannigan) 7. Election of Officers – NA for this year 8. Next Meeting of the Section 9. Other Business 10. Adjournment
Bill Mecke, Chair
Garry Abraham, Vice
Chair/Secretary
Conveyor Equipment Manufacturers Association 5672 Strand Ct., Suite 2 • Naples, Florida 34110
To facilitate the selection of proper specifications for a screw conveyor for a particularduty, screw conveyors are broken down into three Component Groups. These groups relate bothto the Material Classification Code and also to screw, pipe size, type of bearings and trough thick-ness.
If the material to be conveyed is not listed in Table 2-2, then its Classification Code may bedetermined from Table 2-1.
Table 2-6 is a guide to the proper selection of the appropriate Component Group. It will beobserved that in addition to the flow characteristics of a material, consideration must be given tothe material size, its abrasiveness and its corrosiveness as these determine construction details.
For example, if the material has suitable flow characteristics, is of a Classification Code SizeB, has an abrasive number of 5 and is noncorrosive, the Component Group Number is 1. If babbit-ted or bronze bearings, 1A; or for ball bearings, 1C. It will be noted that if the material is at allcorrosive, ball bearings are not recommended.
Having made the Component Group selection, refer to Tables 2-7, 2-8 and 2-9, which givethe specifications of the various sizes of conveyor screws. The tabulated screw numbers in thistable refer to CEMA Standard No. 300 on Screw Conveyors. This standard gives data on the screwssuch as the length of standard sections, minimum edge thickness of screw flight, bushing data, boltsize, and bolt spacing.
COMPONENT GROUPS
Table 2-5Maximum Lump Size
Class 1 Class 1 Class 1
10% lumps 25% lumps 95% lumps
Ration R = 1.75 Max.
lump, inch
Ration R = 2.5
Max. lump, inch
Ration R = 4.5
Max. lump, inch
6 2 3/8 2 1/3 1 1/4 3/4 1/2
9 2 3/8 3 4/5 2 1/4 1 1/2 3/4
9 2 7/8 3 4/7 2 1/4 1 1/2 3/4
12 2 7/8 5 1/16 2 3/4 2 1
12 3 1/2 4 3/4 2 3/4 2 1
12 4 4 1/2 2 3/4 2 1
14 3 1/2 5 3/4 3 1/4 2 1/2 1 1/4
14 4 5 1/2 3 1/4 2 1/2 1 1/4
16 4 6 1/2 3 3/4 2 3/4 1 1/2
16 4 1/2 6 1/4 3 3/4 2 3/4 1 1/2
18 4 7 1/2 4 1/4 3 1 3/4
18 4 1/2 7 1/4 4 1/4 3 1 3/4
20 4 8 1/2 4 3/4 3 1/2 2
20 4 1/2 8 14 4 3/4 3 1/2 2
24 4 1/2 10 1/4 6 3 3/4 2 1/2
30 5 9/16 12 1/4 8 5 4
36 6 5/8 14 1/2 10 7 1/2 6
Screw
Dia.
Inches
Pipe O.D.
Inches
Radical
Clearance
Inches
Component Groups 1A, 1B and 1C Regular Flights and Regular Trough
Screw Dia. Inches
Coupling Dia. Inches
Screw Number Thickness, U.S. Standard
Guage or Inches
Helicoid Flights Sec onal Flights Trough Cover
6 9 9
1‐1/2 1‐1/2
2
6H304 9H306 9H406
6S307 9S307 9S409
16 ga. 14 ga. 14 ga.
16 ga. 14 ga. 14 ga.
12 12 14
2 2‐7/16 2‐7/16
12H408 12H508 14H508
12S409 12S509 12S509
12 ga. 12 ga. 12 ga.
14 ga. 14 ga. 14 ga.
16 18 20 24
3 3 3
3‐7/16
16H610 18H610
‐‐‐ ‐‐‐
16S612 18S612 20S612 24S712
12 ga. 10 ga. 10 ga. 10 ga.
14 ga. 12 ga. 12 ga. 12 ga.
30 3‐15/16 ‐‐‐ 30S816 3/16 in 10 ga.
36 4‐7/16 ‐‐‐ 36S916 1/4 in 10 ga.
CEMA 350
Page 33
3 3
Chapter 2 - Bulk Material Characteristics, Material Code,Conveyor Size and Speed, Component Groups
N = 120
Shaft diameter in inches
where
N = Maximum operating RPM of screw
Coupling ShaftsFor bearing types A, B and C listed previously, the shafting used for the cou-
plings is AISI C1018 standard cold rolled steel or equal.For hard iron bearings, the shafting for the couplings is usually low carbon steel and sur-
face hardened. Suitably hardened alloy shafting also may be used.
