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Page 1: Scheme Tracing 25.06.09 FINAL
Page 2: Scheme Tracing 25.06.09 FINAL

CONTENT

BOILER DRUM & WATER WALL CONNECTION 5

LDO & AIR OPERATING FLOOR15

HYDRAZINE DOZING SYSTEM (LP)25

MAIN DRAINAGE & BLOW DOWN CONNECTION6

AUTOMISING STEAMOPERATING FLOOR16

FEED CONTROL STATION26

MAIN STEAM LINE CONNECTION 7

AIR & FLUE GAS PATH17

SUPER HEATER ATTEMPERATION SYSTEM27

CRH CONNECTION8

IDB & CBDCONNECTION18

REHEATER ATTEMPERATION SYSTEM28

HRH CONNECTION9

FD FANLUBE OIL SYSTEM19

UNIT APRDS29

DESUPERHEATING10ID FAN

LUBE OIL SYSTEM20 APH WASHING SYSTEM

30

COAL MILLCONNECTION 11

PA FANLUBE OIL SYSTEM21

CONDENSERCONNECTION31

SECONDARY AIR CONNECTION 12 COAL MILL

LUBE OIL SYSTEM22 CONDENSATEEXTRACTION PUMP32

OIL BURNER CONECTIONS (LFO & AIR AT ELVN - AB ALONE)13

PHOSPHATE DOZING SYSTEM (HP)23

CONDENSATESYSTEM33

HFO OPERATING FLOOR14

AMMONIA DOZING SYSTEM (lp)24

LOW PRESSUREHEATERS34

Page 3: Scheme Tracing 25.06.09 FINAL

CONTENTCONTENT

HIGH PRESSUREHEATERS35

LP FLASHTANK CONNECTION45

HFOFORWARDING PUMP55

DEAERATOR CONNECTIONS36

GENERATOR SEAL OIL SYSTEM46

RABO PUMP HOUSE56

CONDENSER VACUUM SYSTEM37

GENERATOR H2 &CO2 CONNECTION47

FIRE WATER PUMP HOUSE57

BOILERFEED PUMP38

GENERATOR COLLING SYSTEM48

FIRE WATER NETWORKING ( SWITCH YARD )58

BFP SEAL WATER& MOTOR COOLING39

EXCITORCOOLING SYSTEM49

FIRE WATER NETWORKING (CHP - Inside)59

BFPLUBE OIL SYSTEM40

HYDROGEN GAS DRIER50

FIRE WATER NETWORKING(MAIN PLANT)60

TURBINELUBE OIL SYSTEM41 CW / ACW

PUMP HOUSE51 RAW WATER PUMP HOUSE61

CENTRIFUGESYSTEM42 FUEL

OIL SYSTEM52 COMPRESSOR HOUSE62

TURBINE GLANDSTEAM SYSTEM43

FUEL OILUNLOADING SYSTEM53

INSTRUMENT AIR LINE63

HP FALSHTANK CONNECTION44

FUEL OIL STORAGE TANK54

SERVICE AIR LINE64

Page 4: Scheme Tracing 25.06.09 FINAL

CONTENT

DG SET65

BOTTOM ASH HOPPER75

ACDB & MISC. MCC

85

HYDROGEN GAS PLANT66 76

DCDB AND BATTERY CHARGER

86

WATER TREATMENT PLANT67

ESP HOPPERS

77

MAIN PLANT DCDB

87

DM PLANT68

CHP ( WASHERY END ) SCHEMATIC ARRANGEMENT

78

ELECTRICAL SYSTEM

88

PT PLANT69

CHP ( PLANT END ) SCHEMATIC ARRANGEMENT

79

DGPCC

89

SEAL WATER PUMP70

CONVEYOR – 3A / 3B AND 4A / 4B

80

33 KV SYSTEM

90

VACUUM PUMP71

COAL WASHERY

81

STATION BOARDS

91

ASH SLURRY SYSTEM72

SINGLE STREAM DIAGRAM FOR COAL WASHING

82

400 KV SYSTEM

ASH WATER SYSTEM73

220 KV SWITCHYARD

83

COLLECTOR TANKS74

DM PLANT MCC

84

Page 5: Scheme Tracing 25.06.09 FINAL

c

w w w

BOILER DRAIN HEADER

ECO I/L HEADER

ECO O/L HEADER

DRUM

RIGHT

LEFT

REAR

FRONT

FEED CHECK VALVE

From Feed Control StationEco Filling Line

E 024

CBD

CBD sample line

EBDTo IBDtank

Chemical Dozing line

Hydra Step

Gauge Glass

Drain

Drain

Front Water Wall

RightSide

Water Wall

RearWater Wall

Left Side

Water Wall

Ext

. W

ate

r W

all

DO

WN

CO

MM

ER

DO

WN

CO

MM

ER

SV - 01SV - 03 SV - 02

VENT

VENT

To LTSH

FEED WATER SAMPLE LINE

FURNACE

PREPARED BY CHECKED BY

REV. No.

TITLE

PRABHU KR GHOSH

G.RAWAT

BOILER DRUM CONNECTIONS

SLIDE NO - 05SLIDE NO - 05

Page 6: Scheme Tracing 25.06.09 FINAL

M

RING HEADER

DRAIN

APRDS

DRAIN

EBD

DRAIN

IBD

DRAIN

LRSB

DRAIN

SOOT

BLOWER

DRAIN

STOP

VALVE

DRAIN

IBDTANK

IBDTANK

CBDTANK

TO DEAERATOR

FROM

DRUM

M

VENT

CD 21

DRAIN TO ATMOSPHERE

SUPER HEATER DRAIN

DRAIN HEADER

PREPARED BY CHECKED BY

REV. No.

TITLE

PRABHU KR GHOSH

G.RAWAT

MAIN DRAINAGE & BLOW DOWN

SLIDE NO - 06SLIDE NO - 06

Page 7: Scheme Tracing 25.06.09 FINAL

FSH

O/L HEADER

WW

HPBP

APRDS

APRDS

HPBP

MS STRAINER

TO UNITFLASH TANK

MS 109 toFlash Tank

S 109

S 110 S 111

MS EQUALISING

LINE

TO UNITFLASH TANK

S 120 S 121

S 119

MS SV

MS CV

MS CV

MS SV

CRH

MM

MS 103To

IBD Tank

MS 104To

IBD Tank

RHS

LHSSV 4

SV 5

HPT

VENT

VENT

MS 106

MS 105

M

M

M

M

M

c

M

M

c

PREPARED BY CHECKED BY

REV. No.

TITLE

PRABHU KR GHOSH

G.RAWAT

MS LINES

SLIDE NO - 07SLIDE NO - 07

MS STRAINER

Page 8: Scheme Tracing 25.06.09 FINAL

REHEATER HEADER

HPBP WARMUP LINE

CRH POT DRAIN

TO HPH 6

TO AUX. PRDS

TO DEA. PEGGING

DSHDSH

TAPPING FOR WET STEAM WASHING LINE

HPBP WARMUP LINE

FROM HPT EXHAUST

W

SV - 8VENT

DRAIN

VENT

DRAIN

CRH 101M

NRV

CRH LINE DIAGRAM PREPARED BY CHECKED BY

REV. No.

TITLE

PRABHU KR GHOSH

G.RAWAT

CRH LINE DIAGRAM

SLIDE NO - 08SLIDE NO - 08

Page 9: Scheme Tracing 25.06.09 FINAL

CRH POT DRAIN

TO HPH 6

TO AUX. PRDS

TO DEA. PEGGING

DSHDSH

TAPPING FOR WET STEAM WASHING LINE

HPBP WARM UP LINE

FROM HP EXHAUST

W

SV - 8

VENT

DRAIN

VENT

DRAIN

CRH 101M

NRV

REHEATER COIL HEADER (INLET)

REHEATER COIL HEADER (OUTLET)

WWWWHRH 101 HRH 102

LPBPLPBP

SV 11 SV 9 SV 10 SV 12

LHS RHS

IPT

HPBP WARM UP LINE

IP SV & CV IP SV & CV

MM

PREPARED BY CHECKED BY

REV. No.

