NOTE: SHARP ALUMINUM BLADE ONLY Screen Kit Installation Instructions Retractable Insect Pleated Screen Read Installation Instructions carefully before proceeding Ensure that Installation Instructions and Hex Drive remain with Householder WARNING Screen will not stop children from falling out window Keep children away from open window A safety initiative from the Australian Window Association ® Recommended Tools Screen Kit Components x2 WS-MS x1 WS-PK-T x1 WS-PK-B x2 WS-CS INSTSCREEN | Rev I | August 2012 | 1
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Screen Kit Installation Instructions · 1. Cutting Screen Assembly TOP BOTTOM CUT TO SIZE THIS END H PRE-ASSEMBLED - 33 [1.29] MAX 200 [7.87] f plastic * 2. Inserting the Handle BOTTOM
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Read Installation Instructions carefully before proceeding
Ensure that Installation Instructions and Hex Drive remain with Householder
WARNINGScreen will not stop children from falling out window
Keep children away from open windowA safety initiative from the Australian Window Association
®
Recommended Tools
Screen Kit Components
x2
WS-M
S
x1
WS-P
K-T
x1
WS-P
K-B
x2
WS-C
S
INSTSCREEN | Rev I | August 2012 |1
x2W
S-G
R-2
x2
WS-A
B-A
x1
WS-F
B-2
x2
WS-C
EIN
x1
WS-A
K
x26
20
20
CX
x9
SC
3G
X7
S
x1SCREEN ASSEMBLY
x1
WS-M
ST
* used for a doublescreen only
Screen Kit Components
x3
WS-M
P
* used for a doublescreen only
* used for a doublescreen only
HANDLE BAR COVER
HANDLE BAR TRIM
x1 WS-H
DC
EX
P
PB
48850
x2 WS-H
DPEX
x1,2or 3 W
S-C
OV
EX
P
DUST COVER
SEAL
x1
INSTSCREEN | Rev I | August 2012 |2
1. Cutting Screen Assembly
TOP
BOTTOM
CUT TO SIZETHIS END
H - 33 [1.29]
PRE-ASSEMBLED
MAX 200 [7.87]
*include fromtop of plastic
*
2. Inserting the Handle
BOTTOM
CENTER OF
SCREENASSEMBLY
INSERT
WS-GR-2
Ensure the SCREEN ASSEMBLY is tightly bound as suppliedDo not remove wrapping before cutting.
BEFORE CUTTING ENSURE BOTH
“CASSETTE ASSEMBLIES” AND
“CORDS” ARE LOCATED AWAY FROM
THE BOTTOM CUT AREA
Length of Screen Assembly
H
=
- 33 [1.29]
CUT
or
INSTSCREEN | Rev I | August 2012 |3
HEAD
REBATE
30.4 [1.20] (US)
THRESHOLD
REBATE
30.4 [1.20] (US)
H
30 [1.18]
30 [1.18]
3. Inserting the Adjustment Block
WS-AB-A
WS-CS
INSERT
WS-AB-A
WS-CS
ROLLER
GUIDE WS-A
K
INSERT
Looselyapplyscrews
INSERT
WS-M
S
BOTTOM
i
ii
INSERT
4. Inserting the Friction Block
5. Inserting the Mesh Retainer
INSERT
TOP
WS-M
S
INSTSCREEN | Rev I | August 2012 |4
6. Installing Screen
Carefully remove wrapping.