Component Groups
Normal Service Table 2-7
Note: Screw numbers refer to CEMA Standard No. 300.
Helicoid
Flights
Sectional
FlightsTrough Cover
6 1 1/2 6H304 6S307 16 ga. 16 ga.
9 1 1/2 9H306 9S307 14 ga. 14 ga.
9 2 9H406 9S409 14 ga. 14 ga.
12 2 12H408 12S409 12 ga. 14 ga.
12 2 7/16 12H508 12S509 12 ga. 14 ga.
14 2 7/16 14H508 12S509 12 ga. 14 ga.
16 3 16H610 16S612 12 ga. 14 ga.
18 3 18H610 18S612 10 ga. 12 ga.
20 3 --- 20S612 10 ga. 12 ga.
24 3 7/16 --- 24S712 10 ga. 12 ga.
30 3 15/16 --- 30S816 3/16 in 10 ga.
36 4 7/16 --- 36S916 1/4 in 10 ga.
Component Groups 1A, 1B and 1C
Regular Flights and Regular Trough
Screw
Dia.
Inches
Coupling Dia.
Inches
Screw NumberThickness, U.S. Standard
Guage or Inches
Component Groups 2A, 2B, 2C and 2D Regular Flight and Heavy Trough
Screw Dia. Inches
Coupling Dia. Inches
Screw Number Thickness, U.S. Standard
Guage or Inches
Helicoid Flights Sec onal Flights Trough Cover
6 9 9
1‐1/2 1‐1/2
2
6H308 9H312 9H412
6S309 9S309 9S412
14 ga. 10 ga. 10 ga.
16 ga. 14 ga. 14 ga.
12 12 12
2 2‐7/16
3
12H412 12H512 12H614
12S412 12S512 12S616
3/16 in. 3/16 in. 3/16 in.
14 ga. 14 ga. 14 ga.
14 14 16
2‐7/16 3 3
‐‐‐ 14H614 16H614
14S512 14S616 16S616
3/16 in. 3/16 in. 3/16 in.
14 ga. 14 ga. 14 ga.
18 20 24
3 3
3‐7/16
‐‐‐ ‐‐‐ ‐‐‐
18S616 20S616 24S716
3/16 in. 3/16 in. 3/16 in.
12 ga. 12 ga. 12 ga.
30 3‐15/16 ‐‐‐ 30S824 1/4 in. 10 ga.
36 4‐7/16 ‐‐‐ 36S924 3/8 in. 3/16 in.
CEMA 350
Page 34
Component Groups 3A, 3B, and 3D Extra Heavy Flights and Extra Heavy Trough
Screw Dia. Inches
Coupling Dia. Inches
Screw Number Thickness, U.S. Standard
Guage or Inches
Helicoid Flights Sec onal Flights Trough Cover
6 9 9
1‐1/2 1‐1/2
2
6H312 9H312 9H412
6S312 9S312 9S416
10 ga. 3/16in. 3/16 in.
16 ga. 14 ga. 14 ga.
12 12 12 14
2 2‐7/16
3 3
12H412 12H512 12H614
‐‐‐
12S412 12S512 12S616 14S624
1/4 in. 1/4 in. 1/4 in. 1/4 in.
14 ga. 14 ga. 14 ga. 14 ga.
16 18 20 24
3 3 3
3‐7/16
‐‐‐ ‐‐‐ ‐‐‐ ‐‐‐
16S624 18S624 20S624 24S724
1/4 in. 1/4 in. 1/4 in. 1/4 in.
14 ga. 12 ga. 12 ga. 12 ga.
30 3‐15/16 ‐‐‐ 30S832 3/8 in. 10 ga.
36 4‐7/16 ‐‐‐ 36S932 3/8 in. 3/16 in.
CEMA 350
Page 34
3 4
Screw Conveyors for Bulk Materials - Book No. 350
Heavy Service Table 2-8
Extra Heavy Service Table 2-9
Note: Screw numbers refer to CEMA Standard No. 300.
Helicoid
Flights
Sectional
FlightsTrough Cover
6 1 1/2 6H308 6S309 14 ga. 16 ga.
9 1 1/2 9H312 9S309 10 ga. 14 ga.
9 2 9H412 9S412 10 ga 14 ga.
12 2 12H412 12S412 3/16 in. 14 ga.
12 2 7/16 12H512 12S512 3/16 in. 14 ga.
12 3 12H614 12S616 3/16 in. 14 ga.
14 2 7/16 ??? 14S512 3/16 in. 14 ga.