TITLE

PRABHU KR GHOSH

G.RAWAT

HRH LINE DIAGRAM

SLIDE NO - 09SLIDE NO - 09

HRH STRAINER

HRH STRAINER

Page 10: Scheme Tracing 25.06.09 FINAL

SD 05

SH-09

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

S S S S

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SD 09 SD 06 SD 03 SD 04 SD 02 SD 08 SD 07

SD 01

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER

OUTLET (RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D E S H

D E S H

SH-14

SUPER HEATER OUTLET ( LEFT )

S

WATER FROMFEED

CONTROL STATION

PG PG

SH-13

PREPARED BY CHECKED BY

REV. No.

TITLE

PRABHU KR GHOSH

G.RAWAT

DE SUPERHEATING

SLIDE NO - 10SLIDE NO - 10

Page 11: Scheme Tracing 25.06.09 FINAL

PREPARED BY CHECKED BYREV. No.

TITLE

PRANAY FULAMBERKAR

G.S.YADAV

MILL CONNECTIONS

SLIDE NO - 11SLIDE NO - 11

Page 12: Scheme Tracing 25.06.09 FINAL

PREPARED BY CHECKED BYREV. No.

TITLE

PRANAY FULAMBERKAR

G.S.YADAV

SECONDARY AIR PATH

SLIDE NO - 12SLIDE NO - 12

Page 13: Scheme Tracing 25.06.09 FINAL

OIL BURNER CONECTIONS (LFO & AIR AT ELVN - AB ALONE)

AIR

AANV

STEAM

ASNV

HFO

HONV

LDO

LONV

SCAV VLV

OIL GUN

PREPARED BY CHECKED BYREV. No.

TITLE

PRANAY FULAMBERKAR

G.S.YADAV

OIL BURNER CONECTIONS (LFO & AIR AT ELVN - AB ALONE)

SLIDE NO - 13SLIDE NO - 13

Page 14: Scheme Tracing 25.06.09 FINAL

HFO OPERATING FLOOR

FM

HO31A HO49A

HO48A

HO32C

HO32A HO32B HO40(HOTV)

HO34A HO34B

HO38A

HO38B

HO35A

HO33(HOFCV)

HO38C

HO38DHO45AHO47A

HO39A

HO39B

AB2AB3

CD3

EF3EF2

CD2

TO BURNERS

# 2 # 3

# 4CORNER # 1FROM PUMP HOUSE

TO TANKS

= WHILE FIRING

= WHITE NOT FIRING

PREPARED BY CHECKED BYREV. No.

TITLE

PRANAY FULAMBERKAR

G.S.YADAV

HFO OPERATING FLOOR

SLIDE NO - 14SLIDE NO - 14

Page 15: Scheme Tracing 25.06.09 FINAL

ATM AIR

LO23A(LOFCV)

A01A

LO24A LO24B

OS35A

# 2 # 3

# 4 # 1

LDO FROM PUMPS

AB

EF

CD

TO HEA IGNITORS FOR PURGING

TO BURNERS

FM

LO22A LO22B LO30(LOTV)

AB

LO29A

LO28A A08A

LO22C

LO21A

LO25A

LDO, AIR OPERATING FLOOR

PREPARED BY CHECKED BYREV. No.

TITLE

PRANAY FULAMBERKAR

G.S.YADAV

LDO , AIR OPERATING FLOOR

SLIDE NO - 15SLIDE NO - 15

Page 16: Scheme Tracing 25.06.09 FINAL

ATM. STEAM OPERATING FLOOR

FROM AUX. STEAM HEADER OS33AOS31A OS34A OS34B

OS35A

TO HFO LINE TRACING

# 2 # 3

# 4 # 1

CONDENSATE TO IBD TANK

AB

EF

CD

OS34B

T T TRAP

PREPARED BY CHECKED BYREV. No.

TITLE

PRANAY FULAMBERKAR

G.S.YADAV

ATM. STEAM OPERATING FLOOR

Page 17: Scheme Tracing 25.06.09 FINAL

MAIN

MAIN

EP-A

GD-7GD-3

GD-4 GD-8

EP-B

GD-10

GD-6

AUXAIR

APH-B GD-2AGD-2

GD-9GD-5

AUXAIR

APH-A

GD-1 GD-1A

GD-12 GD-14

GD-11

GD-13PSH

RH

FSH

HSH

ECO

FURNACE

SAD-4

SAD-5

PAD-7

PAD-1

SAD-1

PAD-2

SAD-2

PAD-4PAD-6

TO COLD PA HDR

TO HOT PA HDR

AEROFOIL

AEROFOIL

TO HOT PA HDR

TO COLD PA HDR

FD-B

PA-B

ID-A

ID-B

FD-A

PA-A

STACK

.G . RAWAT

PAD-5

APH BYPASS

APH BYPAS

COMMON HEADER

PAD-8

PAD-9

PREPARED BY CHECKED BY

REV. No.

TITLE

AJEET KUMAR

AIR & FLUE GAS PATH

SLIDE NO - 17SLIDE NO - 17

Page 18: Scheme Tracing 25.06.09 FINAL

B-64

B-67

CBD

TO DEARATOR

DRAIN

LCV

SV

CBD TANK

IBD TANK

AU

X P

RD

S

DR

AIN

APH

S/B

DR

AIN

EB

D

IBD

LRS

B D

RA

IN

WW

SB

DR

AIN

STO

P V

ALV

ES

D

RA

INS

VENT

OPEN DRAIN

SCAPH DRAIN

G.RAWAT

PREPARED BY CHECKED BY

REV. No.

TITLE

AJEET KUMAR

CBD & IBD CONNECTIONS

SLIDE NO - 18SLIDE NO - 18

Page 19: Scheme Tracing 25.06.09 FINAL

TG

TG

TS

DPSDPG

PG

PG

PS PG TG

CO

OLE

R

CO

OLE

R

FILTER

FILTERPG

PG

PG

OIL TANK

RELIEF V/VREC.

V/V

LS

TG

TS

FD FAN

RETURN OIL MAIN BRG.CONTROL OIL LEAKAGE

LUB OIL SUPPLY

LUB

E O

IL S

UPPLY

LIN

E

FLOW REG.

CONTROL OIL SUPPLY

CONTROL OIL RETURN

LEAKAGE OIL MAIN BRG.

LOP-BLOP-A

PREPARED BY CHECKED BY

REV. No.

TITLE

AJEET KUMAR G.RAWAT

FD FAN LUB OIL SYSTEM

SLIDE NO - 19SLIDE NO - 19

Page 20: Scheme Tracing 25.06.09 FINAL

TG

PS

DPS

DPG

PG

PG

DPS

PG

PS

FS

FILT

ER

FILT

ER

COOLER

COOLERPG

PG

PG

TS

OIL TANK

RELIEF V/VREC.

V/V

LS

TG

TS

TG

FLOW REG.

ID FAN

LUB OIL RETURN

PREPARED BY CHECKED BYREV. No.

TITLE

AJEET KUMAR G.RAWAT.

ID FAN LUB OIL SYSTEM

HYDRO. COUPLING

COOLER

COOLER

SLIDE NO - 20SLIDE NO - 20

Page 21: Scheme Tracing 25.06.09 FINAL

TG

TG

TS

DPSDPG

PG

PG

PS PG TG

CO

OLE

R

CO

OLE

R

FILTER

FILTERPG

PG

PG

TS

OIL TANK

RELIEF V/VREC.

V/V

LS

TG

TS

PA FAN

RETURN OIL MAIN BRG.CONTROL OIL LEAKAGE

LUB OIL SUPPLY

LUB

E O

IL S

UPPLY

LIN

E

FLOW REG.

PREPARED BY CHECKED BYREV. No.

TITLE

AJEET KUMAR G.RAWAT

PA FAN LUB OIL SYSTEM

CONTROL OIL SUPPLY

CONTROL OIL RETURN

LEAKAGE OIL MAIN BRG.

LOP-BLOP-A

SLIDE NO - 21SLIDE NO - 21

Page 22: Scheme Tracing 25.06.09 FINAL

IC

Screw pump 1

Screw pump 2

Oil tank

To Mill Bearings & Gearbox

Level indicator

Inspection cover

Electric Heater

Relief valve

Orifice for flow measurement

DRAIN

Breather filter & filler

Return from bearings & Gearbox

cooler

filter

M.RAVI

.

NRV

PREPARED BY CHECKED BY

REV. No.