Ensure that the screen assembly
is tightly compressed
Low adhesive tape
A
APPLYAPPLY
ALI
GN
CO
RD
SA
LIG
NC
OR
DS
B
SCREEN
ASSEMBLY
CHANNEL (RSC)
CASSETTE
ASSEMBLIES
MASKING
TAPE
ii SNAP
i IN
SERT
JA
MB
MO
UN
T (R
SJ)
CUT END (BOTTOM)
C
ALI
GN
CO
RD
SA
LIG
NC
OR
DS
ALI
GN
CO
RD
SA
LIG
NC
OR
DS
D
B A
B A
CASSETTE
ASSEMBLY
CORDS
JA
MB
MO
UN
T (R
SJ)
CHANNEL (RSC)
JA
MB
MO
UN
T(R
SJ)
B ACHANNEL (RSC)
Align Cords onindividual rollers
Align all Cords onend rollers
Ensure the cords
are not twisted
or tangled
TRACK (RST or RSTT)
B
A
INSTSCREEN | Rev I | August 2012 |5
7. Fitting Bottom Channel Cassette
i. ii.CASSETTE
ASSEMBLY
CH
AN
NEL
(RSC
)
INSER
T
CH
AN
NEL
(RSC
)
ROTATE
PIVOT
CH
AN
NEL
(RSC
)
iv.6
20
20
CX
B
A
B
AA
iii.
CH
AN
NEL
(RSC
)
JAMB
CH
AN
NEL
(RSC
)
JAMB
SLID
E
AA
BB
JAMB
NOTE: Fit WS-CEIN before fitting cassette into the top track (RST or RSTT)
8. Fitting Top Track Cassette
B A
JAM
BM
OU
NT
(RSJ)
CHANNEL (RSC)
CASSETTE
ASSEMBLY
WS-CEIN
WS-C
EIN
WS-CEIN
<3600 [141.73] x1PER CASSETTE ASSEMBLY
>3600 [141.73] x2PER CASSETTE ASSEMBLY
NOTE:
TRACK (RST or RSTT)
CASSETTE
ASSEMBLY
WS-CEIN
B
A
Ensure cords are
on top of the
cassette
CORDS
INSTSCREEN | Rev I | August 2012 |6
10. Preparing Handlebar
WS-H
DC
EX
P
H - 52 [1.85]
A
PB48850i INSERT
with REBATE without REBATE
HANDLEBARWS-HDCEXP HANDLEBARWS-HDCEXP
or
ii CUTFULL LENGTH
PB48850
i INSERT
15 [0.59]
ii CUT
B
NOTE: See Page 11 for DOUBLE SCREEN
See Page 12 for CORNER SCREEN
CUT
ADJUSTABLE
ANCHORS
CO
RD
AN
CH
OR -
SLI
DE
TIGHTEN
CH
AN
NEL
(RSC
)
Ensure that the screen assembly is tightly
compressed. Slide cord anchors to take up
the slack and stretch a further 15mm [0.59]
9. Cord Tensioning
B
B
CASSETTE
ASSEMBLY
JA
MB
MO
UN
T(R
SJ)
CHANNEL (RSC)
TRACK (RST or RSTT)JAMB
KEEP COMPRESSED
A
A
A
A
ADJUSTABLE
ANCHORS
TIGHTEN
AD
JUST
INSTSCREEN | Rev I | August 2012 |7
HEAD
REBATE
30.4 [1.20] (US)
THRESHOLD
REBATE
30.4 [1.20] (US)
H
30 [1.18]
30 [1.18]
INSER
TIN
SER
T
WS-H
DC
EX
PW
S-P
K-T
WS-P
K-B
SCREEN
ASSEMBLY
CHANNEL (RSC)
ii IN
SERT
WS-H
DC
EX
P
iii SNAP
C
HANDLEBAR WS-HDCEXP
i REMOVE
11. Handlebar Adjustment
gap at TOP gap at BOTTOM
10. Fitting the Handlebar Cover
ADJUSTABLE
ANCHORS
CO
RD
AN
CH
OR -
SLI
DE
TIGHTEN
AD
JUST
release tension
ADJUSTABLE
ANCHORS
CO
RD
AN
CH
OR - SLID
E
TIGHTEN
AD
JUST
increase tension
ADJUSTABLE
ANCHORS
CO
RD
AN
CH
OR -
SLI
DE
TIGHTEN
AD
JUST
release tension
ADJUSTABLE
ANCHORS
CO
RD
AN
CH
OR - SLID
E