14 3 14H614 14S616 3/16 in. 14 ga.
16 3 16H614 16S616 3/16 in 14 ga.
18 3 --- 18S616 3/16 in. 12 ga.
20 3 --- 20S616 3/16 in. 12 ga.
24 3 7/16 --- 24S716 3/16 in 12 ga.
30 3 15/16 --- 30S824 1/4 in 10 ga.
36 4 7/16 --- 36S924 3/8 in 3/16 in.
Component Groups 2A, 2B, 2C, and 2D
Regular Flights and Regular Trough
Screw
Dia.
Inches
Coupling Dia.
Inches
Screw NumberThickness, U.S. Standard
Guage or Inches
Helicoid
Flights
Sectional
FlightsTrough Cover
6 1 1/2 6H312 6S312 10 ga. 16 ga.
9 1 1/2 9H312 9S312 3/16in. 14 ga.
9 2 9H412 9S416 3/16 in. 14 ga.
12 2 12H412 12S412 1/4 in. 14 ga.
12 2 7/16 12H512 12S512 1/4 in. 14 ga.
12 3 12H614 12S616 1/4 in. 14 ga.
14 3 ??? 14S624 1/4 in. 14 ga.
16 3 --- 16S624 1/4 in. 14 ga.
18 3 --- 18S624 1/4 in. 12 ga.
20 3 --- 20S624 1/4 in. 12 ga.
24 3 7/16 --- 24S724 1/4 in. 12 ga.
30 3 15/16 --- 30S832 3/8 in. 10 ga.
36 4 7/16 --- 36S932 3/8 in. 3/16 in.
Component Groups 3A, 3B and 3D
Regular Flights and Regular Trough
Screw
Dia.
Inches
Coupling Dia.
Inches
Screw NumberThickness, U.S. Standard
Guage or Inches
Screw Diameter Factor, Fd
Screw Diameter Inches Fd
6 18.0
9 31.0
10 37.0
12 55.0
14 78.0
16 106.0
18 135.0
20 165.0
24 235.0
30 365.0
36 540.0
CEMA 350
Page 40
4 0
Screw Conveyors for Bulk Materials - Book No. 350
Table 3-1Hanger Bearing Factor, F
b
Component Group Bearing Type Fb
Group A Ball 1 . 0
BabbittBronze
Group B *Graphite bronze 1 . 7*Canvas base phenolic*Oil impregnated bronze*Oil impregnated wood
*PlasticGroup C *Nylon 2 . 0
*Teflon
Group D *Chilled hard iron 4 . 4*Hardened alloy sleeve
*Nonlubricated bearings or bearings not additionally lubricated.
If coupling bolt shear is the limiting torsional rating, high strength bolts may be substituted.When using high strength bolts the limiting factor will, in all cases, be either the coupling shaft orthe bearing value, and both must be checked.
Screw conveyors are limited in overall length by the amount of torque that can be safelytransmitted through the pipes and couplings.
Table 3-5 combines the various torsional ratings of bolts, couplings and pipes so that it iseasy to compare the torsional ratings of all the stressed parts of standard conveyor screws. Thetable conforms to the CEMA Screw Conveyor Standard No. 300. The torsional values are confinedto the sizes listed in that standard. However, by referring to the detailed data in the Appendix,under TORSIONAL RATINGS OF CONVEYOR SCREW PARTS, the screw conveyor designer can evalu-ate sizes of bolts, pipes and couplings for special applications.
When quick release couplings are used, consult the CEMA manufacturer for specific allow-able torsional values. The composite torsional rating of the joint may vary from the componentvalues shown in the tables.
The lowest torsional rating figure for any given size of coupling will be the one that governshow much horsepower may be safely transmitted. For example, using standard unhardened two-bolt coupling shafts, the limiting torsional strength of each part is indicated by the bold figures inTable 3-5.
Thus, it can be seen that the shaft itself is the limiting factor on 1", 1½" and 2" couplings.The bolts in shear are the limiting factors on the 2-7/16" coupling and on the 3" coupling used inconjunction with 4" pipe. The bolts in bearing are the limiting factors for the 3" coupling used inconjunction with 3½" pipe, and for the 3-7/16" coupling.
Bolts in Shear T1 in. lbs. Bolts in Bearing T2 in. lbs.
No. of Bolts Used No. of Bolts Used
Torsional Ratings of Bolts, Pipe and Coupling in. lbs.
Shaft Dia.
In.
Pipe Couplings
Dia. In.
Bolts
Size In.
Torque
In. Lbs.
Torque In. Lbs.