TITLE

SACHIN PATNAIK

MILL LUBE OIL SYSTEM

SLIDE NO - 22SLIDE NO - 22

Page 23: Scheme Tracing 25.06.09 FINAL

TO BOILER DRUM

PHOSPHATEMETERING TANK

PHOSPHATEMIXING TANK

DM/CONDENSATE

PDP A

PDP B

AGITATOR

AGITATOR

VENT

VENT

LG

LG

STRAINER

STRAINER

G.S.YADAV. PREPARED BY CHECKED

BYREV. No.

TITLE

SANDIP MASKE

HP DOSING SYSTEM

SLIDE NO - 23SLIDE NO - 23

Page 24: Scheme Tracing 25.06.09 FINAL

AMMONIAMEASURING TANK 125 LIT

AGITATOR

.

1 2 MM

TO DEAREATOR OUTLET

TO CEP DISCHARGE

TO BOILER FILL PUMPFROM MAIN CONDENSATE LINE

METERING PUMPS : 2 NOS 2 X 100% CAPACITY : 50 LPH MAX. DISCH. PR. 45 Kg/cm²

AMMONIA MIXING CUM STORAGE TANK 2300 LIT

OVERFLOW

OVERFLOW L

G

LG

VENT

WATER SEAL

WATER / AQUA AMMONIA

VENT

BREATHER TANK

NaOH SOLUTION

DRAIN DRAIN

DRAIN

DRAIN

VENT

DRAIN

BREATHER TANK

NaOH SOLUTION

MANUAL FILLING BY BOTTLE

PREPARED BY CHECKED BY

REV. No.

TITLE

R.K.SONI M.RAVI

AMMONIA DOSING SYSTEM

SLIDE NO - 24SLIDE NO - 24

Page 25: Scheme Tracing 25.06.09 FINAL

HYDRAZINEMEASURING TANK 25 LIT

AGITATOR

G.S.YADAV.

1 2 MM

TO DEAREATOR OUTLET

TO CEP DISCHARGE

TO BOILER FILL PUMPFROM MAIN CONDENSATE LINE

METERING PUMPS : 2 NOS 2 X 100% CAPACITY : 50 LPH MAX. DISCH. PR. 45 Kg/cm²

HYDRAZINE MIXING CUM STORAGE TANK 2300 LIT

OVERFLOW

OVERFLOW L

G

LG

HANDPUMP

VENT

WATER SEAL

WATER / HYDRAZINE

VENT

BREATHER TANK

HYDRAZINE SOLUTION

DRAIN DRAIN

DRAIN

DRAIN

VENT

DRAIN

BREATHER TANK

HYDRAZINE

PREPARED BY CHECKED BY

REV. No.

TITLE

SANDIP MASKE

HYDRAZINE DOSING SYSTEM

SLIDE NO - 25SLIDE NO - 25

Page 26: Scheme Tracing 25.06.09 FINAL

FD–19A

FD–19

FD–13A

FD–13

FD–16A

FD–16

FD–17

FD–18

FD–18A

FD–15

FD–15A

FD–21

FD–21A

FD–20

FD–14

E-002E–003

E-1

E-024

LOW LOAD ( 30% )

NORMAL LOAD

NORMAL LOAD BYPASS

FROM HPHEATERS

TO ECONOMISER

VENT

SAMPLE

ECO.DRN./FILL

ECO. REC.

SH/RH SPRAYSTATION

.

TO RING HEADER

PREPARED BY CHECKED BY

REV. No.

TITLE

SANDIP MASKE

FEED CONTROL STATION

G.S.YADAV

FEED CONTROL STATION

SLIDE NO - 26SLIDE NO - 26

Page 27: Scheme Tracing 25.06.09 FINAL

SD 05

SH-09

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

S S S S

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SD 09 SD 06 SD 03 SD 04 SD 02 SD 08 SD 07

SD 01

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER OUTLET

(RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D

E

S

H

D E S H

SH-13

SH-14

SUPER HEATER

OUTLET (RIGHT)

SUPER HEATER OUTLET ( LEFT )

SH-10

SH-11

SH-12

D E S H

D E S H

SH-14

SUPER HEATER OUTLET ( LEFT )

S

WATER FROMFEED

CONTROL STATION

PG PG

SH-13

PREPARED BY CHECKED BY

REV. No.

TITLE

PRABHU KR GHOSH

G.RAWAT

DE SUPERHEATING ( M.S )

SLIDE NO - 27SLIDE NO - 27

Page 28: Scheme Tracing 25.06.09 FINAL

SD14

RH-01

DESH

RH-02

S S S S

REHEATER OUTLET(RIGHT)

REHEATER OUTLET (LEFT)

SD18 SD15 SD12 SD13 SD11 SD17 SD16

S

SD 10

STEAM FROM CRH

WATER FROMFEED

CONTROL STATION

DESH

PG PG

PREPARED BY CHECKED BY

REV. No.

TITLE

PRABHU KR GHOSH

G.RAWAT

DE SUPERHEATING ( HRH )

SLIDE NO - 28SLIDE NO - 28

Page 29: Scheme Tracing 25.06.09 FINAL

MS - L

MS - R

CRH

MIL

L INE

RT

ING

HF

O A

TO

MIS

ING

WE

T S

TE

AM

WA

SH

ING

FOPH

FOR VAM

DESH-2

D/A PEGGING

APH SOOT BLOWING

GLAND SEALING

DE

SH

-1

HT

CO

MM

ON

HE

AD

ER

FO

R A

LL UN

ITS

U#2

U#3

U#4

SPRAY FROM CEP

LTPRDS

HTPR

DS

AS-9

AS-10

AS-26

AS-16

AS-17

AS-32

AS-15

AS-38AS-29AS-28AS-27

AS-68

AS-65

AS-66

AS-63

AS-60

AS-61

AS-62

AS-67

AS-37

AS-20

AS-21

AS-22

AS-23

AS-39

AS-11

AS-34 AS-35

AS-33

LT C

OM

MO

N H

EA

DE

R F

OR

ALL U

NIT

S

U#2

U#3

U#4

PREPARED BY CHECKED BY

REV. No.

TITLE

R.K.SINGHANIA

UNIT APRDS

G.S.YADAV

UNIT APRDS

SLIDE NO - 29SLIDE NO - 29

Page 30: Scheme Tracing 25.06.09 FINAL

SERVICE WATER TO UNIT # 1 APH

PG PG

FROM SERVICE WATER TANK

TO APH UNIT # 2

AIRPREHEATER WASHING LINE SCHEME

PUMP- A PUMP-B

A P H # B

A P H # A

M M

PREPARED BY CHECKED BY

REV. No.

TITLE

PRABHU KR GHOSH

G.RAWAT

APH WASHING LINE SCHEME

SLIDE NO - 30SLIDE NO - 30

Page 31: Scheme Tracing 25.06.09 FINAL

WW

DM MAKE UP

CONDENSATE WATER

EMERGENCY MAKE UP FROM OCST

TO VAC. PUMP 1 & 2

PREPARED BY CHECKED BYREV. No.

TITLE

SUBIR BISWAS G.RAWAT

CONDENSER CONNECTIONS

LPFT D/A OVERFLOW

CEP DISH VENT

FROM EXT.LINE DRAINS

FROM DC

FROM LPH-2

FROM LPH-3

DR

IP L

INES

GSC DRAIN

HPFT DRIP FROM HPH-5

DRIP FROM HPH-6

VEN

T F

RO

M H

PH

-5 &

6

FROM EXT.LINE DRAINS MANIFOLD

FROM AS-139

MS,HRH,CRH DRAINS

DM-38

DM-36

TURBINE FLASH BOX (MAL DRAINS)

CD – 6 CD - 5CD - 4 CEP-B CEP-CCEP-A

A

B B

A LPH-3 EXTRACTION

B LPBP STEAM INLET

C LPH-2 EXTRACTION

D LPH-1 EXTRACTION

E CONDENSATE MINIMUM RECIRCULATION

C

DD

E

SLIDE NO - 31SLIDE NO - 31

Page 32: Scheme Tracing 25.06.09 FINAL

MOTOR

FROM HOT WELL

PREPARED BY CHECKED BY

REV. No.

