SchulzeThyssenkrupp.ppt

8/17/2019 SchulzeThyssenkrupp.ppt

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ThyssenKrupp Steel

5. Juni 2003 Dr.-Ing. Gunnar StillDepartment Director

Practical solutionsfor steel

to national allocationplans

by ThyssenKrupp Steel


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ThyssenKrupp Steel


1. Steel Industry

2. Kyoto and its Eects

3. Problems in Steel Industry

4. Solutions for Steel

. !onclusion


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ThyssenKrupp Steel


"pplication e#amples for carbon steelproducts

!onstruction

Pac$a%in%

Electrical Industry

"utomoti&e

"ppliances


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ThyssenKrupp Steel


'se of rolled steel in (ermany

Total use (2002): 36 mill. tons Total

employees: 4 mio

1,1

3,7

4,2

5,1

5,1

11,8

electrical enineerin

steel construction

!ar"#are

main construction tra"e

enineerin

$e!icle construction

618.000

100.000

420.000

8%0.000

%67.000

7%2.000

employees

use in mill.tons


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ThyssenKrupp Steel


!onclusion 1

) Steel is the bac$bone of the industry


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ThyssenKrupp Steel


&ncrease1%%0 'is 1%%%:

1.1%0 io. t

uman ma"e emissions #orl"#i"e 1%%%:22.060 io. t

*e"uction +1%%0 'is 2012: 280 io. t

-2 / +missions 'y enery use (on sc

ermany 75

!hinas former *inister of *etals and President of The !hinese Society for

T!e +uropeans s!oul" "o +mission Tra"in, #e #ill mae S


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ThyssenKrupp Steel


yoto: 'i economic impact / lo# ecoloi

The Inter%o&ernmental Panel on !limate !han%e

,IPP!- had calculated dierent scenarios fortemperature increase by climate %ases. esults+ till21// increase of 1,4 to 5,8 centira"e.

The Potsdam Institute for esearch of !limate!han%e ,PIK- calculates an increase of 20 to 3

centi%rade. PIK calculates the impact ofthe Kyotoprotocol on orldtemperature as less t!an 0,1 centira"e

0

20

104

30/

/

&---alculation

/

&-alculation

*esults o9

yotorotocol 0,1 centira"e


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ThyssenKrupp Steel


%87%03 877 8%% 861 832

780

1%%01%%21%%41%%61%%82000

'ur"ens!arin

2008 2012

2-2emissions in mill.tons

Source: Umweltbundesamt

;ational erman taret o9 -2 re"uction

re"uctionin

1%%0 2012

8,5

21,0

15,68,%

18,3

present status

- press release ay 2003


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ThyssenKrupp Steel


!onclusion 2


) Kyoto has a &ery small impact on climatechan%e


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ThyssenKrupp Steel

5. Juni 2003Dr.-Ing. Gunnar Still

Department Director

Speci5c !62Emissions of the %erman steel

industry ,incl. electric arc furnace-

100,0

1%%0

%6,2 %3,% %1,5 88,6 85,% 85,%

1%%2 1%%4 1%%6 1%%8 2000 2001

-2+missions o9 'last 9urnace route < 1,85 t -2=tcru"e steel


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ThyssenKrupp Steel


Department Director

Speci5c !62Emissions of the %erman steel

industry ,incl. electric arc furnace-

eduction of !62Emissions by+

• Shut don of smaller and olderplants• Impro&ed use of aste heat

• Impro&ement of ener%ymana%ement ithin inte%rat

• 'se of all sources of scrap recyclin%

,incl. increase of electric arc furnaces capacity-

• Increased replacement of ironbearin% astes


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ThyssenKrupp Steel


Department Director

!osts of production orldide ,coldrolledcoils-

2//

2/

3//

3/

4//

4/

//

/

/ 1// 2// 3// 4// // 7//!umulated capacity ,*io ton-

' S 8

p e

r t o n

!S9

Posco

9ippon Steel,Kimitsu-

"rcelor,:un$er;ue-

ThyssenKrupp Stahl,%esamt-

'S Steel,(ary-

"nnotation+ :ates do not sho product ;ualities. eec$ererth-


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ThyssenKrupp Steel


Department Director

So t!e only solution 9or steelmain is to re"uce t!e steelpro"uction as 9ar as t!e -2allo#ances supply>>

-osts "ue to incomplete supply o9 -2

allo#ances

"n increase of prices of steel for neutrali?in% the costs of

!62 alloances ,1 t of steel needs 2 t of !62- is not possiblebecause of the orldide competition

"lready the decrease of alloances by 1/ @ means at ThyssenKrupp Stahl a shut don of a medium si?e blastfurnaceA

"nnounced price of alloance + 15 / 50 ? = t -2

In&estment costs at steel industry+ 100 /300 ? = t -20e% thin strip castin%


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ThyssenKrupp Steel


Department Director

*esultin pro'lems o9 steelpro"uction:

9o morede&elopment in the european

steel

industry

Boss of competitionorldide

Boss of safe%uard

employment

!aps on

production means+

6nly %roth meanssur&i&al


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ThyssenKrupp Steel


Department Director

!onclusion 3

) Steel the bac$bone of the industry


) Emission Tradin% has a bi% impact on SteelIndustry


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ThyssenKrupp Steel


Department Director


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ThyssenKrupp Steel


Department Director

>last furnace process@B ;o. 2 T!yssenrupp Cuis'ur

Caily pro"uction: up to 12.000 t !ot metal


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ThyssenKrupp Steel


Department Director

) *ain producer of !62 in steel industry ,C @-

) =orldide bi%%est chemical reactor ,up to ///mD-

) process chemically reduces iron ore to hot metal

>last furnace process

) use of carbon ,mainly co$e- as re"uctionaent una&oidable0 no other technolo%y$non