To: CEMA Screw Conveyor Engineering Committee Ref: Considerations for Design of Equipment at Elevated Temperatures By: Kris Gililland, PE Engineering Manager KWS Manufacturing June 25, 2012 Introduction: Many times in the design of conveying equipment there is the requirement to operate the equipment at elevated temperatures. To this point, there has not been any readily available guidelines for member companies to consider when designing for such environments. The purpose of this piece is to lay the ground work for an accepted CEMA standard guideline for the design of equipment at elevated temperatures. High Temperature: There are several factors which must be considered when designing equipment for high temperature operation. They include: Material Selection - Material selection is very important when working with high temperature applications. As a rule, material selection should be based on the following table:
Suggested Maximum Service Temperatures AISI Type Maximum Operating
Temperature* A-36 (C.S) 700º F
SA-516-70 (C.S.) 1000º F SA-240-304 (304 SS) 1200º F SA-240-316 (316 SS) 1400º F SA-240-310 (310 SS) 1500º F
* Reference: 2010 ASME Boiler and Pressure Vessel Code Section II Part D.
Strength of Material - As the temperature rises, the strength of the material decreases. This can affect shafts, pipe and other torque carrying members in the equipment design. Below are maximum values for maximum stress values of various materials.
Temperature in ºF Values are in KSI Values shown include a 3.5:1 safety factor of design versus the Ultimate Tensile Strength * Reference: 2010 ASME Boiler and Pressure Vessel Code Section II Part D. Modulus of Elasticity – As the temperature rises, the modulus of elasticity decreases. This will affect the stress and deflection of the shaft, pipe and any other structural or torque carrying members in the equipment design. The following values can be used:
Modulus of Elasticity at Various Temperatures* MOC 70 200 300 400 500 600 700 800 900 1000 1100
Carbon Steel 29.3 28.6 28.1 27.5 27.1 26.5 25.3 24 22.3 20.2 17.9 Stainless Steel 28.3 27.6 27 26.5 25.8 25.3 24.8 24.1 23.5 22.8 22.1 Temperature in ºF Values shown in lbf/in2 x 106 *Mechanical Engineering Reference Manual – 12th edition Thermal Expansion – Thermal expansion of the material must also be considered to ensure proper equipment alignment and operation is assured. Common design consideration include expansion bearings and slotted support feet. The following table contains these values for various materials:
Coefficient of Linear Expansion
Carbon Steel 6.5 x 10-6 / ºF* Stainless Steel 9.6 x 10-6 / ºF - at 212ºF**
10.4 x 10-6 / ºF - at 1200ºF** *Reference: Mechanical Engineering Reference Manual – 12th edition ** Reference: “Design Guidelines for the Selection and Use of Stainless Steel” Specialty Steel Institute of North America
CEMA STANDARD No. 300-021TYPE 226 HANGERS and BEARINGS
SIZE A B C D
1" 1-7/16 1-1/8 1-1/2 1
1-1/2" 1-15/16 1-9/16 2-1/8 1-1/2
2" 1-15/16 1-9/16 2-3/4 2
2-7/16" 2-15/16 2-3/8 3-1/4 2-7/16
3" 2-15/16 2-3/8 4 3
3-7/16" 3-15/16 3-1/8 4-3/4 3-7/16
TOLERANCE +0, -1/16 +/- 1/16 +/- 1/16 +1/32, -0
CEMA 226 Hanger Bearing Dimensions and TolerancesAll Dimensions and Tolerances are in Inches
Note - Only critical dimensions arE shown. All other dimensions are considered non-critical and based on each individual manufacturer's standard.
SCREW DIA
COUPLING DIA A B C D E F H T
6 1 1/2 7 3/4 4 1/2 2 2 1/2 5 3/8 3/16
1 1/2
2
2 2
2 7/16
3
2 7/16
3
16 3 17 1 3/8 10 5/8 3 2 1/2 5 1/2 3/8
3 3
3 7/16 4
3 3
3 7/16 4
24 3 7/16 25 1 3/4 16 1/2 4 3 1/2 6 5/8 1/2
3/16
2 1/2
14
18
20
5 3/8
13 1 1/4 7 3/4
9
12
10 1 6 1/8 2 2 1/2
15 1 3/8 9 1/4 3 2 1/2
5/8 1/2
5 1/2 3/8
5 1/2
5/8 1/2
3
* D Dimension is the space allowed on couplings. Bearing width will always be less than this dimension.