TITLE

SUBIR BISWAS

CONDENSATE EXTRACTION PUMP

DISCHARGE VENT TO LP F/TC

AN

ISTER

VEN

T T

O H

OTW

ELL

FROM CEP DISH HEADER

EMERGENCY SEAL WATER FROM OCST

DMCW IN

TO CEP DISH HEADER

CEP SUCTION LINE

DMCW OUT

STUFFING BOX DRAIN

SUCTION VALVE (LSO)

SUCTION STRAINER

CD - 4

G.RAWAT

SLIDE NO - 32SLIDE NO - 32

Page 33: Scheme Tracing 25.06.09 FINAL

CD-37

CD-36

CD-35 CD-32

CD-33

CD-34 CD-30

CD-31

CD-29

CD-19CD-17CD-14

CD-53

CD-21

CD-23

CD-25

CD-27

CEP-CCEP-B

GSC

DRAINCOOLER

CONDENSER

DM-36

DM-38

CD-74

CD-58

TO

O/H

S

UR

GE TA

NK

MIN

. R

EC

IRC

ULA

TIO

N

TO DEAERATOR

LPH - 2LPH - 3

LPH-1

SURGE TANK

PREPARED BY CHECKED BY

REV. No.

TITLE

. G.S.YADAV

CONDENSATE SYSTEM

TO LPBP SPRAY, EXHAUST HOOD &

TURBINE F/B SPRAY

FT

TT

PT

T

CEP-A

CD-10CD-11

CD-12

AMMONIA HYDRAZINE

SUNIL MISHRA

TO CEP STUFFING BOX SEALING TO DMCW TANK

TO HP FLASH TANK SPRAY

TO APRDS SPRAY

TO ATM

CONDENSATE SYSTEM

SLIDE NO - 33SLIDE NO - 33

Page 34: Scheme Tracing 25.06.09 FINAL

LPH - 1

PREPARED BY CHECKED BYREV. No.

TITLE

. G.RAWAT

LP HEATERS

LPH - 2LPH - 3

TO DEAERATOR

FROM CEP

VENT TO CONDENSER

SV SV SV

CD-31

CD-30

CD-32

CD-33

CD-34

CD-35

CD-36

CD

-37

S.N.TIWARI

EX-10EX-9

EX-17 EX-18

SLIDE NO - 34SLIDE NO - 34

Page 35: Scheme Tracing 25.06.09 FINAL

FD-12

FD-9

HPH -6

HPH -5

FROM BFP

TO FCS

FD-7

FD-8

FD-9

FD-10

VENT TO CONDENSER

VENT TO CONDENSER

EX-12

EX-13

DRAIN TO ATM.

PREPARED BY CHECKED BYREV. No.

TITLE

HARSHBARDHAN

P.K.SAHA.

HP HEATERS

DRAIN TO ATM.

SLIDE NO - 35SLIDE NO - 35

Page 36: Scheme Tracing 25.06.09 FINAL

WWDR-6

DR - 13

CRH -2

AS-7

AS-2

DR - 36

CD - 39

DR - 38

DEAERATOR

FEED STORAGE TANK

VENT

BFP – A R/C

BFP – B R/C

FROM CBD TANK VENT

INITIAL FILLING

DR - 40

TO UNIT FLASH TANK

FROMAUX. PRDS

BFP SUCTIONS

FROM CEP DISCHARGE

TO LP FLASH TANK

HPH – 5 DRIP

HPH – 6 DRIP

CRH - 5

PREPARED BY CHECKED BY

REV. No.

TITLE

. .

DEAERATOR CONNECTIONS

AS-5

BFP – C R/C

EX-11

CRH

YASHPAL SAHU G.RAWATSLIDE NO - 36SLIDE NO - 36

Page 37: Scheme Tracing 25.06.09 FINAL

MOTOR

TO VAC. PUMP-A TO ATM.

FROMOCST

RECIRCULATION

PUMP

PREPARED BY CHECKED BY . ..

CONDENSER VACUUM SYSTEM

S

S

SOL VLV

SOL VLV

SUC VLV (LSO)

SEPARATION

TANK

WATER COOLER

VACUUM PUMP-A

ACW IN

VACUUM BREAKER

MOTOR

S

SOL VLV SEPARATIO

N TANK

W

W

SUC VLV (LSO)

TO VAC. PUMP-B

ACW OUT

WATER COOLER ACW IN

VACUUM PUMP-B

FROMDMCW

S FROMDMCW

RECIRCULATION

PUMP

ACW OUT YASHPAL SAHU

TITLE

G.RAWAT

SLIDE NO - 37SLIDE NO - 37

Page 38: Scheme Tracing 25.06.09 FINAL

.

BOOSTERPUMP

MAINPUMP

HYDRAULIC

COUPLING

M

M

M

SCOOP

MOTOR

FC1

DMWLub Oil CLR

SEAL COOLER

Recirc to DEA

OUT

DEAREATOR

TO BRGS

FD4

SUC-VLV

CW

W OIL CLR

S

To BFP DSH HDR PREPARED BY CHECKED BY

REV. No.

TITLE

YASHPAL SAHU G.RAWAT

BOILER FEED PUMP

SLIDE NO - 38SLIDE NO - 38

Page 39: Scheme Tracing 25.06.09 FINAL

BOOSTER PUMP MOTOR

HYDRAULICCOUPLING

MAINPUMP

DMCW INLET

DMCW OUTLET

TI

TITI TI

TI

PREPARED BY CHECKED BYREV. No.

TITLE

YASHPAL SAHU G.RAWAT

BFP SEAL WATER & MOTOR COOLING

SLIDE NO - 39SLIDE NO - 39

Page 40: Scheme Tracing 25.06.09 FINAL

MOTORBOOSTER

PUMPMAIN

PUMP

VOITH

AOP

WO

COOLERS

LUB OILCOOLERS

PI PS TI

TI

TS

TS

TI

TI

TI

TITI

TI

MOPWOP

PREPARED BY CHECKED BY

REV. No.

TITLE

ASHISH JENA A.P.TRIVEDI

BFP LUBE OIL SYSTEMSLIDE NO - 40SLIDE NO - 40

Page 41: Scheme Tracing 25.06.09 FINAL

MAIN OIL TANK

OIL COOLER

OTCV OIL FILTER

AOP - 1 AOP - 2 EOP - 1 EOP - 2 JOP - 1 JOP - 2

AC AC AC ACDC DC

INJECTORI

INJECTORII

SOST

FROM EXC. BRG.

MOP HPT IPT LPT G

ECW

OVE-1

OVE-2

TI TI PTTT

PI

PI PI PI PI PI PIPI

PS

6 NO.S3 NO.S

TT

PREPARED BY CHECKED BY

REV. No.

TITLE

NITIN JAGTAP A.P.TRIVEDI

TURBINE LUBE OIL SYSTEMSLIDE NO - 41SLIDE NO - 41

Page 42: Scheme Tracing 25.06.09 FINAL

HEATER

MAB

BV1 BV2

BV3 BV4

FEED PUMP

DIRTY OIL INLET

CLEAN OIL OUTLET ANTI FLOOD

TANK

SD1

SD2

CENTRIFUGE SYSTEM

PREPARED BY CHECKED BY

REV. No.

TITLE

ASHISH JENA A.P.TRIVEDI

CENTRIFUGE SYSTEM

SLIDE NO - 42SLIDE NO - 42

Page 43: Scheme Tracing 25.06.09 FINAL

MAW-10

MAW-15 TO CONDENSER

MAW-50

MAW-55

HPT LPT

FROM HP STOP ANDCONTROL VALVES

FROM IP STOP AND CONTROL VALVES

MAL-81

IPT EXHAUST

FROM APRDS

TO CONDENSER

TO ATM.

MAW- 11

TO CONDENSER

PREPARED BY CHECKED BYREV. No.

TITLE

NITIN JAGTAP A.P.TRIVEDI.

TURBINE SEAL STEAM SYSTEM

TT TT

TTPT

PT

TT

GSC

Ex fan

SLIDE NO - 43SLIDE NO - 43

Page 44: Scheme Tracing 25.06.09 FINAL

HP DRAIN FLASH TANK CONNECTIONS

HP FLASH TANKD

R-9

CR

H-1

01

HR

H-1

02

HR

H-1

01

DR

-16

CD-53

From CEP

CD-55

CD-52

FROM HPH-5

FROM HPH-6

TO HOTWEL

From HPH-5

CR

H N

RV

drain

HR

H strain

er

drain

(LH

S)

HR

H strain

er d

rain(R

HS)

From H

PH-6

EX

-132

EX

-106

EX

-104

EX

-106

To

Co

nd

enser

PREPARED BY CHECKED BY

REV. No.

