Scott Hayden, Team Lead – Chief Engineer, Performance & Structures Specialist Dana Pugh – Trade Studies and Propulsion Specialist Dany Fahmy – 3-D designer, Aerodynamicist Court Groves – Stability and Control Specialist Morphing Aircraft Design MAE 155B, Aerospace Engineering Design II University of California, San Diego Jacobs School of Engineering June 7, 2004 Charles Chase, Lockheed Martin Dr. James Lang, Project Advisor
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Scott Hayden, Team Lead – Chief Engineer, Performance & Structures Specialist Dana Pugh – Trade Studies and Propulsion Specialist Dany Fahmy – 3-D designer,
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Scott Hayden, Team Lead – Chief Engineer, Performance & Structures Specialist
Dana Pugh – Trade Studies and Propulsion Specialist
Dany Fahmy – 3-D designer, Aerodynamicist
Court Groves – Stability and Control Specialist
Morphing Aircraft Design
MAE 155B, Aerospace Engineering Design II
University of California, San DiegoJacobs School of Engineering
June 7, 2004Charles Chase, Lockheed MartinDr. James Lang, Project Advisor
Final Design Concept Straight Jacket Method of Morphing
System Design Configuration Aerodynamics Propulsion Stability and Control Materials and Structures Performance Trade Studies Cost Estimates
Conclusions References and Acknowledgments
Morphing Aircraft Project Outline
Goals, Schedule and Project Cost
Project Description
Design a Strike Aircraft with morphing capabilities Maximize the Strike Mission performance. Ingress and Egress demand supersonic cruising at Mach 2 Carry a 2,000 pound internal weapons payload
Three morphing variations to maximize flight performance and Minimize project costs:
“Swing" wing concept Fan wing concept Switchblade wing concept
Trade studies varying T/W, W/S, and Aspect Ratio up to 20%
Perform preliminary design analysis on final aircraft choice
Climb from Sea Level to Best Cruise Altitude ( ≥ 55,000 feet )
Ingress for 1,200 nautical miles at Mach 2.0 and BCA
“Strike Patrol” for 4 hours at subsonic velocity ( ≥ 55,000 feet )
Return to base at Mach 2.0 and BCA
Carry Reserve fuel for additional 20 minute loiter
Descend to Sea Level and Land
SUBsonic Configuration: Make TEN sustained 360° turns at M=0.7 Withstand a 3g sustained load ( ≥ 55,000 feet )
SUPERsonic Configuration: Make ONE sustained 180° turn at M=2.0
Mission Requirements
Design Drivers
Supercruise at Mach 2
Aerodynamics Wave Drag Area-Ruling
Stability and Control Yaw and Pitch Stability are critical
Propulsion Utilize only military thrust to reach and maintain cruise velocity of Mach
2
Design Drivers (cont…)
Subsonic to Supersonic and vice versa
Maximize performance for BOTH supersonic cruise and subsonic loiter
Feasibly morph between optimal operating configurations
Recognize this HUGE change Aerodynamics Stability and Control Systems Optimize!
0 1
2 3
4 5
6 7
8
9 10
Mission Phase Breakdown
0 – 1 Take-off and accelerate
1 – 2 Climb from sea level to BCA and M = 2.0
2 – 3 Ingress at M = 2.0 and BCA for 1200nm
3 – 4 “Strike Patrol” for 4 hours at subsonic speed for maximum
endurance and optimum altitude (at or above 55,000 ft)
4 – 5 Combat allowance
5 – 6 Climb and acceleration allowance (to BCA and M = 2.0)
6 – 7 Egress at M = 2.0 and BCA for 1200nm
7 – 8 Descend
8 – 9 Reserves: Fuel for 20 minutes at optimum speed and
altitude for maximum endurance
9 - 10 Landing
Strike Mission ProfileSubso
nic
Subso
nic
Subsonic
Supersonic Supersonic
Spring BreakMilestones
Final Schedule
Final Presentation
Preliminary Design
Switchblade concept
Fan concept
Swing wing design
Trade Studies
Conceptual Design
Objectives and Success Criteria
June 7th
10987654321
Weeks During Spring Quarter 2004 (March 22 – June 7)
Individually design three different morphing aircraft Each satisfying the mission requirements Highlight design drivers – Supercruise at M=2, Morph to optimize
performance
Develop method to compare each individual design Fair Systematic Same set of assumptions and design restrictions
Use subjective and objective comparisons to downsize to a final design
Measures of Merit Weight! Pugh Chart
Conceptual Design Approach (cont…)
Subsonic Wing ParametersAspect Ratio
Leading Edge SweepTaper RatioSwet/Sref
Supersonic Wing ParametersAspect Ratio
Leading Edge SweepTaper RatioSwet/Sref
T/Wtakeoff(initial guess)
Now Back trackwith W/Stakeoff
W/Si
takeoff
landing
manuever
Gives Max.Demanded Wing
Loading
CommonAssumptions:
MmaxAltitudeTSFCCD0K
L/Di
WeightFractions
Calculate SubsonicLoiter Velocity
Size Wings
Refine W/S, T/Wi andAssumptions to
maximize performace
Reiterate!