**F Dimension may vary with different manufacturers, but will not exceed the dimension stated.
21 1 5/8 13 1/2 3 1/2 6
3/8
19 1 5/8 12 1/8 3 1/2 6
DellUser
Highlight
SURVEY SHEET FOR PROPOSED TYPE 216 HANGER BEARING DIMENSIONAL AND TOLERANCE STANDARD
2. APPROVAL OF MINUTES Minutes from the March 12, 2012 Meeting held as part of the last Annual Meeting were reviewed and
approved. 3. CURRENT SCREW CONVEYOR VIDEO & PUBLICATION INVENTORY Screw Conveyor Safety video continues to sell well. So far this year 1,005 have been sold. We have an
inventory of 1,008 at this time. The 300/350 documents are available in PDF format along with Print‐On‐Demand at an additional charge.
4. REVIEW OF ENGINEERING CONFERENCE MINUTES
a. 30 and 36 Inch Diameter Screw Conveyors. Engineering Conference finished developing the information to be added to the CEMA 350 for 30” and 36” diameter screw conveyors. This information must be reviewed by Member Companies OR’s for comment. One comment was noted during discussion, not all Member Companies use the same size coupling bolts for these sizes of conveyors. This will have to be discussed and a consensus opinion developed and accepted.
Conveyor Equipment Manufacturers Association 5672 Strand Court, Suite 2 • Naples, Florida 34110
There was further discussion at the end of the meeting on this point and what will need to happen if no consensus opinion can be developed.
b. Safety Video. Work needs to continue on this action item. Member Company OR’s must be polled
on changes that need to be made to properly update the video. Garry Abraham noted that the CEMA Board has added $15,000 to the 2012‐2013 Budget to pay for the update of the video. This review needs to be started soon. A Champion must be assigned to this action item.
c. Physical Properties of Materials Design of Equipment at Elevated Temperatures. These two action
items were combined by the Engineering Conference and a two (2) page presentation was developed. This presentation now must be reviewed by Member Company OR’s and a decision must be made how to use the material, distribute to Member Companies only or publish on the CEMA website for general use.
d. Bucket Elevator Guideline Guide. Work continues on this action item by a special sub‐committee of
the Engineering Conference Chaired by Warren Knapp. A Table of Contents has been developed and individuals on the sub‐committee assigned to each Chapter. The sub‐committee meets via telephone conference the first week of each month to review their progress on this action item.
e. Hanger Bearing Dimensional Standard. A Table has been developed of the critical and non‐critical
dimensions for the 226 Hanger Bearing, including accepted tolerances for the critical dimensions. It was agreed to remove the non‐critical dimensions from the chart and redistribute the chart of Member Companies for comment. A decision will be made at the next meeting as how to use the information and the Engineering Conference will develop a chart of critical dimensions with accepted tolerances for each.
f. Installations, Operation & Maintenance Manual. All work has been completed on this action item.
Work was reviewed by all Member Company OR’s and a unanimous vote was taken to approve work and recommend to the CEMA Board that the work be published on the CEMA website for download at a cost between $5 ‐ $20 (pending Board approval) for a Non‐member Company and free to Member Companies. It was noted that it is important that we charge Non‐Member Companies for work like this otherwise the perceived value is zero.
g. CEMA 300 and 350 Review. Engineering Conference has started a review of the pictures and
illustrations in both the CEMA 300 and 350 products. This work was endorsed by Member Company OR’s present at the meeting and will continue. Chapters will be assigned to Member Companies and the action items will be reviewed monthly by telephone conference. A Champion must be assigned to this action item.
5. MEMBERSHIP COMMITTEE REPORT Member Committee Representative discussed the new Press Release. The current level of CEMA
Member companies stands at 120 with 101 Manufacturing and 19 Technical Members. One Application is pending payment of dues. The current lists of Screw Conveyor and Bucket Elevator prospects for Membership were reviewed.
6. STATISTICS Phil Hannigan distributed the latest screw conveyor Sales and Entries statistics for the Committee to
review. The CEMA screw conveyor market continues to be up since mid‐2009, however it appears there is a leveling or top being reached.
7. NEXT MEETING OF SECTION The next Meeting of the Section will be March 18, 2013 at the Arizona Biltmore Resort, Phoenix, AZ. 8. OTHER BUSINESS No other business was discussed. 9. ADJOURNMENT The Meeting was adjourned at 8:25 a.m. Respectfully submitted, Bill Mecke, Chairman Garry M. Abraham, Vice‐Chairman/Secretary
MINUTES OF THE CEMA ENGINEERING CONFERENCE
SCREW CONVEYOR COMMITTEE MEETING
TUESDAY, JUNE 26, 2012
CALL TO ORDER Chairman Bill Mecke called the meeting to order at 8:45 AM. Seventeen people were in attendance representing 14 member companies. See Attendance List at the end of these minutes.
