Screening and Crushing Screening and Crushing Equipment Equipment
Jan 03, 2016
Screening and Crushing Screening and Crushing EquipmentEquipment
IntroductionIntroduction
This presentation will show crushing and This presentation will show crushing and screening equipment that is being used in screening equipment that is being used in processing bank materials, silt materials to processing bank materials, silt materials to produce D50 sizing/specification.produce D50 sizing/specification.
Boiler ready fuel.Boiler ready fuel.Fractional cost of old style static systems.Fractional cost of old style static systems.
System 1System 1
System 1System 1
System 1 is a proposed system for coal System 1 is a proposed system for coal generation plants (Static/Skid mounted generation plants (Static/Skid mounted Electric)Electric)
200 tons per hour system200 tons per hour system
System 1System 1
Feed HopperFeed Hopper Feed Hopper ConveyorFeed Hopper Conveyor Screen BoxScreen Box Feed ConveyorFeed Conveyor ImpactorImpactor Feed ConveyorFeed Conveyor Screen BoxScreen Box +2” Conveyor+2” Conveyor Fee ConveyorFee Conveyor
VSI SystemVSI System Feed ConveyorFeed Conveyor Screen BoxScreen Box Stub ConveyorStub Conveyor Transfer ConveyorTransfer Conveyor End Transfer ConveyorEnd Transfer Conveyor Main Conveyor 300ftMain Conveyor 300ft
System 1System 1
VSIVSI This machine can produce This machine can produce
D50 sizingD50 sizing Greater Tonnage; Greater Tonnage; Lower Cost Of Ownership; Lower Cost Of Ownership; Most Consistent Product Most Consistent Product
Gradation; Gradation; Variable Gradation Output Variable Gradation Output
With Use Of Optional With Use Of Optional Variable Frequency Drive; Variable Frequency Drive;
Highly Portable | Highly Highly Portable | Highly Versatile; Versatile;
Feed Size Flexibility; Feed Size Flexibility;
Tub and Framework
Drive :Electric or Diesel
Rotor :Shoe Table or SuperChipper™
Pedestal System :Filtered Oil Lubrication
Hydraulic Lid Lifting Arm
Adjustable Feed Hopper
CEMCO Crusher ComponentsCEMCO Crusher Components
Dual 160’s for Power Plant
CEMCO’s Model T-160 is the first VSI crusher to produce the specific particle size and strict gradations required for Fluidized Bed Combustion in Gob Coal Power Plants...In a Single Pass.
Dual T80’s Crushing Gob Coal
System 1System 1Tesab ImpactorTesab Impactor
30% more reduction 30% more reduction than other impactorsthan other impactors
Hydraulic apron Hydraulic apron adustmentadustment
System 1System 1
ConveyorsConveyors
System 1System 1
Screen BoxesScreen Boxes Ball deck facility Ball deck facility
for bottom deckfor bottom deck Adjustable throw Adjustable throw
from 10mm at from 10mm at 950 rpm to 6mm 950 rpm to 6mm at 1130 rpmat 1130 rpm
System 2System 2
System 2System 2
Extec S5 ScreenerExtec S5 ScreenerTesab 1412T CrusherTesab 1412T CrusherExtec S6 Screener close circuit with Extec S6 Screener close circuit with
crushercrusher
System 2System 2
140 ton per hour system140 ton per hour systemCurrently in use to supply coal generation Currently in use to supply coal generation
plants.plants.System capable of running year round.System capable of running year round.10% to 11% moisture content t -1/4”10% to 11% moisture content t -1/4”
System 2System 2
Extec S5 Extec S5 ScreenerScreener16x5 Double 16x5 Double
Deck Double Deck Double Box screening Box screening systemsystem
PortablePortableHigh frequency High frequency
boxbox
System 2System 2
Tesab 1412Tesab 1412True secondary True secondary
impact crusher impact crusher with oversize with oversize finishing apron.finishing apron.
30% more 30% more reduction on reduction on -1/4”-1/4”
System 2System 2
Extec S6Extec S620x5 Double 20x5 Double
Deck Double Deck Double Box screening Box screening systemsystem
PortablePortableHigh frequency High frequency
boxboxHydraulic box Hydraulic box
adjustment for adjustment for easy screen easy screen changechange
System 2System 2
System 3System 3
System 3System 3
Extec S5Extec S5Tesab 1412TTesab 1412TExtec S6Extec S6VSIVSIEnd Transfer ConveyorEnd Transfer ConveyorExtec S6 (Close circuit to VSI)Extec S6 (Close circuit to VSI)
System 2System 2
Extec S5 Extec S5 ScreenerScreener16x5 Double 16x5 Double
Deck Double Deck Double Box screening Box screening systemsystem
PortablePortableHigh frequency High frequency
boxbox
System 2System 2
Tesab 1412Tesab 1412True secondary True secondary
impact crusher impact crusher with oversize with oversize finishing apron.finishing apron.
30% more 30% more reduction on reduction on -1/4”-1/4”
System 2System 2
Extec S6Extec S620x5 Double 20x5 Double
Deck Double Deck Double Box screening Box screening systemsystem
PortablePortableHigh frequency High frequency
boxboxHydraulic box Hydraulic box
adjustment for adjustment for easy screen easy screen changechange
System 3System 3
VSIVSI Greater Tonnage; Greater Tonnage; Lower Cost Of Ownership; Lower Cost Of Ownership; Most Consistent Product Gradation; Most Consistent Product Gradation; Variable Gradation Output With Use Of Optional Variable Frequency Drive; Variable Gradation Output With Use Of Optional Variable Frequency Drive; Highly Portable | Highly Versatile; Highly Portable | Highly Versatile; Feed Size Flexibility; Feed Size Flexibility;
How do we make all this workHow do we make all this work
Types of screen with wet material in winter Types of screen with wet material in winter monthsmonthsS Wire ScreensS Wire ScreensDiamond ScreensDiamond ScreensHarp ScreensHarp Screens
CrushersCrushersCeramic HammersCeramic HammersHydraulic clutchHydraulic clutch
Other BenefitsOther Benefits
Magnetic SeperatorsMagnetic SeperatorsMagnetic Head PulleyMagnetic Head PulleyMetal DetectorsMetal Detectors
ConclusionConclusion
System 2 currently working in operation.System 2 currently working in operation.VSI currently working in Coal Generation VSI currently working in Coal Generation
PlantsPlantsWorking with 2 contractors to combine a Working with 2 contractors to combine a
portable system.portable system.Systems proven in the fieldSystems proven in the fieldReady to work with coal generation plants Ready to work with coal generation plants
with any one of these systems.with any one of these systems.
Screening and Crushing Screening and Crushing EquipmentEquipment