TIGHTEN
AD
JUST
increase tension
iii SNAP
Before fitting
Handlebar Cover,
ensure the cords are
not twisted or tangled
Align Cordson individual
rollers
Align allCords onend rollers
Align allCords onend rollers
ENSURE STICKER IS COMPLETELYREMOVED AFTER CHECKING
INSTSCREEN | Rev I | August 2012 |8
12. Screen Adjustment
H
+5 [
0.1
9]
MA
X
H
+5 [
0.1
9]
MA
X
H
+5 [
0.1
9]
MA
X
-5 [
0.1
9]
MA
X
H
ADJUST A TOUCHAT HIGHEST POINT
ADJUSTand LEVEL
ADJUST A TOUCHTO WHICH EVERSIDE IS GREATER
ADJUST A TOUCHTO WHICH EVERSIDE IS GREATER
ADJUST A TOUCHTO WHICH EVERSIDE IS GREATER
ADJUST A TOUCHAT HIGHEST POINTADJUST A TOUCHAT HIGHEST POINTADJUST A TOUCHAT HIGHEST POINT
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
ii
NOTE: TO BE ADJUSTED ON BOTH
SIDES OF THE HANDLEBAR
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
TIGHTEN
TIGHTEN
LOOSEN
LOOSEN
iiiI
ii
NOTE: TO BE ADJUSTED ON BOTH
SIDES OF THE HANDLEBAR
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
ii
NOTE: TO BE ADJUSTED ON BOTH
SIDES OF THE HANDLEBAR
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
iiii
ii
NOTE: TO BE ADJUSTED ON BOTH
SIDES OF THE HANDLEBAR
INSTSCREEN | Rev I | August 2012 |9
i. ii.CASSETTE
ASSEMBLY
CH
AN
NEL
(RSC
)
INSER
T
CH
AN
NEL
(RSC
)
ROTATE
PIVOT
iii.
SLID
E TO
MEE
TIN
G P
OIN
T
CH
AN
NEL
(RSC
)
meeting point*
CASSETTE
ASSEMBLY
ANCHOR
BLOCKS
CASSETTE
ASSEMBLY
MEETING POIN
T
SLIDE
SLIDE
iv.
ANCHOR BLOCKS
CHANNEL (RSC)
TRACK(RST or RSTT)
JA
MB
MO
UN
T (R
SJ)
JA
MB
MO
UN
T (R
SJ)
13. Fitting Cassettes for Double Screens
NOTE: Refer to Page 6 “Securing Cassette” before repeating Step for RST or RSTT
meetingpoint
14. Fitting Magnet & Magnet Plates for Double Screens
HANDLEBARHANDLEBAR
WS-M
ST
A
WS-MSTi INSERT
ii CUT FULLLENGTH
HANDLEBAR
COVER
(WS-HDCEXP)
MAGNET
(WS-MST)
INSTSCREEN | Rev I | August 2012 |10
B
SC
3G
X7
S
WS-MP
PRE-DRILL Ø1.5
(1/16in) HOLES
PRE-DRILL Ø1.5
(1/16in) HOLES
PRE-DRILL Ø1.5
[1/16] HOLES
=
=
Bottom
Top
=x2<1500 [59.05]
Center
100[3.93]
Bottom
Top
100[3.93]
x3>1500 [59.05]
WS-MP
HA
ND
LEB
AR
CO
VER
15. Corner Screen Application
OPENED JOINT FRAME
ANCHOR
BLOCKS
CASSETTE FITTING
W1
W2PB48850
i INSERT
15 [0.59]
CUT
PB48850
i INSERT
15 [0.59]
CUT
W1
W2
HANDLEBAR & SEAL FITTING
WS-HDCEXP
HANDLEBAR
WOOD FASCIA
WO
OD
FASC
IA
INSTSCREEN | Rev I | August 2012 |11
16. Commissioning
1.
2.
3.
4.
Ensure Channel (RSC) is free from dirt and debris.
Ensure screen slides freely from side to side.