TITLE

AMIT PANDEY AP TRIVEDI

HP FLASH TANK CONNECTION

SLIDE NO - 44SLIDE NO - 44

Page 45: Scheme Tracing 25.06.09 FINAL

Dearator NRV Drain

DR

-39

DR

-38

DR

-37

DR

-40

CRH-119

CRH-116 CRH-117 CRH-118

EX-119 EX-120 EX-121

EX-125

EX-126

EX-127

EX-128

Vent.To Condenser

Deaerator Over flow From

LPH-3

DR

-21

DR

-22

DR

-23

EX-115 EX-114

EX-116

EX-113Dearator

NRV Drain

DR-33DR-34 DR-32

From GSC

Drain To Hotwell

DR-29

DR-28

DR-27

From LPH-2

LP FLASH TANK

PREPARED BY CHECKED BY

REV. No.

TITLE

ASHISH JENA A.P.TRIVEDI

LP FLASH TANK CONNECTION

SLIDE NO - 45SLIDE NO - 45

Page 46: Scheme Tracing 25.06.09 FINAL

LUB OIL RETURN HEADER

SOVP-B

SOVP-A

SOP-1 SOP-2

DC SOP

VACCUM TANKIOT

WOT

COOLERS

FILTERS

DPR DPR

SOST

GENERATOR

SUBIR BISWAS G.RAWAT.

B.C. EXHAUST FAN-1

B.C. EXHAUST FAN-1

TO ATMOSPHERE

OIL TRAP

DRAIN

PREPARED BY CHECKED BY

REV. No.

TITLE

GEN SEAL OIL SYSTEM

SLIDE NO - 46SLIDE NO - 46

Page 47: Scheme Tracing 25.06.09 FINAL

GENERATOR DUPLEX HYDROGENDRIER

GASPANEL

ANALYSER

SAMPLE

VENT

FROM HBOTTLE RACK

PR. REG.

VENT

FILTERAIRSUPPLY

FROM COBOTTLE RACK

2

2

WWWWWWFLASH

EVAPORATOR

OILFILL

WW

..

WOT

To WOT

OIL TRAP

FROM H2 PLANT

W

LLD

PREPARED BY CHECKED BYREV. No.

TITLE

NITYA MONDAL P.K.SAHA

GEN H2 & C02 FILLING ARRANGEMENT

SLIDE NO - 47SLIDE NO - 47

Page 48: Scheme Tracing 25.06.09 FINAL

DMCW O/L

DMCW I/L

TE SIDE EE SIDE

VENT

VENT

VENTVENT

H2 SEAL H2 SEALGENERATOR ROTOR

DRAINDRAIN

VENT

VENT VENT

I/L LINE OF COOLER O/L LINE OF COOLER

PREPARED BY CHECKED BY

REV. No.

TITLE

PRATIK BOSE P.K.SAHA

GENERATOR COOLING SYSTEMSLIDE NO - 48SLIDE NO - 48

Page 49: Scheme Tracing 25.06.09 FINAL

MAIN EXCITER PILOT EXCITER

DMCW O/L FROM GENERATOR

GEN SIDE

RECTIFIER WHEEL

VENT DRAIN

DRAIN

VENT

PREPARED BY CHECKED BY

REV. No.

TITLE

NITYA MONDAL P.K.SAHA

EXCITER COOLING SYSTEM

SLIDE NO - 49SLIDE NO - 49

Page 50: Scheme Tracing 25.06.09 FINAL

AIR SUCTION

HEATER

BLOWER

EXHAUST

WET HYDROGEN INLET

DRY HYDROGEN OUTLET

DRIER - A DRIER - B

# DRIER – A IN SERVICE AND DRIER – B UNDER REGENERATION

WOTOIL TRAP

PREPARED BY CHECKED BY

REV. No.

TITLE

PRATIK BOSE P.K.SAHA

HYDROGEN GAS DRIER

SLIDE NO - 50SLIDE NO - 50

Page 51: Scheme Tracing 25.06.09 FINAL

01-CW-2500

01-CW-A-02

01-CW-A-03

01-CW-A-04

01-CW-A-05

01-CW-A-06

01-CW-A-07

01-CW-A-08

01-CW-A-09

01-CW-A-10

01-CW-A-11

01-CW-A-12

01-CW-A-13

01-CW-A-14

01-CW-A-01

02-CW-A-13

02-CW-A-11

02-CW-A-09

02-CW-A-07

02-CW-A-05

02-CW-A-03

02-CW-A-14

02-CW-A-12

02-CW-A-10

02-CW-A-08

02-CW-A-06

02-CW-A-04

02-CW-A-02

02-CW-A-01

01-ACW-BF-18

01-ACW-BF-16

02-ACW-BF-19

02-ACW-BF-16

02-CW-BF-14

02-CW-BF-1301-CW-BF-09

01-CW-BF-10

02-CW-BF-1502-CW-BF-1201-CW-BF-1101-CW-BF-08

01-ACW-BF-01 02-ACW-BF-0402-ACW-BF-0302-CW-BF-041/ 2-CW-BF-0301-CW-BF-02 02-CW-BF-05

PGA C W- 1A PGA C W- PGC W- 1A PGC W- 1B PGC W- PGC W- 2A PGC W- 2B PGA C W- PGA C W- 2B

01-CW-BF-0101-ACW-BF-02

1/ 2-ACW-BF-05

1/ 2-CW-BF-06 1/ 2-CW-BF-07 02-ACW-GA-0201-ACW-GA-01

1A 1B 2A 2B

TO TG AUX U-1

TO TG AUX U-2

TO SG AUX U-1 & 2

TO COMP RESSOR HOUSE

TO ACW BOOSTER P UMP

TO ACW BOOSTER P UMP

DPS

DPS

J INDAL POWER LIMITED,TAMNAR

DRAWN BY: R.K.SINGHANIA

SCHEMATIC DRAWING OF CW-ACW SYSTEM-PHASE I

CO

OL

ING

TO

WE

R-U

NIT

-2

CHECKED BY: A.P.TRIVEDI

CO

OL

ING

TO

WE

R-U

NIT

-1

CONDENSOR-U-1 CONDENSOR-U-2

01-ACW-BF-06

01-ACW-BF-08

01-ACW-BF-07

01-ACW-BF-09

02-ACW-BF-10

02-ACW-BF-12

02-ACW-BF-11

02-ACW-BF-13

01-ACW-ST -01

01-ACW-ST -02

02-ACW-ST -03

02-ACW-BF-03

01-ACW-GA-03

01-ACW-GA-04

1/ 2-ACW-GA-04

1/ 2-ACW-GA-05

02-ACW-GA-06

02-ACW-GA-07

1/ 2-ACW-GA-02

1/ 2-ACW-GA-03

01-ACW-GA-01

01-ACW-GA-02

02-ACW-GA-04

02-ACW-GA-05

01-CW-2500

SLIDE NO - 51SLIDE NO - 51

Page 52: Scheme Tracing 25.06.09 FINAL

LDO TANK-1

LDO TANK-2

S

S

S TO BOILER CORNER-1

ATOMISING AIR

TO BOILER CORNER-2

TO BOILER CORNER-2

TO BOILER CORNER-3

TO BOILER CORNER-3

TO BOILER CORNER-4

TO BOILER CORNER-4

LDO

UN

LOA

DIN

G S

TA

TIO

N

HFO TANK-1

HFO TANK-2

S

S

S TO BOILER CORNER-1

ATOMISING STEAM

TO BOILER CORNER-2

TO BOILER CORNER-2

TO BOILER CORNER-3

TO BOILER CORNER-3

TO BOILER CORNER-4

TO BOILER CORNER-4

HF

O U

NLO

AD

ING

ST

AT

ION

S

SH

OR

T R

EC

IRC

ULA

TIO

N

LON

G R

EC

IRC

ULA

TIO

N

FROM ALL CORNERS

PREPARED BY CHECKED BY

REV. No.