MINUTES APPROVED Minutes from June 28, 2011 meeting were reviewed and approved. OLD BUSINESS CEMA Installation, Operation, and Maintenance Manual –
• Change the “CEMA” logo from the “member” logo to the standard CEMA logo throughout the document.
• Change the CEMA address on the bottom of Page 7 and the web site address in the body of paragraph 1 on Page 7 or delete it.
• Add the branding on the safety labels. • On Page 7, the vertical labels must all be the same size. Additionally, the upper two vertical labels
have the label numbers cut off. • Verify on CEMA document SC 2004-01 that in paragraph 1, is “Williams-Steiger Occupational
Safety and Health Act” the proper way to refer to this document? • Page 10 of 19, change some of the type setting. • To Chart “A” – Bolt Torque Guide – add a column for T-304-SS and T-316-SS hardware. Dave
Meyers to provide information. 30”dia. and 36”dia. conveyors – Reviewed capacity per RPM for 30” and 36”. Reviewed proposed maximum screw speed and diameter factor. Compared maximum screw speed and diameter factor with numbers generated by KWS. Approved a common value for both. Looked at lump size chart and recommend materials thickness charts submitted by KWS. Have Phil disseminate to committee members. Committee members to comment and return. Target date is the end of August.
• Discuss dimensional standards next year. Hanger Bearing Dimensional Information – Based on the dimensional information supplied by member companies. Phil to send recommended chart to member companies for final check. Return by the end of July. Physical Properties of Materials – Mark Wilkerson passed project over to KWS. Kris presented a document with a brief explanation of where the information came from. Phil to disseminate document to all committee members.
NEW BUSINESS CEMA Safety Video – Have all member companies review current video and submit specifics for the project. Some comments from last year included the following:
• Can pictures be edited at a minimal cost. • Have any of the safety labels and/or placements been changed? • Include a comment on “stored energy” when mentioning “killing the power source”.
CEMA 300 and 350 review – Agreed to break down the 350 into sections and assign to various committee members. Continental will take Chapter 1 & 2, Screw Corp will take Chapter 3, KWS will take Chapter 4 & 5, Martin will take Chapter 6 & 7, Thomas will take Chapter 8.
Todd from McLanahan brought up two points. The first point was the dimensional difference between CEMA members on hanger side frames. The complete hanger is interchangeable, but the side frames are not. The second point was similar and had to do with Q.D. caps. Every member company is using a different dimensional standard. Mention both to the O.R.’s. After the shafted screw conveyor manual is completed, immediately work on a shaftless manual. ADJOURN Meeting was adjourned at 10:42 AM.
3. Old Business: • Bucket Elevator Standards • It was decided by the Committee that review/approval of the followings drafts: Table of
Contents, Chapter 1, Chapter 2 and Chapter 3 would not be reviewed at this meeting.
4. New Business: • The Committee decided that they would have attendees of the meeting volunteer to review
and develop each chapter under the “Table of Contents”. Volunteers were recorded (see attached list) and were asked to review and/or develop their chapters and have a progress report ready by the CEMA Fall Meeting in September. A draft of what has already been provided will be sent to each volunteer. CEMA will assist in collecting data and provide a working page location on the website to facilitate progress on project.
• Trevin Berger, Martin Sprocket & Gear and Bill Mecke, KWS Manufacturing, will assist in ensuring the project stays on task.
• The Committee decided that the name of the book will be “Bucket Elevator Design Application”
• A conference call will be set-up for the first (1st) week of September for a progress report from all volunteers.
• A review of the Prospective Bucket Elevator Candidates was reviewed, with additions and deletions.
