Scorpio Engineering Products and Projects

A brief about A brief about

SCORPIO ENGINEERING

(Light Division)

Scorpio Engineering BMH PVT. LTD.

BENGALURU, INDIA05/08/2015

SCORPIO ENGINEERING

Scorpio Engineering Pvt.Ltd Heavy division

Scorpio Engineering BMH Pvt.Ltd Light division

Deals with big lump size bulk material and large size projects

Deals with powder & small lump bulk material and small & medium size projects

Incorporated 1984

Incorporated 2012

People SEPL

People SEPL works

OUR BUSINESS OUR BUSINESS

• One stop solution for :

Dry bulk material Handling Equipments & system.

by Pneumatic / Mechanical conveying

Turn key Solution :

• Design , Manufacturing , Erection & Commissioning with warranty for performance and reliability

INHOUSE FACILITIESINHOUSE FACILITIES

� MARKETING

� DESIGN & ENGINEERING

� PROJECTS & Operations

� MANUFACTURING

� FINANCE &ACCOUNTS

� HR & ADMINISTRATION

OUR MAJOR CUSTOMERSOUR MAJOR CUSTOMERS

Hindustan Lever

Ltd.

Ceylon Ambuja

Cements

Reckitt &

Benckiser

Bayer ABS St. Gobain Glass

India Ltd.

Asahi Glass India

Ltd.

Govoni Sim Bianca,

Italy

Asian Paints Hindustan Electro-

Graphite

English Indian Clays Haldia Petrochemicals Cadbury India Ltd

GSFC Gypcrete Building

India Pvt. Ltd.

Binani Glass Fibres

Banner Pharma Caps BASF Pfizer India Ltd.

BARC Kerala Chemicals Glaxo SmithKline

GALFAR

ENGINEERING -

Oman

Tamil Nadu Newsprint

& Paper Ltd.

ICI India Ltd.

INDUSTRY SEGMENTSINDUSTRY SEGMENTS

�Food &

Pharmaceuticals

�Soaps & Detergents

�Petrochemicals

�Minerals and Metals

�Chemicals

�Cement & Fly Ash

�Power

�Glass & Ceramics

�Foundry

�Rubber

�Paints & Pigments

�Paper & Newsprint

�Ports

MATERIALS HANDLEDMATERIALS HANDLED

� ABS POWDER /

PELLETS

� ACTIVATED EARTH

� ACTIVATED CARBON

� ALKALI CELLULOSE

� ALUMINIUM

SULPHATE

� ALUMINIUM

HYDROXIDE GEL

� ANHYDROUS

DEXTROSE

� BENTONITE

� BOPP

� BLACK POWDER (RADIO

ACTIVE MATL.)

� BORIC ACID

� BREWERY FLAKES

� BOURNVITA

� CALCIUM CHLORIDE

� CARBON BLACK

� GRAPHITE POWDER

� HDPE PELLETS

� HIPS & GPPS PELLETS

� HYDRATED LIME

� HYDREX P

� INERT POWDER & PELLETS

� IRON OXIDE

� LEAD DUST

� LIME STONE

� MILK POWDER

� MILLED CHILLIES

� MINERAL POWDER

� NYLON CHIPS

� PAINT PIGMENTS

� PARIS WHITE

� PACAL F

� PADDY HUSK

� PETROLEUM COKE

� PERLITE POWDER

� MARIGOLD POWDER

� ELAMINE

Material handled Material handled ctdctd ....