) substitution of co$e only partly possible byother carboneus reductants ,coaloil%as-

) process close to t!e t!eoretical limits ofcarbon demand to reduce iron ore

t


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ThyssenKrupp Steel


Department Director

-onsumption o9 re"uction aentso9 erman 'last 9urnaces

1%50 1%55 1%60 1%65 1%70 1%75 1%80 1%85 1%%0 1%%5 2000

0

200

400

600

800

!ot 'last temperature D1200 -

'ur"en "istri'ution

coal inEection

impro$e" sinter Fuality

oAyen enric!ment

top pressure

oil inEection an" 'ur"en preparation

* e " u c t i o n a e n t

c o n s u m p t i o n ( 3 = t ! o t m e t

oil

t!eoreticalminimum le$elo9 car'on "eman"

420 =t !ot metal

coe

coal


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ThyssenKrupp Steel


Department Director

8,3 steelmain s!ops

1,% !ot rollin mills

0,1 col" rollin mills

0,1 9urt!er processin

0,1 po#er plant

11,5 sinter plant

2,3 coe o$en plant

75,5 'last 9urnace

100 < 20,2 mill. t -2 G

-2+missions in"irectly ca'y 'last 9urnace proces

-2+missions all pro"uction staesH en

G amount o9 -2 in 2001, TScar'on steel plant Cuis'urH

pro"uction o9 11 mill tons o9 cru"e steel


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ThyssenKrupp Steel


Department Director

Problems of blast furnace process

) Poer plants in netor$ are not able to inFuencetheir !62 Emissions

) C @ of !62 is %enerated by the >last <

) 24 @ of !62 is directly emitted by >< ,ecuperator-

) 73 @ of !62 is emitted by installations of the %asheat combination netor$0 mainly poer plants


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ThyssenKrupp Steel


Department Director

!62Emissions at chimneys0 ThyssenKrupp

Stahl "(

ohstahl+ E(KS0 2//1

0,8 rocessin

3,6 Steelmain

5,0 -oin plant

%,6 *ollin mills

13,0 Sinter plant24,2 @last 9urnace

43,% o#er plant


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ThyssenKrupp Steel


Department Director

(as and heat combination netor$ at an inte%rateSinter plant

blast furnacegas

o#er plant

@last

9urnace @asic oAyen9urnace

f.e. district

heating grid

coke oven gas

basicoxygen gas-oin

plant

other !ostumer0


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ThyssenKrupp Steel


Department Director

) all installations are located on one site

Inte%rated plants ha&e hi%hest ener%yeHciency

) couplin% %ases from !o$in% plant0 >lastfurnace and >asic o#y%en furnace and aste

heat are completely used in heatin% processes and

poer plants ,%eneration of electrical

poer-


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ThyssenKrupp Steel


Department Director

!onclusion 4



) Emission Tradin% has a bi% impact on Steelindustry

) Process %ases can not be reduced

) "llocations belon% to the %enerator ofprocess %as


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ThyssenKrupp Steel


Department Director

1. 2///C+ Sur&eyre%istration of currentemissions ,2///2//12//2- free allocationfor current emissions

ThyssenKruppJs practical solution to nationalallocation

Proposal

2. 2//2/12+ !ompliance of national sectoralburden sharin% to non process related !62

Emissions

4. 2/13 + European benchmar$in% systembasis+ 9e installations0 >E< and I'

3. "s much as needed alloances for neinstallations

,on line since 2//2-


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ThyssenKrupp Steel


Department Director

!62Emissions of european steel producertotal emissions o9 all pro"uction staes

t -2 = t cru"e ste1,66'est practicesite 1

site 2site 3site 4site 5

site 6site 7site 8site %

site 10site 11

site 12site 13site 14 3,85

3,202,70

2,40

2,30

2,15

2,10

2,102,10

2,05

1,%5

1,80

1,70

1,%5

Source+ ESE! *eetin% ILmuiden 6ctober 11120 2//1 on calculation

I A benchmar$


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ThyssenKrupp Steel


Department Director

) barely compareable installations due to

$ariously desi%ned sites ,ith or ithoutpelletsinterco$in%poer plant-

Problems of benchmar$in%

) each blast furnace has its on in"i$i"ual

installations ,e% coal0 oil0 %as0 asteinMection-

) no comparison of dierent combinationsfor couplin% %as and heat combination

netor$ possibleuc! #or to "o till t!e en" o9 t!e yoto p


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ThyssenKrupp Steel


Department Director

!onclusion



) Emission Tradin% has a bi% impact on Steelindustry

) Process %ases can not be reduced

) "llocations belon% to the %enerator of process

%as ) >enchmar$ is the only ay on a lon% term run

for the sur&i&al of steel industry in Europe


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ThyssenKrupp Steel

5 Juni 2003Dr.-Ing. Gunnar Still

Department Director

:emand on E' Be%islation

"ll measures to loer the burden of basicindustry0 especially the price of alloances mustbe used ,e% LI !:* for N/ @ of reduction-

Process related %ases should be e#empted

from decrease of emissions>enchmar$ is the only lon%term solution for the steel

9o auctionin% of alloances because it causesless steel production in E'

9o caps for modern inte%rated plants

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