Next Meeting scheduled for September 19, 2012, O’Hare Hilton. Meeting adjourned at 12 noon. Warren Knapp, Chair Attachment1 – Volunteer Review List for Bucket Elevator Design Application Attachment 2 – Suggested Reference Material Attachment 3 – DRAFT of Bucket Elevator Design Application
Conveyor Equipment Manufacturers Association
2008 Bucket Elevator Design Application – Chapter Log 2012
Chapters Assignment / Name Due Date
Progess
Chapter #1 & #2
Gen. Description & Principal Types/App’s Action: Review
Fall Meeting
Volunteers Jeff Gerhart-Martin S&G / Chris Tarver, Maxi-Lift Chapter #3 & #4
Material List & Selection of type based on materials Action: Develop & Review
Fall Meeting
Volunteers Jeff Gerhart- Martin S&G Chapter #5
Method of filling/ unloading buckets Action: Develop & Review
Fall Meeting
Volunteers Warren Knapp, SCC & Jeff Gerhart, Martin S&G Chapter #6
Pulley/Sprocket size related to speed/bucket projection Action: Develop & Review
Conveying Machines (A. Spivakovsky and V. Dyachkov) Belt Conveyors and Bucket Elevators, Second Edition (Hetzel) Belt Conveyors and Bucket Elevators, Third Edition (Hetzel) GoodYear Red Book A Practical Guide To Elevator Design Mechanical Conveyors for Bulk Solids (H. Colijn) Kempe's Engineer's Yearbook, Material Handling Handbook Agricultural Process Engineering (S.M. Henderson , B.L. Perry 1955) Reports on HS Bucket Elevator Test Laboratory Project L3260 EL1, 1952 Bulk Solids Handling, Vol 5 No.2 April 85 ISSN 0173-9980*S 20268F Belt Service Manual, Contitech
Chapter #6 Pulley & Sprocket size related to speed / bucket projection
Chains for Power Transmission and Material Handling , Design and Applications Handbook, ACA Conveying Machines (A. Spivakovsky and V. Dyachkov) Belt Conveyors and Bucket Elevators, Second Edition (Hetzel) Belt Conveyors and Bucket Elevators, Third Edition (Hetzel) GoodYear Red Book A Practical Guide To Elevator Design Mechanical Conveyors for Bulk Solids (H. Colijn) Kempe's Engineer's Yearbook, Material Handling Handbook Agricultural Process Engineering (S.M. Henderson , B.L. Perry 1955) Reports on HS Bucket Elevator Test Laboratory Project L3260 EL1, 1952 Bulk Solids Handling, Vol 5 No.2 April 85 ISSN 0173-9980*S 20268F
Chapter #7 Bucket Type
GoodYear Red Book Belt Service Manual Contitech Chains for Power Transmission and Material Handling , Design and Applications Handbook, ACA
Chapter #8 Spacing & Bucket Shape..
Conveying Machines (A. Spivakovsky and V. Dyachkov)DIN Standards
2008 Bucket Elevator Design Guide – Reference Material 2012
Chapter #9 Belt Selection
GoodYear Red Book Belt Service Manual Contitech Scandura B.F. Goodrich Engineering Manual IPC-73-C B-8
Chapter #10 Belt Splices & Splicing
B.F. Goodrich Engineering Manual IPC-73-C B-8Belt Service Manual Contitech GoodYear Red Book 4B, see PDF
Chapter #11 Chain Selection
Chains for Power Transmission and Material Handling , Design and Applications Handbook, ACA Chapter #12 Clearances
A Practical Guide To Elevator Design etc. Chapter #13 Calculations / Horsepower
Belt Conveyors and Bucket Elevators, Second Edition (Hertzel)Belt Conveyors and Bucket Elevators, Third Edition (Hertzel) Mechanical Conveyors for Bulk Solids (H. Colijn) Kempe’s Engineer’s Yearbook, Material Handling Handbook
Chapter #14 Types of take-ups & travel
Link-Belt, 400, 800, 900, 1000, Jeffrey 418, Stephens-Adamson 66Chains for Power Transmission and Material Handling , Design and Applications Handbook, ACA B.F. Goodrich Engineering Manual IPC-73-C B-8 Belt Service Manual Contitech GoodYear Red Book
Chapter #15 Trajectory of Materials / Buckets
GoodYear Red Book Belt Conveyors and Bucket Elevators, Second Edition (Hertzel) Belt Conveyors and Bucket Elevators, Third Edition (Hertzel) Mechanical Conveyors for Bulk Solids (H. Colijn) Kempe’s Engineer’s Yearbook, Material Handling Handbook A Practical Guide To Elevator Design etc. Agricultural Process Engineering (S.M. Henderson, B.L. Perry 1955) Reports on HS Bucket Elevator Test Laboratory Project L3260 EL1, 1952 Bulk Solids Handling Vol 5 No. 2 April 85 ISSN 0173-9980*S 20268F
Chapter #16 Safety Guards
NFPA 61, etc. OSHA 1910
MINUTES OF THE JOINT SCREW CONVEYOR AND BUCKET ELEVATOR SECTION MEETING CEMA ANNUAL MEETING
EDEN ROC RESORT – MIAMI, FL MONDAY, MARCH 12, 2012
1. CALL TO ORDER AND INTRODUCTIONS Ed Turner, Chairman, called the Meeting to order at 7:30 a.m. In the absence of Bill Mecke, Garry Abraham acted as Vice Chair/Secretary for the Meeting. Twenty‐two (22) people attended. Phil Hannigan CEMA Jim Diez Dorris Gear Drives Mike Shea ABB . Boldor . Dodge Ray Sommerlot Sommerlot Eng Prod Mike Mitchell Stober Drives Charles East FMC Technologies, Inc. Peter Radding Veyance/Goodyear E P Jim Collins KWS Ben Hinds Baldor‐Dodge Jim Calhoun FMC Technologies, Inc. Terry Schadeberg Nord Gear Mark Jones Nord Gear Garry Abraham Screw Conveyor Corp. Bill Harvey Martin Sprocket & Gear Ed Turner Martin Sprocket & Gear Anthony Leali Electro‐Sensors, Inc. Don Sublett Fenner Dunlop Carroll Weimer CEMA Legal Counsel Mike Bason Kase Conveyors Paul Ross Douglas Mfg. Noel Bell Martin Sprocket & Gear Kimberly MacLaren CEMA