TITLE

R.K.SINGHANIA A.P.TRIVEDI

FUEL OIL SYSTEM

SLIDE NO - 52SLIDE NO - 52

Page 53: Scheme Tracing 25.06.09 FINAL

TO LDO TANKS

LDO UNLOADING PUMPS

LDO

UN

LOA

DIN

G S

TA

TIO

NH

FO

UN

LOA

DIN

G S

TA

TIO

N

TO HFO TANKS

HFO UNLOADING PUMPS

RECIRCULATION LINE

RECIRCULATION LINE

STRAINER

STRAINER

STRAINER

STRAINER

LDO PUMP-1

LDO PUMP-2

HFO PUMP-1

HFO PUMP-2

NRV

NRV

NRV

NRV

CONDENSATE STEAM

HEATING STEAM

PREPARED BY CHECKED BY

REV. No.

TITLE

R.K.SINGHANIA A.P.TRIVEDI

FUEL OIL UNLOADING SYSTEM

SLIDE NO - 53SLIDE NO - 53

Page 54: Scheme Tracing 25.06.09 FINAL

RETURN LINE FROM BOILER & PUMP

FM

FROM LDO UNLODING PUMP

TO LDO FORWARDING PUMP

GRAVITY TRANSFER LINE

TO OIL DRAIN PIT

LI LI

LDO STORAGE TANK-1 LDO STORAGE TANK-2

RETURN LINE FROM BOILER & PUMP

FROM HFO UNLODING PUMP

TO HFO FORWARDING PUMP

GRAVITY TRANSFER LINE

TO OIL DRAIN PIT

LI LI

FMTI TI

HEATING STEAM

CONDENSATE STEAM TO DRAIN

CONDENSATE STEAM TO DRAIN

HFO STORAGE TANK-1 HFO STORAGE TANK-2

PREPARED BY CHECKED BY

REV. No.

TITLE

RAVINDRA KUMAR

M.RAVI

FUEL OIL STORAGE TANK

SLIDE NO - 54SLIDE NO - 54

Page 55: Scheme Tracing 25.06.09 FINAL

RETURN TOHFO TANK

TCV

HEATING STEAM

CONDENSATE

HTR-1

FROMHFOTANKS

PUMP-2

HO11

HEATING STEAM

TO

BO

ILE

R

PUMP-1

CONDENSATE

HTR-1

PREPARED BY CHECKED BY

REV. No.

TITLE

NITYA MONDAL

G.S.YADAV

HFO FORWARDING PUMPS

SLIDE NO - 55SLIDE NO - 55

Page 56: Scheme Tracing 25.06.09 FINAL

RABO DAM

PREPARED BY CHECKED BY

REV. No.

TITLE

SACHIN PETKAR M.RAVI

RABO PUMP HOUSE

DOLPHIN CHAMBER

RESERVOIR

S S S

SLIDE NO - 56SLIDE NO - 56

Page 57: Scheme Tracing 25.06.09 FINAL

SPRAYLINES

RAW WATER SUMP

AC DCDG

1HYDRANT PUMPS

SPRAY PUMPS

COMPRESSORS

2

HYDROPNEUMATIC TANK

PI

PSPS

PS

F

F

PI

MAINHYDRANT

PI

LS

LI

ACJOCKY PUMPS

DGAC

TESTING HEADER

PREPARED BY CHECKED BY

REV. No.

TITLE

RAVINDRA KUMAR

M.RAVI

FIRE WATER PUMP HOUSE

DG

SLIDE NO - 57SLIDE NO - 57

Page 58: Scheme Tracing 25.06.09 FINAL

PREPARED BY CHECKED BYREV. No.

TITLE

RABINARAYAN KAR

M.RAVI

FIRE WATER NETWORKING

SLIDE NO - 58SLIDE NO - 58

Page 59: Scheme Tracing 25.06.09 FINAL

TP3

TP2

PREPARED BY CHECKED BYREV. No.

TITLE

RABINARAYAN KAR M.RAVI

FIREWATER NETWORKING(CHP)

FIREWATER NETWORKING(CHP)

SLIDE NO - 59SLIDE NO - 59

Page 60: Scheme Tracing 25.06.09 FINAL

TP5

PREPARED BY CHECKED BYREV. No.

TITLE

RABINARAYAN KAR M.RAVI

FIRE WATER NETWORKING

FIRE WATER NETWORKING

SLIDE NO - 60SLIDE NO - 60

Page 61: Scheme Tracing 25.06.09 FINAL

RAW WATERRESERVOIR A

RAW WATERRESERVOIR B

FROM RABO DAM

FROM RABO DAM

RAWWATERPUMPS

PG

PG

PG

PG

R/C

TO ASH PLANT

PS

..

TO DM PLANT

A

B

C

D

ISO. GATE

ISO. GATE

VENT

VENT

VENT

VENTRAW W

ATER SUM

P

PREPARED BY CHECKED BY

REV. No.

TITLE

ANKUSH THAKRE G.S.YADAV

RAW WATER PUMP HOUSE

SLIDE NO - 61SLIDE NO - 61

Page 62: Scheme Tracing 25.06.09 FINAL

ADP-1

ADP-2IA TO OFF SITE

G.RAWAT.

INST. AIR TO UNIT# 1&2

INST. AIR TO UNIT# 3&4

SERVICE AIR TO UNIT# 1&2

SERVICE AIR TO UNIT# 3&4

SERVICE AIR TO OIL GUN ATOMISING & H.E COOLING

AIR COMPRESSOR-

AIR COMPRESSOR

AIR COMPRESSOR

A

B

C

AIR REC. TAN

KAIR REC. TAN

K

AIR REC. TANK

PREPARED BY CHECKED BY

REV. No.

TITLE

AJEET KUMAR

COMPRESSOR HOUSE

SLIDE NO - 62SLIDE NO - 62

Page 63: Scheme Tracing 25.06.09 FINAL

TG#1 TG#4TG#3TG#2

INST. AIR FROM COMPRESSOR HOUSE

CHLORINATION PLANT#1&2

HYDROGEN PLANT

FUEL OIL PUMP HOUSE

MILL REJECT #1&2MILL REJECT #3&4

MILL AREA#1MILL AREA#4

MILL AREA#3

MILL AREA#2

BOILER#1BOILER#4 BOILER#3 BOILER#2

D.M

. PLANT

CLARIFIED WATER

P.T. PLANT

CHLORINATION PLANT PHASE#2

ASH PLANT

PREPARED BY CHECKED BY

REV. No.

TITLE

AJEET KUMAR G.RAWAT

INSTRUMENT AIR LINE

SLIDE NO - 63SLIDE NO - 63

Page 64: Scheme Tracing 25.06.09 FINAL

TG#4 TG#1TG#2TG#3

SERVICE AIR FROM

CO

MPRESSO

R H

OU

SE

CHLORINATION PLANT#1&2

HYDROGEN PLANT

FUEL OIL PUMP HOUSE

TRANSPORT AIR COMPRESSOR HOUSEPHASE-2

MILL AREA#1MILL AREA#4

MILL AREA#3

MILL AREA#2

BOILER#1BOILER#4 BOILER#3 BOILER#2

RAW WATER P. H.P.T. PLANT

CHLORINATION PLANT PHASE#2

ASH SLURRY P.H.1

TRANSPORT AIR COMPRESSOR HOUSEPHASE-1

ASH SLURRY P.H.#2

FOR LDO OIL GUN ATOMISING & IGNITER COOLING

FOR APH MOTOR&SAMPLING OF COAL &FEEDER

CLARIFIED WATER P.H.

D.M.PLANT

C.W.P.H. Phase#1

C.W.P.H. Phase#2

WORKSHOP

GEN.T/F#4 GEN.T/F#3 GEN.T/F#2 GEN.T/F#1

PREPARED BY CHECKED BY

REV. No.

TITLE

AJEET KUMAR G.RAWAT

SERVICE AIR LINE

SLIDE NO - 64SLIDE NO - 64

Page 65: Scheme Tracing 25.06.09 FINAL

XXXBUS COUPLERBUS COUPLER BUS COUPLER

DG SET-1 DG SET-2 DG SET-4DG SET-3

EMERGENCY MCC#1EMERGENCY MCC#4EMERGENCY MCC#3EMERGENCY MCC#2

XX X X XXXX

I/C I/CI/CI/C

D G SET

PREPARED BY CHECKED BY

REV. No.