� CEMENT

� CERAMIC POWDER

� CHINA CLAY

� CHILLI POWDER

� COAL POWDER / DUST

� COCOA BEANS / POWDER

� CRUMB POWDER

� CULLET

� CYPHALEXIN POWDER

� DEXTROSE MONOHYDRATE

� DOLOMITE

� EDALOIC ACID

� FELDSPAR

� FERRIC ACID

� FILTER AID

� FINE CHEMICALS

� FLY ASH

� FOUNDRY SAND

� GROUND ILMENITE

� GROUNDNUT SHELL

� GELATINE

� GLUTEN


� PF/TRIAZOLE

� PHARMA POWDER

� POLYTHENE CHIPS

� POLYPROPYLENE CHIPS

� POLYPROPYLENE POLYMER

� POLYVINYL POWDER

� PP PELLETS

� PRECIPITATED SILICA

� PVA

� PULSES

� PVC POWDER

� RICE HUSK

� ROCK PHOSPHATE

� SAN PELLETS

� SANDER DUST

� SAW DUST

� SENNA LEAVES

� SILICA SAND

� SOAP NOODLES

� SOAPSTONE POWDER

� SODA ASH

� SODIUM SULPHATE


� SODIUM BOROHYDRATE

� STARCH

� STEATITE

� STEEL GRIT

� STPP

� SUGAR

� TALC

� TALCUM POWDER

� TITANIUM DIOXIDE

� TPU PELLETS

� WASTE COFFEE

� WASTE SPICES

� WHEAT BRAN

� WHEAT FLOUR

� XLPE

� ZEOLITE

� ZIRCONIUM HYDROXIDE

� ZINC OXIDE CATALYST


• In-plant bulk Material handling

• Reception of the material

• Conveying

• Storage

• Extraction

• weigh batching

• Feeding to process

SCORPIO – LIGHT - PORTFOLIO

Products – LIGHT Division

• Pneumatic & Mechanical conveying system • Dense phase & Lean phase

• Automatic Bag slitting Machine

• Bag dump station

• Bulk tanker & unloading station

• Storage silo ( Flat storage /Circular)• Weighing and Batching system

• Screw conveyor

• Bucket elevator

• Belt feeder

• Open truck unloader • Container tilting & filling/discharge

Pneumatic bulk material Handling system

Dense phase

Dilute phase -Vacuum / positive pressure type

Complete solution for receipt

of bulk material

• Bag Dump stations

• Automatic Bag slitting machine

• Big bag unloading station

• Combi dump station

• Bulk tanker unloading

• Open truck unloading

• Truck tilting station

• Liner container Loading & Unloading

How the bulk material received ?

• 1. Small bags

• 2.Big bags ( FIBC /Jumbo bags )

• 3.Bulk tanker

• 4.Open truck

• 5.Rail wagon

• 6.Barges

• 7.Ships

• 8.From other material handling equipments

Equipments and method /

Solutions for Material receipt

1.Bag Dump station for Small bags in M S

1.Bag Dump station for Small bags in S S

Dust collector

Header

Swing door

Folding table for placing

bags

Hopper

Suction fan

Tubular support

1. Multi Bag Dump station

Screw type

Extraction from Multi Bag Dump station

Combi Dump station (Jumbo bags and Small bags )

Tubular structure

Jumbo bag placing hopper

Pneumatic massagers

Air header

Holding hopper

1. Multi Cut Bag Slitting Machine

Cutting head

Bag feeding

Cutter Drive

Dust collector

Tumble drum Drive

Junction box

Bag slitting machine

BSM Installation

Cut Bag

disposal of Empty bags from

compactor

Big Bag Unloading

with Pneumatic

Conveying

Hoist

Feed hopper

Feed hopper

Dense flow vessel

Control panel

Big Bag Unloading with

Screw Conveying

SS 304 Construction ( Food grade)

Suction fan

Air filter

SS.304 Hopper

Bulk Tanker for pellets

Bulk tanker

Bulk Tanker for powder

Bulk Tanker

Bulk tanker unloading system

Container Tilting units for Loading and

unloading

of dry bulk Liner container

Big Bag filling

Big Bag filling

Truck tilting platform

•• PRODUCT RANGE ctd..PRODUCT RANGE ctd..