2. APPROVAL OF MINUTES Minutes from the September 21, 2011 Meeting were reviewed and approved.
3. CURRENT SCREW CONVEYOR SAFETY VIDEO & PUBLICATION INVENTORY Screw Conveyor Safety video continues to sell well. Last year 1,212 videos sold, 1,206 to Member companies, 6 to Non‐Member companies. The 300/350 documents are available in PDF format along with Print‐On‐Demand at an additional charge.
4. REVIEW OF ENGINEERING CONFERENCE MINUTES
a. 30 and 36 Inch Diameter Screw Conveyors. Committee will continue to develop information such as
recommended pipe size, capacities, speeds and horse power for each. This information will be incorporated into the 350 Manual. No additions to the 300 standard will be created for 30 & 36 inch screw conveyors.
Conveyor Equipment Manufacturers Association
b. Update to Screw Conveyor Safety Video. The update to the Safety video was reviewed. It was mentioned that the current video was produced 12 years ago and is still good, except some updates would be beneficial. An estimate of $13,500.00 to update the video was presented for two (2) days of work with a $1,400.00/hour figure for additional time on a 3rd day, if needed. The Committee approved that a request would be brought to the CEMA Board by Garry Abraham to allocate $15,000.00 in the next year’s CEMA Budget for this work and if the Board came back with a favorable response the topic would be given to the Engineering Conference to work on the new copy and artwork required for use in producing the video.
c. Physical Properties of Materials. The Engineering Group will continue to create basic guidelines or “best practices” for designing screw conveyors under various material conditions, such as temperature, etc.
d. Bucket Elevator Guideline Manual. The Bucket Elevator sub‐committee of the Screw Conveyor Committee at the Engineering Conference continues to work on the copy to be presented for review at the June Engineering Conference and further reviewed at the Fall Meeting in Chicago.
e. Hanger Bearing Dimensional Information. Five (5) Member Companies have now reported on the 226 Bearing and two (2) Member Companies have reported on the 216 Bearing. More Member feedback is needed and tolerances must be added to critical dimensions. This information, when completed, will be shared between the Members that participate in the survey.
f. Safety, Operation & Maintenance Manual. The final draft was approved with two (2) items to be checked and an addition to the end of the Manual. First, the wording on Page 6, Paragraph 1 – the correct name of the Act creating OSHA will be confirmed by CEMA Counsel. Second, the procedure on Page 10 on how to set‐up and align a screw conveyor will be confirmed and the CEMA Safety Sticker placement sheets and safety poster will be added to the end of the Manual to have all this information on one document. It was agreed that this Manual would be available on the CEMA website for download.
5. MEMBERSHIP COMMITTEE REPORT Member Committee Representative discussed the new Press Release. The current level of CEMA Member companies stands at 116 with 100 Manufacturing and 16 Technical Members. The current lists of Screw Conveyor and Bucket Elevator prospects for Membership were reviewed. Kimberly MacLaren, Manager of Marketing/Membership, continues to do great work in recruiting new prospects for Membership.
6. STATISTICS Phil Hannigan distributed the latest Screw Conveyor Sales & Entries statistics for the Committee to review. CEMA screw conveyor market continues to be up since mid‐2009, however there was a peak reached late 2011.
7. ELECTION OF OFFICERS
This was not the year for the election of new Officers. However, because of the upcoming retirement of Ed Turner, Chairman, from Martin Sprocket & Gear on June 30, 2012, this was necessary. New Officers are Bill Mecke , Chairman and Garry Abraham, Vice‐Chairman/Secretary. A Motion was made and approved along with special thanks to Ed Turner, Chairman, for his many years of service to CEMA and the Screw Conveyor Committee and wishing him a long and happy retirement.