Delta Wing
SupersonicSubsonic
Delta Wing
TOGW: 90000lbs. Wf=46967lbs We=41287lbs
Subsonic / supersonic aspect ratio: 8 / 2.91
Cdosubsonic / supersonic: .0105 / .01575
Span subsonic / supersonic: 164.75 / 52.16ft
L/D loiter / supercruise: 16.778 / 7.906
W/S loiter / supercruise: 27.38 / 89.29
T/W loiter / supercruise: 0.385 / 0.377
JiveSupersonic Subsoni
c
Inlets
Pivot Points
2 Engines
1 1 VerticVertical Tailal Tail
Rotates Inside Fuselage
Swings in from a pivot point
The swing motion follows a designed track within the fuselage
From subsonic configuration to supersonic configuration, only about 70% of the wing swings in
Latches into supersonic configuration with clamps creating a smaller aspect ratio
High Aspect Ratio Subsonic Wings Maximize L/D for loiter
Low Aspect Ratio Supersonic Wings Reduce Drag Maximize Range Increase Maneuverability
Combine wings to simplify Morph Reduce mechanical/electrical/control costs and complications Utilize long slender subsonic wings to shape slender body Achieve something never seen before
Wing design incorporating single subsonic and supersonic wing into ONE structure
Takeoff and climb to BCA in subsonic formation
Morph to Supersonic formation for Mach 2 ingress
Accelerate in subsonic formation to M=0.7 Cervos/mechanisms “pop” wings down Large gears simultaneously rotate wings forward Mach 0.7 Mach 1
Use advanced controls systems Utilize seamless elevons and ailerons on BOTH wings Create lift and stability
Cervos/mechanisms bring wings back into fuselage and secure into place
And away we go… accelerate to M=2
Method of Morphing
Cross Section of Fuselage in Supersonic Formation
Reach Strike destination and slow to Mach 1
Cervos/mechanisms “pop” down wings Slowly draw subsonic wings from forward fuselage
Allow aerodynamic forces to deploy wings Only apply resistive force with gears
Method of Morphing
Front view of Straight Jacket in Subsonic Formation
Reduce lift and drag on forked wings Use seamless elevons and ailerons to minimize lift drag Advanced feedback control systems Allow drag forces to pull back wings
Natural Aerodynamic forces will slow aircraft from M=1 to M=0.7
Wings rotate out
Cervos/mechanisms bring wings back into fuselage and secure into place
Survey and drop payload if necessary… Morph back and RTB
Method of MorphingTop View of Wing Planform
Bottom View of Wing Planform
Back View of Wing Planform
Master Morph Control Gear
Simultaneously controlled wing gears
Subsonic Wings
Supersonic Wing
Large Steel / Titanium Strut
Re-lubricating Bearings
Titanium Circular Shafts
Bottom Shaft Brace
Method of Morphing
Use tooth to stabilize hidden wings Bring wings up and down Controlled by same servos and mechanisms, simultaneously Used to catch wings bring brought in Helps guide back into fuselage pocket
Hidden Wing Support – The Tooth
Tooth
Method of Morphing
New Belly material (IN RED)
“Smart” material - Polymer that forms to wings and tooth when collapsed
Stiffens and reduces surface area when wings are out Able to take Mach 2 airload from skin friction drag
Drag Reduction Technology
System Design
Aerodynamic CharacteristicsSubsonic Supersonic
Aspect Ratio 14 6
Airfoil NACA 4412 NACA 64-206
t/c .12 .06
Wing Span 168.46 59.78
Wing Area 2027.09 595.54
Sweep 8 28
Cl max 1.4 .0091
(L/D)max 24.56 10.75
Cdo .012 .036
Oswald efficiency 0.66 0.87
Swet/Sref 4 10
Taper Ratio 0.35 0.25
Aerodynamics
TOGW = 83,939 Lbs
We = 49,063 Lbs
Wf = 34,876 Lbs
Wf/W = 0.43
W/Sto = 39.49 Lb/ft2
T/Wto = 0.4
Fuel burn by mission segment (lb)
1) take off / acceleration 802.5
2) Climb 5005.2
3) Ingress 7275.1
4) Strike Patrol 8050.4
5) Combat allowance 1043.8
6) Accel/Climb Allowance 2990.0
7) Egress 6783.6
8) Descend 241.5
9) Reserves 567.1
10) Land 142.5
Weight Summary – Strike Mission
Cdo vs Mach Number
0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
0 0.5 1 1.5 2 2.5
Mach Number
Cd
o Series1
CDO vs Mach Number
K vs Mach Number
0
0.05
0.1
0.15
0.2
0.25
0.3
0 0.5 1 1.5 2 2.5
Mach Number
K Series1
K vs Mach Number
Pressure drag due to shockformation
It is greater than all the otherdrag together
D/q(wave) = 4.5*pi()*(A/L)^2
L=longitudinal dimension
A= max cross-sectional area
To minimize the wave drag, wetried to minimize the cross
Torsional Load found from Wind Tunnel Tests Use airfoil moment coefficient summed from root to tip
Consider also Inertial Loads Powerplant Loads Landing Gear Loads
Materials and Structures
Use Shear Loads and Bending Moments Calculate Mass moments of inertia Use these to size I-Beam spar caps Size spar caps to absorb majority of bending force Size cross-sectional area of web to absorb shear
Mass Moment of Inertia
Performance
Total Mission Duration 6 hours 56 minutes
Egress and Ingress at M=2
Strike Patrol - Subsonic Velocity for Maximum Endurance (55,000 ft)
Reserves - Subsonic Velocity for Maximum Endurance (Sea Level)
5,685 ft Takeoff distance Ground roll, Transition, and Climb over a 50 ft barrier Thrust capabilities and high L/D enable short TO distance
6,421 ft Landing distance Approach (clearance of 50 ft barrier), Flare, and Ground Roll
Desire Ps=0 contours to envelop those of an opponent