TITLE

PRATIK BOSE G.S.YADAV

DG SETSLIDE NO - 65SLIDE NO - 65

Page 66: Scheme Tracing 25.06.09 FINAL

O2

H2

GAS GENERATOR COMPRESSOR

GAS HOLDER

PURIFIER

COOLER

DUAL TOWER DRYER

PARTICLE FILTER

MANIFOLDS

CYLINDERS

VACUUM PUMPS

RECTIFIER

DM TANK

GAS GENERATOR

4 WAY VALVE

GAS HOLDER

COMPRESSOR

RECTIFIER

DUAL TOWER DRYER

PURIFIER

DM WATER

AC POWER

DM TANK

VENT

OXYGEN ANALYSER

PARTICLE FILTER

HYDROGEN GENERATION PLANT PROCESS FLOW SHEET

PREPARED BY CHECKED BY

REV. No.

TITLE

R.K.SINGHANIA G.S.YADAV

HYDROGEN GAS PLANT

SLIDE NO - 66SLIDE NO - 66

Page 67: Scheme Tracing 25.06.09 FINAL

W A T ER T R EA T M EN T SYST EM F LO W D IA G R AM

BOILER FILL PUMP CONDENSER M AKE UP

CONDENSATE STORAGE TAN K HYDRO G EN G ENERATIO N PLANT M AKE UP

DM W ATER STORAGE TANK

ULTRA-FILTRATION SYSTE M

M IXED BED EXCHANGER

STRONG BASE ANION EXCHANGER

W EAK BASE ANION EXCHANGER

DEGASSER

LAYER BED CATION EXCHANGER

ACTIVATED CARBON FILTE R

DUAL M EDIA FILTER

CLARIFIED W ATER STORAGE TANK

CLARIFLO CCULATO R

FLASH M IXER

PARSHALL FLUM E

STILLING CHAM BER

CASCADE AERATO R

RAW W ATER CONTROL STATION

PREPARED BY CHECKED BY

REV. No.

TITLE

AMAN CHANDAN P.K.SAHA

WATER TREATMENT PLANT

SLIDE NO - 67SLIDE NO - 67

Page 68: Scheme Tracing 25.06.09 FINAL

PREPARED BY CHECKED BY

REV. No.

TITLE

AMAN CHANDAN P.K.SAHA

DM PLANT

SLIDE NO - 68SLIDE NO - 68

Page 69: Scheme Tracing 25.06.09 FINAL

PREPARED BY CHECKED BY

REV. No.

TITLE

AMAN CHANDAN P.K.SAHA

PT PLANT

SLIDE NO - 69SLIDE NO - 69

Page 70: Scheme Tracing 25.06.09 FINAL

SEAL WATER PUMPPREPARED BY CHECKED

BYREV. No.

TITLE

S.K.LENKA P.K.SAHA

SEAL WATER PUMP

SEAL WATER SUMP

HPSWP - A HPSWP - B LPSWP - A LPSWP - B

TO SLURRY PUMP ( UNIT-1 & 2 )TO VACCUM PUMP ( UNIT-1 & 2 )

SERVICE WATER

SLIDE NO - 70SLIDE NO - 70

Page 71: Scheme Tracing 25.06.09 FINAL

VACCUM PUMPFROM AIR WASHER

FROM BAG FILTER

FROM AIR WASHER

FROM BAG FILTER

FROM AIR WASHER

FROM BAG FILTER

VT-1A VT-1BVT-1C

PREPARED BY CHECKED BY

REV. No.

TITLE

S.K.LENKA P.K.SAHA

VACCUM PUMPSLIDE NO - 71SLIDE NO - 71

Page 72: Scheme Tracing 25.06.09 FINAL

ASH SLURRY SYSTEM

SUMP-A

ASH SLURRY PUMP A1

SUCTION VALVE A

ASH SLURRY PUMP A2

ASPDV-A

SUMP-B

ASH SLURRY PUMP B1

SUCTION VALVE B

ASH SLURRY PUMP B2

INTERCOOLER PUMP A

ASPDV-B

SUMP-C

SUCTION VALVE C

ASH SLURRY PUMP C2

ASPDV-C

SUMP-D

ASH SLURRY PUMP D1

SUCTION VALVE D

ASH SLURRY PUMP D2

ASPDV-D

INTERCOOLER PUMP B

INTERCOOLER PUMP C

INTERCOOLER PUMP D

TO ASH DYKE

FROM LP PUMP

FROM B.A AND ECO. HOPPER

FROM COLLECTOR TANK DISCHARGE 1&2FROM COLLECTOR TANK DISCHARGE 3&4

PREPARED BY CHECKED BY

REV. No.

TITLE

S.K.LENKA P.K.SAHA

ASH SLURRY SYSTEM

SLIDE NO - 72SLIDE NO - 72

Page 73: Scheme Tracing 25.06.09 FINAL

ASH WATER SYSTEM

TREATED ASH WATER FROM ASH

POND

TREATED ASHWATER INSIDE PLANT

CLARIFFLOCULATOR

CT BLOWDOWN

RAW WATER

MAKE UP

TO

ES

P –

4 C

/ T

TO

ES

P –

3 C

/ T

TO

ES

P –

1 C

/ T

TO

ES

P –

2 C

/ T

TO

ES

P –

1 &

2

TO

ES

P –

3 &

4

TO

EC

ON

OM

ISE

R

HO

PP

ER

S

UNIT - 1

UNIT - 2

UNIT - 3

UNIT - 4

EFP – A / B / C / DLPWP – A / B / C / DHPWP – A / B / C / D / E / F

HIGH PRESSURE WATER PUMPS – 6 NOS

LOW PRESSURE WATER PUMPS –

4 NOS

ECONOMISER WATER PUMPS –

4 NOS

PREPARED BY CHECKED BY

REV. No.

TITLE

Aman chandan P.K.SAHA

ASH WATER SYSTEM

SLIDE NO - 73SLIDE NO - 73

Page 74: Scheme Tracing 25.06.09 FINAL

COLLECTOR TANKS

C2 C1 B2 B1 A2 A1

VB-1C2

WSIV-1C2

VB-1C1

WSIV-1C1

VB-1B2

WSIV-1B2

VB-1B1

WSIV-1B1

VB-1A2VB-1A1

WSIV-1A2

WSIV-1A1

DSIV-1A1 & 1A2DSIV-1B1 & 1B2DSIV-1C1 & 1C2

COLLECTOR TANK – 1C2

COLLECTOR TANK - 1C1

COLLECTOR TANK - 1B2

COLLECTOR TANK - 1B1

COLLECTOR TANK - 1A2

COLLECTOR TANK - 1A1

TO

SLU

RR

Y

SU

MP

TO

SLU

RR

Y

SU

MP

TO

SLU

RR

Y

SU

MP

VA

CC

UM

LI

NE

- C

VA

CC

UM

LI

NE

- B

TO

SLU

RR

Y

SU

MP

TO

SLU

RR

Y

SU

MP

TO

SLU

RR

Y

SU

MP

VA

CC

UM

LI

NE

- A

FROM HOPPERS

PREPARED BY CHECKED BY

REV. No.

TITLE

AMAN CHANDAN P.K.SAHA

COLLECTOR TANKS

SLIDE NO - 74SLIDE NO - 74

Page 75: Scheme Tracing 25.06.09 FINAL

BOTTOM ASH HOPPER

CG -1B

CG -1ACG -1D

CG -1C

TO ASH SLURRY SUMP

FROM HP WATER SUPPLY

BOTTOM ASH OVERFLOW TANK

TO CLARIFIERE

ECONOMISER HOPPERS

PREPARED BY CHECKED BY

REV. No.