Container Tilting units for

Loading and unloading

of dry bulk Liner container

Bulk Tanker Loading & Spout

Container unloading

Open truck unloader

Fixed unit

Open truck unloader

Mobile unit

Container filling

Mechanical

Pneumatic Ship /Barge

Unloader

Pneumatic Ship unloader

PPSU-200

Pneumatic Ship unloader

DMU-100

Mobile Ship/barge unloader

Duck mounted Suction Unit

Boom

assembly for Duck

mounted unit

Various Configurations

Configurations

Configurations

Pneumatic Type

Operating Pictures

Barge Unloader

75 TPH fly ash unloader – BOOM ASSEMBLY

Retrofit of cement pumping

Container filling

VID_20140815_160015.3gp

• Video

Storage & Extraction system

• Circular silos

• Flat storage

Fluidized bottom for self discharge

& PCC floor for shovel operation

Circular Silos

Flat Storage

Self discharge aeration system

Storage Extraction

Bin Activator

Bin activators

Bin activators

Screw Extraction

Screw Extraction

Twin silo discharge

Reversible belt conveyor Extraction

Vibro feeder

Conveying and Handling solution

•Pneumatic conveying

•Mechanical conveying

Dense Phase conveying System

D EN SE PH ASE C ON VEYIN G SYSTEM

A IRC O MPR ESSOR

TA R GETB OX

RO TA R YA IR LO C K

DE NSE FLOVESS EL

A IR

R EC EIVER CO N TR OL

PA N EL

L ON G RA D IU S

B EN D

F EEDH OPPER

STO R AG E

SIL O

C ON VEYINGPIPING

L OW L EVEL

SE NSO R

H IG H LE VEL

SEN SO R

B IN VE NT

FILT ER

Dilute Phase conveying System

LONGRAD IUS BEND

SUCTIO NFILTER

LINEINJ ECTO R

RO OTSBLOWER

RO TARYAIRLOCK

FEEDH OPPER

CO NVEYI NGPIPING

STO RAGESI LO

LOW LEVEL

SEN SO R

CONTROLPANEL

RO TARYAIRLOCK

HIGH LEVELSENSO R

CYCLO NESEPAR ATO R

BAGFILTER

VEN TPIPING

DILUTE PHASE OR LEAN PHASE

(POSITIVE PRESSURE)

Dilute Phase conveying System

BAGFILTER

CYCLONE

SEPARATOR

CONVEYINGPIPING

FEEDHOPPER

SUCTIONFILTER

LINE

INJECTOR

ROOTS

BLOWER

ROTARY

AIRLOCK

LOW LEVEL

SENSOR

CONTROLPANEL

LONGRADIUS BEND

HIGH LEVEL

SENSOR

STORAGE

SILO

ROTARYAIRLOCK

DILUTE PHASE OR LEAN PHASE

(NEGATIVE PRESSURE)VENT

PIPING

Major equipments of Pneumatic conveying

• Denseflow vessel ( For Dense phase system)

• Roots blower ( For Dense phase system)

• Conveying pipe & Long radius Bends

• Rotary airlock valve

• Line Diverter

• Filtering Unit / Filter Receiver

Denseflo Vessel

Denseflo Vessel – Different type

Blender Transporter

Long radius bend

Rotary Air lock Valve

Heavy duty Diverter

Dust Extraction system

• Unit dust collectors with automatic

cleaning

• Bin top / Silo top dust collector

• Portable Dust Collectors

• Centralized Dust Extraction System

• Dust control for the dumping stations

BIN VENT FILTER SS 304

BIN VENT FILTER

Bin Vent filter with Fan

Filter Receiver

Filter Receiver with fan

Centralized Dust collector

Dust collector

Storage bins with filter unit

Mechanical Conveying

• Screw feeder

• Belt feeder

• Bucket elevator

• Drag Chain feeder

• Screw conveyor

• Bucket Elevator

Screw feeder

High capacity Screw Conveyor

Weighing & batching

Weighing Major & Minor Quantity

Weighing Major &

Minor Quantity

Areal view

Weighing batching

& Mixing

Belt feeder

Radial Stacker

conveyor

Radial Stacker & Sand washing

Sand washing

• Front end loader hopper with in

feed conveyor and screen

• Reversible belt feeder

Belt feeder

Simple Truck loader

Belt Conveyor installation for Glass plant

Belt Conveyors

AgriGold Plant

Circular Stacker Conveyor

Bucket Elevator

Scraper chain conveyor Gypsum board plant

Barge loader

Electricals & Controls

Projects & Site installations

BASF – Nellore

Construction

chemicals

powder plant

MAPEI- Bangalore plant

Packaging industry

Packaging industry

Fertilizer packing plant

Pneumatic conveying system testing in ou works

Personnel care products -HUL

Cement Pumping System installed in ship

BASF -Dubai

Belt Conveyor installation for Glass plant

Circular Stacker Conveyor

Belt Conveyors

AgriGold Plant

Scraper chain conveyor Gypsum board plant

THANK YOU

Jacob.P

V.P. Marketing & Application