Ensuren Screen meets at the Jamb or meeting Screen (double or corner applications) without any gaps.(If not Refer to Step 11 Handle Adjustment)
Once Screen is operating correctly fit the remaining components (as shown below).
17. Fitting Channel Covers
CHANNEL (RSC)
JAM
BM
OU
NT
(RSJ)
TRACK (RST or RSTT)ii SQUEEZE
iiiSN
AP
WS-C
OV
EX
P RSC
i ALIG
N
i SQUEEZE
ii INSERT
CORDS pass aboveCOVER Extrusion
JA
MB
MO
UN
T (R
SJ)
iv SLIDE UNDERNEATH
HANDLEBAR (approx 15mm [0.59])
CHANNEL (RSC)
CORDS
18. Fitting Handlebar Trim
AB
WS-H
DPEX
A+8= CUT LENGTHB+8= CUT LENGTH
i SQUEEZE
NOTE: REPEAT OTHER SIDE NOTE: REPEAT OTHER SIDE
i LIFT
HANDLEBAR
INSTSCREEN | Rev I | August 2012 |12
Screen Care & Maintenance
The Brio 612 Retractable Pleated Insect Screen is designed to fit a variety of opening sizes and provides an effective barrieragainst insects entering your home. Once installed, Brio recommends the following steps should be taken to ensure manyyears of trouble free operation.
Dust and debris can collect in the guide channels over time. Removal of such build up is easy and important to the screen'ssmooth movement. While the screen is retracted, remove any debris with a soft cloth or a vacuum cleaner with a soft brushnozzle. Dusty or coastal environments will require regular cleaning.
The screen mesh should be lightly dusted to maintain an unobstructed view and air flow. While the screen is extended,remove any build up with a vacuum cleaner with a soft brush nozzle, care should be taken not to tear or rip the mesh.
The screen is fitted with tensioning cords running horizontally across the opening that provide stability to the screen, controlthe vertical orientation of the handle bar and help prevent the mesh from blowing out of its channel in windy conditions.Should the screen mesh blow out gently retract the screen, the mesh should self-feed back into the channels, if not simplypop the mesh back in the channel. On large openings the screen mesh acts like a sail, in gusty or windy conditions Briorecommends to keep the screen retracted to reduce possibility of damage occurring.
If the mesh is damaged or a tension cord breaks, the screen will need to be replaced. The screen has been designed to beinterchangeable with a replacement screen assembly which is reinstalled into the existing channels. Brio recommendscontacting the original installer to have the screen cut to size and refitted or please contact Brio for further assistance.
CLEANING THE TOP & BOTTOM CHANNELS
CLEANING THE SCREEN MESH
WIND & OPERATING TIPS
SERVICING
INSTSCREEN | Rev I | August 2012 |13
Screen Replacement
1. Remove Channel Covers
CHANNEL (RSC)
JAM
B M
OU
NT
(RSJ)
TRACK (RST or RSTT)
REM
OV
E
WS-COVEXP
iv.CASSETTE
ASSEMBLY
CH
AN
NEL
(RSC
)
REM
OV
E
B
A
iii.
CH
AN
NEL
(RSC
)
ROTATE
PIVOT
B
AA
CH
AN
NEL
(RSC
)
i.
JAMB
ii.
CH
AN
NEL
(RSC
)
JAMB
CH
AN
NEL
(RSC
)
JAMB
SLID
E
AA
BB
2. Remove Cassettes
3. Remove Screen Assembly
SCREEN
ASSEMBLY
CHANNEL (RSC)
CASSETTE
ASSEMBLIES
MASKING
TAPE
ii REMOVE
iii L
IFT
JA
MB
MO
UN
T (R
SJ)
i WEDGE BETWEEN
ii REMOVE
RSC
PIVOT
CH
AN
NEL
(RSC
)
JAMB
WS-
CO
VEX
P
CH
AN
NEL
(RSC
)SLID
E
JAMB
WS-
CO
VEX
P
i. ii.
4. Replace with new SCREEN KIT and follow instructions supplied.