TITLE

AMAN CHANDAN P.K.SAHA

BOTTOM ASH HOPPER

FROM ECO WATER SUPPLY

SLIDE NO - 75SLIDE NO - 75

Page 76: Scheme Tracing 25.06.09 FINAL

ESP HOPPERS

MHV-1A8

MHV-1A6

MHV-1A1

MHV-1A7

MHV-1A5

MHV-1A4

MHV-1A3

MHV-1A2

MHV-1A8

MHV-1A6

MHV-1A1

MHV-1A7

MHV-1A5

MHV-1A4

MHV-1A3

MHV-1A2

MHV-1A8

MHV-1A6

MHV-1A1

MHV-1A7

MHV-1A5

MHV-1A4

MHV-1A3

MHV-1A2

MHV-1A8

MHV-1A6

MHV-1A1

MHV-1A7

MHV-1A5

MHV-1A4

MHV-1A3

MHV-1A2

MHV-1A8

MHV-1A6

MHV-1A1

MHV-1A7

MHV-1A5

MHV-1A4

MHV-1A3

MHV-1A2

MHV-1A8

MHV-1A6

MHV-1A1

MHV-1A7

MHV-1A5

MHV-1A4

MHV-1A3

MHV-1A2

MHV-1A8

MHV-1A6

MHV-1A1

MHV-1A7

MHV-1A5

MHV-1A4

MHV-1A3

MHV-1A2

MHV-1A8

MHV-1A6

MHV-1A1

MHV-1A7

MHV-1A5

MHV-1A4

MHV-1A3

MHV-1A2

MHV-1A1

MHV-1A1

MHV-1A1

MHV-1A1

MHV-1A1

MHV-1A1

MHV-1A1

MHV-1A1

PREPARED BY CHECKED BY

REV. No.

TITLE

AMAN CHANDAN P.K.SAHA

ESP HOPPERS

SLIDE NO - 76SLIDE NO - 76

Page 77: Scheme Tracing 25.06.09 FINAL

CHP ( WASHERY END ) SCHEMATIC ARRANGEMENT

STEEL BUNKER SCREEN

HOUSE RBF 1 & RBF - 2

CH - 2

TP - 7 TP - 5

ROLLER SCREEN

CH - 1TP - 6 TP - 4

TP - 3RCC BUNKERTP - 2

DUMPER UNLOADING

HOPPERABON SIZER

TP - 1 TP – 1 A

FROM DUMPER

TO BELT FEEDER

PREPARED BY CHECKED BY

REV. No.

TITLE

S.K.LENKA P.K.SAHA

CHP ( WASHERY END ) SCHEMATIC ARRANGEMENT

SLIDE NO - 77SLIDE NO - 77

Page 78: Scheme Tracing 25.06.09 FINAL

CHP ( PLANT END ) SCHEMATIC ARRANGEMENT

DUMPER UNLOADING

HOPPER

SUSPENDED MAGNET IN

PENT HOUSE TP - 1

TT - 3

TT - 4

TT - 1

TT - 2 TP - 5

TP - 4

TP – 4A

TP – 3A

TP - 3

COAL STOCK PILECOAL STOCK PILE

COAL STOCK PILECOAL STOCK PILE

STACKER CUM RECLAIMER

CONV-1 CONV-2

CONV-5

CONV-5A

CONV-6

ILMS

ILMSTRAVELLING TRIPPRERS ON BUNKER FLOOR

CONV-4B

CONV-4A

CONV-3A

CONV-3B

FROM CROSS COUNTRY PIPE

CONVEYOR

PREPARED BY

CHECKED BY

REV. No.

TITLE

S.K.LENKA P.K.SAHA

CHP (PLANT END ) SCHEMATIC ARRANGEMENT

SLIDE NO - 78SLIDE NO - 78

Page 79: Scheme Tracing 25.06.09 FINAL

CONVEYOR – 3A / 3B AND 4A / 4B

TP 4

TP5

TP 3

ILMS - 1 ILMS - 2MD-1

MD-2

TP - 5

CONV – 3A

CONV – 3B

CONV – 4A

CONV – 4B

CONVEYOR – 3A / 3B

CONVEYOR – 4A / 4B

TO TRAVELLING

TRIPPER FLOOR

PREPARED BY CHECKED BY

REV. No.

TITLE

S.K.LENKA P.K.SAHA

CONVEYOR – 3A / 3B AND 4A / 4BSLIDE NO - 79SLIDE NO - 79

Page 80: Scheme Tracing 25.06.09 FINAL

COAL WASHERY

BELT FEEDER BELT FEEDER

CRUSHED COAL CONV. ( WBC – 1 )

FEED BUNKER FEED BUNKER

FLAP GATE VALVE

FEED CONV. (BC-2) FEED CONV. (BC-3)

DESLIMMING SCREEN

HM CYCLONE

REJECT D & R SCREEN

CLEAN COAL D & R SCREEN

DESLIMMING SCREEN

HM CYCLONE

REJECT D & R SCREEN

CLEAN COAL D & R SCREEN

REJECT CONVEYOR ( BC – 8 )

CLEAN COAL CONVEYOR ( BC – 6 )

REJECT CONVEYOR ( BC-9 )

CROSS COUNTRY TRANSFER

CONVEYOR ( BC-7 )

REJECT CONVEYOR ( BC-10 )

REJECT BUNKER

EXISTING CONVEYOR

( BC-1J )

PREPARED BY CHECKED BY

REV. No.

TITLE

S.K.LENKA P.K.SAHA

COAL WASHERYSLIDE NO - 80SLIDE NO - 80

Page 81: Scheme Tracing 25.06.09 FINAL

SINGLE STREAM DIAGRAM FOR COAL WASHING

FEED CONV. (BC-2)

DESLIMMING SCREEN

Spray water supply

FINESS SUMP TANK

DEWATERING CYCLONE (3 Nos)

HF SCREEN

THICKNER TANK

EFFLUENT POND

WING TANK CORRECT

MEDIA TANK

MEDIA DISTT. BOX

HM CYCLONE

REJECT D & R SCREEN

CLEAN COAL D & R SCREEN

Spray water supply

Spray water supply

MAGNETIC SEPARATOR

MAGNETIC SEPARATOR

DILUTE MEDIA TANK

MAKE UP MEDIA DISTT. BOX

MAKE UP

MEDIA TANK

CC CONV. BC-6REJ. CONV. BC-8

REJ. CONV. BC-9 REJ. CONV. BC-7

REJ. CONV. BC-10 EXIST.. CONV. BC-1J

REJECT BUNKER

FEED CONV. BC-4

FINESS CONV. BC-4

BELT PRESS

FILTER FEED HOLDING TANK

Filter Feed Pump

Belt Press Dosing Pump

BELT WASH TANK

SLIDE NO - 81SLIDE NO - 81

PREPARED BY CHECKED BY

REV. No.

TITLE

S.K.LENKA P.K.SAHA

COAL WASHING

Page 82: Scheme Tracing 25.06.09 FINAL

PREPARED BY CHECKED BYREV. No.

TITLE

PRATIK BOSE G RAWAT

220 KV SWITCHYARD

SLIDE NO - 82SLIDE NO - 82

Page 83: Scheme Tracing 25.06.09 FINAL

DM PLANT MCC

PREPARED BY CHECKED BYREV. No.

TITLE

PRATIK BOSE G RAWAT

DM PLANT MCC

SLIDE NO - 83SLIDE NO - 83

Page 84: Scheme Tracing 25.06.09 FINAL

ACDB & MISC. MCC

SLIDE NO - 84SLIDE NO - 84

Page 85: Scheme Tracing 25.06.09 FINAL

SLIDE NO - 85SLIDE NO - 85

Page 86: Scheme Tracing 25.06.09 FINAL

MAIN PLANT DCDB

PREPARED BY CHECKED BYREV. No.

TITLE

PRATIK BOSE G.S.YADAV

MAIN PLANT DCDBSLIDE NO - 86SLIDE NO - 86

Page 87: Scheme Tracing 25.06.09 FINAL

PREPARED BY CHECKED BYREV. No.

TITLE

ASHISH JENA G.RAWAT

ELECTRICAL SYSTEMSLIDE NO - 87SLIDE NO - 87

Page 88: Scheme Tracing 25.06.09 FINAL

PREPARED BY CHECKED BYREV. No.

TITLE

HARSHVARDHAN P.K.SAHA

DGPCCSLIDE NO - 88SLIDE NO - 88

Page 89: Scheme Tracing 25.06.09 FINAL

PREPARED BY CHECKED BYREV. No.

TITLE

HARSHVARDHAN P.K.SAHA

33 KV SYSTEM

SLIDE NO - 89SLIDE NO - 89

Page 90: Scheme Tracing 25.06.09 FINAL

Station boards

PREPARED BY CHECKED BYREV. No.

TITLE

HARSHVARDHAN P.K.SAHA

STATION BOARDSSLIDE NO - 90SLIDE NO - 90

Page 91: Scheme Tracing 25.06.09 FINAL

PREPARED BY CHECKED BYREV. No.

TITLE

HARSHVARDHAN P.K.SAHA

400 KV SYSTEMSLIDE NO - 91SLIDE NO - 91